Dokumen - Tips - Manual de Partes c750 PDF

with PCC2100 or PCC3201 Control
English - Original Instructions 10-2013

6-2013 0906-0141
0906-0141 (Issue 4)
(Issue 3)
Parts Manual QSK23G3 with PCC2100 or PCC3201
Issue 4 - 10-2013 C750 D6 - C900 D5
2 © Cummins Power Generation 2013

QSK23G3 with PCC2100 or PCC3201 Parts Manual
C750 D6 - C900 D5 Issue 4 - 10-2013
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CONTENTS
Alarm Instl............................................................................................................................... 5
Battery Charger....................................................................................................................... 7
Battery
Alarm Tray Instl.....................................................................................................................
Installation.................................................................................................... 4 9
Chassis
BatteryAssy...........................................................................................................................
Charger...................................................................................................... 5 11
Circuit Breaker Box Instl. 1600A - 2500A................................................................................. 13
Earth Braid............................................................................................................. 6
Control Assy. - PCC2100......................................................................................................... 15
Battery Tray Installation........................................................................................... 7
Earth Braid.............................................................................................................................. 17
Chassis Assembly.................................................................................................. 8
Earth Fault Instl. (24V).............................................................................................................19
Circuit
Engine Breaker Installation.
- QSK23G3 ................................................................................... 10
- 50/60Hz................................................................................................. 21
Control Assembly – PCC2100.............................................................................. 12
Engine Accessories................................................................................................................. 23
PumpSystem
Exhaust – HandKit Fuel
- 5”Transfer.................................................................................. 14
N/B - 8” Bs10.................................................................................... 25
Earth Fault Installation (24V)................................................................................ 15
Generator Assy....................................................................................................................... 27
Engine
Harness AC– (PMG)..................................................................................................................
QSK23G3 – 50/60Hz............................................................................. 16 29
Engine
Harness Accessories
- Control (PCC -2100)................................................................................................
Effective July 2013.............................................................. 17 31
Engine
Harness Accessories..............................................................................................
- Starter and Charger (PCC 2100)............................................................................ 20 33
Exhaust
Harness System.................................................................................................... 22
Extension.................................................................................................................. 35
Generator Assembly............................................................................................. 24
Heater Alternator..................................................................................................................... 37
Heater Engine.........................................................................................................................
Harness AC( PMG)............................................................................................... 26 39
Heater Instl.............................................................................................................................. 41
Harness Control.................................................................................................... 27
Kit -Harness
Air Cleaner (Heavy Duty)................................................................................................. 43
– Starter and Charger (2100)................................................................. 28
Kit - Air Cleaner (Standard Duty)............................................................................................. 45
Harness Extension............................................................................................... 29
Muffler - Industrial/ Residential................................................................................................47
Heater – Alternator............................................................................................... 30
Oil Pump Instl.......................................................................................................................... 49
Pump Heater – Engine.................................................................................................... 31
Electric.......................................................................................................................... 51
Heater
Pump - Hand Installation. ................................................................................................ 32
Fuel Transfer..................................................................................................... 53
Kit – Air Cleaner (Heavy Duty). . ............................................................................ 33
Radiator Instl........................................................................................................................... 55
Kit – Air Cleaner (Standard Duty)......................................................................... 34
Radiator.................................................................................................................................. 57
RelayMuffler – Industrial/Residential............................................................................. 35
Instl................................................................................................................................59
Oil PumpLeads...................................................................................................................
Switchgear Installation............................................................................................. 36 61
Tank Pump – Electric.................................................................................................... 37
Fuel................................................................................................................................ 63
Radiator Installation.............................................................................................. 38
Terminal Box Instl. (PCC2100)................................................................................................. 65
Transformer Instl.....................................................................................................................
Radiator................................................................................................................ 40 67
Radiator Installation A045B407 – Effective July 2013........................................... 42
Radiator A045A175 – Effective July 2013............................................................. 46
Relays................................................................................................................... 48
Tank – Fuel........................................................................................................... 50
Terminal Box......................................................................................................... 52
Switchgear Leads................................................................................................. 54
Transformer Installation........................................................................................ 55
Control Assembly (PCC3201)............................................................................... 56
PCC3201 Control (0300-5759-01)........................................................................ 58
Heat Shield........................................................................................................... 59
C Copyright Cummins Power Generation 3
© Cummins Power Generation 2013 3

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Issue 4 - 10-2013 C750 D6 - C900 D5
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Alarm Instl.
4 C Copyright Cummins Power Generation
Item
Part Number Description Qty.
No.
1 0300-39-01 PCB Assy. Alarm Module 1
2 0305-0860 Box - Alarm Module 1
3 0332-2899 Spacer Lead 3
4 0226-4847 Lead 2
5 0098-6454 Label 1

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C750 D6 - C900 D5 Issue 4 - 10-2013
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Battery Charger
Item
No.
-- 0416-1181-02 Charger-Battery 5A 24V L/Acid 1
-- 0416-1182-02 Charger-Battery 10A 24V L/Acid 1
-- 0416-1181-04 Charger-Battery 5A 24V Nicad 1
-- 0416-1182-04 Charger-Battery 10A 24V Nicad 1

Issue 4 - 10-2013 C750 D6 - C900 D5
0RGHO46.* 1 2,3,4,5 ,VVXH±
Earth Braid
Item Part Number Description Qty.

No.
1 0337-3587-01 Strap Ground 4
2 0800-3017-55 Screw Hex Head Cap (M12 x 35) 4
3
16 0526-3099-64 C Washer
Copyright - Flat (M12)
Cummins Power Generation 8
4 0850-0114-56 Washer - Spring lock (M12) 4
5 0862-0026-57 Nut - Hex (M12) 4

C750 D6 - C900 D5 Issue 4 - 10-2013
+Ve -Ve
14
11 12
13,16 6,7,14
5,7,14
5,13
15 3
2,4
1
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5 6,8 10 9 5 6,8
Battery Tray Instl.

