SMAW 11 Module-2 Grade 11

Grade 11
AUTOMOTIVE SERVICING
Module 1: Weld carbon steel plate
Performing fillet welding on carbon steel plate
MEE721306
1st Semester, S.Y. 2020-2021
MDM-Sagay College, Inc.

Office: Feliza Bldg., Marañon St. Pob 2, Sagay City
Campus: National Highway, Poblacion 2, Sagay City, Negros Occidental
Tel.# 488-0531/ email: mdm_sagay2000@gmail.com.
Module 1: Weld carbon steel plate
0
Performing fillet welding on carbon steel plate
MEE721306
Lesson 1. WELD CARBON STEEL PLATES IN FLAT POSITION (1F)
Learning Outcomes: At the end of the lesson, the student shoul be able to:
1.Essentials of welding
2. International welding codes and standards
3. Acceptable weld profiles
4. Weld defects, causes and remedies
5. Welding Procedure Specifications (WPS)
6. Welding techniques and procedures
7. Safe welding practices
What I know
Read the questions carefully and select the best answer. Write
the letter of your answer on the space provided.
______1. It should be adjusted to give the proper type of flame for the particular metal
being welded.
A. Tip
B. Welding torch
C. Care
D. small puddle
_______2. By raising and lowering the welding flare with a slight circular motion while
progressing forward.
A. small puddle
B. narrow bead
C. tack welds
D. welding torch
_______3. The puddle and the base plate and rod are melted together.
A. Narrow bead
B. Bead weld
C. Tack weld
D. Welding rod
______4. A given size can be carried along the joint.

A. molten puddle
B. Small puddle
C. Molten metal
D. Small metal
_______5. It should be moved slightly from side to side to obtain good fusion.
A. Narrow bead
B. Welding torch
C. Torch
D. Care
What’s In
1
Based on this topic what is 1F?
What’s New
Flat Position (1F)
The easiest type to perform is the flat position, which is also sometimes called
the down hand position. It involves welding on the top side of the joint. In this
position, the molten metal is drawn downward into the joint. The result is a faster and
easier weld.
In 1G and 1F, the number 1 refers to the flat position, while the letter G stands for a
groove weld and letter F stands for a fillet weld.
What is It
Flat Position Welding Procedures
In order to make satisfactory bead welds on a plate surface, the flare motion, tip
angle, and position of the welding flame above the molten puddle should be carefully
maintained.
The welding torch should be adjusted to give the proper type of flame for the particular
metal being welded.
Narrow bead welds are made by raising and lowering the welding flare with a
slight circular motion while progressing forward.
The tip should form an angle of approximately 45 degrees with the plate
surface. The flame will be pointed in the welding direction.
Flat Position Narrow Bead Weld

To increase the depth of fusion, either increase the angle between the tip and
the plate surface, or decrease the welding speed.
The size of the puddle should not be too large because this will cause the flame
to burn through the plate.
A properly made bead weld, without filler rod, will be slightly below the upper
surface of the plate. A bead weld with filler rod shows a buildup on the surface.
What’s More
Activity 2
Read the questions carefully and write your answer YES or NO on the separate of
paper. (copy and answer)
1. Deposit weld beads on plate?
2. Weld plates in single pass groove joints in flat positions (1F)
3. Weld plates in multiple pass groove joints in flat position
What I Have Learned

A small puddle should be formed on the surface when making a bead weld with
a welding rod. The welding rod is inserted into the puddle and the base plate and rod
are melted together. The torch should be moved slightly from side to side to obtain
good fusion. The size of the bead can be controlled by varying the speed of welding and
the amount of metal deposited from the welding rod.
2
Several types of joints are used to make butt welds in the flat position.
Tack welds should be used to keep the plates aligned. The lighter sheets should
be spaced to allow for weld metal contraction and thus prevent warpage.
The following table should be used for selecting the number of passes in butt welding
steel plates:
Plate thickness, in. Number of passes 1/8 to 1/4 1 1/4 to 5/8 2 5/8 to 7/8
3 7/8 to 1-1/8
The position of the welding rod and torch tip in making a flat position butt joint
is shown in figure 11-13.
The motion of the flame should be controlled so as to melt the sidewalls of the
plates and enough of the welding rod to produce a puddle of the desired size.
By oscillating the torch tip, a molten puddle of a given size can be carried along the
joint. This will ensure both complete penetration and sufficient filler metal to provide
some reinforcement at the weld.
Care should be taken not to overheat the molten puddle. This will result in
burning the metal, porosity, and low strength in the completed weld.
This position is used in the flat welding position. It’s a fillet symbol.
You will see this used when you need to work with filler that has been rotated so it is
level with the ground.
This is also the easiest of all welding positions. This position is also called the
flat fillet position.
In a fillet weld, this joint will have a base plate that’s at an angle and a joint at a
similar angle, so that the joint itself is facing straight upwards, making your weld area
completely flat in between the plates being fused together.
Assessment
Choose your answer in the box and write it in separate of paper.

