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Energy
journal homepage: www.elsevier.com/locate/energy
a r t i c l e i n f o a b s t r a c t
Article history: In this paper, numerical simulation and experimental validation were performed to study the effect of
Received 9 February 2016 multi-stage on the performance of a Savonius rotor. We tested five configurations with different stage
Received in revised form number and we were particularly interested in visualizing the velocity field, the static pressure, the
28 July 2016
dynamic pressure, the vorticity, the turbulent kinetic energy, the turbulent dissipation rate and the
Accepted 5 August 2016
turbulent viscosity. The software “SolidWorks Flow Simulation” has been used to present the local
characteristics in different transverse and longitudinal planes. The considered numerical model is based
on the resolution of the Navier-Stokes equations in conjunction with the standard k-ε turbulence model.
Keywords:
Wind tunnel
These equations were solved by a finite volume discretization method. The wind tunnel experiment
Turbulent flow results were compared to the numerical results in terms of velocity profile, dynamic torque coefficient
Aerodynamic structure and power coefficient.
Multistage © 2016 Elsevier Ltd. All rights reserved.
CFD
http://dx.doi.org/10.1016/j.energy.2016.08.017
0360-5442/© 2016 Elsevier Ltd. All rights reserved.
S. Frikha et al. / Energy 114 (2016) 382e404 383
that the maximum device performance occurs for buckets overlap 2. Material and method
ratios with values close to 0.15. Khan et al. [15] tested different
blade profiles of a Savonius rotor both in tunnel and natural wind 2.1. Savonius wind rotors
conditions and they varied the overlap. Roy et al. [16] reviewed
the numerical works. They have shown that with a proper In this study, we have an interest in a vertical-axis wind turbine
computational methodology, the design, the performance and the (VAWT), used for converting the force of the wind into torque on a
efficiency of a Savonius rotor can be enhanced. The highest Cp of rotating shaft. The wind turbine consists of a Plexiglas bucket at
0.375 was achieved for a blade profile of S-section Savonius rotor height H ¼ 200 mm, Diameter D ¼ 173 mm, aspect ratio (H/
at an optimum overlap ratio of 30%. Driss et al. [17] made a nu- D) ¼ 1.15 and overlap ratio (m/D) ¼ 0.034. Fig. 1 presents the
merical simulation of the turbulent flow around a small incurved configuration of the bucket geometry studied in this work.
Savonius rotor and compare the results with experimental results
conducted in an open wind tunnel. In comparison with a circular
Savonius rotor, the flow circulation of this rotor is enhanced. Driss 2.2. Wind tunnel
et al. [18] compared different design of rotors characterized by the
bucket angles equal to j ¼ 60 , j ¼ 75 , j ¼ 90 and j ¼ 130 . It The overall design of the open circuit wind tunnel is presented
has been noted that the depression zones increase with the in- in Fig. 2. This tunnel is formed by the ventilation chamber (1), the
crease of the bucket arc angle. The acceleration zone, where the
maximum velocity values are recorded, is formed in the convex
surface of the rotor bucket and gets greater as the bucket arc. The
wakes characteristics of the maximum turbulent values are more
developed with the increase of the bucket arc angle. Sharma et al.
[19] have studied the performance of a two-stage two-bladed
configuration of the Savonius rotor. They conducted experiments
in a subsonic wind tunnel. The studied parameters were the
overlap, the tip speed ratio, the power coefficient and the torque
coefficient. The study showed that a maximum power coefficient
of 0.517 was obtained at 9.37% overlap condition. Similarly, power
and torque coefficients decrease with the increase of overlap from
9.37% to 19.87%. Saha et al. [20] conducted tests by varying the
number of stages from one to three. They concluded that when the
number of stages got increased from one to two, the rotor shows
better performance characteristics. However, the performance
gets degraded when the number of stages becomes three. Ac-
cording to these anterior studies, it is clear that the study of the
Savonius rotor design is very important to improve the aero-
dynamic characteristics and the rotor performance. In this
context, we are interested in the study of the multi-stage number
effect on the aerodynamic characteristics of the flow around a
Savonius wind rotor. For thus, we have developed a numerical and
experimental characterization of multi-stage Savonius rotor in
order to choose the most effective rotor. Fig. 1. Vertical axis Savonius semi-circular.
384 S. Frikha et al. / Energy 114 (2016) 382e404
diffuser (2), the test section (3), the collector (4), the plenum (5),
the support (6), and the wind turbine (7). The total length of the
wind tunnel is 3857 mm. The test vein is of 400 mm of width,
800 mm of length and 400 mm of height. The test section facilitates
the visualization of phenomena that occur around the prototype
studied in experimental tests. The collector takes a large volume of
air at low speed and low pressure and reduces it to a small volume
of high-velocity air without creating turbulence. The plenum helps
straighten the flow of air entering the blower. The ventilation
chamber allows the control of air flow in the wind tunnel. The
diffuser slows the speed of the airflow in the wind tunnel. The
support eliminates all kinds of vibration and ensures a good sta-
bility of the tunnel during the experimental tests. Fig. 5. Characteristics of the static torque meter.