No.
1 0416-1199 Tray - Battery 1
2 0416-1198 Rod - Battery Hold Down 2
3 0416-1197 Clamp - Battery 1
8
4 0865-0031
C Copyright Cummins Power Generation
Nut - Wing(M8) 2
5 0416-1204 Clamp - Battery Post -Ve 4
6 0416-1203 Clamp - Battery Post +Ve 4
7 0416-1195 Clamp - Jumper - Battery Link 2
8 0416-1202 Shield - Battery (Boot) 1
9 0416-1201 Cable - Jumper +Ve 1
10 0416-1200 Cable - Jumper -Ve 1
11 0416-1222 Cable - Battery + Ve 1
12 0416-1223 Cable - Battery -Ve 1
13 0416-1141 Boot - Battery 2
14 0416-1142 Boot - Battery 6
15 0416-1189 Batteries - Lead Acid - Charged (UK Only) 4
15 0416-1190 Batteries - Lead Acid - Dry (Export) 4

Issue 4 - 10-2013 C750 D6 - C900 D5
0RGHO46.* ,VVXH±
8
7
13 13
6 20
5
3
4
18
11 Alternator Foot 12
Engine Foot (Front)
6 Skid Cross Member 14,15,16
Pad - Mounting Front 10 (Ref: 0403-5089) 17
(Ref: 0403-5092)
19
11
Engine Foot (Rear)
6
Pad - Mounting Rear 10
(Ref: 0403-5093)

C750 D6 - C900 D5 Issue 4 - 10-2013
Chassis Assy.
Item
No.
1 A045N900* Skid Assy. 1
2 0402-0818 Isolator - Vibrator (Alternator Housing) 6
3 A045N994* Frame Assy. - Radiator 1
4 0402-0822 Isolator Vibration 2
5 0800-3017-85 Screw - HHC (M20 x 3 LG STL CL8.8) 10
6 0526-0399-70 Washer - Flat (M20 STL) 26
7 0800-3017-53 Screw - HHC (M20 x 3 LG STL CL8.8) 12
8 0850-0114-56 Washer Lock Spring (M12) 12
9 0526-0399-64 Washer - Flat (M12 STL) 12
10 0862-0026-59 Nut Hex (M20) 6
11 0800-3017-91 Screw - HHC (M20 x 2.5 x 60 STL) 6
12 0526-0460-02 Washer 4
14 0232-3710-01 Shim A/R
15 0232-3710-02 Shim A/R
16 0232-3710-03 Shim A/R
17 0526-0399-72 Washer - Flat 4
18 0800-6380 Screw - HHC (M24 x 3 x 100 LG) 4
19 0860-2024-01 Nut Hex (M24 x 3) 4
20 0800-3017-90 Screw - Hex Head 4
*Must be ordered together

Issue 4 -3DUWV0DQXDO
10-2013 C750 D6 - C900 D5
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On Top Of Box If Top Entrance Selection Is Not Made 3

2

C750 D6 - C900 D5 Issue 4 - 10-2013
Circuit Breaker Box Instl. 1600A- 2500A

No.
1 0319-6080-02 Box Circuit Breaker 1
2 0319-5084-02 PanelTerminal 1
3 0319-5171-02 Cover Circuit Breaker 1
4 0319-6081-02 Cover Circuit Breaker 1
5 0319-5315-02 Bracket Circuit Breaker 1
6 0098-8097 Label 1
7 0319-5953-02 Stiffener Cover 1
8 0332-2001 Lug Solderless 1
PCB Instl PT/CT Module (PCC3201)

Item No. Part Number Description Qty.
- 0300-4308-01 PCB Potted PT/CT (12 Lead) 1
- 0300-4308-02 PCB Potted PT/CT 1
Pcb-Instl (Bus PT Module) (PCC3201)

- 0300-4985-01 Pcb-Instl (Bus PT Module) 120V 1
- 0300-4985-02 Pcb-Instl (Bus PT Module) 240V 1

Issue 4 - 10-2013 C750 D6 - C900 D5
0RGHO46.* ,VVXH±
17 11 2
20 4
3 8
19 10
9
1
5
6 14
16
23
12
24 26 15
18
22
25 27
21
13
7

C750 D6 - C900 D5 Issue 4 - 10-2013
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Control Assy. - PCC2100

Item
No. Part Number Description Qty.
1 0319-4487 Box Control 1

2 0319-4488 Door Control 1
3 0300-5467 Digital Display Assy. 1
4 0332-3896 Clamp Ribon Cable 4
5 0300-5180 PCC Assy Bargraph 1
6 0300-5383 PCB Assy LED 1
7 0098-7904 Lable - Danger 2
8 0338-4424 Harness Control Door 1
9 0402-0764 Mount Isolator 4
10 0406-0845 Pin - Hinge 1
11 0332-0491 Lamp - LED 3
12 0327-1379-02 PCB Assy Base Card 1
13 0319-4497 Guard Electrical 1
14 0517-0356 Plug Hole 22.5 1
15 0517-0357 Plug hole 38 1
16 0517-0355 Plug Hole 16 2
17 0300-5446 Panel Membrane 1
18 0332-2420 Mount Cable Tie 2
19 0338-3994 Harness Panel Light 1
20 0322-0488 Lens LED 3
21 0335-0189 Cable Assy. Ribbon 1
22 0332-1445 Tie - Cable 3
23 0098-7918 Lable Information 1
24 0098-7961-01 Label Information - Panel Information 1
25 0098-7989 Label Information - Torque 1
26 0098-6984 Label Information - UL 1
27 0337-0049 Strap Bond 1

Issue 4 - 10-2013 C750 D6 - C900 D5
4
7 1
3
5
0RGHO46.* ,VVXH±
Pump - Hand Fuel Transfer
Item
No.
1 0503-2384 Hose - Fuel (Clear) 3
0149-2687
522 C Pump - Fuel
Copyright Cummins Power Generation 1
3 0502-1457 Adaptor - Hose (3/4”) 3
4 0870-2243 Hose Adaptor 3/4” BSP/90/F 6
5 0503-2385 Clamp - Hose 3
6 0505-1574 Elbow 90 Deg 3/4” Bsp M/F 4
7 0502-1458 3/4” BSP Connector 2

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C750 D6 - C900 D5 Issue 4 - 10-2013
6,7
1
2,3,4
5
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Earth Fault Instl. (24V)

Item
1 0315-1607-02C Transformer Current 1
18 Copyright Cummins Power Generation
2 0249-0814 Relay 2P Base 1
3 0307-3017-02 Relay Ground Fault 24 V 1
4 030-3047 Relay 1
5 0332-2879-01 Rail Terminal 0.2
6 0334-2278-01 Wire Standard 0.75
7 0334-2309 Cable Shielded 0.5