(COPY AND ANSWER)
Flat Position Narrow Bead Weld small puddle

Flat Position Welding Procedures Flat Position (1F)
Tack welds welding rod flame care
1. What should be spaced to allow for weld metal contraction and thus prevent
warpage?
2. What should be formed on the surface when making a bead weld with a welding
rod?
3. Which is also sometimes called the down hand position?
4. What should be taken not to overheat the molten puddle?
5. What should not be too large because this will cause the flame to burn through
the plate?
Lesson 2. WELD CARBON STEEL PLATES IN HORIZONTAL POSITION (2F)
Learning Outcomes: At the end of the lesson, the student shoul be able to:
1. Essentials of welding
3
What’s In
Activity 1
Identification: Fill in the blank answer it in separate of paper (copy and answer)
1. The _________is used widely in agricultural sectors to make repairs.

2. _____is rotated in such a way that your filler material is horizontal to the
ground, then you will need to use this position.
3. When you weld from this position, your _________will need to be 45
degrees.
4. When performing this type of weld, the electrode and the plate sides
should form a ____.
5. It will be difficult to prevent your joint from being uneven and having the
_________at the bottom of your joint
What’s New
Horizontal Welding (2F)

This is another fillet weld position, but it is used in horizontal welding.
If you are using this position then you will need to use the top side of a horizontal
surface for welding.
The surface will be lying against another vertical surface. When you weld from
this position, your torch’s angle will need to be 45 degrees.
When your filler weld is rotated in such a way that your filler material is
horizontal to the ground, then you will need to use this position.
It’s harder to use because your molten weld pool is going to try to move
downwards and hit the ground. It will be difficult to prevent your joint from being
uneven and having the filler metal pool at the bottom of your joint.
On top of that, your heat will end up moving upward to the top of the joint.
With the metal flowing downward and the heat rising upward, it can be very easy to
mess up this weld.
What is It
You will end up risking burn through at the top of your joint
and having no penetration. You will need to work hard to master your technique if you
want an even and uniform beading on your joint.
4
Visually, this joint will have a base plate that is lying flat on the ground and the
plate being fused sticking straight up in the air, forming a T. Your weld will be at
about a 45-degree angle, because it will be nestled into that corner.
When welding in the 2G or 2F position it is necessary to control the weld puddle
and travel speed to produce a strong weld. The horizontal position is used widely in
agricultural sectors to make repairs.
The steps necessary to perform welds in the 2G or 2F position are: • Secure the
plate in a position for running beads in a straight line from left to right. Use adjustable
locking piers or C-clamps to secure the metal firmly. • When performing this type of
weld, the electrode and the plate sides should form a 90º angle. Lean the electrode
slightly in the direction of the weld area. • Adjust the amperage, travel speed, and arc
length to prevent the weld puddle from running or sagging. • Metal that is over 1/8-
inch-thick should be beveled prior to welding in the horizontal position. If welding
thicker metal, or metal that has been beveled, it is necessary to make more than one
weld pass to enhance the strength of the weld. • A root, filler, and cap pass will be
necessary.
What’s More
Activity 2
Answer the following questions briefly. Compare your response to the model answer
provided. Indicate whether your response is satisfactory or not satisfactory based on
your own judgment.
Satisfactory
Not Satisfactory
1. Performed lecture and demonstration
2. Trainees comprehension on the subject
3. Trainees performance on Weld carbon steel plates in horizontal position (2F)
Assessment
Read the questions carefully and do it an actual performance.

1. Weld capping/ final pass not exceeding allowable tolerances specified by
welding codes/ standards on • height of reinforcement • underfill • porosities •
undercut • cracks • cold laps
2. Uniformity of bead ripples must be in accordance with welding standards
3. Stringer or layered beads deposited in accordance with welding standards
4. Finish weldment visually acceptable in accordance with welding standards
for: • spatters • arc strikes • slag • uniformity of beads
5
Competency-Based Learning Materials
SECTOR: METALS AND ENGINEERING
QUALIFICATION TITLE: SHIELDED METAL ARC WELDING NC I
UNIT OF COMPETENCY: WELD CARBON STEEL PLATES USING SMAW MODULE
TITLE: PERFORMING FILLET AND GROOVE WELDING ON CARBON
STEEL PLATE
MDM-SAGAY COLLEGE INC. National Highway, Brgy Pob.2 Sagay City, Neg. Occ.
SHIELDED METAL ARC WELDING NC I

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Shielded Metal Arc Welding (SMAW) NC I
List of Competencies
No. Unit of Competency
Module Title
Code
1. Weld carbon steel plate
Performing fillet welding on carbon steel plate MEE721306
2. Weld carbon steel plate
Performing groove welding on carbon steel plate
MEE721306

