ELIN GENERATORS INDIA LTD.

TECHNICAL SPECIFICATIONS
MATERIAL BUYING SPECIFICATION
(MBS)
Doc No : VTEI/MBS/001
Rev No: 00 Date: 01.06.2021
\
Page 1 of 5 SPECIFICATIONS FOR SEMI-FINISHED ROTOR SHAFT

1. SCOPE:

This technical specification covers the requirements of semi-finished rotor shaft used in rotating
electrical machines (Generators & Motors)

2. APPLICATION:

This rotor shaft is used to transmit mechanical power for Generators & Motors.

3. APPLICABLE INTERNATION STANDARDS:

Material according to : EN 10025 – 2 (Material no.1.0596+N)

4. REQUIREMENTS / ACCEPTACE CRITERIA

4.1 Material:
Round steel shaft: According to EN 10025-2 ((Material no.1.0596+N : S355K2+N)
Steel shall be fully killed (FF)

4.2 Dimensions & surface condition:

Diameter: 230 mm
Length: 3100 mm

Proof machined with surface roughness < 6.3µ on entire peripheral surface.
Cutting edge taper at the end of shaft must be < 0.5 mm
Chamfering at corners: 2 x 45°

4.3 Heat Treatment:

Suitable heat treatment shall be adopted to achieve mechanical properties.

4.4 Chemical properties:

C for
Method
Material product
of de- Si Mn P S N Cu Others
identification thickness >
oxidation
40 mm
According to EN 10025-2 % (maximum with respect to mass)
S355K2+N
FF 0.24 0.60 1.7 0.035 0.035 - 0.60 -
(1.0596+N)

PREPARED BY : ZUNZAR (QA) VERIFIED BY : UDHAYAKUMAR APPROVED BY : ADOLF PAIS

M. (PE) (PLANT HEAD)

SIGNATURE :
DATE : SIGNATURE : SIGNATURE :
DATE : DATE :
 ELIN GENERATORS INDIA LTD.

TECHNICAL SPECIFICATIONS
MATERIAL BUYING SPECIFICATION
(MBS)
Doc No : VTEI/MBS/001
Rev No: 00 Date: 01.06.2021
\
Page 2 of 5 SPECIFICATIONS FOR SEMI-FINISHED ROTOR SHAFT

4.5 Mechanical properties:

Test parameters Range Applicable standard

Tensile strength 450 to 600 Mpa EN 10225-2 (Size : > 150 to ≤ 250)
0.2% Yield strength Min 285 Mpa EN 10225-2 (Size : > 150 to ≤ 250)
% Elongation Min 17 EN 10225-2 (Size : > 150 to ≤ 250)
Impact strength Min 27 Joule at minus 40°C Refer Rotor shaft drawing

4.6 Non-destructive testing:

4.6.1 Surface imperfection of raw material:

Round bar and bright steel: Tests according to EN 10221 shall be performed. The choice of
testing method rests to the manufacturer/supplier. 100% of the lateral area shall be tested. Any
residual magnetism disturbing the machining is not permissible.

4.6.2 Pre-machined material:

Internal imperfection of pre-machined material shall be ultrasonically inspected according to
EN10025-1 using straight beam method.
Round bar and bright steel: according to EN 10308, AVG-technique.
Scope of testing: complete test with scanning of 360° of the cylindrical surfaces
Acceptance criteria:

4.6.3 After Pre-turned material:

Internal imperfection after completion of the heat treatment and preturning operation, the overall
surface shall be inspected by Magnetic Particle Testing (MPT) according to EN10228-1 using
alternating current shall be performed. Fluorescending or black testing liquids are permissible.
The result shall be evaluated during magnetization.
Acceptance criteria: Acceptance criteria acc. EN 10228-1 (MT): quality grade 3.

PREPARED BY : ZUNZAR (QA) VERIFIED BY : UDHAYAKUMAR APPROVED BY : ADOLF PAIS

M. (PE) (PLANT HEAD)

SIGNATURE :
DATE : SIGNATURE : SIGNATURE :
DATE : DATE :
 ELIN GENERATORS INDIA LTD.

TECHNICAL SPECIFICATIONS
MATERIAL BUYING SPECIFICATION
(MBS)
Doc No : VTEI/MBS/001
Rev No: 00 Date: 01.06.2021
\
Page 3 of 5 SPECIFICATIONS FOR SEMI-FINISHED ROTOR SHAFT

5. INSPECTION & TESTING

Supplier shall offer for witness inspection of tests mentioned in para 1 & 2
1. For every batch of heat treatment, one bar shall have extra length to prepare the test coupon.
Test coupon have shall always be integral with shaft. Non integral test piece is not
acceptable.
Test coupon shall be prepared in accordance with EN 10025-1 & same shall be tested for
both mechanical & chemical properties.
2. Microstructure examination shall be conducted to reveal heat treated structure, grain size &
non-metallic inclusion rating.
3. Ultrasonic inspection shall be carried out qualified personnel – Minimum Testing personnel
of the supplier shall be qualified and certified according to DIN EN ISO 9712 (Replacement
for EN 473) or ASNT-SNT-TC-1A or a similar standard on 100% bars.
4. Testing methods shall be generally as per EN 10025-1 or equivalent
Testing shall be carried out in an ISO certified or NABL accredited laboratory.
If the testing facility is available in house, supplier shall provide evidence of calibration of
all the test equipment having traceability to national standards.

6. IDENTIFICATION & MARKING

• All round shaft shall be punched with EGIL works order no. and the heat treatment batch no.
• All round shaft which are “Inspected Ok” shall be punched and cleared for dispatch by EGIL
representative.

7. QUALITY DOCUMENTATION

• Supplier shall give a certificate for all the tests mentioned above.
• Test certificates shall be bearing the Heat treatment batch no. and Quantities in the batch,
Heat no. & EGIL works order no.
• Heat treatment time vs temperature charts (strip charts) bearing ‘HEAT no.’ shall be
furnished.
• All reports shall be duly approved and signed by competent representative of the supplier.
• Supplier shall submit the quality assurance plan which include manufacturing steps.

PREPARED BY : ZUNZAR (QA) VERIFIED BY : UDHAYAKUMAR APPROVED BY : ADOLF PAIS

M. (PE) (PLANT HEAD)

SIGNATURE :
DATE : SIGNATURE : SIGNATURE :
DATE : DATE :
 ELIN GENERATORS INDIA LTD.

TECHNICAL SPECIFICATIONS
MATERIAL BUYING SPECIFICATION
(MBS)
Doc No : VTEI/MBS/001
Rev No: 00 Date: 01.06.2021
\
Page 4 of 5 SPECIFICATIONS FOR SEMI-FINISHED ROTOR SHAFT

8. GENERAL

• EGIL reserves the right to depute its representative to witness process at the supplier’s
premises at any stage.
• Any delay / advancement of the delivery dates is to be explicitly communicated to EGIL
Purchase Dept.
• In case, the supplies are found defective or not meeting the acceptance criteria specified in
above paragraphs or if the supplier has deviated without prior approval from EGIL, in such
cases material will be liable for rejection.
• Round shaft surface shall be coated with anti-rust corrosive substance which will take care of
shaft at-least for the 6 months.
• Round shaft shall be covered with polythene shrink wrap with bubble wrap to avoid any
damage during transportation. Packing should be transport worthy.

PREPARED BY : ZUNZAR (QA) VERIFIED BY : UDHAYAKUMAR APPROVED BY : ADOLF PAIS

M. (PE) (PLANT HEAD)

SIGNATURE :
DATE : SIGNATURE : SIGNATURE :
DATE : DATE :