Issue 4 - 10-2013 C750 D6 - C900 D5
3
4
Breather
Hose
5
6
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Engine - QSK23G3 - 50/60Hz
Item
1 0100-3758-01 Engine - QSK23G3 - 50/60Hz 1
20 2 LF 670 Oil Filter
3 FS 1006 Fuel Fliter 2
4 WF 2076 Corrosion Inhibitor 1
5 0403-4585-02 Pan - Drip 2
6 0505-1603 Plug - Pipe (3/8” Bsp) 2

C750 D6 - C900 D5 Issue 4 - 10-2013
Engine Accessories - Effective July 2013

55

Issue 4 - 10-2013 C750 D6 - C900 D5

C750 D6 - C900 D5 Issue 4 - 10-2013
F/N Part Number Description Qty F/N Part Number Description Qty
1 A008H973 ADAPTER,PIPE 1 29 A028X493 SENDER,PRESSURE 1**
2 A008J096 VALVE,BALL 1 30 A008G808 CABLE,JUMPER 1
3 A008J032 HOSE,COOLANT 1.2 31 A008G809 CABLE,JUMPER 1
4 A008J005 CLAMP,HOSE 1 32 A008G810 SHIELD,BATTERY 2
5 A003J049 HARNESS,LCL 1* 33 A008G811 CLAMP,BATTERY 4
6 A007Y454 BRACKET,HEAT SHIELD 4 34 A008G812 CLAMP,BATTERY 4
7 A007Y455 SHIELD,HEAT 1 35 A008G804 CABLE,JUMPER 2
8 A007L038 WASHER,FLAT 8 36 A008G824 CABLE,ELECTRICAL 1
9 A007L397 WASHER,LOCK 8 37 A008G825 CABLE,ELECTRICAL 1
10 A005Y392 SCREW,HEX HEAD 8 38 A001G474 CLAMP,BATTERY 4
11 A005Y757 SCREW,HEX HEAD 12 39 A001G476 CLAMP,BATTERY 2
12 A007L362 WASHER,LOCK 12 40 A001G907 CLAMP,J 2
13 A007L037 WASHER,FLAT 14 41 A005Y945 SCREW,HEX HEAD 2
14 A000R305 BRACKET 2 42 A008J443 WASHER,FLAT 4
15 A005Y418 SCREW,HEX HEAD 1 43 A004W497 NUT,HEX 2
17 A019B624 SENSOR,TEMPERATURE 1** 44 A004W604 NUT 2
18 A000V978 BUSHING,REDUCER 1** 45 A007L046 WASHER,FLAT 1
19 A005H078 SENSOR,MAGNETIC PICKUP 1** 46 A007L376 WASHER,LOCK 1
20 A000S224 BRACKET 1 47 A008K965 SCREW,HEX HEAD 1
21 A006X195 RELAY,SOLENOID START 1 48 A029L465 HARNESS,WIRING 1**
22 A003Z505 ISOLATOR,VIBRATION 2 49 A008E193 BOOT,INSULATION 4
23 A004W641 NUT,FLANGE LOCK 4 50 A000W019 BUSHING,REDUCER 1**
24 A005K948 PLUG,PIPE 1 51 A008J371 PLUG,HOLE 2
25 A005K977 PLUG,PIPE 1 52 A008J340 SEAL,O RING 1
26 A001G900 CLAMP 4 53 A045K801 GASKET 1
27 A005Y283 SCREW,HEX HEAD 4 54 A008H749 LINE,FUEL 1
28 A007K956 WASHER,LOCK 1 A035K363 SENSOR, COOLANT 1*
55
A045C349 SENSOR, COOLANT 1**
* PCC3201 only
** PCC2100 only

Issue 4 - 10-2013 C750 D6 - C900 D5
0RGHO46.* ,VVXH±
Engine Accessories - Pre July 2013

9
7 8
4
5,6
20
10
13
12 11
15
16 18
17
14
19

C750 D6 - C900 D5 Issue 4 - 10-2013
Engine Accessories - Pre July 2013
Item
1 0502-1479 Adaptor M27 to 1” 18 UNF M/F 1
2 0503-2386 Hose - Heater 1
3 0503-0398 Clamp - House 1
4 0501-0816 Line - Fuel Supply 1
5 0501-0817 Line - Fuel Return 1
6 0501-0818 Line - Fuel Cooler 1
7 0193-0558 Sensor Level (Coolant) PCC2100 1
7 0193-0486 Sensor Level (Coolant) PCC3201 1
8 0155-3723-02 Bracket - Heat Shield 4
9 0155-3724-02 Heat Shield - Exhaust 1
10 0155-4212-02 Bracket - Heat Shield 2
11 0193-0529-01 Sensor - Temperature 1
12 0505-2243 Bushing 1
13 0151-0411 Pick Up - Magnetic 1
14 0319-2236 Bracket - Pilot Solenoid 1
15 0307-2621-02 Pilot Solenoid 1
17 0505-1492-02 Plug Pipe (3/4 NPT Hex Soc) 1
18 0505-2273 Plug Threaded (1” - 11.5) 1
19 0518-004 Clamp - J 4
20 0193-0444 Sender - Oil Pressure 1

Issue 4 - 10-2013 C750 D6 - C900 D5
0RGHO46.* ,VVXH±
8,9,10
Exhaust System (8” N/B MIN) 3

Or
Muffler(10” N/B MIN)
13 or 18
5,6,7
1 or 14
11,12
or
15,16,17

C750 D6 - C900 D5 Issue 4 - 10-2013
Exhaust System Kit - 5” N/B - 8” BS10
Item
1 0155-4124 Adaptor - 5” N/B - 8” Flange 1
2 0155-3710 Gasket - 5” N/B 1
3 0155-3437 Gasket - Exhaust (10”) 1
4 0155-3483 Gasket - Exhaust (8”) 1
5 0800-2177 Screw - Hex (m16 x 60) 8
6 0526-2183 Washer - Flat Steel (M16) 16
7 0810-2225-06 Nut - Lock M16 8
8 0718-1172 Screw Hex Head M24 x 60 Long 12
9 0526-0399-72 Washer - M24 Plain 24
10 0810-2225-08 Nut - Lock M24 12
11 0526-0399-62 Washer Flat Steel M10 716011 8
12 0800-2088 Screw - HHC (M10 x 1.5 x 35) 8
13 0155-4122 Bellow - Exhaust Flange 1
14 0155-3708 Adapter - 5” Flange - NPT 1
15 0800-3017-40 Screw - HHC M10 x 40 Long 8
16 0850-0144-55 M10 Steel Spring Washer 8
17 0862-0026-56 Nut Hex M10 8
18 0155-4123 Flex - Exhaust 1
Pyrometer 0179-3431-01
1 A004B358 LABEL,EXHAUST PYROMETER 1
2 A043T369 CONTROL,TEMPERATURE 1
3 A003J239 HARNESS,METER 1
5 A006A896 SENDER,TEMPERATURE 1
6 A001G442 TIE,CABLE 5