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6
MODULE CONTENT
Qualification Title: Shielded Metal Arc Welding NC I
Unit of Competency: Weld Carbon Steel Plates
Module Title: Performing fillet welding on carbon steel plates
Introduction This module covers the skills, knowledge and attitude required in
welding carbon steel plates in different positions such as 1F, 2F, 3F, & 4F using
SMAW process.
Learning Outcomes:
Upon completion of this module, the trainee/student must be able to:
LO.1. Weld carbon steel plates in flat position (1F)
LO.2. Weld carbon steel plates in horizontal position (2F)
LO.3. Weld carbon steel plates in vertical position (3F)
LO.4. Weld carbon steel pates in overhead position (4F)

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Learning Outcome # 1:
WELD CARBON STEEL PLATES IN FLAT POSITION (1F)
CONTENTS: 1. Essentials of welding
ASSESSMENT CRITERIA:
1. Weld capping/ final pass not exceeding allowable tolerances specified by
welding codes/ standards on: • height of reinforcement • underfill • porosities •
undercut • cracks • cold laps
2. Uniformity of bead ripples must be in accordance with welding standards.
3. Stringer or layered beads deposited in accordance with welding standards
7
4. Finish weldment visually acceptable in accordance with welding standards for:
• spatters • arc strikes • slag • uniformity of beads
CONDITIONS: Students/trainees must be provided with the following:

1. Equipment - GMAW Welding machine (AC/DC) - Welding table or jig -
Portable grinder - Welding booth
2. Tools/Accessories - Welding mask - Steel brush - Clear glass - Chipping
hammer

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- Dark glass 3. Supplies/ Materials - MIG wire - Carbon steel plates - Cutting
grinding disk - Shielding gases 4. Personal protective equipment - Safety shoes
- Apron - Leggings - Safety goggles - Gloves 5. Training Materials - GMAW
welding manuals - Welding procedures specifications (WPS) - Welding standards
Competency Based Learning Material on SMAW NCII
ASSESSMENT METHODS: Direct observation Visual examination of plates

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Learning Experiences
Learning Activities Specific Instruction
1. READ INFORMATION SHEET NO. 1.1-1 After reading INFORMATION SHEET
NO. 1.1-1 proceed to Task Sheet 1.1-1 2. Perform Task Sheet 1.1-1 Weld
Carbon Steel Plates In Flat Position After performing Weld Carbon Steel Plates
in Flat Position, Let the Trainor evaluate your work.
8
After the trainer’s evaluation and approval of the plate, you can proceed to the
next LO.

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Information Sheet No. 1.1-1
Weld Carbon Steel Plates in Flat Position (1F)
Flat Position (1F)

The easiest type to perform is the flat position, which is also sometimes called
the down hand position. It involves welding on the top side of the joint. In this
position, the molten metal is drawn downward into the joint. The result is a
faster and easier weld.
In 1G and 1F, the number 1 refers to the flat position, while the letter G stands
for a groove weld and letter F stands for a fillet weld.

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Flat Position Welding Procedures
In order to make satisfactory bead welds on a plate surface, the flare motion, tip
angle, and position of the welding flame above the molten puddle should be
carefully maintained.
The welding torch should be adjusted to give the proper type of flame for the
particular metal being welded.
9
Narrow bead welds are made by raising and lowering the welding flare with a
slight circular motion while progressing forward.
The tip should form an angle of approximately 45 degrees with the plate surface.
The flame will be pointed in the welding direction.
Flat Position Narrow Bead Weld
To increase the depth of fusion, either increase the angle between the tip and
the plate surface, or decrease the welding speed.
The size of the puddle should not be too large because this will cause the flame
to burn through the plate.
A properly made bead weld, without filler rod, will be slightly below the upper
surface of the plate. A bead weld with filler rod shows a buildup on the surface.

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A small puddle should be formed on the surface when making a bead weld with a
welding rod. The welding rod is inserted into the puddle and the base plate and
rod are melted together. The torch should be moved slightly from side to side to
obtain good fusion. The size of the bead can be controlled by varying the speed
of welding and the amount of metal deposited from the welding rod.
Several types of joints are used to make butt welds in the flat position.
Tack welds should be used to keep the plates aligned. The lighter sheets should
be spaced to allow for weld metal contraction and thus prevent warpage.
The following table should be used for selecting the number of passes in butt
welding steel plates:
Plate thickness, in. Number of passes 1/8 to 1/4 1 1/4 to 5/8 2 5/8 to 7/8
3 7/8 to 1-1/8 4
The position of the welding rod and torch tip in making a flat position butt joint
is shown in figure 11-13.
The motion of the flame should be controlled so as to melt the sidewalls of the
plates and enough of the welding rod to produce a puddle of the desired size.
By oscillating the torch tip, a molten puddle of a given size can be carried along
the joint. This will ensure both complete penetration and sufficient filler metal
to provide some reinforcement at the weld.
Care should be taken not to overheat the molten puddle. This will result in
burning the metal, porosity, and low strength in the completed weld.
10
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F
This position is used in the flat welding position. It’s a fillet symbol.
You will see this used when you need to work with filler that has been rotated so
it is level with the ground.
This is also the easiest of all welding positions. This position is also called the
flat fillet position.
In a fillet weld, this joint will have a base plate that’s at an angle and a joint at a
similar angle, so that the joint itself is facing straight upwards, making your
weld area completely flat in between the plates being fused together.

