You are on page 1of 43

Chapter 26 - Steel and steel structures

26
Chapter 26 - Steel and steel structures

SB 260 version 1.0


Page |1
Chapter 26 - Steel and steel structures

TABLE OF CONTENTS

1 GENERAL CLAUSES...................................................... ......................................,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,.. 1


1.1 Standards ................................................. .................................................. .................................................. ... 1
1.2 Clarifications, amendments and additions to NBN EN 1090-2 + A1: 2011 ...................,,,,,,,,,,,,,,,,................ 1
2 STEEL CONSTRUCTIONS IN CONSTRUCTION STEEL AND STAINLESS STEEL 26
2.1 Description ................................................. ...................................................................................................... 26
2.1.1 Materials ................................................. .................................................. .............. ... ..................... 27
2.1.2 Performance ................................................. ................................................................. ................... 27
2.1.2.1 Manufacturing profile and construction screen .............................................................. ................. 27
2.1.2.2 Installation joints ................................................. ................................................................. .......... 27
2.1.2.3 Works related to fitting the electromechanical and other equipment ………………………………….28
2.1.2.4 Specific clauses in case of bridges .................................................................................................. 29
2.1.2.5 Specific clauses in the case of lock gates and other movable flood defenses
steel structures................................................................................................................................ 29
2.2 Measurement method for quantities ............................................... .................................................. ........... 30
2.2.1 Rolled steel parts and their joints ........................................... ........................................................... 30
2.2.2 Parts in cast steel, cast iron and forged steel ....................................................... ............................. 30
2.3 Controls ................................................. .................................................. ........................................................ 31
2.4 Actions if the product does not meet the requirements ......................................... ..................................... 31
3 TESTING OF WATER- AND AIR-TIGHT ENCLOSED SPACES ......................................................................... 32
3.1 Description ................................................. .................................................. ................................................... 32
3.2 Measurement method for quantities ............................................... ................................................... ........... 32
3.3 Controls ................................................. .................................................. ........................................................ 32
3.4 Actions if the product does not meet the requirements ......................................... ..................................... 32
4 TRIAL ASSEMBLY OF THE STEEL CONSTRUCTION ...................................................................................... 33
4.1 Description ................................................. .................................................. ................................................... 33
4.2 Measurement method for quantities ............................................... ................................................... ........... 33
4.3 Controls ................................................. .................................................. ........................................................ 33
4.4 Actions if the product does not meet the requirements ......................................... ..................................... 33
5 ESTABLISHING THE STEEL CONSTRUCTION FOR MACHINING BY
THE CONTRACTOR EMU ................................................................................................... ................................... 34
5.1 Description ................................................. .................................................. ................................................... 34
5.1.1 Performance ................................................. ..................................... ............................................... 34
5.2 Measurement method for quantities ............................................... ................................................... ........... 35
6 TRANSPORT, UNLOADING AND STORAGE AT THE CONSTRUCTION SITE OF THE
STEEL CONSTRUCTION ................................................. ...................................................................................... 36
6.1 Description ................................................. .................................................. ................................................... 36
6.2 Measurement method for quantities ............................................... ................................................... ........... 36
7 FINAL ASSEMBLY ON THE CONSTRUCTION SITE OF THE
STEEL CONSTRUCTION ................................................. ...................................................................................... 37
7.1 Description ................................................. .................................................. ................................................... 37
7.1.1 Performance ................................................. .................................................. .................................. 37
7.1.1.1 Specific clauses in case of bridges ..................................................................................... 37
7.1.1.2 Specific clauses in the case of water-retaining structures .................................................. 37
7.2 Measurement method for quantities ............................................... ................................................... ........... 38
7.3 Controls ................................................. .................................................. ........................................................ 38
7.4 Actions if the product does not meet the requirements ......................................... ..................................... 38
8 SUPPORT-POINT CONTROL OF MIXED STEEL-CONCRETE BEAMS ………………………………………...... 39

SB 260 version 1.0


Page |2
Chapter 26 - Steel and steel structures
LIST OF STANDARDS AND SERVICE ORDERS
EN 1011-3 .............................................. .................................................. ............................................... 19
EN 10340: 2007 .............................................. .................................................. ........................................ 4
EN ISO 14919 ............................................... .................................................. ........................................ 20
EN ISO 15614-1 ............................................. .................................................. ....................................... 16
ISO 8501-3 .............................................. .................................................. ................................................ 1
NBN EN 10025-1 to 6 ........................................... .................................................. ................................... 7
NBN EN 10025-1: 2005 ........................................... .................................................. ........................ 4, 5, 6
NBN EN 10025-2: 2005 ........................................... .................................................. ........................ 5, 6, 7
NBN EN 10025-3: 2005 ........................................... .................................................. ................................ 6
NBN EN 10029: 1991 ............................................. .................................................. ................................. 7
NBN EN 10051 + A1: 1997 ........................................... .................................................. ........................... 7
NBN EN 10163-2 ............................................. .................................................. ........................................ 8
NBN EN 10164: 2005 ............................................. .................................................. ............................. 5, 8
NBN EN 10210-1 ............................................. .................................................. ........................................ 7
NBN EN 10219-1 ............................................. .................................................. ........................................ 7
NBN EN 10219-2: 2006 ........................................... .................................................. ................................ 7
NBN EN 10250-1: 1999 ........................................... .................................................. .............................. 14
NBN EN 10250-2: 2000 ........................................... .................................................. .............................. 14
NBN EN 10250-3: 2000 ........................................... .................................................. .............................. 14
NBN EN 10293: 2005 ............................................. .................................................. ............................. 8, 9
NBN EN 10340: 2005 ............................................. .................................................. ............................. 8, 9
NBN EN 1090-1: 2009 ........................................... .................................................. .................................. 1
NBN EN 1090-2 + A1: 2011 ......................................... ......................................... 1, 4, 5, 6, 7 , 8, 9, 10, 36
NBN EN 12454: 1998 ............................................. .................................................. ................................. 9
NBN EN 12680-1: 2003 ........................................... .................................................. ................................ 9
NBN EN 12681: 2003 ............................................. .................................................. ................................. 9
NBN EN 1369: 1997 ............................................. .................................................. ................................... 9
NBN EN 1371-1: 1997 ........................................... .................................................. .................................. 9
NBN EN 14399-3: 2005 ........................................... .................................................. .............................. 11
NBN EN 14399-5: 2005 ........................................... .................................................. .............................. 11
NBN EN 1561: 1997 ............................................. .................................................. ................................. 12
NBN EN 1563: 1997 ............................................. .................................................. ................................. 13
NBN EN 1993-1-10: 2005 ......................................... .................................................. ............................... 8
NBN EN 1993-1-10: 2005 (+ AC: 2009) ................................... .................................................. ................ 7
NBN EN 1993-1-12: 2007 ......................................... .................................................. ............................... 7
NBN EN 1993-1-9: 2005 (+ AC: 2006) ................................... .................................................. ................ 18

SB 260 version 1.0


Page |3
Chapter 26 - Steel and steel structures
NBN EN 1993-2: 2007 ........................................... .................................................. ............................ 8, 18
NBN EN 20898-2: 1994 ........................................... .................................................. .............................. 11
NBN EN 22553: 1995 ............................................. .................................................. ................................. 2
NBN EN 287-1 / A2: 2006 ......................................... .................................................. ............................ 16
NBN EN ISO 13918: 2008 ............................................ .................................................. ......................... 12
NBN EN ISO 14555: 2007 ............................................ .................................................. ......................... 12
NBN EN ISO 2063 .............................................. .................................................. ................................... 20
NBN EN ISO 4035: 2001 ............................................ .................................................. ........................... 11
NBN EN ISO 643: 2003 ............................................ .................................................. ........................... 5, 7
NBN EN ISO 898-1: 2009 .......................................... .................................................. ............................ 11

SB 260 version 1.0


Page |4
Chapter 26 - Steel and steel structures
1 GENERAL CLAUSES

1.1 Standards

The steel structure complies with the clauses of:


- NBN EN 1090-1: 2009 - Manufacturing steel and aluminum structures - Part 1: Requirements for
conformity assessment of load-bearing parts;
- NBN EN 1090-2 + A1: 2011 - Manufacturing steel and aluminum structures - Part 2:
Technical requirements for steel structures.
NBN EN 1090-2 + A1: 2011 is referred to, where necessary, with clarifications, amendments
and additions. The numbering of the standard is retained.

1.2 Clarifications, amendments and additions to NBN EN 1090-


2 + A1: 2011

Art. 4.1.2 Execution classes

The following execution classes for the steel structures apply:


Execution class Application
EXC3 All steel structures, except the steel structures listed below
EXC2 Secondary, non-load-bearing steel structures, made of steel grades lower
than S355 (for example: handrails, deck slabs, steps, ladders)
Table 26-1-1

The contract documents can impose EXC4 for the construction or part thereof.

Art. 4.1.3 Degree of preparation

The roughing grade is P2 according to ISO 8501-3. The sharp edges of the free edges will be
prepared according to SB 260-33-1.1.3 .

The contract documents may, for certain imperfections as described in Table 1, of


apply ISO 8501-3 roughing grade P3.

Art. 4.1.4 Geometric tolerances

The functional tolerances comply with class 2 in the case of execution classes EXC3 and EXC4. In front of
EXC2, class 1 applies.

(addition) Art. 4.2.0 General


In case an approval from the contracting authority is prescribed in the following
articles for documents of the contractor, the works concerned may only commence after
approval.

Art. 4.2.2 Quality plan

A quality plan is required for constructions belonging to execution class EXC3 and EXC4.

To be added to second paragraph point b): and will be submitted to the contracting authority for approval.

(addition) Art. 4.2.5 Implementation drawings

The construction drawings of the steel structures are produced by the contractor with
observing the following regulations.