Issue 4 - 10-2013 C750 D6 - C900 D5
0RGHO46.* ,VVXH±
2
1
4
3

C750 D6 - C900 D5 Issue 4 - 10-2013
0RGHO46.* ,VVXH±
Generator Assy.
Item Qty.
Part Number Description
No.
1 0526-0399-64 Washer Flat - M12 1
2 0800-3017-57 Screw - HHC M12 x 1.75 x 45 LG (CR 8.8) 16
3 0526-0146 Washer Flat (5/8”) 16
4 0850-0035 Bolt Place (5/8 - 11 x 1.5) (CR 8.8) 6
– 0179-3027 Generator Assy. 1
– 0200-3062-02 Alternator HC6H 12L 1
– 0200-3062-03 Alternator HC6J 12L 1
– 0200-3062-10 Alternator HC6H 12L With Thermistors 1
– 0200-3062-21 Alternator HC6G 6L 1
– 0200-3062-22 Alternator HC6H 6L 1
– 0200-3062-23 Alternator HC6J 6L 1
– 0200-3062-24 Alternator HC6K 6L 1
– 0200-3062-29 Alternator HC6G 6L With Thermistors 1
– 0200-3062-30 Alternator HC6H 6L With Thermistors 1
– 0200-3062-31 Alternator HC6J 6L With Thermistors 1
– 0200-3062-32 Alternator HC6K 6L With Thermistors 1
– 0200-3211-02 Alternator HC6H 12L Winding 14 1
– 0200-3211-10 Alternator HC6H 12L Winding 14 With Thermistors 1

Parts 3DUWV0DQXDO
Manual
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with PCC2100 or PCC3201
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Issue 4 - 10-2013 C750 D6 - C900 D5
XX P8
X -[
+ F2
[F ]
1]
G4
PM
3
G
PM
2
G
PM
8(
U)
7 (V
5(
6 (W)
N)
)
HARNESS
28 AC (PMG) C Copyright Cummins Power Generation
F/N Legacy Name Legacy Description Qty

1 0338-4186 HARNESS - AC (PMG) (PCC2100) 1
1 0338-4229 HARNESS - AC (PMG) (PCC3201) 1

0RGHO46.* ,VVXH±
C750 D6 - C900 D5 Issue 4 - 10-2013
K4 - S1
E3
Mag Pick Up
K4 - S1
(Oil Pressure)
E2
(Coolant Temp)
E1
(Coolant Level)
E4
HARNESS -CONTROL (PCC2100)

- A003H705 HARNESS - CONTROL EXTENSION 1
- A003J707 HARNESS - CONTROL STARTER 1
- A045P540 HARNESS - CONTROL CONTROL 1
HARNESS -CONTROL (PCC3201)

- A003H699 HARNESS - CONTROL EXTENSION 1
- A003J704 HARNESS - CONTROL STARTER 1
- A003H219 HARNESS - CONTROL DIODE 1
Issue 4 - 10-2013 C750 D6 - C900 D5
0RGHO46.* ,VVXH±
Inline H
Battery Charging
Alternator
ALT E
ALT B
ALT R
Starter-Solenoid
INLINE E
K4
K4 BATT
K4 BATT
B1 BATT
B1 BATT
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B1 SW
Harness - Starter And Charger (PCC 2100)
Item
32
No. Part NumberC Copyright Cummins Power Generation
Description Qty.
– 0338-4156 Harness Starter And Charger (PCC 2100) 1

C750 D6 - C900 D5 Issue 4 - 10-2013
Inline A Inline B
Inline C
Dummy Block
Inline G
Inline D
Dummy Block
0RGHO46.* Connector-05 Connector-02 ,VVXH±
Harness - Extension
Item
–
34 0338-4504 C Harness
Copyright - Extension

Issue 4 - 10-2013 C750 D6 - C900 D5
1 or 2
0RGHO46.* 3 4 ,VVXH±
Heater - Alternator
Item Qty.
No.
361 C Copyright Cummins
Cartridage Power Generation
Heater 1
0333-0438-05
2 0333-0438-06 Cartridage Heater 1
3 0332-3024-14 Clamp - Loop 2
4 0232-3849 Bracket HTR MTG 1
5 0332-1389 Tie Cable 4

C750 D6 - C900 D5 Issue 4 - 10-2013
To Engine Block
1,2 21
3
4
6 7
To Coolant 5
5,20 3
12,13 Inlet Elbow
4 14 or 15
7
8,9 20,5 19,18,12,17
16 10,11
5,20
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Heater Engine
Item Description Qty.

Part Number
No.
1 0101-0830 Gasket - Crankcase 1
2 0101-0829-02 Cover - Crankcase 1
3 0505-0050 Elbow - Street 90 (½ npt) 2
4 0504-0213 Valve - Ball (½ npt) 2
5 0503-1634-01 Hose - Silicone Rubber 3
6 0505-2098 ½” Bsp Nipple 1
7 0502-0827 Hose Barb 2
8 0130-4546-01 Bracket - Water Heater 1
9 0821-6003-02 Screw - Sems Tap/Scr M8 x 20 4
3810 0155-3021 C Clamp
Copyright - WaterPower
Cummins HeaterGeneration 1
11 0870-0550-09 Nut 3/8 - 16 2
12 0098-5347 Label - Danger 2
13 0098-6195 Label - Caution 2
Heater Assy (4990W)(For Ambient Temp 5
14 0333-0676-01 1
And Above)
Heater Assy (6420W)(For Ambient Temp
15 0333-0676-02 1
Below 5 )
16 0130-5933-02 Tube - Water Heater 1
17 0319-2815 Cover - Terminal Box 1
18 0098-7183 Label - Relay Box 1
19 0821-5002-03 Screw 1/4 - 20 x 0.5 4
20 0503-2157-01 Hose Clamp 6
21 0505-0079 Nipple - Pipe 1