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11
TASK SHEET 1.1-1 Title: Weld Carbon Steel Plates In Flat Position (1F)
Performance Objective:
Should be able to perform penetration, filling and capping to plates in flat
position
Supplies/Materials:
Electrode, welding mask, clear and dark glass, chipping hammer, steel brush,
mechanical pliers
Equipment: Welding machine (AC or AC/DC), welding table, portable grinder,
welding booth, portable oven
Steps/Procedure: 1. Wear PPE 2. Prepare the base metal. 3. Place the base metal
in a flat position 4. Turn on the welding machine 5. Perform welding of carbon
steel plates in flat position 6. turn off the welding machine
Assessment Method: 1. Observation 2. Examination of plates

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Performance Criteria Checklist 1.1-1
CRITERIA
YES NO
1. Deposit weld beads on plate? 2. Weld plates in single pass groove joints in
flat positions (1F) 3. Weld plates in multiple pass groove joints in flat position
SELF-CHECK NO. 1.1-1
Is your response is satisfactory?
Direction: Answer the following questions briefly. Compare your response to the
model answer provided. Tick on the box to indicate whether your response is
satisfactory or not satisfactory based on your own judgment.
Satisfactory
Satisfactory
3. Trainees performance on Weld carbon steel plates in flat position (1F)
12
As an overall result, is your response satisfactory?
Satisfactory Not Satisfactory

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WELD CARBON STEEL PLATES IN HORIZONTAL POSITION (2F)
CONTENTS: • Essentials of welding • International welding codes and standards •
Acceptable weld profiles • Weld defects, causes and remedies • Welding
Procedure Specifications (WPS) • Welding techniques and procedures • Safe
welding practices
ASSESSMENT CRITERIA: 1. Weld capping/ final pass not exceeding allowable
tolerances specified by welding codes/ standards on • height of reinforcement •
underfill • porosities • undercut • cracks • cold laps 2. Uniformity of bead ripples
must be in accordance with welding standards 3. Stringer or layered beads
deposited in accordance with welding standards 4. Finish weldment visually
acceptable in accordance with welding standards for: • spatters • arc strikes •
slag • uniformity of beads
CONDITIONS: Students/trainees must be provided with the following: •
Equipment - GMAW Welding machine (AC/DC) - Welding table or jig - Portable
grinder - Welding booth • Tools/Accessories - Welding mask

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- Steel brush - Clear glass - Chipping hammer - Dark glass • Supplies/
Materials - MIG wire - Carbon steel plates - Cutting grinding disk - Shielding
gases • Personal protective equipment - Safety shoes - Apron - Leggings -
Safety goggles - Gloves • Training Materials - GMAW welding manuals - Welding
procedures specifications (WPS) - Welding standards

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LEARNING ACTIVITIES
Learning Activities Specific Instruction
1. Read information sheet no. 1.2 on weld carbon steel plates in

horizontal position (2F)
After reading INFORMATION SHEET NO. 1.2 proceed to Task Sheet 1.2-1
2. Perform Weld Carbon Steel Plates in Horizontal Position
After performing Weld Carbon Steel Plates in Horizontal Position, Let the Trainer
evaluate your work.
next LO.

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14
INFORMATION SHEET NO. 1.1-2
Weld carbon steel plates in horizontal position (2F)
Horizontal Welding (2F)
This is another fillet weld position, but it is used in horizontal welding.
If you are using this position then you will need to use the top side of a
horizontal surface for welding.
The surface will be lying against another vertical surface. When you weld from
this position, your torch’s angle will need to be 45 degrees.
When your filler weld is rotated in such a way that your filler material is
horizontal to the ground, then you will need to use this position.
It’s harder to use because your molten weld pool is going to try to move
downwards and hit the ground. It will be difficult to prevent your joint from
being uneven and having the filler metal pool at the bottom of your joint.
On top of that, your heat will end up moving upward to the top of the joint. With
the metal flowing downward and the heat rising upward, it can be very easy to
mess up this weld.