SB 260 version 1.0


Page |5
Chapter 26 - Steel and steel structures
Each implementation drawing is provided with a frame indicating:
- the name of the contracting authority;
- the name of the contractor;
- the manufacturer's name;
- the name of the drawing agency (if applicable);
- the name of the project;
- the object of the drawing;
- the date of the version;
- the serial number followed by an alphabetical code of the modified versions;
- the number of the cutlery.

The dimensions of all required workpieces are indicated. All pieces are numbered. A
the same number may only be assigned to pieces of the same steel grade and quality and
with the same dimensions.

The workplace joints and the installation joints are clearly indicated and marked. Fitting is done as little as is
compatible with the possibilities of supply, handling, transport and assembly.

The welds are indicated with symbols according to NBN EN 22553: 1995.

All bolts and rivets connections are fully described. The diameters of the bolts and
rivets are unambiguously arranged. The stated diameters are nominal stem diameters. On
each execution drawing shows a table showing final centerlines of bolt and rivet holes
correspond to the intended stem diameters.

By drawings, understand all representations, measurements and indications necessary for all dimensions
and to be able to assess the design with full knowledge of the facts.

The fabrication profile and construction screen used during manufacture to the steel structure and the
steel structural elements must be given, in order for the finished structure to end up the
prescribed longitudinal and transverse profile is included in the drawings.

The type and quality of the different materials are indicated.


Any changes or additions made to the previously submitted implementation
drawings are indicated in an unambiguous and clear manner on the execution drawings.

These successive changes are listed in a table on the execution drawings, with
indication of the alphabetical code, the date of the change, the initials of the draftsman and a
concise description of the changes.

Include the construction drawings submitted to the contracting authority for approval
always:
- overview drawings;

- assembly drawings;

- piece drawings.

The overview drawings include:

- the complete construction or a larger individual whole with all global dimensions;

- the references to the composition drawings.

SB 260 version 1.0


Page |6
Chapter 26 - Steel and steel structures
The assembly drawings include:

- all dimensions relevant for the check;


- profile characteristics;
- plate dimensions;
- clearly arranged part numbers.

The piece drawings include all under art. 4.2.6 data listed.

The execution drawings must allow verification of conformity with:

- the relevant tender drawings;


- the study drawings made within this assignment if the study is part of the
order.

As long as these execution drawings and / or the aforementioned data are missing from these drawings
the submitted implementation drawings are inadmissible for approval by the contracting authority
government, and do not comply with the prescribed periods for review or approval
commencement. The possible consequences (additional costs, delays, ...) of the late delivery of the
necessary documents in the appropriate form as described, constitute a contracting expense.

(addition) Art. 4.2.6 BOMs

The execution drawings are accompanied by detailed parts lists, which relate to the
various parts of the steel structure and on the in the workshop and on the construction site
bring bolts and rivets.

The parts lists contain:


- the number of each workpiece (number that also appears on the execution drawing);
- the number of pieces with the same number;
- the nature (plate, strip, profile iron, bolt, rivet);
- the name of the item;
- the dimensions (length, width or diameter, thickness);
- the nature of the material (type, quality, rolled steel, cast steel, forged steel);
- the masses of all constituent parts.

The parts lists are submitted to the contracting authority for approval.

(addition) Art. 4.2.7 Implementation Programs

The contractor draws up programs for the execution of the work and submits these for approval
for the contracting authority.

The main techniques of machining the materials, as well as the sequence of the
different implementation phases, are fully described in it and possibly clarified by it
explanatory sketches.

The program is designed in such a way that:


- the finished work is in accordance with the execution drawings;
- the welding work is facilitated as much as possible;
- the deviations are limited to the established tolerances;
- welding stresses are avoided or are minimal.

SB 260 version 1.0


Page |7
Chapter 26 - Steel and steel structures
A clear distinction is made between:
- the welding plan (see further under art. 7);

- the program for the test assembly in the workshop (see further under art. 6.10 and art. 9.6.4);

- the assembly plan for the construction site (see further under art. 9).

Art. 5.2 Identification, inspection documents and traceability

Table 1 is replaced by the following table:


Basic product Inspection documents
Structural steel (Tables 2 and 3) 2.2 for steel S235JR
3.2 (*) for steel higher than S235JR
Stainless steel (table 4) 3.2 (*)
Cast steel according to table B.1 of EN 10340: 2007 (in case of
choice
is between 3.1 or 3.2 only 3.2 * applies)
Welding consumables (table 5) 3.2 (*)
Constructive bolt sets 3.2 (*)
Rivets 3.2 (*)
Self-tapping and self-drilling screws and blind rivets 2.1
Dowels 3.2 (*)
Expansion joints for bridges 3.2 (*)
High strength cables 3.2 (*)
Structural and 3.2 (*)
civil engineering applications
Forged steel 3.2 (*)
Cast iron 2.1 for cast iron without prescribed impact strength
3.2 (*) for cast iron with prescribed impact value
Table 26-1-2

(*) The authorized representative of the purchaser (ie the delegate of the contracting party
government) is the Expertise Concrete and Steel department of the Flemish government, Mobility department and
Public Works.

Art. 5.3.1 General

The standards listed in Tables 2, 3 and 4 are supplemented below, where necessary, by
clarifications, changes and additions. The numbering of the standards is retained.
(addition) Art. 5.3.1.1 NBN EN 10025-1: 2005
- Article 8 Inspection and testing:
Article 8.1 General. The products are delivered in accordance with the clauses of table 1 of 5.2
of NBN EN 1090-2 + A1: 2011 and this chapter.

SB 260 version 1.0


Page |8
Chapter 26 - Steel and steel structures
- Article 13 Options. Only the options listed below apply:
- 1) the method of preparation of the sample is indicated (see 6.1);
- 2) a product analysis is carried out per inspection unit. This chemical analysis on it
product will cover the elements stated in the formula of the
carbon equivalent (C, Mn, Ni, Cu, Cr, Mo and V) as well as on the elements Si, P, S and N (see
7.2.2, 8.3.3 and 8.4);
- 3) the notched impact properties of quality JR are verified by means of testing
(see 7.3.2.2 and 8.4);
- 4) products of qualities J2 and K2 that are subjected to high loads according to their thickness at the
bottom influence of stresses caused by welding or by external forces
according to the improved deformation properties perpendicular to the surface
NBN EN 10164: 2005 (see 7.3.3 and art. 5.3.4 of NBN EN 1090-2 + A1: 2011);
- 5) if the pieces must be suitable for hot dip galvanizing, this is stated in the
price request and when ordering the sample (see 7.4.3);
- 9) the inspection of the surface condition and of the dimensions is by the purchaser
performed at the producer's factory;
- 10) The products are marked with paint, punch, laser marking, barcode, durable
adhesive or affixed labels showing the following:
- the steel type and steel quality;
- the delivery condition (if applicable);
- a number with which the load can be identified (if the inspection is per load);
- the name of the producer or his trademark;
- the mark of the inspection body (if applicable).
(addition) Art. 5.3.1.2 NBN EN 10025-2: 2005
- Article 1 Scope
Steel grades S185, E295, E355 and E360 are cancelled.
- Article 13 Options. Only the options mentioned under article 13 of NBN EN 10025-1: 2005, if any
supplemented below, and the options listed below apply:
- 5) if the pieces must be suitable for hot dip galvanizing, this is stated in the
price request and when ordering the sample (see 7.4.3). In case the steel does not belong to class 1
or 3 of Table 1 belongs, the chemical composition of the steel is submitted to the galvanizer;
- 11) sheet, strip and universal steel with a nominal thickness ≤ 30 mm, intended for
cold flanges without cracks, in accordance with the conditions of 7.4.2.2.2, are at least
of quality J0. When ordering, the suitability for cold flanges will be stated (see
7.4.2.2.2);
- 12) sheet and strip steel with a nominal thickness ≤ 8 mm, intended for the production of
profiles by means of cold rolling, in accordance with the conditions of 7.4.2.2.3, are at
least of quality J0. Suitability for cold rolling will be stated with the order
(see 7.4.2.2.3);
- 19A) the delivery condition + N is required;
- 21) the grain size for products of qualities J2 and K2 with a nominal thickness less than
6 mm is verified to replace the notched impact test. If the content of aluminum
in the charge analysis is greater than 0.02% aluminum total, this requirement is omitted. The
ferrite grain size must be greater than or equal to 6. The grain size is defined in
NBN EN ISO 643: 2003 (see 7.3.2.3);
- 22) the bars are intended for cold drawing, in accordance with the conditions of 7.4.2.2.4
at least of quality J0. When ordering, the suitability for cold drawing will be stated
stated (see 7.4.2.2.4);