Parts Manual
0RGHO46.* QSK23G3 with PCC2100 or PCC3201
,VVXH±
Issue 4 - 10-2013 C750 D6 - C900 D5
1 or 2
3,4,5
0RGHO46.* ,VVXH±
Heater
40 Instl. C Copyright Cummins Power Generation
Item
No.
1 0333-066101 Heater Assy. (120 V) 1
2 0333-0661-02 Heater Assy. (240 V) 1
3 0333-2879-01 Rail Terminal 0.1
4 0307-3047 Relay - 24 V 1
5 0249-0814 Relay - Base 1
C750 D6 - C900 D5 Issue 4 - 10-2013
9
16
15 6
17
7
4
10
8
1 5
11 13
14
2
0RGHO46.* 3 ,VVXH±
12
Kit - Air Cleaner (Heavy Duty)

No.
1 0140-3464-02 Bracket - Air Cleaner 1
2 42 0140-3463-02 C Bracket
Copyright - Air Cleaner
4 0140-3684-03 Clamp Air Cleaner 6” Min 1
5 0140-3684-06 Clamp - Air Cleaner 7½” Min 1
6 0140-3684-08 Clamp - Air Cleaner 8½” Min 4
7 0503-2455 Elbow - 90 DEG x 8” I/D 2
8 0503-1675 Hose - Reducer 1
9 0140-3370 Cover Air Cleaner 10” 2
10 0140-3230 Air Cleaner (HD) 2
11 0140-3357 Band - Mounting (18” Dia) 4
12 0140-3529-02 Tube - Air cleaner 1
13 0140-3886-02 Bracket Air Cleaner 1
14 0140-3885-02 Bracket Air Cleaner 1
15 0140-3692 Indicator Service 2
70781 N Primary Element Nelson
16 2
AF 25544 Primary Element Featguard
70782 N Safety Element Nelson
17 2
AF 25545 Safety Element Featguard
Issue 4 - 10-2013 C750 D6 - C900 D5
6
5
8
7
0RGHO46.* ,VVXH±
10
Kit - Air Cleaner (Standard Duty)
Item Qty.
No.
2 0140-2052 Band - Mounting (16 Dia) 2
3 0140-3737 Housing - Air Cleaner 1
4 05030970-01 Elbow 1
5 0140-3741-02 Tube - Air Cleaner 1
6 0503-1675 Hose Reducer 1
7 0140-1548 Indicator Service 1
8 0503-1870-14 Clamp Hose 3
9 0503-180-11 Clamp Hose 1
10 AF 25593 Element Feetguard 1

C750 D6 - C900 D5 Issue 4 - 10-2013
1 or 3 or 7
2 or 4 or 5 or 6
0RGHO46.* ,VVXH±
Muffler - Industrial / Residential
Item Description Qty.

Part Number
No.
1
46 1 0155-4114-02 Muffler
C Copyright - BSE
Cummins 35 250
Power - Side In - End Out
Generation
2 0155-4114-01 Muffler - BSE 35 250 - End In - End Out 1
3 0155-4115-02 Muffler - OSP 250 - Side In - End Out 1
4 0155-4115-01 Muffler - OSP 250 - End In - End Out 1
5 0155-4117-01 Muffler - ADS 35 320 - End In - End Out 1
6 0155-4115-01 Muffler - Industrial - In Line Entry 9dB 1
7 0155-4117-01 Muffler - Industrial - Side Entry 9dB 1

Issue 4 - 10-2013 C750 D6 - C900 D5
2
3
4
3
6
4
6 7
0RGHO46.* ,VVXH±
Oil Pump Instl.
Item Qty.
48No. Part NumberC Copyright Cummins Power Description
Generation
1 0149-2736 Pump - Oil 1
2 0403-4539-02 Bracket - Pump (Oil) 1
3 0502-1369 Elbow - M/F (½”Bsp) 2
4 0502-1370 Adaptor - Pipe (½”Bsp - 3/4 Tail) 2
5 0503-0249 Hose 2
6 0503-1872-01 Clamp Hose (1” - 1.75”) 2
7 0503-2208-03 Hose - Oil (Clear) 1

C750 D6 - C900 D5 Issue 4 - 10-2013
1 or 2
0RGHO46.* ,VVXH±
Pump – Electric

No.
1 0120-1344-02 Pump - Oil (50Hz) 1
2 0120-0344-01 Pump Oil (60Hz) 1
-- 0321-0389 Link - Neutral 3
-- 0321-0389 Fuse (Neutral Link) 3
-- 0503-2386 Hose - Fuel (3/4" Bore) 8
-- 0502-1459 Union - Tube (3/4") 10
-- 0505-2094 Tee - Pipe 3/4" 1
-- 0504-0230 Valve-Fuel 4
-- 0505-2105 Screw - HBushing - Reducer (1" - 3/4") 2
-- 0149-2688 Strainer-Fuel (Y Type)(Infast) 1
50 -- 0505-22080 Copyright Adaptor
C Cummins Power
- Pipe (1"Generation
- 3/4" BSP M/M) 3
-- 0306-4727 Contactor (Motor Starter) 1

Issue 4 - 10-2013 C750 D6 - C900 D5
0RGHO46.* ,VVXH±
11
10
12 20
17 19
15
16
18
14
1
13 20
7
4 17 19 15
5 8

C750 D6 - C900 D5 Issue 4 - 10-2013
Radiator Instl. - Pre July 2013
Item
No.
1 0130-5985 Cover - Guard Charge Alt. 1
2 0130-5986 Bracket - Fan Guard 1
3 0130-5987 Plate - Support Alt Guard 1
4 0130-5988 Guard - Belt Charge Alt. 1
5 0130-5989 Guard - Belt Left Hand 1
6 0130-5990 Guard - Belt Right Hand 1
7 0130-5991 Plate - Guard Infill 1
8 0130-5992 Guard - Belt Underside 1
9 0130-6982-02 Bracket - Radiator (LH RAD) 1
10 0130-6983-02 Bracket - Radiator (RH RAD) 1
11 0130-6984-02 Bracket - Radiator (STRUT) 2
12 0130-6985-02 Bracket - Radiator (LH SKID) 1
13 0130-6986-02 Bracket - Radiator (RH SKID) 1
14 0800-3017-20 Screw - Hex HD (M8 x 1.25 x 25LG STL CL8.8 8
15 0800-3017-39 Screw - Hex HD (M10 x 1.5 x 35LG STL CL8.8 12
16 0526-0399-61 Washer - Flat (M8 STL) 8
17 0526-0399-63 Washer - Flat (M10 STL) 16
18 0850-0114-54 Washer - Lock Spring (M8 STL) 8
19 0850-0114-55 Washer - Lock Spring (M10 STL) 12
20 0862-0026-56 Nut Hex (M10 x 1.5 STL) 4