2102 model which provide mechanical power to the generator and CFD code “Solid Works Flow simulation”. This code allowed us to
display simultaneously the speed and the dynamic torque. The deepen the knowledge of the aerodynamic structure of the turbu-
calibration curve that connects the electric current supplied by the lent flow in different configurations. “Solidworks Flow simulation”
generator to the dynamic torque is shown in Fig. 6. Fig. 7 presents combines a high level of functionality and accuracy with ease-of-
the different multi-stage Savonius rotors assembled with a use. While, the original fluid-flow simulation tool was developed
dynamometer. exclusively for SolidWorks users; “Solidworks Flow simulation”
gives insight into designs related to fluid flow, heat transfer, and
3. Numerical model forces on immersed or surrounding components. The code is based
on solving Navier-Stokes equations with a finite volume dis-
3.1. Governing equations cretization method. This technique consists in dividing the
computational domain into elementary volumes around each node
In this study, the continuity equations, the momentum equa- in the grid; it ensures continuity of flow between nodes. The spatial
tions, the turbulent kinetic energy (k) and the dissipation rate of discretization is obtained by following a procedure for the tetra-
turbulent kinetic energy (ε) equations have been solved with the hedral interpolation scheme. As for the temporal discretization, the
" !#
vðr ui Þ v r ui uj vP v vuj vuj 2 vui
þ ¼ þ m þ d
vt vxj vxi vxj vxj vxi 3 ij vxi
v r ui uj
0 0
þ þ Fi (2)
vxj
by:
!
vui vuj 2
rui uj ¼ mt r k dij
0 0
þ (3)
vxj vxi 3
2
tRij ¼ m sij r k dij (7)
3
Where:
gi 1 v r
PB ¼ (9)
implicit formulation is adopted. The transport equation is inte- sB r vxi
grated over the control volume. The turbulent viscosity is defined as follows:
The mathematical formulation is based on the Navier-Stokes
equations. The equations for the conservation of the mass and k2
momentum for the compressible and incompressible flow posi- mt ¼ r f m Cm (10)
ε
tions in the numerical analysis can be written as follows in the
Cartesian system: Where Cm¼0.09, Cε1 ¼1.44, Cε2 ¼ 1.92, sk ¼ 1, sk ¼ 1.3,
The continuity equation is: sB ¼ 0.9,CB ¼ 1 if PB > 1 and CB ¼ 0 if PB < 1.
Lam and Bremhorst damping function fm is defined by:
2 20:5
vr vðr ui Þ f m ¼ 1 e0:025Ry 1þ (11)
þ ¼0 (1) Rt
vt vxi
The Momentum equation is: Where:
S. Frikha et al. / Energy 114 (2016) 382e404 387
!3
0:05
f1 ¼ 1 þ
fm
and
2
f 2 ¼ 1 eR t : (14)
Lam and Bremhorst's damping functionsfm, f1, f2 decrease the
turbulent viscosity and the turbulent kinetic energy and increase
dissipation rate of the turbulent kinetic energy when the Reynolds
number Ry based on the mean velocity of fluctuations and the
distance from the wall becomes too small. Whenfm¼1, f1 ¼1, f2 ¼ 1,
the approach obtains the original k-ε model. This model has been
used by Frikha et al. [23] and satisfactory results were obtained.