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You will end up risking burn through at the top of your joint and having no
penetration. You will need to work hard to master your technique if you want an
even and uniform beading on your joint.
Visually, this joint will have a base plate that is lying flat on the ground and the
plate being fused sticking straight up in the air, forming a T. Your weld will be at
about a 45-degree angle, because it will be nestled into that corner.
and travel speed to produce a strong weld. The horizontal position is used widely
in agricultural sectors to make repairs.
plate in a position for running beads in a straight line from left to right. Use
adjustable locking piers or C-clamps to secure the metal firmly. • When
performing this type of weld, the electrode and the plate sides should form a 90º
angle. Lean the electrode slightly in the direction of the weld area. • Adjust the
amperage, travel speed, and arc length to prevent the weld puddle from running
or sagging. • Metal that is over 1/8-inch-thick should be beveled prior to welding
in the horizontal position. If welding thicker metal, or metal that has been
beveled, it is necessary to make more than one weld pass to enhance the
strength of the weld. • A root, filler, and cap pass will be necessary.
15
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TASK SHEET 1.1-2 Title: Weld Carbon Steel Plates In Horizontal Position (2F)
Should be able to perform penetration, filling and capping to plates in horizontal
position
Supplies/Materials: Electrode, welding mask, clear and dark glass, chipping
hammer, steel brush, mechanical pliers Equipment: Welding machine (AC or
AC/DC), welding table, portable grinder, welding booth, portable oven
in a horizontal position 4. Turn on the welding machine 5. Perform welding of
carbon steel plates in horizontal position 6. turn off the welding machine
Assessment Method: 1. demonstration 2. observation

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CRITERIA
YES NO
horizontal positions (2F) 3. Weld plates in multiple pass groove joints in
horizontal position
16
Satisfactory
Satisfactory
3. Trainees performance on Weld carbon steel plates in horizontal position (2F)


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WELD CARBON STEEL PLATES IN VERTICAL POSITION (3F)
welding practices
underfill • porosities • undercut • cracks • cold laps 6. Uniformity of bead ripples
must be in accordance with welding standards 7. Stringer or layered beads
deposited in accordance with welding standards 8. Finish weldment visually
acceptable in accordance with welding standards for: • spatters • arc strikes •
slag • uniformity of beads

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LEARNING ACTIVITIES
Learning Activities Specific Instruction 1. Read information sheet no. 1.1-3 on
weld carbon steel plates in horizontal position (3F) After reading INFORMATION
SHEET NO. 1.1-3 proceed to Task Sheet 1.1-1
2. Perform Weld Carbon Steel Plates in Vertical Position(3F)
After performing Weld Carbon Steel Plates in Vertical Position, Let the Trainer
evaluate your work.
next LO.

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18
Weld carbon steel plates in vertical position (3F)
Vertical Welding
3F
This is a vertical fillet welding position. You will use this position to weld any
time your weld position has the filler material vertical with the ground.
This position allows you to weld uphill, using your position to counteract the
effects of gravity on your weld. It’s pretty hard compared to 1F and 2F positions.
In this position, you have one base metal plate that is against a wall, and
another that is moving out of it at a perpendicular angle, but instead of laying
down it is straight up and down like a door hinge or a wall sconce.
You will be filling metal in at a 45-degree angle in the corner that joint forms,
but it will be up and down rather than flat.
There are two basic techniques for performing welds in the vertical position.
These two techniques are commonly referred to as “vertical

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up” and “vertical down.” These two techniques can be used to perform welds in
the 3G and 3F positions. The following is a set of instructions for performing
“vertical up” and “vertical down” welds. For most welders, light metal is easier
to weld than heavy metal because it requires less penetration. Be certain that
the metal plate is secured in a vertical position. The use of adjustable locking
pliers or C-clamps is recommended to aid in securing the metal in position.
Position the electrode at an angle of 60º to the plate and in the path of the weld.
The electrode should be perpendicular to the sides of the plate. For “vertical
down” welding, begin at the top of the plate with a short arc. If the electrode
sticks, stop and increase the amperage. If the electrode burns through the metal,
lower the amperage. If the electrode continues to burn through the metal,
increase the speed of the electrode movement downward.
When welding “vertical up”, position the electrode 85º to the plate in the path
of the weld. Begin at the bottom of the plate and work up. Use the same
procedures if the electrode sticks or burns through the metal.
As you become better at welding in the 3G and 3F positions, begin work on
thicker metals. Experiment and increase the amperage
19
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accordingly. When welding thick plate, use one or more side-to-side electrode
movements.
As with fillet welds, “vertical up” and “vertical down” welds will need more than
one pass. A root pass should be made, along with a filler and cap pass.