Issue 4 - 10-2013 C750 D6 - C900 D5
Radiator 0103-6987 (50Hz) and 0130-6988 (60Hz) - Pre July 2013

C750 D6 - C900 D5 Issue 4 - 10-2013
Radiator 0103-6987 (50Hz) and 0130-6988 (60Hz) - Pre July 2013
F/N Name Description Qty F/N Name Description Qty

1 A030D261 EXCHANGER,HEAT 1 21 A030C714 CLAMP,HOSE 4
2 A030D260 GAUGE,SIGHT 1 22 A030C713 CLAMP,HOSE 4
3 A030D254 CAP,PRESSURE 1 23 A030C712 TUBE,AIR 1
4 A030C788 VALVE,GATE 2 24 A030C711 TUBE,AIR 1
5 A030C770 HOSE,REDUCER 2 25 A030C710 HOSE,AIR 2
6 A030C761 TUBE,WATER 1 26 A030C708 ISOLATOR,VIBRATION 8
7 A030C759 HOSE,WATER 2 27 A030C703 CLAMP,HOSE 4
8 A030C760 CLIP,HOSE 4 28 A030C702 HOSE,AIR 1
9 A030C751 EXCHANGER,HEAT - 50Hz 1 29 A030C700 BRACKET,RADIATOR 1
9 A030C757 EXCHANGER,HEAT - 60Hz 1 30 A030C699 BRACKET,RADIATOR 1
10 A030C745 SHROUD,FAN 1 31 A030D293 CLAMP,HOSE 6
11 A030C733 GUARD,RADIATOR 1 32 A030D292 PLUG,CAP 10
12 A030C726 GUARD,RADIATOR 1 33 A030D291 BRACKET,RADIATOR 1
13 A030C725 EXCHANGER,HEAT 1 34 A030D290 FLANGE,RADIATOR 1
14 A030C721 ISOLATOR,VIBRATION 4 35 A030D289 BRACKET,RADIATOR 1
15 A030C720 BRACKET,RADIATOR 1 36 A030D288 TUBE,BYPASS 1
16 A030C719 TUBE,WATER 1 37 A030D287 FAN,RADIATOR 1
17 A030C718 BRACKET,RADIATOR 1 38 A030D294 SCREW,HEX FLANGE HEAD 6
18 A030C717 TUBE,WATER 1 39 A030D265 ELBOW,PIPE 2
19 A030C716 TUBE,WATER 2 40 A030D262 TUBE,WATER 1
20 A030C715 TUBE,WATER 3

Issue 4 - 10-2013 C750 D6 - C900 D5
Radiator Installation A045B407 - Effective July 2013

C750 D6 - C900 D5 Issue 4 - 10-2013

Issue 4 - 10-2013 C750 D6 - C900 D5
F/N Part Number Description Qty

1 A045A175 RADIATOR 1
2 A045B213 PLATE,SUPPORT 2
3 A044K263 BRACE,RADIATOR 1
4 A044K364 BRACE,RADIATOR 1
5 A008J438 WASHER,FLAT 4
6 A007L055 WASHER,FLAT 9
7 A005Y407 SCREW,HEX HEAD 4
9 A008J439 WASHER,FLAT 4
10 A008K943 SCREW,HEX HEAD 4
11 A008L366 NUT,LOCK 4
12 A007L037 WASHER,FLAT 6
14 A007L397 WASHER,LOCK 5

C750 D6 - C900 D5 Issue 4 - 10-2013
This page is intentionally blank

Issue 4 - 10-2013 C750 D6 - C900 D5

C750 D6 - C900 D5 Issue 4 - 10-2013
Radiator A045A175 - Effective July 2013
F/N Legacy Name Description Qty F/N Legacy Name Description Qty
1 A045C314 CLIP,HOSE 4 38 A045C550 GUARD,BELT 1
2 A045C317 CLIP,P 2 39 A045C551 BRACKET 1
3 A045C319 CLIP 3 41 A045C553 PLATE 1
4 A045C608 SPACER 4 42 A045C554 BRACKET 1
5 A046B669 BOLT,HEX HEAD 47 43 A045C555 BRACKET 1
6 A045C324 HOSE 1 44 A045C557 PLATE 1
7 A046P165 PIPE 1 45 A045C558 EYE,LIFTING 1
8 A045C326 PIPE 1 46 A045C559 EYE,LIFTING 1
9 A045C327 PIPE 1 47 A045C560 FAN 1
10 A045C329 PIPE 1 48 A045C561 SPACER,FAN 1
11 A045C330 HOSE 2 49 A045C606 LABEL,IDENTIFICATION 2
12 A045C331 HOSE 1 51 A045R385 SCREW,HEX HEAD 4
13 A045C332 HOSE 1 52 0800-3017-36 SCREW,HEX HEAD 2
14 A045C334 GROMMET 2 53 0800-3017-37 SCREW,HEX HEAD 10
15 A045C339 GROMMET 1 54 A046B671 SCREW,HEX HEAD 16
16 A045C341 CLAMP,HOSE 2 55 0800-3017-46 SCREW,HEX HEAD 6
17 A045C343 CLAMP,HOSE 4 57 0862-0026-76 NUT,HEX 16
18 A045S652 CLAMP,HOSE 4 58 0526-0399-62 WASHER,FLAT 16
19 A045C349 GAUGE,LEVEL 1 59 A045C590 WASHER 12
20 A045C352 HOSE,FUEL 1 60 0526-0399-61 WASHER,FLAT 1
21 A045C355 HOSE,FUEL 1 61 0526-0399-63 WASHER,FLAT 10
22 A045E697 ADAPTER,FUEL LINE 2 62 A045S654 WASHER 16
23 A045F720 ADAPTER,FUEL LINE 1 63 A045C593 CLAMP,HOSE 2
24 A045R389 SEAL,O RING 2 64 A045C594 CLAMP,HOSE 1
25 A045C358 CLAMP,HOSE 1 65 A045C597 LABEL 2
26 A046S524 CLAMP,HOSE 1 66 A045C600 LABEL,INSTRUCTION 1
27 A045C362 CLAMP,HOSE 6 67 A045C601 LABEL,IDENTIFICATION 1
28 A045C363 BOLT,U 2 68 A045C607 LABEL 2
29 A045R397 CLAMP 4 69 A045C609 HOSE 2
30 A045C385 PIPE 1 70 A045C612 HOSE 1
31 A045C387 COOLER,FUEL 1 71 A045C614 HOSE 1
32 A045C388 RADIATOR 1 72 A046N092 HOSE 2
33 A045C389 COOLER,CHARGE AIR 1 73 A045C617 RING,SEALING 2
34 A045C546 FAN 1 100 A045C562 VALVE,BALL 2
35 A045C547 GUARD,FAN 1 101 A045C565 GAUGE,SIGHT 1
36 A045C548 GUARD,FAN 1 102 A045C566 CAP,FILLER OPENING 1
37 A045C549 GUARD,BELT 1