z ¼ 150 mm, and z ¼ 150 mm. According to these results, it has flow. The upstream of the rotor is characterized by the high-
been noted that the velocity is weak in the inlet of the collector. velocity values. Downstream of the rotor, the velocity keeps
Indeed, it is governed by the boundary condition value of the inlet increasing till the out of the test section. The maximum velocity
velocity, which is equal to 3 m s1. In this region, the velocity field is values are located close to the test vein walls, basing on the dis-
uniform and increases progressively downstream of the collector. tribution shown on the y ¼ 0 mm plane. These planes show a
In the test vein, an important increase has been noted due to the deceleration of the velocity downstream of the rotor and in the
reduction of the tunnel section that causes the throttling of the middle of the test vein. Then, a decrease of the velocity has been
S. Frikha et al. / Energy 114 (2016) 382e404 391
noted through the diffuser where the maximum velocity values are pressure in the longitudinal planes defined by x ¼ 0 mm and
recorded on the lateral walls of the diffuser except for the three- y ¼ 0 mm and the transverse planes defined by z ¼ 0 mm,
stage rotor. The velocity fields on the transverse planes show a z ¼ 150 mm and z ¼ 150 mm. Regarding these results, it has been
symmetric distribution. Around the rotor and based on the planes noted that the static pressure is at its maximum in the collector and
defined by x ¼ 0 mm, y ¼ 0 mm and z ¼ 0 mm, the maximum values is globally uniform in the upstream of the rotor in the test vein. A
are obtained with the one, three and four-stage rotors when the drop of the static pressure has been observed downstream of the
minimum values are obtained with the five-stage rotor. rotor for all the configurations. The highest depression was ob-
tained with the three-stage rotor while the lowest depression was
4.2. Static pressure obtained with the four-stage rotor. Downstream of the rotor, the
static pressure decreases gradually in the way out of the test vein
Figs. 14 and 15 present respectively the distribution of the static and keeps decreasing through the diffuser. The distribution in the
392 S. Frikha et al. / Energy 114 (2016) 382e404
plane defined by y ¼ 0 mm shows a compression zone character- weak in the collector inlet and increases gradually through the
istic of the maximum values of the pressure on the convex surface collector as long as the tunnel section gets smaller. Then, the dy-
of the Savonius rotor except for the five-stage rotor. The maximum namic pressure keeps increasing in the upstream of the diffuser. A
values of the pressure have been observed for the four-stage rotor compression zone characteristic of the maximum value of the dy-
while the minimum values are obtained with the three-stage rotor. namic pressure is recorded on the convex surface of the buckets
A depression zone characteristic of the minimum pressure was also except for the three and one-stage rotor. The maximum value of the
obtained on the concave surface of the Savonius rotor. Around the dynamic pressure is recorded downstream of the rotor in the
rotor and based on the transverse plane defined by z ¼ 0 mm, the middle of the test vein. The minimum value of the dynamic pres-
maximum values of the static pressure are obtained with the four- sure has been observed with the Savonius rotor with five stages as
stage rotor. shown on the longitudinal planes defined by x ¼ 0 mm and
y ¼ 0 mm and the transverse plane defined by z ¼ 0 mm. The dy-
4.3. Dynamic pressure namic pressure on the transversal plane defined by z ¼ 0 mm
shows also a symmetric distribution.
Figs. 16 and 17 present respectively the distribution of the dy-
namic pressure on the longitudinal planes defined by x ¼ 0 mm and 4.4. Turbulent kinetic energy
y ¼ 0 mm and the transverse planes defined by z ¼ 0 mm,
z ¼ 150 mm and z ¼ 150 mm. The dynamic pressure is found to be Figs. 18 and 19 present respectively the distribution of the
394 S. Frikha et al. / Energy 114 (2016) 382e404
Fig. 18. Distribution of the turbulent kinetic energy in the longitudinal planes.
S. Frikha et al. / Energy 114 (2016) 382e404 395
Fig. 19. Distribution of the turbulent kinetic energy in the transverse planes.
turbulent kinetic energy on the longitudinal planes defined by defined by z ¼ 0 mm confirms that the maximum values of the
x ¼ 0 mm and y ¼ 0 mm and on the transverse planes defined by turbulent kinetic energy were obtained with the five-stage rotor.
z ¼ 0 mm, z ¼ 150 mm and z ¼ 150 mm. From these results, it has
been noted that the turbulent kinetic energy presents a uniform 4.5. Dissipation rate of the turbulent kinetic energy
distribution and weak values in the collector except for the five-
stage rotor. A decrease of the turbulent kinetic energy has been Figs. 20 and 21 present respectively the distribution of the
observed around the rotor. The distribution of the turbulent kinetic dissipation rate of the turbulent kinetic energy respectively in the
energy shows also an increase of the turbulent kinetic energy in the longitudinal planes defined by x ¼ 0 mm and y ¼ 0 mm and the
diffuser. Around the rotor, the minimum values of the turbulent transverse planes defined by z ¼ 0 mm, z ¼ 150 mm and
kinetic energy were recorded for the one-stage rotor, as shown in z ¼ 150 mm. From these results, it has been noted that the
the distribution of the turbulent kinetic energy in the longitudinal dissipation rate of the turbulent kinetic energy is uniform and weak
planes defined by x ¼ 0 mm, y ¼ 0 mm and z ¼ 0 mm. The plane in the collector except for the five-stage rotor. Indeed, it has been
396 S. Frikha et al. / Energy 114 (2016) 382e404
Fig. 20. Distribution of the turbulent dissipation rate in the longitudinal planes.