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TASK SHEET 1.1-3 Title: Weld carbon steel plates in vertical position (3F)
Performance Objective: Should be able to perform penetration, filling and
capping to plates in vertical position
in a vertical position 4. Turn on the welding machine 5. Perform welding of
carbon steel plates in vertical position 6. turn off the welding machine

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CRITERIA
YES NO
1. deposit weld beads on plate? 2. weld plates in single pass groove joints in
vertical positions (3F) 3. weld plates in multiple pass groove joints in vertical
position (3F)
Satisfactory
Satisfactory
3. Trainees performance on Weld carbon steel plates in vertical position (3F)


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21
WELD CARBON STEEL PLATES IN OVERHEAD POSITION (4F)
welding practices
underfill • porosities • undercut • cracks • cold laps 10. Uniformity of bead
ripples must be in accordance with welding standards 11. Stringer or layered
beads deposited in accordance with welding standards 12. Finish weldment
visually acceptable in accordance with welding standards for: • spatters • arc
strikes • slag • uniformity of beads

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LEARNING ACTIVITIES
weld steel plates in overhead position (4F) After reading INFORMATION SHEET
NO. 1.1-4 proceed to Task Sheet 1.1-4
2. Perform Weld Steel Plates In Overhead Position (4F)
After performing Weld Carbon Steel Plates In Overhead Position, Let the trainer
evaluate your work.
next LO.

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INFORMATION SHEET NO. 1.4
Weld carbon steel plates in overhead position (3F)
Overhead Welding
This is an overhead welding position.
Welding in the 4G or 4F position is the most difficult of the out-of- position
welds. The major challenge in this type of welding is controlling the weld puddle.
The procedures for performing overhead welds are very similar to the flat
position, except that they are far more difficult. It is necessary to pay special
attention to the weld puddle and travel speed. You must maintain a short arc as
well. The steps in overhead welding are: Secure the metal overhead with the use
of an adjustable locking pliers or C-clamps. Find a position that is comfortable
for you before starting to weld. Welding in the 4G or 4F position is much more
difficult if the welder is uncomfortable from the start. Adjust the amperage
setting and travel speed. The amperage should be set at approximately the same
setting as needed during vertical welding (3). Be certain to maintain a very short
arc length throughout the entire process. Weld with a short arc and use a
moderately fast rate of travel to prevent sagging and undercutting.

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A weaving pattern is recommended for use on heavier metals. This motion must
be faster than weaves used for other position welds. Three passes will be needed
to complete this weld properly.

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TASK SHEET 1.1-4 Title: Weld Carbon Steel Plates In Overhead Position (4F)
24
capping to plates in overhead position
steel plates in overhead position 6. turn off the welding machine

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CRITERIA
YES NO
overhead positions 3. Weld plates in multiple pass groove joints in overhead
position
Satisfactory
Satisfactory
3. Trainees performance on Weld carbon steel plates in overhead position

25
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MODULE CONTENT
Qualification Title : Shielded Metal Arc Welding NC I
Unit of Competency : Weld Carbon Steel Plates
Module Title : Preparing Groove Welding on Carbon Steel Plates
Introduction This module covers the skills, knowledge and attitude required in
welding carbon steel plates in different positions such as 1G, 2G, 3G, using
SMAW process.
Learning Outcomes:
Upon completion of this module, the trainee/student must be able to:
LO.1. Weld carbon steel plates in flat position (1G)
LO.2. Weld carbon steel plates in horizontal position (2G)
LO.3. Weld carbon steel plates in vertical position (3G)

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WELD CARBON STEEL PLATES IN FLAT POSITION (1G)
CONTENTS: 1. Essentials of welding 2. International welding codes and
standards 3. Acceptable weld profiles 4. Weld defects, causes and remedies 5.
Welding Procedure Specifications (WPS) 6. Welding techniques and procedures 7.
Safe welding practices ASSESSMENT CRITERIA: 1. Root penetration not
exceeding allowable tolerances specified by welding codes/ standards on -
concavity - convexity - undercut - excess penetration - lack of fusion - burn-
through - cracks 2. Weld capping/ final pass not exceeding allowable tolerances
specified by welding codes/ standards on - height of reinforcement - underfill -
porosities - undercut - cracks - cold laps 3. Uniformity of bead ripples must be in
accordance with welding standards 4. Stringer or layered beads deposited in
accordance with welding standards 5. Finish weldment visually acceptable in
accordance with welding standards for: - spatters - arc strikes - slag - uniformity
of beads

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Equipment - Welding machine (AC or AC/DC) - Welding table or jig - Portable
grinder - Welding booth - Portable oven • Tools/Accessories - Welding mask -
Steel brush - Clear glass - Chipping hammer - Dark glass • Supplies/ Materials
- Electrodes - Carbon steel plates - Cutting grinding disk • Personal protective
equipment - Safety shoes - Apron - Leggings - Safety goggles - Gloves •
Training Materials - Arc welding manuals - Welding procedures specifications
(WPS) - Welding standards
27
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Learning Experiences
Learning Activities Specific Instruction 1. READ INFORMATION SHEET NO. 1.2-1
on LAWS Code After reading INFORMATION SHEET NO. 1.2-1 proceed to Task
Sheet 1.2-1
2. Perform Task Sheet 1.1-1 Weld Carbon Steel Plates In Flat Position
After performing Weld Carbon Steel Plates In Flat Position, Let the trainer
evaluate your work.
next LO.