Issue 4 - 10-2013 C750 D6 - C900 D5
0RGHO46.* ,VVXH±
4 2
5 1
3 K13
K10
K11 2
K12

C750 D6 - C900 D5 Issue 4 - 10-2013
Instl.
Relay Inst.
ItemNo. Part
Item PartNumber
Number Description
Description Qty.
Qty.
No.
1 0332-3842-01 Rail Terminal Block 1
1 0332-3842-01 Rail Terminal Block 1
2
2 0819-1154 Screw Pand HD
Screw Pan HD 2
2
0819-1154
33 0307-2874
0307-2874 Relay Control
Relay Control 11
44 0332-2878
0332-2878 EndEnd
Bracket Terminal
Bracket Terminal 22
55 0305-1009
0305-1009 Suppressor Voltage
Supperesor Voltage 11
Run Relay (PCC3201)

0323-1410-01 Socket-Relay 3
0307-1056-01 Relay, Time Delay 3
0226-4883-01 Lead 1
0226-4883-02 Lead 1
0226-4883-03 Lead 4
Alarm Relay (PCC3201)

0323-1410-01 Socket-Relay 1
0307-1056-01 Relay, Time Delay 1
0226-4883-04 Lead 1
0226-4883-05 Lead 1

Issue 4 - 10-2013 C750 D6 - C900 D5
0RGHO46.* ,VVXH±
20
3,2 11 4,16
10
Hand Pump
(If Fitted)
10
12,7,6
17,18,19
17,18,19
14
13
15 17,18,19

C750 D6 - C900 D5 Issue 4 - 10-2013
0RGHO46.* ,VVXH±
Tank Fuel
Item Qty.
No.
1 0159-1549-02 Tank Fuel - 450 L 1
1 0159-1547-02 Tank Fuel - 900 L 1
1 0159-1548-02 Tank Fuel - 1350 L 1
2 0159-1550-02 Cover Fuel Tank 1
3 0159-1551 Gasket Fuel Tank 1
4 0159-1552 Cap Filler 1
5 0193-0537 Indicator Fuel 1
6 0504-0230 Valve Fuel 1
7 0505-2086 NipplePipe 1
8 0505-2087 Plug Pipe 1
9 0505-2088 Plug Pipe 1
10 0505-1597 Plug Pipe 1
11 0505-2090 Plug Pipe 1
12 0505-2091 Adaptor Pipe 1
13 0403-4940-02 Frame Assy (Green) 2
14 0159-1557-02 Bracket Fuel Tank 450 L 2
14 0159-1558-02 Bracket Fuel Tank 900 L 2
14 0159-1559-02 Bracket Fuel Tank 1350L 2
16 0159-1560 Gasket Filler 1
17 0800-3017-38 Screw Hex Head M10 x 1.5 x 30 16
18 05260399-62 Washer - Flat Steel M10 x 21 32
19 0870-2225-03 Nyloc Nut - Hex Steel M10 16
20 0309-0709 Switch Level (5 Position) 1

Issue 4 - 10-2013 C750 D6 - C900 D5
0RGHO46.* ,VVXH±
4 3
2
5
1

C750 D6 - C900 D5 Issue 4 - 10-2013
Terminal Box (PCC3201)

0319-5188-02 BRACKET-CONTROL BOX 2
0319-5188-01 BRACKET-CONTROL BOX 1
6 0319-5721-02 BRACKET-TERMINAL BOX 2
0405-9875-02 COVER-ACCESS (HARNESS) 1
0508-1090 GROMMET 1
0319-5097-02 PANEL-TERMINAL 2
1 0319-5504-02 PANEL-TERMINAL (BACK) 1
0319-5725-02 PANEL-TERMINAL (FRONT) 1
2 0319-5505-02 PANEL-TERMINAL (LEFT SIDE) 1
0319-5506-02 PANEL-TERMINAL (RIGHT SIDE) 1
4 0319-5083-02 PANEL-TERMINAL (TOP) 1
0517-0132 PLUG-HOLE 1
0821-6003-02 SCREW-HH SEMS 52
0821-6004-01 SCREW-HH SEMS 10
0821-6001-01 SCREW-HH SEMS 2
0856-0010 WASHER-EIT LK 2
Terminal Box (PCC 2100)

- 0319-5181-02 BRACKET-CONTROL 1
- 0319-5721-02 BRACKET-TERMINAL BOX 2
- 0405-9875-02 COVER-ACCESS (HARNESS) 1
- 0508-1090 GROMMET 2
- 0319-5097-02 PANEL-TERMINAL 2
- 0319-5504-02 PANEL-TERMINAL (BACK) 1
- 0319-5723-02 PANEL-TERMINAL (FRONT) 1
- 0319-5505-02 PANEL-TERMINAL (LEFT SIDE) 1
- 0319-5506-02 PANEL-TERMINAL (RIGHT SIDE) 1
- 0319-5083-02 PANEL-TERMINAL (TOP) 1
- 0517-0132 PLUG-HOLE 1
- 0821-6003-02 SCREW-HH SEMS 47
- 0821-6004-01 SCREW-HH SEMS 10
- 0821-6001-01 SCREW-HH SEMS 2
- 0856-0010 WASHER-EIT LK 2