SB 260 version 1.0


Page |9
Chapter 26 - Steel and steel structures
- 24) the verification of the mechanical properties for quality JR may be per batch or per
charge. When the inspection is carried out per load, a certificate is issued
of classification delivered per load (see 5.1.h and 8.3.1.1);
- 26) the maximum carbon content (load analysis) for the profiles with a nominal thickness
greater than 100 mm will be identical to that provided for the materials of nominal thickness
larger than 40 mm (see tables 2 and 4);
- 28) the minimum notch impact values for profiles with a nominal thickness greater than 100 mm
will be identical to those provided for flat products with a nominal thickness greater than
150 mm (see table 9).
(addition) Art. 5.3.1.3 NBN EN 10025-3: 2005
- Article 13 Options. Only the options mentioned under article 13 of NBN EN 10025-supplemented below, and
the options listed below apply 1: 2005, if any
- 5) if the pieces must be suitable for hot dip galvanizing, this is stated in the
price request and when ordering the sample (see 7.4.3). In case the steel does not belong to class 1
or 3 of Table 1 belongs, the chemical composition of the steel is submitted to the galvanizer;
- 11a) if sheet, strip and universal steel with a nominal thickness ≤ 16 mm, is intended for
cold flanges without cracks, in accordance with the conditions of 7.4.2.2.2, this must be done with the
order are given;
- 12) if sheet and strip steel with a nominal thickness ≤ 8 mm is intended for production
of profiles by means of cold rolling, in accordance with the conditions of 7.4.2.2.3
this must be specified when ordering.
(addition) Art. 5.3.1.4 NBN EN 10025-4: 2005
- Article 13 Options. Only the options mentioned under article 13 of NBN EN 10025-1: 2005, if any
supplemented below, and the options listed below apply:
- 5) if the pieces must be suitable for hot dip galvanizing, this is stated in the
price request and when ordering the sample (see 7.4.3). In case the steel does not belong to class 1
Or 3 of Table 1 belongs, the chemical composition of the steel is submitted to the galvanizer;
- 11b) if sheet, strip and universal steel with a nominal thickness ≤ 12 mm, is intended for
cold flanges without cracks, in accordance with the conditions of 7.4.2.2.2, this must be done with the
order are given;
- 12) if sheet and strip steel with a nominal thickness ≤ 8 mm is intended for production
of profiles by means of cold rolling, in accordance with the conditions of 7.4.2.2.3
this must be specified when ordering.
(addition) Art. 5.3.1.5 NBN EN 10025-5: 2005
- Article 13 Options. Only the options mentioned under article 13 of NBN EN 10025-1: 2005 (except
option 5), supplemented if necessary below, and the options listed below apply:
- 3) the notched impact properties of steel grade S355 class WP are verified by means
of testing (see 7.3.2.2 and 8.4.2);
- 4) products of qualities J2 and K2 that are subjected to high loads according to their thickness at the
bottom influence of stresses caused by welding or by external forces
according to the improved deformation properties perpendicular to the surface
NBN EN 10164: 2005 (see 7.3.3 and art. 5.3.4 of NBN EN 1090-2 + A1: 2011);
- 11c) if sheet, strip and universal steel with a nominal thickness ≤ 20 mm, is intended for
cold flanges without cracks, in accordance with the conditions of 7.4.2.3, this must be done with the
order are given;
- 19A) the delivery condition + N is required;

SB 260 version 1.0


P a g e | 10
Chapter 26 - Steel and steel structures
- 21) the grain size for products of qualities J2 and K2 with a nominal thickness less than
6 mm is verified to replace the notched impact test. If the content of aluminum
in the charge analysis is greater than 0.02% aluminum total, this requirement is omitted. The
ferrite grain size must be greater than or equal to 6. The grain size is defined in
NBN EN ISO 643: 2003 (see 7.3.2.3).
(addition) Art. 5.3.1.6 NBN EN 10025-6: 2005
If steel is used according to this standard, the contract documents describe the
application modalities.
(addition) Art. 5.3.1.7 NBN EN 10210-1: 2006
- Article 5.2 Options. The options listed below apply:
- 1.1 the product analysis is carried out for steel grades S275 and S355 (see 6.5.1);
- 1.2 The content in the charge analysis of Cr, Cu, Mo, Ni, Ti and V is for unalloyed
steel grades stated on the inspection report (see 6.5.2);
- 1.3 the impact values of grades JR and J0 are determined by testing (see 6.6.4);
- 1.4 if the pieces must be suitable for hot dip galvanizing, this is stated in the
price request and when ordering (see 6.7.2);
- 1.6 the products are delivered in accordance with the clauses of table 1 of 5.2 of
NBN EN 1090-2 + A1: 2011 and this chapter.
(addition) Art. 5.3.1.8 NBN EN 10219-1: 2006
- Article 5.2 Options. The options listed below apply:
- 1.1 the product analysis is performed for steel grades S275 and S355 (see 6.6.1);
- 1.2 The content in the charge analysis of Cr, Cu, Mo, Ni, Ti and V is for unalloyed
steel grades stated on the inspection report (see 6.6.2);
- 1.3 The impact values of grades JR and J0 are determined by testing (see 6.7.4);
- 1.4 if the pieces must be suitable for hot dip galvanizing, this is stated in the
price request and when ordering (see 6.8.2).
- 1.6 the products are delivered in accordance with the clauses of table 1 of 5.2 of
NBN EN 1090-2 + A1: 2011 and this chapter.
(addition) Art. 5.3.1.9 NBN EN 10219-2: 2006
Table 2 (Tolerances on shape and mass) is adapted as follows.
For the thickness of round hollow sections with D> 406.4 mm, the tolerances of:
- NBN EN 10029: 1991 - class A in the case of hollow sections with longitudinal seams (composed of
plates);
- NBN EN 10051 + A1: 1997 in the case of hollow sections with spiral seams (composed of coils).
(addition) Art. 5.3.1.10 Determination of steel type and steel quality
Determination of the steel type and steel quality from NBN EN 10025-1 to 6, NBN EN 10210-1 and
NBN EN 10219-1 is done according to table 2.1 of NBN EN 1993-1-10: 2005 (+ AC: 2009) and according to
table 4 of NBN EN 1993-1-12: 2007.
This provision is deviated from in the following cases:
- for EXC4 the minimum steel quality is J2 + N, regardless of thickness;
- for bridges (including bicycle and pedestrian bridges or bicycle and pedestrian paths), lock gates
and weirs, belonging to EXC3, the minimum steel grade is J2 + N regardless of thickness.
(addition) Art. 5.3.1.11 Choice of stainless steel
In principle, austenitic stainless steel is always chosen.

SB 260 version 1.0


P a g e | 11
Chapter 26 - Steel and steel structures
Duplex stainless steel (austenitic-ferritic) can also be selected for welded constructions.

If the contract documents do not specify the choice of stainless steel, the choice will be
determined on the basis of the application, the environment and the processing, using the table below.

If several types are possible, the choice between these types is free.

Non-welded stainless steel


(Material number) Steel type Application
(1.4401) X5CrNiMo17-12-2 aggressive environment
(e.g. urban, industrial and / or maritime environment)
hydraulic engineering works)

(1.4301) X5CrNi18-10 others


Table 26-1-3

Welded stainless steel


(Material number) Steel type Application
(1.4404) X2CrNiMo17-12-2 aggressive environment
(1.4571) X6CrNiMoTi17-12-2 (e.g. urban, industrial and / or maritime environment)
(1.4580) X6CrNiMoNb17-12-2 hydraulic engineering works)
(1.4462) X2CrNiMoN22-5-3
(1.4306) X2CrNi19-11 others
Table 26-1-4

(addition) Art. 5.3.1.11 Steel for pin-hole connection / shafts for pivot points

For this specific application, tempered steel 34CrNiMo6 + QT is used.

Art. 5.3.3 Surface condition

Point (a) of the first paragraph is replaced by the following:


- a) class A1 for plates and broadband in accordance with the requirements of NBN EN 10163-2, this
for EXC3 and EXC4.
Add to point (b) of the first paragraph:
- for EXC3 and EXC4 cracks, peeling and overhangs must be repaired.

Art. 5.3.4 Special Features

Point (b) of the third paragraph is replaced by the following:


- for all steel, with nominal thickness ≥ 15 mm, which is loaded in its thickness direction by the
action of stresses generated by welding or by external forces makes the
contractor a classification according to Z class.
This will be done according to NBN EN 1993-1-10: 2005 in combination with table 3.2 of the
NBN EN 1993-2: 2007.
This classification is submitted for approval prior to ordering the materials
submitted to the contracting authority.
The plates must be supplied in accordance with this classification, whereby the Z value of the
material according to NBN EN 10164: 2005.
Art. 5.4 Steel castings
Point 5.4 of NBN EN 1090-2 + A1: 2011 is replaced by the following text.
Cast steel complies with:
- NBN EN 10293: 2005 - Cast steel for general technical use;
- NBN EN 10340: 2005 - Cast steel for structural use.

NBN EN 10293: 2005 and NBN EN 10340: 2005 are completed with the following

SB 260 version 1.0


P a g e | 12
Chapter 26 - Steel and steel structures
clarifications, changes and additions:
- Article 4.1.b is supplemented as follows:
unless otherwise specified in the contract documents, cast steel of the type GE300 respectively
GS300 preferred over the other types;
- Article 6.2.2 is supplemented as follows:
Annex A of the standard is normative.
The producer must have the buyer's consent before making production welds
undertaken.
An approved welding method and a welder qualification certificate is required;
- Article 7.2.2.3 is supplemented as follows:
if two impact values are given in table 3, the impact impact test is always
performed at ambient temperature RT;
- Article 7.3.3 is supplemented as follows:
all pieces are 100% visually examined.
One ultrasound or one radiographic examination is performed per casting.
One casting is examined magnetically or penetrantly per casting.
Castings are used to check the surface condition, dimensions and shape
placed or moved in such a way that all surfaces can be properly explored. They may
SB 260 version 1.0 26-9
not coated with oil, paint, etc. Painted marks, however, are tolerated.
The castings are removed from molding sand and presented for inspection.
Unless otherwise agreed, severity level 4 of NBN EN 12454: 1998 applies as
acceptance level in the visual examination.
Unless otherwise agreed, severity level 4 of NBN EN 12680-1: 2003 applies as
acceptance level in the ultrasonic examination.
Unless otherwise agreed, severity level 4 of NBN EN 12681: 2003 applies as
acceptance level in the radiographic examination.
Unless otherwise agreed, severity level 4 of NBN EN 1369: 1997 applies to the
magnetic research and the severity level 4 of NBN EN 1371-1: 1997 as acceptance level
the penetrant investigation.
If defects are found during the mechanical processing of the castings, the
the contractor to the contracting authority for any proposals for repair. The
repairs may only be carried out with the agreement of the contracting authority. The
In that case, the contracting authority can decide to use ultrasound or radiography of the repaired zones
to research. Unless otherwise agreed, the acceptance level is severity level 4 of
NBN EN 12680-1: 2003 and NBN EN 12681: 2003.
If the defects are found in only part of the delivery, the
contracting authorities decide to test the entire delivery ultrasonically or radiographically in the
affected zones. Unless otherwise agreed, the acceptance level is severity level 4
from NBN EN 12680-1: 2003 and NBN EN 12681: 2003;
- Article 8.2.1 is supplemented as follows:
the products are delivered according to the clauses of table 1 of 5.2 of
NBN EN 1090-2 + A1: 2011 and this chapter;
- Article 8.3.2 is supplemented as follows:
the mechanical properties are checked per casting. In this case, all
pieces from the same casting have the same heat treatment in the same furnace. The foundry delivers
the necessary supporting documents for this before the inspection can start.
If the pieces from the same casting are treated in different ovens, the
checking the mechanical properties of the same casting per furnace. If the foundry can
demonstrate that the pieces treated in different ovens have the same heat treatment
(temperature, duration, cooling, ...), the inspector can decide to carry out the check
feed per casting;

