A. V. Steel Forngings Pvt. Ltd.

AVS-PM-01
Process Mapping For Production Department Rev No. 00
Rev Date. --
Process Process Input
Sr. Means required to Process Reference Responsibility
Owner & Received Process Input Process Output Output Given To Remarks
No. Main Process Sub-Processes Support Team From complete process Controls Documents and authority

Receipt of Raw Skilled Man Power,

Production Work Order & Raw Froging For Forging Production
1 Production Material Engineer Planing material Cutting Forging Section Raw material, Job Planing Sheet WO Engineer
Ingot/Bloom card,

Skilled Man Power, Cutting

Production Raw Material Raw material, Job Production
Cutting Engineer Store Forging Section card, Band Saw Cutting Report inspection Engineer
Machinery, Skilled with final cut report
Man Power, Cut weight for Machinery
Weight forging

Forged Product Plan Heat Treat as Forging

Hammer, Furnace, for next process. Report, Forging
Forging Production Production Skilled Man Power, i.e Heat per Grade and Production
Process Engineer Customer Skilled Man Power, Process Inspection
Engineer
raw Material treatment Machinery , Forging Parameter report
Requirment
/machining Hammer, Process Chart,
Parameter Chart

Heat Treatment Log Book,

Furnace, Skilled Man Skille Man Power,
Heat QC Engineer Production power, Forged Ready For Final Machining Heat Treater, Process HT procedure QC Engineer
Treatment Department Material, process Proof Machining shop/vendor Process Chart Parameter
Graph
Parameter Chart

machinery, Work Maching

Production Skilled Man Power, Production
Machining Engineer Quality Instruction, Final Product QC Engineer Machinery. Production WO/Drg Part Engineer
Drawing, Report

Preventive
Maintenance Maintence Maintenance Machinery List, Maintenance Production Head Skilled Man Power, Maintenance Maintenance Maintenance
Supervisor Plan Maintenance Plan Done as per plan Machinery. Report Engineer.
Plan & Record

Skilled Man Power,

Emergency Maintence Prodcution Verbal Breack Down Production Maintenance Maintenance Maintenance Maintenance
Breckdown Supervisor Communication Solve Equipment Report Report Engineer.

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