Issue 4 - 10-2013 C750 D6 - C900 D5
0RGHO46.* ,VVXH±
Switchgear Leads

No.
1 0226-4406-04 Lead - Ring Type 32

C750 D6 - C900 D5 Issue 4 - 10-2013
0RGHO46.* ,VVXH±
Transformer Instl.
Item
1 0332-1389 Tie Cable 8
Current Transformer - 276/1 & 5524/1
2 0302-2057-40 3
(C900 D5/C800 D6)

Issue 4 - 10-2013 C750 D6 - C900 D5
GENSET CONTROL ASSEMBLY (PCC3201)

C750 D6 - C900 D5 Issue 4 - 10-2013
GENSET CONTROL ASSEMBLY (PCC3201)

1 0300-5759-01 CONTROL ASSY 1
2 0300-5758-01 CONTROL ASSY (BOX) 1
3 0406-0810 HINGE-BLOCK 2
4 0337-0049 STRAP-BOND 1
5 0853-2008 WASHER-ET LK 2
6 0870-2055 NUT-LK FLANGE 2
7 0821-6001-01 SCREW-HH SEMS 4
8 0870-2062 NUT-NYLON LOCK 4
9 0332-0941 TIE - CABLE 0
10 0332-0052 CLIP-WIRE 1
11 0098-8142 OVERLAY-LABEL 23
12 0425-1799 CLAMP-CABLE NYLON 2
13 0503-1950 CLIP-TUBE 1
15 0526-0115 WASHER-FLAT 2
16 0098-6984 LABEL-UL 1
17 0098-8368 LABEL-INFORMATION (CONTROL RATING) 1
20 0526-0399-57 WASHER-FL (STL) 1

Issue 4 - 10-2013 C750 D6 - C900 D5

C750 D6 - C900 D5 Issue 4 - 10-2013
PCC3201 CONTROL 0300-5759-01
F/N Legacy Name Description Qty

1 0319-5018-02 DOOR,CONTROL 1
2 0332-1911 SPACER 15
3 0300-5180 CARD,DISPLAY 1
4 0300-5179 CARD,OPERATOR PANEL DIGITAL 1
5 0326-0230 DISPLAY,DIGITAL 1
6 0823-0001-01 SCREW,PAN HEAD 12
7 0526-2303 WASHER 1
8 0860-2006 NUT,HEX 3
9 0870-2064-01 NUT,NYLON LOCK 9
10 0870-2062 NUT,LOCK 3
11 0300-5685-01 DISPLAY,CONTROL 1
12 0300-5181 CARD,SWITCH PANEL 1
13 A035J965 HARNESS,SWITCH 1
14 0300-4306 REGULATOR,VOLTAGE 1
15 0872-0019-01 STANDOFF 2
16 0322-0361 LIGHT,PANEL 1
17 0322-0017 LAMP,PANEL 1
18 0406-0930 LATCH,DOOR 1
19 0406-0932-02 LATCH,CAM 1
20 0322-0488 LENS,LIGHT EMITTING DIODE 4
21 0319-4918-02 BRACKET 1
22 0815-0796 SCREW,PAN HEAD 4
23 0508-1186 BUMPER 2
26 0098-6989 LABEL,BAR CODE 1
27 0405-7779 GASKET 1
28 0319-5194 COVER,CIRCUIT BOARD 1
29 0319-5193 BRACKET 1

Issue 4 - 10-2013 C750 D6 - C900 D5
Heat Shield
Item Part Number Description Qty

1 A047T156 Shield, Heat 1

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Cummins, the "C" logo, and "Our energy working for you." are trademarks
of Cummins Inc.
Copyright © 2013 Cummins Power Generation, Inc. All rights reserved.

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with PCC2100 or PCC3201 Control

English - Original Instructions 10-2013

2 © Cummins Power Generation 2013

C Copyright Cummins Power Generation 3

© Cummins Power Generation 2013 3

Parts Manual QSK23G3 with PCC2100 or PCC3201

4 © Cummins Power Generation 2013

QSK23G3 with PCC2100 or PCC3201 Parts Manual

6 C Copyright Cummins Power Generation

© Cummins Power Generation 2013 5

Item Part Number Description Qty.

6 © Cummins Power Generation 2013

Battery Tray Instl.

Item Part Number Description Qty.

© Cummins Power Generation 2013 7

10 C Copyright Cummins Power Generation

8 © Cummins Power Generation 2013

C Copyright Cummins Power Generation 11

© Cummins Power Generation 2013 9

On Top Of Box If Top Entrance Selection Is Not Made 3

12 C Copyright Cummins Power Generation

10 © Cummins Power Generation 2013

Circuit Breaker Box Instl. 1600A- 2500A

Item Part Number Description Qty.

PCB Instl PT/CT Module (PCC3201)

Pcb-Instl (Bus PT Module) (PCC3201)

C Copyright Cummins Power Generation 13

© Cummins Power Generation 2013 11

14 C Copyright Cummins Power Generation

12 © Cummins Power Generation 2013

Control Assy. - PCC2100

1 0319-4487 Box Control 1

C Copyright Cummins Power Generation 15

© Cummins Power Generation 2013 13

Pump - Hand Fuel Transfer

14 © Cummins Power Generation 2013

QSK23G3 with PCC2100 or PCC3201 Parts Manual

Earth Fault Instl. (24V)

© Cummins Power Generation 2013 15

Engine - QSK23G3 - 50/60Hz

16 © Cummins Power Generation 2013

Engine Accessories - Effective July 2013

© Cummins Power Generation 2013 17

Engine Accessories - Effective July 2013

18 © Cummins Power Generation 2013

Engine Accessories - Effective July 2013

© Cummins Power Generation 2013 19

Engine Accessories - Pre July 2013

22 C Copyright Cummins Power Generation

20 © Cummins Power Generation 2013

Engine Accessories - Pre July 2013

© Cummins Power Generation 2013 21

Exhaust System (8” N/B MIN) 3

24 C Copyright Cummins Power Generation

22 © Cummins Power Generation 2013

Exhaust System Kit - 5” N/B - 8” BS10

C Copyright Cummins Power Generation 25

© Cummins Power Generation 2013 23

26 C Copyright Cummins Power Generation

24 © Cummins Power Generation 2013

C Copyright Cummins Power Generation 27

© Cummins Power Generation 2013 25

F/N Legacy Name Legacy Description Qty