S. Frikha et al. / Energy 114 (2016) 382e404 397
Fig. 21. Distribution of the turbulent dissipation rate in the transverse planes.
observed an important increase around the rotating area for all turbulent viscosity is at its maximum starting from the collector
Savonius rotors where a wake zone characteristic of the maximum until the end of the diffuser as shown in the longitudinal plane
value has been created. The zone characteristics of minimum values defined by y ¼ 0 mm. A rapid decrease has been observed around
is recorded on the concave surface of the rotor buckets. The dis- and downstream of the rotor. The maximum value of the turbulent
tribution of the dissipation rate of the turbulent kinetic energy in viscosity value is recorded on the concave surface of the buckets
the transverse planes shows a symmetric distribution. Around the while a decrease of the turbulent viscosity has been observed on
rotor and based on the transverse plane defined by z ¼ 0 mm, the the convex surface of the buckets. The turbulent viscosity is found
minimum values of the dissipation rate of the turbulent kinetic to be weak in the interior of the collector but it increases consid-
energy are obtained with the one and the two stages. erably in the diffuser. The distribution of the turbulent viscosity in
the transverse planes shows a symmetric distribution. According to
4.6. Turbulent viscosity the planes x ¼ 0 mm, y ¼ 0 mm and z ¼ 0 mm, it is clear that the
turbulent viscosity is almost weak in the Savonius with one stage
Figs. 22 and 23 present respectively the distribution of the tur- and it is relatively high when increasing the number of stages.
bulent viscosity in the longitudinal planes defined by x ¼ 0 mm and
y ¼ 0 mm and the transverse planes defined by z ¼ 0 mm, 4.7. Vorticity
z ¼ 150 mm and z ¼ 150 mm. According to these results, the
turbulent viscosity is low, and uniform in the collector with the Figs. 24 and 25 present respectively the distribution of the
Savonius rotor except with the one having five stages. In fact, the vorticity in the longitudinal planes defined by x ¼ 0 mm and
398 S. Frikha et al. / Energy 114 (2016) 382e404
y ¼ 0 mm and the transverse planes defined by z ¼ 0 mm, compared with the numerical values obtained with the one-stage
z ¼ 150 mm and z ¼ - 150 mm. Basing on these results, the vorticity rotor. According to the velocity profiles in the transverse planes
is considered to be near to zero almost everywhere except in the defined by z ¼ 150 mm and z ¼ 150 mm, a good agreement be-
region around the rotor. The maximum vorticity values are reached tween the numerical and the experimental velocity profiles was
in the internal and external sides of the buckets. Around the rotor obtained and confirmed the numerical model validation (Fig. 26).
and based on the distribution of the vorticity in the longitudinal
plane defined by y ¼ 0 mm, it has been noted that the minimum 5.2. Dynamic torque coefficient
values are obtained with the five-stage rotor. The distribution of the
turbulent viscosity in the transverse planes shows a symmetric Fig. 27 presents the variation of the dynamic torque coefficient
distribution. According to the distribution of the vorticity in the as a function of the tip speed ratio. According to these results, it has
transverse plane z ¼ 0 mm, it is clear that the minimum values of been observed that the maximum value of the dynamic torque
the vorticity are obtained with the two and the five-stage rotors. coefficient depends directly on the stages number. Particularly, we
find that the dynamic torque coefficient decreases when the
5. Comparison with experimental results number of stages decreases. With the five-stage rotor, the
maximum value of the dynamic torque coefficient is equal to
5.1. Velocity profiles Cmd ¼ 0.35. Otherwise, it has been noted that the values of the tip
speed ratio increase with the increase of the stage number. The
Experimental values of velocity taken with an anemometer are comparison between the numerical and experimental results
400 S. Frikha et al. / Energy 114 (2016) 382e404
appears in a good agreement. This confirms the validity of the the power coefficient is equal to Cp ¼ 0.132 for a Savonius rotor
numerical method. with five stages. However, the power coefficient becomes equal to
Cp ¼ 0.081 for a Savonius rotor with two stages.
5.3. Power coefficient
6. Conclusions
Fig. 28 presents the evolution of the power coefficient as a
function of the tip speed ratio for different stage numbers. Ac- In this paper, numerical and experimental characterization of
cording to these results, it is clear that the power coefficient and the multi-stage Savonius rotors were investigated. Five configurations
rotation speed increases with the increase of the stage number. The with different number of stages were used and numerical results,
maximum values of the power coefficient increase also with the such as velocity fields, pressure and turbulent characteristics are
increase of the stage number. For example, the maximum value of presented in different longitudinal and transversal planes of the
S. Frikha et al. / Energy 114 (2016) 382e404 403
considered wind tunnel. Basing on the obtained results, the num- agreement and validate the used numerical model. Use of this
ber of stages affects the aerodynamic behavior of the turbulent flow knowledge will assist the design of packaged installations of the
around the Savonius rotor. In fact, the maximum values of the ve- multi-stage Savonius wind rotor.
locity are obtained with the one, three and four-stage rotor. The
maximum values of the static pressure are recorded with the four-
stages rotor while the minimum values of the dynamic pressure are References
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