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Information Sheet No. 1.2-1
Weld Carbon Steel Plates In Flat Position (1G)
Preparation of Base Plate The bevels are to be flame cut on the edges of the
plate before the parts are assembled. The bevel face must be smooth and free of
notches. The groove face and inside and outside plate surface with in 1” (25mm)
of the joint must be mechanically cleaned of slag, rust and mill scale. Cleaning
must be done with a wire brush or grinder down to bright metal.
Flat Position (1G)
1G is a plate in the flat position that is beveled. This position is the most basic
and only covers the welder in that position
28
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TASK SHEET 1.2-1 Title: Weld Carbon Steel Plates In Flat Position (1G)
Should be able to perform penetration, filling and capping to plates in flat
position
Supplies/Materials:
Electrode, welding mask, clear and dark glass, chipping hammer, steel brush,
mechanical pliers
Equipment: Welding machine (AC or AC/DC), welding table, portable grinder,
welding booth, portable oven
steel plates in flat position 6. turn off the welding machine
Assessment Method: 1. Observation 2. Examination of plates

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CRITERIA
YES NO
flat positions 6. Weld plates in multiple pass groove joints in flat position
29
Satisfactory
Satisfactory
6. Trainees performance on Weld carbon steel plates in flat position

Learning Outcome # 2: WELD CARBON STEEL PLATES IN HORIZONTAL

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POSITION (2G)
30
of beads
Equipment

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- Welding machine (AC or AC/DC) - Welding table or jig - Portable grinder -
Welding booth - Portable oven • Tools/Accessories - Welding mask - Steel
brush - Clear glass - Chipping hammer - Dark glass • Supplies/ Materials -
Electrodes - Carbon steel plates - Cutting grinding disk • Personal protective

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LEARNING ACTIVITIES
31
weld carbon steel plates in horizontal position (2g) After reading INFORMATION
2. Perform Weld Carbon Steel Plates In Horizontal Position
After performing Weld Carbon Steel Plates In Horizontal Position, Let the trainer
evaluate your work.
next LO.

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Horizontal Welding
and travel speed to produce a strong weld. The horizontal position is used widely
in agricultural sectors to make repairs.
plate in a position for running beads in a straight line from left to right. Use
adjustable locking piers or C-clamps to secure the metal firmly. • When
performing this type of weld, the electrode and the plate sides should form a 90º
angle. Lean the electrode slightly in the direction of the weld area. • Adjust the
amperage, travel speed, and arc length to prevent the weld puddle from running
or sagging. • Metal that is over 1/8 inch thick should be beveled prior to welding
in the horizontal position. If welding thicker metal, or metal that has been
beveled, it is necessary to make more than one weld pass to enhance the
strength of the weld. • A root, filler, and cap pass will be necessary.

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TASK SHEET 1.2-2 Title: Weld Carbon Steel Plates In Horizontal Position (2G)
Should be able to perform penetration, filling and capping to plates in horizontal
position
in a horizontal position 4. Turn on the welding machine 5. Perform welding of
carbon steel plates in horizontal position 6. turn off the welding machine

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CRITERIA
YES NO
horizontal positions 6. Weld plates in multiple pass groove joints in horizontal
position
Satisfactory
Satisfactory
6. Trainees performance on Weld carbon steel plates in horizontal position
33

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WELD CARBON STEEL PLATES IN VERTICAL POSITION (3G)
34
of beads

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Equipment - Welding machine (AC or AC/DC) - Welding table or jig - Portable
grinder - Welding booth - Portable oven • Tools/Accessories - Welding mask -
Steel brush - Clear glass - Chipping hammer - Dark glass • Supplies/ Materials
- Electrodes - Carbon steel plates - Cutting grinding disk • Personal protective

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LEARNING ACTIVITIES
weld carbon steel plates in vertical position (3g) After reading INFORMATION
2. Perform Weld Carbon Steel Plates In Vertical Position
After performing Weld Carbon Steel Plates In Vertical Position, Let the trainer
evaluate your work.
next LO.
35
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Vertical Welding There are two basic techniques for performing welds in the
vertical position. These two techniques are commonly referred to as “vertical
up” and “vertical down.” These two techniques can be used to perform welds in
the 3G and 3F positions. The following is a set of instructions for performing
“vertical up” and “vertical down” welds. For most welders, light metal is easier
to weld than heavy metal because it requires less penetration. Be certain that
the metal plate is secured in a vertical position. The use of adjustable locking
pliers or C-clamps is recommended to aid in securing the metal in position.
Position the electrode at an angle of 60º to the plate and in the path of the weld.
The electrode should be perpendicular to the sides of the plate. For “vertical
down” welding, begin at the top of the plate with a short arc. If the electrode
sticks, stop and increase the amperage. If the electrode burns through the metal,
lower the amperage. If the electrode continues to burn through the metal,
increase the speed of the electrode movement downward.
When welding “vertical up”, position the electrode 85º to the plate in the path
of the weld. Begin at the bottom of the plate and work up.