- Article 8.4 is supplemented as follows:

SB 260 version 1.0


P a g e | 13
Chapter 26 - Steel and steel structures
at least two pieces per casting and per furnace have cast cups with sufficient
dimensions in order to manufacture test bars for the tensile tests and for the
make impact tests possible. These casting cups for test bars remain on the pieces
adhered until after the end of the annealing and may only after the annealing control
are removed in the presence of the inspection agent.
First, only the pouring heads that are needed to make a series are broken off
test bars. The remainder are destined for the possible execution of new tests. They
remain attached to the pieces until the end of the enhancement operations that would be done
can be proceeded if the results of the first tests so require.
After sampling, the casting heads and castings may not be treated in any way
that could change the characteristics of the metal.
Separately cast test blocks are allowed only in exceptional cases, for example if
no other method is possible due to the shape of the pieces. The
contracting authority. If separately cast test blocks are allowed, these will be put in
presence of the inspection agent.
In addition, to monitor annealing, each specimen carries a sufficient number of casting heads (ten
least 2), placed in the characteristic places of the piece and distributed among the different ones
sections in proportions adapted to that of the part and with a minimum thickness of 20 mm,
also in the zone of connection to the piece. Some of these pouring heads are broken off
in the presence of the inspection agent. The examination of the fracture makes it possible itself
to ascertain that the heat treatment of all the pieces is carried out under good conditions
became. The unbroken casting heads serve to control a second annealing if this is the case
appears necessary.

Art. 5.5 Welding consumables

The clauses of point 5.5 of NBN EN 1090-2 + A1: 2011 are supplemented as follows:
- for welding rolled steel of the type S355 or higher made of
welding consumables of at least class H10 with regard to maximum
hydrogen diffusion content of the molten material.

Art. 5.6 Mechanical fasteners

This article is applicable for:


- ordinary bolts (structural non-prestressed bolt connections);
- prestressing bolts (structural prestressed bolt connections);
- stainless steel bolts.

Art. 5.6.1 General

Electrolytically galvanized fasteners are not allowed (unless they are retrofitted, after by
the contracting authority approved preparation, with the preservation system of the
surrounding structure).
Tension bolts are not used for connections that are temporarily or permanently underwater
located.

Art. 5.6.3 Structural bolt sets in non-prestressed connections

In case of contact between different types of material (e.g. hot dip galvanized steel and stainless steel
steel bolts), the contractor will take the necessary measures to avoid galvanic
corrosion due to the installation of a neoprene or plastic insulation.

(addition) Art. 5.6.3.1 Choice of class for non-prestressed connections

SB 260 version 1.0


P a g e | 14
Chapter 26 - Steel and steel structures
If the contract documents do not impose a class, the following clauses apply:
- screws are of class 8.8 according to NBN EN ISO 898-1: 2009;
- nuts are of class 8 according to NBN EN 20898-2: 1994.
(addition) Art. 5.6.3.2 Choice of steel grade and strength class for stainless steel bolts
If the contract documents do not impose a steel grade or strength class, the following clauses apply.
- generally the steel grade A2 is sufficient;
- in an aggressive environment (e.g. industrial and / or maritime environment, influence of road salts),
as with hydraulic engineering works, steel grade A4 is chosen;
- for corrosion-resistant steel fasteners to be welded on, the steel grade is A4L or
A5 selected;
- the minimum required strength class is 70;
- for hydraulic engineering works (lock gates and other movable steel structures)
stainless steel bolts A4 must be used, unless the contract documents impose other requirements.

Art. 5.6.4 Constructive bolt sets for prestressing

For bolt connections with high pretension, only the HV system applies,
combined with two flat chamfered washers. This implies that NBN EN 14399-3: 2005 and
NBN EN 14399-5: 2005 from table 7 must be deleted.

Stainless steel bolts are not used in prestressed connections.

Art. 5.6.5 Direct voltage indicators

This system is not allowed.

Art. 5.6.8 Securing clauses


Non-prestressed connections, subject to non-static loads, are secured by it
apply an extra nut. It is of the same type as used in the construction or of the type
low nut according to NBN EN ISO 4035: 2001.

Art. 5.6.10 Rivets

Rivets:
- must be perfectly centered in relation to the stem;
- must not show any cracks, hairline cracks or any other defect;
- have a contact surface perpendicular to the axis of the stem.
The rivets have at least the following for connecting structural parts of steel S235
mechanical properties:
- R m : 340-420 MPa;
- R e : 200 MPa.

For connecting structural parts of steel S355, the rivets have at least the following
mechanical properties:
- R m : 450-520 MPa;
- R e : 280 Mpa.

The mechanical properties of the rivets are determined as they are used
turn into. The rivets are arranged in batches for inspection, each consisting of products from
the same steel grade and the same diameter.

Art. 5.7 Anti-shear dowels and fasteners

SB 260 version 1.0


P a g e | 15
Chapter 26 - Steel and steel structures

The requirements of this item apply to the welding of connecting dowels in steel
concrete structures and works that can be equated with this.
The dowels and ceramic rings comply with NBN EN ISO 13918: 2008.
Unless stated otherwise in the contract documents, dowels type SD1 according to table 2 of
NBN EN ISO 13918: 2008 used.
The dowels and the ceramic washers are welded in accordance with
NBN EN ISO 14555: 2007.

Art. 5.8 Materials for grouting (undercutting or pouring)


The text of the standard is supplemented by the clauses of SB 260-32-33 (low-shrink adjusting mortar with
support facilities).

Art. 5.9 Expansion joints for bridges


The clauses of SB 260-32-31 apply.

Art. 5.10 High strength cables, rods and end connections


See also SB 260-32-38 .

Art. 5.11 Support for construction and civil engineering applications


The clauses of SB 260-32-32 apply.

(addition) Art. 5.12 Cast iron


(addition) Art. 5.12.1 Gray cast iron with lamellar graphite

The designation gray cast iron with lamellar graphite alludes to the color of the fracture.

The carbon is in free form, i.e. in the form of crystallized carbon or graphite.
It occurs in a lamellar form. This cast iron is also called "ordinary cast iron".
26-12 SB 260 version 1.0

This structure limits the mechanical characteristics and, in particular, the ductility.
The use of this cast iron is therefore inadvisable for the manufacture of important parts
shocks and deformations.

Gray cast iron with lamellar graphite must comply with NBN EN 1561: 1997 "Foundry technology - Gray
cast iron ", completed with the following clarifications, amendments and additions:
- article 8 Sampling (sampling):
in principle, the test rods are taken from cast casting heads. If the test pieces
poured separately, the pouring takes place in the presence of the delegate from
the contracting authority, which takes the necessary measures for the identification of the test pieces
(date of casting, reference).
The inspection, by randomly choosing a piece from the delivery, can be allowed if
there is a prior agreement between the parties on the modalities of
sampling and on the minimum values of the required mechanical characteristics;
- (addition) Article 11 Check of the surface condition, dimensions and shape:
the cast pieces must be placed or moved in such a way that all surfaces are properly
can be examined. During the inspection, they must not be covered with oil, paint, etc.
Marks with paint are allowed, however.
The cast pieces are cleaned of molding sand and without hammer dents for inspection
submitted. They must not exhibit shrinkage cavities, casting holes, porous parts, cracks or
other defects which could be detrimental to their use or which could be their subsequent finishing
complicate. A local correction of defects due to welding may only be done after
agreement of the contracting authority and according to the contracting authority
previously accepted modalities;
- (addition) article 12 Quality choice:

SB 260 version 1.0


P a g e | 16
Chapter 26 - Steel and steel structures
without conflicting provision in the contract documents, the pieces must be of quality
Are EN-GJL-200.
(addition) Art. 5.12.2 Ductile iron (gray cast iron with spheroidal graphite)

Ductile iron (gray cast iron with spheroidal graphite) is particularly distinguished from gray
cast iron with lamellar graphite due to the shape of the graphite, in this case in the form of nodules.

This particular structure gives the cast iron better mechanical characteristics in it
particularly better ductility.
With this type of cast iron it can be considered to manufacture more important parts, such as
water pipes, the fixed and movable part of valves and gates, important grids that
subject to shocks.
Ductile iron must comply with NBN EN 1563: 1997 "Foundry technology - Ductile cast iron",
completed with the following clarifications, changes and additions:
- article 8 Sampling (sampling):
in principle, the test rods are taken from cast casting heads. If the test pieces
poured separately, the pouring takes place in the presence of the delegate from
the contracting authority, which takes the necessary measures for the identification of the test pieces
(date of casting, reference).
The inspection, by randomly choosing a piece from the delivery, can be allowed if
there is a prior agreement between the parties on the modalities of
sampling and on the minimum values of the required mechanical characteristics;
- (addition) Article 11 Control of ductility:
the pieces of the delivery must have at least two testimonials that allow it
check whether the ductility of the cast iron is satisfactory. One witness bar is broken into
presence of the representative of the contracting authority. The break should not be sudden
and happen without distortion. The witness test bars have a diameter of ± 5 x 20 mm.
In case of unfavorable results, the disputed pieces must have a thermal
undergo annealing treatment. Its effectiveness is controlled by it
breaking down the second testimonial rod;
SB 260 version 1.0 26-13
- (addition) Article 12 Checking the surface condition, dimensions and shape:
the cast pieces must be placed or moved in such a way that all surfaces are properly
can be examined. During the inspection, they must not be covered with oil, paint, etc.
Marks with paint are allowed, however.
The cast pieces are cleaned of molding sand and without hammer dents for inspection
submitted. They must not exhibit shrinkage cavities, casting holes, porous parts, cracks or
other defects which could be detrimental to their use or which could be their subsequent finishing
complicate. A local correction of defects due to welding may only be done after
agreement of the contracting authority and according to the contracting authority
previously accepted modalities;
- article 13 Micrographic surveys:
the contracting authority has the right to conduct micrographic surveys in order to determine the
nodularization of the graphite. This investigation may be performed on samples
taken from the material of one of the testimonials referred to in Article 11;
- article 14 Quality choice:
without conflicting provision in the contract documents, the pieces must be of quality
Are EN-GJS-400-18.
If the parts are subject to shock loads, the quality is EN-GJS-400-18-RT
obligated.

(addition) Art. 5.13 Forged steel

SB 260 version 1.0


P a g e | 17
Chapter 26 - Steel and steel structures

Forged steel complies with:


- NBN EN 10250-1: 1999 - Free forgings of steel for general construction purposes - Part 1:
General demands;
- NBN EN 10250-2: 2000 - Free forgings of steel for general construction purposes - Part 2:
Unalloyed quality and special steel;
- NBN EN 10250-3: 2000 - Free forgings of steel for general construction purposes - Part 3:
Alloy special steel;

NBN EN 10250-1: 1999 is completed with the following clarifications, amendments and
additions:
- Article 5.1 Mandatory information:
the designer of the construction determines the steel grade, shape and dimensions of the forged
pieces. This information is provided with the price request and with the order, as well as the
options listed under Article 5.2;
- article 5.2 Options:
the following options of annex A apply:
- A.3 Reduction of the cross-section by forging:
by forging the diameter of the piece is reduced to at most 1/3 and at least 1/5
of the original cross section of the ingot. The piece is forged in such a way that the
final form is approached; the forging must drive the metal in the most favorable direction,
considering the voltage distribution after commissioning;
- A.9 Product analysis:
the sample for the product analysis is taken from the test piece intended for execution
of the mechanical tests.

Art. 6.2 Identification

Add to 3rd paragraph:


- e) they may only be applied in unloaded or only pressure-loaded areas;
- f) they are not allowed in the vicinity of welds.
In the case of bridges, identification marks are not allowed in places visible to the
user (as a pedestrian).

Art. 6.4.2 Cutting and nibbling

For EXC3 and EXC4, cutting and nibbling is limited to a thickness of 12 mm. Cut and
nibbling is carried out with an excess of minimum 2 mm, which is taken away by
grinding or machining.

Art. 6.4.3 Thermal cutting

The edges obtained by thermal cutting are freed of oxides and irregularities.
The free cut edges must be treated in such a way that the surface preparation is complete
the surface treatment can be done in a proper manner (see also 6.4.4).

Art. 6.4.4 Hardness of free cut edges

The hardness of free cut edges must comply with Table 10. This must be achieved
required roughness by blasting, with a view to applying the corrosion protection
to make.

Art. 6.5.2 Thermoforming

SB 260 version 1.0


P a g e | 18
Chapter 26 - Steel and steel structures

The contractor must guarantee in writing that in the field of thermoforming all
material properties meet the minimum requirements of the product standard.

Art. 6.5.4 Cold working

Grades 1.4306 and 1.4580 are added to item (b) 1).

Art. 6.6.1 Hole dimensions

For rivets, the diameter of the hole is equal to the diameter of the nail stem after riveting.

Art. 6.6.3 Making holes

The punching of holes and the implementation methods thereof always require the approval of the
contracting authority. For execution classes EXC3 and EXC4, the holes in a minimum
4 mm smaller diameter punched and cleared afterwards.
No burrs are allowed for execution classes EXC3 and EXC4.

Art. 6.7 Cutouts

Replace the second paragraph with:


- Re-entrant corners and notches must be rounded to the greatest possible radius
compatible with the role of the part. In any case, a minimum radius of:
- 5 mm for EXC2;
- 10 mm for EXC3 and EXC4.
Of the examples in figure 2, only example 2 (form A) is allowed.
Punched cuts are not allowed for EXC3 and EXC4.

Art. 6.9 Assembly

Contact between different metallic materials, which can lead to galvanic or


stress corrosion cracking is prevented by installing an insulation consisting of neoprene or
plastic. The contractor will submit a proposal in this regard to the
contracting authority.

The contractor submits a proposal regarding the temporary parts, fitted for manufacturing purposes
for approval to the contracting authority. See also article 7.5.6.
As during the construction, transport and final assembly of a steel structure lifting eyes
be used on steel surfaces that are subsequently covered with road cladding
take into account the following arrangements:
SB 260 version 1.0 26-15
- if the road covering is applied to the steel surface on the construction site, the
road covering applied:
- after final assembly of the bridge;
- after all lifting eyes have been removed;
- after the bridge deck is completely clean;
- if the road covering is applied to the steel surface in the workhouse, then applies
next one:
- the contractor may only use bolted lifting eyes;
- the location and the number of bolted lifting eyes are submitted to the contracting authority for approval
submitted;
- after the final assembly of the steel construction, the lifting eyes are removed and placed in the
holes, countersunk bolts are placed and the upholstery is updated locally.

Art. 6.10 Control for the purpose of assembly

SB 260 version 1.0


P a g e | 19
Chapter 26 - Steel and steel structures
A trial installation is carried out in the cases stated in article 9.6.4. The modalities for
the execution of the test assembly is also stated under Article 9.6.4.

Art. 7.2.2 Content of a welding plan

The welding plan is submitted to the contracting authority for approval and made available
of who is responsible for organizing the welding work.

Art. 7.4.1.1 General

Only the contracting authority decides on the investigation of the tests concerned. He decides
the program of the type connections to be realized based on the welding plan of the
contractor that mentions all connection types that occur in the construction.
It is the task of the contractor to have sufficient excess length for the execution of the tests
to be provided when ordering steel.

Art. 7.4.1.2 Qualifying welding methods for processes 111, 114, 12, 13 and 14

Point b) 3) is replaced by the following: The use of shop primers is not permitted.
From table 12, only the welding method test according to EN ISO 15614-1 is valid as method for
qualify.

Art. 7.4.2 Welders and operators of welding machines

NBN EN 287-1 / A2: 2006 is completed with the following clarifications, amendments and
additions:
- Article 6.2 Standards, dimensions and numbers of test pieces
figure 2 - add:
The length of the fillet weld qualifying joint shall be at least 300 mm;
- Article 6.4 Test methods
footnote a of table 10 is deleted and is replaced by the following text: there is always a
radiographic examination carried out;
- Paragraph 5 and footnote b of Table 10 is deleted and is replaced by the following text:
the radiographic examination of butt seams made by welding processes 131, 135 and 136 (only
metal powder-filled wire) is supplemented by two additional bending tests, namely one
normal bending test and one counter bending test.

Art. 7.4.3 Weld Coordination

Change to Table 14:


- EXC3 always requires level C welding coordination personnel.

Art. 7.5.1.1 General

The last paragraph is deleted and replaced by the following:


- the use of shop primers is not allowed.

Art. 7.5.3 Weather protection


The construction is manufactured in the workshop. At the request of the contractor, the
allow the contracting authority to complete the construction on the construction site.
Art. 7.5.6 Temporary auxiliary materials
Temporary parts for manufacturing or assembly purposes involving operations (e.g. welding
and back removing lifting eyes) that have a negative influence on the fatigue behavior of the
final construction, may only be implanted in judiciously chosen places
(substantiated by a bill or calculation note).
In case of implantation in places that are sensitive to fatigue (including the road surface of

SB 260 version 1.0


P a g e | 20
Chapter 26 - Steel and steel structures
bridges), the contractor will take the necessary measures to prevent fatigue resistance
negatively.

The contractor submits a proposal to the contracting party for approval


government.

The contractor's proposal states the original fatigue category of the location on which
the temporary part is applied as well as the remedial measures and the resulting ones
fatigue class after removing the part.
The engineer who carried out the study of the steel structure advises the contracting party
government about the contractor's proposal.

Art. 7.5.8.1 General

Fillet welds are always continuous and have a minimum throat height of 5 mm, unless otherwise
stated on the contract documents. Interrupted fillet welds are not permitted.

To be added to paragraph a):


- the actually feasible deep penetration is documented by means of tests
prior to the actual welding (macrographic examination on at least three cuts).

(addition) Art. 7.5.8.3 Welding rat-holes

Whether or not to use welding rat-holes when crossing fillet welds is at the discretion of the
constructor. He takes into account the possibilities of his workshop and the sequence
for assembling the parts. His choice is clearly reflected on the performance
drawings and in the welding program.

When applying welding gates, these are:


- circular;
- sufficiently large (R ≥ 30 mm + 1.5a, where a represents the throat height of the thickest weld seam), with
a minimum of 40 mm.
When fillet welds intersect without weld rat-holes, the welding and assembly sequence is as follows:
- first, the fillet welds of the continuous construction element are placed on the connecting one
construction elements so that there is no interruption in the fillet weld at the
crossing;
- then the adjoining construction elements are placed with a recess to fit
the aforementioned fillet weld;
- then the other fillet welds are performed.

SB 260 version 1.0


P a g e | 21
Chapter 26 - Steel and steel structures

Figure 26-1-1: Version without welding gate

(addition) Art. 7.5.8.4 Welds, weld rat-holes and cut-outs specific to orthotropic plates
subject to road traffic

All welds are performed in such a way that the highest possible detail category is obtained
in accordance with NBN EN 1993-1-9: 2005 (+ AC: 2006).