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Use the same procedures if the electrode sticks or burns through the metal.
As you become better at welding in the 3G and 3F positions, begin work on
thicker metals. Experiment and increase the amperage accordingly. When
welding thick plate, use one or more side-to-side electrode movements.
As with fillet welds, “vertical up” and “vertical down” welds will need more than
one pass. A root pass should be made, along with a filler and cap pass.
36
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TASK SHEET 1.2-3 Title: Weld Carbon Steel Plates In Vertical Position (3G)
capping to plates in vertical position
in a vertical position 4. Turn on the welding machine 5. Perform welding of
carbon steel plates in vertical position 6. turn off the welding machine

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CRITERIA
YES NO
4. deposit weld beads on plate? 5. weld plates in single pass groove joints in
vertical positions 6. weld plates in multiple pass groove joints in vertical
position
37
Satisfactory
Satisfactory
6. Trainees performance on Weld carbon steel plates in flat position

38

SMAW 11 Module-2 Grade 11

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Grade 11

MDM-Sagay College, Inc.

Module 1: Weld carbon steel plate

Lesson 1. WELD CARBON STEEL PLATES IN FLAT POSITION (1F)

______4. A given size can be carried along the joint.

Flat Position Narrow Bead Weld

What I Have Learned

Choose your answer in the box and write it in separate of paper.

Flat Position Narrow Bead Weld small puddle

Lesson 2. WELD CARBON STEEL PLATES IN HORIZONTAL POSITION (2F)

1. The _________is used widely in agricultural sectors to make repairs.

Horizontal Welding (2F)

Read the questions carefully and do it an actual performance.

SHIELDED METAL ARC WELDING NC I

SHIELDED METAL ARC WELDING NC I

SHIELDED METAL ARC WELDING NC I

CONDITIONS: Students/trainees must be provided with the following:

SHIELDED METAL ARC WELDING NC I

SHIELDED METAL ARC WELDING NC I

SHIELDED METAL ARC WELDING NC I

Flat Position (1F)

SHIELDED METAL ARC WELDING NC I

SHIELDED METAL ARC WELDING NC I

SHIELDED METAL ARC WELDING NC I

SHIELDED METAL ARC WELDING NC I

SHIELDED METAL ARC WELDING NC I

SHIELDED METAL ARC WELDING NC I

SHIELDED METAL ARC WELDING NC I

SHIELDED METAL ARC WELDING NC I

1. Read information sheet no. 1.2 on weld carbon steel plates in

SHIELDED METAL ARC WELDING NC I

SHIELDED METAL ARC WELDING NC I

SHIELDED METAL ARC WELDING NC I

As an overall result, is your response satisfactory?

SHIELDED METAL ARC WELDING NC I

SHIELDED METAL ARC WELDING NC I

SHIELDED METAL ARC WELDING NC I

SHIELDED METAL ARC WELDING NC I

SHIELDED METAL ARC WELDING NC I

SHIELDED METAL ARC WELDING NC I

SHIELDED METAL ARC WELDING NC I

SHIELDED METAL ARC WELDING NC I

As an overall result, is your response satisfactory?

SHIELDED METAL ARC WELDING NC I

SHIELDED METAL ARC WELDING NC I

SHIELDED METAL ARC WELDING NC I

SHIELDED METAL ARC WELDING NC I

SHIELDED METAL ARC WELDING NC I

SHIELDED METAL ARC WELDING NC I

SHIELDED METAL ARC WELDING NC I

As an overall result, is your response satisfactory?

SHIELDED METAL ARC WELDING NC I

SHIELDED METAL ARC WELDING NC I

SHIELDED METAL ARC WELDING NC I

SHIELDED METAL ARC WELDING NC I

As an overall result, is your response satisfactory?

Learning Outcome # 2: WELD CARBON STEEL PLATES IN HORIZONTAL

SHIELDED METAL ARC WELDING NC I

SHIELDED METAL ARC WELDING NC I

SHIELDED METAL ARC WELDING NC I

SHIELDED METAL ARC WELDING NC I

SHIELDED METAL ARC WELDING NC I

SHIELDED METAL ARC WELDING NC I