The welding of the trapezoidal longitudinal stiffeners to the cover plate is carried out in accordance with detail
no. 7 of table 8.8 of NBN EN 1993-1-9: 2005 (+ AC: 2006).
If the contractor wishes to deviate from this, he must submit his motivated proposal
submit approval to the contracting authority.

For the application of welding gates and cut-outs specific to orthotropic plates subject to
road traffic, the clauses of point C.1.3.5.2 of Annex C of NBN EN 1993-2: 2007 apply,
supplemented with the following clarifications, additions and changes:
- welding gates in the cross member at the road surface are not allowed;
- whether or not to make cut-outs in the cross beam at the bottom of the
trapezoidal longitudinal stiffener (according to Figure C.11a or C.11b) is defined in the
assignment documents;
- if the principle of figure C.11a applies, the gap between the underside of the
trapezoidal longitudinal stiffener and the edge of the cut-out in the cross member (distance b
according to figure C.14) always at least 30 mm, regardless of the manufacturing tolerances of the
constituent elements.

Art. 7.5.9.1 General


Ramp and run plates are also required for EXC2.
The butt welds are indicated on the construction drawings (see also article 4.2.5).
26-18 SB 260 version 1.0

Art. 7.5.13 Slot and plug welding


For slot and plug welds, the dimensions stated under “remark” apply as minimum values.

Art. 7.5.17 Carrying out welding

SB 260 version 1.0


P a g e | 22
Chapter 26 - Steel and steel structures

With EXC2, welding spatters are also removed if they are visually disturbing and / or good
hinder implementation of the corrosion protection.

Art. 7.6 Acceptance Criteria

Quality level B + also applies to bridges belonging to EXC3.

Art. 7.7.2 Changes to the requirements of EN 1011-3

7.1. paragraph 4 - adaptation:


- the colored oxide skin formed during welding must be removed. Get the weld zones
same surface finish as the rest of the work - see also (added) art. 10.11.

Art. 7.7.3 Welding of different types of steel

The contractor submits a proposal for approval to the contracting authority regarding the
modalities for welding stainless steel to other steel. This proposal also includes the measures
which he takes to avoid contamination of the stainless steel and stress corrosion.

Art. 8 Connect mechanically


Art. 8.1 General

In case of prestressed shear-resistant connections (acting on friction), full contact pressure is


between the contact surfaces.
The outlines of the screw heads, nuts, washers, visible part of the thread and
the non-treated steelwork all around is after suitable preparation in accordance with SB 260-33
protected against corrosion in a manner equivalent to the conservation system of the surrounding environment
steelwork. The first or second coat of paint that is applied must be thixotropic. This thixotropic
paint is compatible with the construction paint system and ensures a perfect seal. In the
In case hot dipped galvanized bolts were used, it becomes hot dipped galvanized surface
prepared according to SB 260-33 , before applying the paint layers. A proposal from the
The contractor is submitted to the contracting authority for approval.

Art. 8.2.1 General


All bolted connections with non-prestressed bolts are secured in accordance with article 5.6.8. The
the contractor takes this safeguard into account when determining the length of the screws.
If welding of nuts is necessary, the type, steel grade and welding method must be approved
submitted to the contracting authority.

Art. 8.2.4 Washers


In the case of non-prestressed connections, a washer is always fitted under the nut.
As a rule, the nut is always tightened. When tightening is done through the bolt head
a washer is placed under the bolt head and under the nut.
In case of oversized holes and / or for stability reasons, classic washers are replaced
by custom-made keeps, the shape, dimensions and steel type for approval
submitted to the contracting authority.
Dimensions and steel type of any ramps are submitted for approval to the
contracting authority.

Art. 8.3 Tightening of non-prestressed connections


After tightening, the edges of the joint are sealed with a paintable silicone sealant.
SB 260 version 1.0 26-19
This silicone sealant is neutral, must not be of the acetic acid type, adheres very well, is elastic and has
good resistance to weather conditions for a minimum of 10 years.
Art. 8.4 Roughing contact surfaces in non-slip joints

SB 260 version 1.0


P a g e | 23
Chapter 26 - Steel and steel structures

Metal painted surfaces with wire (EN ISO 14919 Al99.5) according to NBN EN ISO 2063 in one
layer thickness between 80 and 120 μm also belong to class A.

Art. 8.5.1 General

In the case of a non-slip connection, the parts of the connection are in contact with the
washers only painted with the first coat of the paint system. After terminating the connection
the rest of the paint system is applied.
In the case of a non-slip connection, there is perfect contact between the elements to be connected.
Immediately after final tightening of the bolts, the edges of the joined pieces become
sealed with a paintable silicone sealant as described under 8.3.

As a rule, bonding with blasted surfaces is terminated 48 hours after the start of the treatment
execution of the connection. This rule may only be deviated from if the
exceeding the 48 hour period of the protective silicone sealant, as described above,
already applied, even if the pre-tension has not yet been fully applied.

Art. 8.5.5 HRC (torsion neck) method


This method of tightening is not allowed.

Art. 8.5.6 Method with direct pre-load indication


This method of tightening is not allowed.

Art. 8.6 Fitting bolts


Fitting bolts in non-prestressed connections are secured according to 8.2.1.

Art. 8.7.2 Installing rivets


Countersunk rivets are in a flat surface. Possibly excellent material
must be ground away.
Art. 8.7.3 Acceptance criteria
External surfaces of riveted joints must be free from nicks or cuts
through the riveting machine.
(addition) Art. 8.7.4 Protection against corrosion of riveted joints
The contact surfaces of the joint to be riveted are painted with the first layer of it
paint system.

The heads of the rivets and untreated steelwork all around are matched
preparation according to SB 260-33 protected against corrosion in a way equivalent to it
conservation system of the surrounding steelwork. A proposal from the contractor is submitted
submitted to the contracting authority for approval.
Immediately after riveting a joint, the edges of the joined pieces become
sealed with a silicone sealant. This silicone sealant is neutral, must not be of the acetic acid type, adheres
very good, is elastic and has good resistance to weather conditions throughout
minimum 10 years.

Art. 8.9 The use of special fasteners and connection methods


Chemical anchors are according to SB 260-32-6 (anchoring of steel parts in concrete).
The use of other special fasteners is submitted for approval to the
contracting authority.

Art. 9.3.2 Assembly method of the contractor

SB 260 version 1.0


P a g e | 24
Chapter 26 - Steel and steel structures

The assembly plan for assembly on the construction site is accompanied by a calculation note justifying the planned
arrangements.

The contractor dates and signs the assembly plan with attachments and submits these documents
to the contracting authority for visa.
The contractor remains responsible at all times for the proper execution of the assembly on the
construction site.

Art. 9.5.5 Grouting and sealing


The treatment of the steelwork in contact with concrete or grout material is according to SB 260-33 .

Art. 9.6.1 Assembly drawings


The assembly drawings are carefully dimensioned and state all dimensions
necessary for the implementation of the various parts of the construction.

Art. 9.6.2 Trademarks


The contracting authority will receive a drawing in duplicate with the marks affixed to the
different construction parts, so that he is able to check whether each
part does indeed occupy the same place as during the test assembly in the workshop.

Art. 9.6.4 Trial installation


(addition) Art. 9.6.4.1 References to other articles of the standard

For the trial assembly, reference is also made to:


- art. 4.2 Documentation from the contractor:
- art. 4.2 Documentation of the contractor (including the inspection plan);
- (addition) art. 4.2.5 Implementation drawings;
- (addition) art. 4.2.7 Implementation programs;
- art. 6.10 Control for the purpose of assembly;
- art. 12.3 Manufacturing: geometric dimensions of fabricated parts;
- art. 12.7.1 Inspection of the trial installation;
- SB 260-26-4 .

(addition) Art. 9.6.4.2 General


As a rule, every steel structure, which is mounted in different parts, is installed on the
construction site, subject to a trial assembly.

A trial assembly of the steel structure is carried out:


- if the contractor cannot assemble the steel structure in its entirety in the workshop
or on its sites where the components are assembled;
- if the construction cannot be delivered in its entirety to the construction site.

The test assembly in the workshop is carried out in such a way that the contracting authority can accept it
make sure of:
- the correctness of the dimensions;
- the correctness of the shape of the global structure (longitudinal profile, transverse profile,…);
- the proper execution of the connections;
- the match of the holes for the bolts or rivets to be placed on site;
- the importance of any deformation of welded parts;

- the correct preparation of the workpieces to be welded on the construction site;

SB 260 version 1.0


P a g e | 25
Chapter 26 - Steel and steel structures
-…

In particular, it must be avoided that abnormal cutting forces occur in the structural parts
during trial assembly.

Except for duly justified technical necessity, each trial assembly is performed with
construction parts of which all welds to be performed in the workshop have already been completely finished.

The contractor may only start the test assembly after the approval of the program for
the trial assembly in the workshop by the contracting authority.

All requirements regarding the test installation are stated in the contractor's inspection plan
referred to in art. 4.2.1.

(addition) Art. 9.6.4.3 Trial assembly phases

As a rule, the trial assembly includes the steel structure as a whole, as far as conception and
dimensions allow.

The contracting party may make a detailed and duly justified proposal from the contractor
authorities nevertheless allow the trial assembly to be performed in several stages and / or that the
test assembly is wholly or partially replaced by three-dimensional measurements (see also
Article 6.10). This authorization will be the subject of a prior agreement.
The workpieces that are part of a test assembly phase may only be taken apart
after the trial assembly of the pieces involved in a subsequent trial assembly, sufficient
advanced to ensure the non-deformability of the parts belonging to the latter
trial assembly phase.

Approval from the contracting authority is required at each stage of the trial assembly.

(addition) Art. 9.6.4.4 Specific clauses in case of bridges

In case the trial assembly is carried out in several stages, the geometry, the
length profile,… conform to the manufacturing profile in every test installation phase. This implies that
any influence of the self weight is eliminated. The successive test assembly phases are
such that the last part of the steel structure involved in a test assembly phase is the first
part will be in a subsequent test assembly phase.
Except in special cases, such as box girder bridges and pre-concrete-encased steel beams, it is necessary
each main girder containing at least one mounting joint must first be mounted horizontally, in order to
prepare and adjust the installation joints.

(addition) Art. 9.6.4.5 Specific clauses in case of lock gates, weirs and gates
The contracting authority must, among other things, undertake the trial installation of lock gates and weirs
also be able to account for the correctness of the dimensions, taking into account the
actual distance between respectively:
- the pivot points of the door leaves;
- the pivot point and the threshold and side stop surfaces of each door leaf;
- the lock gate and the threshold and side stop surfaces;
- the weir valve and the side walls of the weir channel.
The rubber sealing profiles do not have to undergo a trial installation.

(addition) Art. 9.6.5.4 Influence of the mounting method on the force effect and the
tensions in the construction
When assembling the steel construction from different parts, the assembly can be done
can be understood in different ways.
The mounting method can have an influence on the force effect and the stresses in the structure

SB 260 version 1.0


P a g e | 26
Chapter 26 - Steel and steel structures
in the final state.

A distinction is made between:


- tension-free mounting with a quasi-continuous support;
- tension-free mounting with discrete support points;
- do not install without tension with discrete support points.
The mounting method must be in accordance with the design and construction assumptions
study and is further explained in the contract documents.
In case the contract documents do not specify further clauses, it is assumed that
'deenergised' must be mounted as described in:
- tension-free mounting with a quasi-continuous support;
- tension-free mounting with discrete support points.

In this case, the contractor must take the necessary measures and specify the mounting method
so that you can work according to the principles described. All necessary tools and
constructions for this purpose are a burden of the contract.

Installation without tension with a quasi-continuous support


The parts of the steel structure are satisfactory during the trial assembly and assembly
places supported so that a quasi-continuous support is obtained.

The influence of the dead weight on the deformation of the various elements and the total
supported structure is negligible during assembly.
The stresses and forces in the structure in the final state are not affected by the
mounting method.

Install without tension with discrete support points


The parts of the steel structure are placed in sufficient places during the trial assembly
supported so that a quasi-continuous support is obtained.

The parts of the steel structure are supported on discrete support points during assembly.

The necessary tools (jacks, cranes, hoists,…) are provided


deformations and influence of the geometry so that the different parts make perfect contact
(ie without gaps and / or as already measured during the trial assembly).

These manipulations ensure that the yield strength of the material is not exceeded anywhere
is going to be.

The parts of the construction are then connected to each other.

After removing all devices, a state is reached in which the mounting method is none
impact on the force action and the tensions in the structure: the force action and the
self-weight stresses of the assembled structure on its final supports
are the same as those that would be obtained if the structure were to be continuously supported
assembled together.

Do not mount without tension with discrete support points

The parts of the steel structure are supported during assembly by discrete (whether or not
temporary) support points.

The deflection of the individual component parts and the angular deflections at the location of

SB 260 version 1.0


P a g e | 27
Chapter 26 - Steel and steel structures
the installation joints are compensated by pre-prepressing the constituent parts
provided with an (individual) counter-level and a chamfer (so that the contact surfaces at the location of
the installation joints make sufficient good contact to carry out the connection according to the rules
of art and within the execution tolerances).

The force effect and the stresses in the structure under its own weight (of the assembled
parts) in the final state (after removal of the temporary supports) are the sum of:
- the force effect and the stresses under own weight in the non-assembled construction
supported by discrete supports;
- (only in case of the removal of temporary supports) the force effect and the tensions
in the assembled (and working as a whole) construction under the influence of an external one
load equal to the reaction in the removed supports.

Art. 10 Surface treatment


In case of contradiction with the regulations of SB 260-33 , the regulations of SB 260-33
applicable. This provision also applies to Appendix F.

Art. 10.5 Sealing spaces


Any enclosed space that must be air and / or watertight, such as the inside of
a pontoon or the untreated inside of a closed column, beam,… must undergo a tightness test
undergo. All defects found with this tightness test are repaired. The modalities of
these tightness tests are described under SB 260-26-3 .

The contractor submits a proposal for sealing mechanical fasteners by the


wall of an enclosed space for approval by the contracting authority. The above

The specified tightness test is carried out after the installation of these seals.

Art. 10.8 Inaccessible surfaces


In case of non-prestressed connections, the contact surfaces and surfaces receive underneath
the washers the entire preservation system of the structure.

Art. 10.9 Repairs after cutting or welding


The modalities for carrying out repairs are described in SB 260-33 .

(addition) Art. 10.11 Road surface covering


To obtain an equivalent thickness of the road surface covering over the entire road surface, it is
necessary that the excess thickness of the butt weld seams is ground away before applying the
road surface covering (see also Appendix D.2.18).

The road surface covering is always enclosed. If not explicitly provided for on the
Tender drawings are extra slats in steel S235JR (minimum 30 mm wide, minimum thickness
= road surface covering) welded to the free edges of the road surface with corner seams. The contractor
takes this into account when submitting his quotation, so this does not give rise to settlement.

(addition) Art. 10.12 Repair treatment of surfaces of austenitic stainless steel

The restoration treatment of austenitic stainless steel surfaces consists of natural ones
the resulting, non-homogeneous oxide layer that also contains unstable oxides, pickling and replacing
through a new oxide layer. The anti-corrosion properties lost due to thermal
treatments (eg welding) or mechanical treatments (forming, bending, mechanical
shock) are recovered with this operation.

The surface treatment of stainless steel is done in one of the following ways:

SB 260 version 1.0


P a g e | 28
Chapter 26 - Steel and steel structures
- pickling and passivation with a paste, with a sprayed liquid or by immersion in a
bath;
- electropolishing;
- mechanical treatment: mechanical polishing, brushing or bead blasting (with glass beads,
ceramic pearls, stainless steel pearls,…).

The choice of one of these methods is part of a separate item. The choice between pickling and
passivation with a paste, with a sprayed liquid or by immersion in a bath is free and
takes place in function of the number of pieces, size, workshop requirements and delivery time.

The surface treatment and after treatment are carried out according to the manufacturer's guidelines.

Electropolishing is not allowed on threaded pieces or on pieces with a


precise fit.

After passivation, the newly formed chromium oxide layer has a homogeneous structure.

This surface treatment ensures that the entire surface is even in color / appearance.

Art. 11.3.2 Values of the tables


For EXC4 the functional tolerance class 2 applies.

Art. 12.5.1 Inspection of non-prestressed bolted connections


For connections between stainless steel and other materials using an insulation between
both types of materials, the same requirements apply for checking the assembly as before
connections without insulation.

Art. 12.5.2.1 Inspection of friction surfaces


Pre-tensioning bolts are not used for stainless steel connections.

Art. 12.5.2.3 Inspection during and after tightening


Point (f) is replaced by the following:
- f) At final tightening, the same bolt set must have been used to check both
Tighten too low and too high.

Art. 12.6 Surface treatment and corrosion protection


The inspection of the preparation of the steel surface and of the corrosion protection takes place
according to SB 260-33 . In case of contradiction with Appendix F, only the clauses of SB 260-33 apply .

Art. 12.7.1 Inspection of the trial installation


The requirements for the inspection of the test installation are according to additional articles 9.6.4.1 to 9.6.4.6.

Art. 12.7.3.1 Methods of measurement and accuracy


In the case of the construction of a bridge, the survey report of the completed construction is submitted
visa submitted to the contracting authority.
Appendix D.2.18 Functional mounting tolerances - Bridge decks (sheet 3/3).
Figure No. 2 - Welding of orthotropic road surfaces:
- in case a road surface covering is applied, the permitted deviation is the degree of
protruding Ar ± 0 mm. This implies that the excess thickness of the butt welds is ground away
before applying the road surface covering.

2 STEEL CONSTRUCTIONS IN STRUCTURE STEEL AND

SB 260 version 1.0


P a g e | 29
Chapter 26 - Steel and steel structures

STAINLESS STEEL
2.1 Description

It concerns steel structures that are assembled in a workshop and sent to a construction site
are transported.

For these steel structures, the items in the survey are divided as follows:
- steel structures in structural steel;
- steel structures in stainless steel;
- testing of the watertight and airtight closed spaces (if necessary);
- trial assembly of the steel structure;
- drawing up the steel structure for processing by the EMU contractor (if necessary);
- transport, unloading and storage at the construction site of the steel structure;
- final assembly of the steel structure at the construction site.

As a general rule, unless expressly provided otherwise, these items include:


- all the work in the workshop that is necessary to carry out the works perfectly;
- all performances to be delivered as described in SB 260-26-1 “General
clauses ”;
- supplying the rolled steel;
- shaping the steel (cutting, aligning, folding,…);
- the supply and processing of all connecting means (welds, bolts, rivets, dowels, ...);
- the supply and processing of cast steel, cast iron and forged steel;
- the manufacture;
- the controls, tests and investigations as provided for in SB 260-26-1 ;
- finishing;
- all interim loading and transport work;
- loading for transport to the construction site;
- the departure from the construction site to the construction site;
- transport to the construction site and the assembly of the steel structure, if none
explicit items are included in the survey;
- temporary storage of the steel structure in the workshop or on the premises of the contractor.

In case no separate item for the repair treatment of surfaces of austenitic stainless steel
provided, the construction is pickled and passivated in accordance with the clauses of SB 260-26-1
“General clauses” of this chapter.

If no separate item for conservation is provided, the conservation is always included in the

SB 260 version 1.0


P a g e | 30
Chapter 26 - Steel and steel structures
posts of the steel. The contractor chooses an example system (see SB 260-33-1.1.9.2 ) for one
Corrosion load category depending on the location of the structure, taking into account
with what follows:
- the minimum corrosion load category is C4;
- structures located less than 25 km from the coastline belong to
corrosion load category C5M;
- the industrial areas around the seaports of Antwerp and Ghent, as well as those along the Albert Canal
and the Brussels-Scheldt Sea Canal belong to corrosion load category C5I.

The contractor submits his proposal to the contracting authority for approval.

2.1.1 Materials

The materials for the steel construction comply with SB 260-26-1 “General clauses”.

The type and quality are as determined in the contract documents. The contractor can, provided
permission from the contracting authority, supply a higher type and / or quality. This does not matter
cause for settlement.

2.1.2 Execution

The execution of the steel structure complies with:


- SB 260-26-1 “General clauses”;
- the additional articles listed below.

2.1.2.1 Manufacturing profile and construction sheer

The contractor determines the manufacturing profile taking into account the construction sheer and the profile in
final condition.

The contractor will take the necessary measures to ensure that the geometry and profile of the steel
construction in its final state corresponds with the contract documents or the study
drawings (in case the study of the steel structure is carried out by the contractor).

The construction screen that must be given to the steel structure (or parts thereof) to be taken into account
keep up with the deformations of the steel structure due to the presence of all
permanent loads (such as curb weight, railings,…) is determined by the
contractor unless this is included in the contract documents.

The construction tarpaulin is submitted to the contracting authority for approval.

2.1.2.2 Installation joints

All installation joints are welded unless stated otherwise in the contract documents.
If the order documents permit bolted installation joints, the following clauses apply:
- A. if the study has not been drawn up by the contracting authority, the following applies:
- the location of the installation joints is chosen by the contractor. The place of the
installation joints are submitted to the contracting authority for approval;
- the joint is chosen at a sufficient distance from the vertical cross stiffeners so that the
connection of those stiffeners to the bottom and top flanges of the main girders
is going to be;
- if the joint intersects three flange plates of the top or bottom flange, it becomes in
staircase. During implementation, the necessary precautions are taken to ensure that the

coefficient of friction between the plates welded together, which corresponds to special

SB 260 version 1.0


P a g e | 31
Chapter 26 - Steel and steel structures
treated surfaces (see 8.4 of SB 260-26-1 ), is not adversely affected;
- the minimum distance between the installation joints for the longitudinal main girders is 15 m.
These connections may be made by means of preload bolts. The parts
between these joints are assembled into one whole by means of welding.
In individual cases, this may be deviated from with the agreement of the contracting party
government;
- the joints are calculated by the contractor according to the method of equal resistance;
26-28 SB 260 version 1.0
- the contractor puts the necessary information on the construction drawings;
- the calculation note is submitted to the contracting authority for approval;
- the installation joints do not give rise to an additional charge. They constitute a contracting expense.
- B. if the study has been drawn up by the contracting authority, the following applies:
- the location of the installation joints will be provided by the contractor as indicated on the
tender drawings;
- if no installation joints or insufficient installation joints are indicated on the
tender drawings, the contractor provides additional installation joints if necessary
the location of which is submitted to the contracting authority for approval;
- these additional installation joints are calculated by the contractor according to the method
of equal resistance;
- the calculation note is submitted to the contracting authority for approval;
- these additional installation joints do not give rise to an additional charge. They form one
contracting expense.

2.1.2.3 Works related to fitting the electromechanical and


other equipments

The contract documents provide further stipulations with regard to the works.

The openings (for example, for shafts) provided by the performer of the electromechanical
facilities to be boring into the steel structure by the contractor
steel structure is achieved to the final diameter minus 3 cm, unless the size of this
value is determined otherwise in the contract documents or is otherwise established in mutual agreement
consultation.

The execution drawings clearly state:


- "diameter to be carried out by the steel constructor:… mm (= final diameter - 3 cm)";
- "Diameter to be carried out by the EMU contractor:… mm (= final diameter after the
boring) ".

If the study is drawn up by the contracting authority, the dimensions are stated on the
contract documents the probable dimensions of the diameter to be carried out by the
contractor EMU (= final diameter after boring), unless stated otherwise in the
contract documents.

The dimensions of the openings are presumptive and must be agreed with the contractor
electromechanical equipment must be definitively determined.

The contracting authority is informed of the final sizes and must issue its visa.

The deviation of the position of the openings made from the theoretical axes

SB 260 version 1.0


P a g e | 32
Chapter 26 - Steel and steel structures
may not exceed 1% of the largest dimension of the opening provided. The
reference points and axis lines that have been used to determine the location of these openings are exhausted
applied in an indelible way to the steel construction. The location of these marks is shown
also applied to the corresponding by the contractor of the steel structure
execution drawings.

If the contractor has to perform EMU welding on the steel structure, the zone will be where
these welding work must be done not painted by the steel structure contractor.

2.1.2.4 Specific clauses in case of bridges

The following parts are part of the steel construction:


- handrails welded to the steel construction of the bridge, as far as they are not the subject
from a separate post;
- wedge plates at the bearings.

2.1.2.5 Specific clauses in the case of lock gates and other movable gates
water-retaining steel structures

The works include everything needed to build the steel support structure of the movable water barrier
steel construction.

The steel structure includes all steel appurtenances insofar as they are not the subject
from a separate item, including:
- lids, waterproof lids;
- handrails, ladders, support frames for the walkway, support structures for the platforms;
- lifting eyes, attachment points and bollards;
- the associated concrete constructions, threshold profiles, stops, counter plates, slide plates,
support plates for the pressure seats,…;
- supporting structure of the fenders;
- the wheelchairs, and if necessary also the trailers;
- the supporting structure of the roller carriages (upper roller carriages, lower roller carriages and trailers);
- suspension portals / support trolleys with accompanying anchor portals;
- the gates including the feedthrough construction, inlets and outlets, converges, divergents,
breaking bars;
- beam splitters;
- seats for the positioning wheels, sliding blocks,…;
- the necessary supports, rope eyes, reinforcements and securing means for securing the
electromechanical equipment (hinges, drive rods, hydraulic drive cylinders, ...);
- supplying the connection pipes with flanges, accessories and fixing elements, and the
placing it;
- rods and yokes for operating mechanism.

The parts specifically designated as ballast belong to a separate heading.

2.2 Measurement method for quantities

SB 260 version 1.0


P a g e | 33
Chapter 26 - Steel and steel structures
2.2.1 Rolled steel parts and their joints

The quantities are expressed in kg of rolled and welded steel.


The definitive quantities to be charged are determined as follows.

Only the conventional theoretical mass is taken into account.

This is determined by calculation based on the bills of materials prepared by the contractor in
conformity with the approved execution drawings, taking into account the actual
geometric shape of the finished parts and applying the following requirements:
- the processed amount of profile steel (including hollow sections) and bar steel is calculated
by the greatest length, as shown in the approved construction drawings, te
26-30 SB 260 version 1.0
multiply by the theoretical mass per unit length;
- for flat products (plates and strips) the surface area of each piece is determined conventionally
as the area of the circumscribed figure with the smallest circumference (dotted line in the
examples). Areas of empty spaces between the chord of the described figure and the
actual edge of the piece greater than 0.20 m² and areas of internal openings greater
than 0.20 m² are deducted. Welding gates are not deducted, such as
shown in the examples;

Figure 26-2-1

- no mass surcharge for welds, rivets, bolts, connecting dowels, protection


will be charged against corrosion and roll tolerances;
- the density of the steel is conventionally set at 7,850 kg / m³.

2.2.2 Parts in cast steel, cast iron and forged steel

The quantities in cast steel, cast iron and forged steel are expressed in kg or in number of pieces or in
global price.

The definitive quantities to be charged expressed in kg are determined by


contradictory weighting on a calibrated balance sheet.

2.3 Controls

SB 260 version 1.0


P a g e | 34
Chapter 26 - Steel and steel structures

The checks are according to SB 260-26-1 “General clauses”.

2.4 Actions if the product does not meet the requirements

The actions if the product does not meet the requirements are according to SB 260-26-1 “General
clauses ”.

3 TESTING OF WATER AND AIRTIGHTENED

SB 260 version 1.0


P a g e | 35
Chapter 26 - Steel and steel structures

SPACES
3.1 Description

All closed spaces, which must be 100% watertight and / or airtight, and all spaces with a
floating function (even if they are not completely watertight and airtight in the final state)
are tested for water and airtightness.

This means that the closed spaces, which are closed off by means of a demountable
lid (including manhole covers), this test must be undergone. This concerns lids that cover the space 100%
seal water and airtight (for example by means of a rubber seal). Such spaces
that are preserved on the inside and that are not underneath when the construction is used
water are not tested.

The contract documents clarify which parts of the steel structure are to be tested
undergo. Failing this, the clauses of SB 260-26-1 (article 10.5) apply.

These spaces may or may not be provided with a preservation system against corrosion. If
a preservation system against corrosion is applied on the outside or inside, then
these tests must be carried out before the steel structure is preservation system. After all, the preservation system
cou pldro avlildoewd mwiinthis tchuele openings temporarily
sealing while performing the test.

The test consists of applying a small overpressure of air in the enclosed space. The
the pressure applied is detected by means of a manometer. The possible relapse of
the pressure is detected by means of a manometer or a water column.

All work related to the test is at the expense of the contractor.

3.2 Measurement method for quantities


Performing the tests for checking the water and airtightness of sealed
spaces are measured in GP.

3.3 Controls

The test proceeds as follows:


- the pressure is slowly increased to 0.2 bar, unless otherwise specified in the contract documents;
- the supply is cut off;
- no pressure drop should be observed for 10 minutes to 4 hours after the
shut off the supply.

3.4 Actions if the product does not meet the requirements

In the event of a pressure drop, proceed as follows:


- all welds are inspected by brushing with, for example, soap suds;
- air bubbles will form at the location of leaks;
- all leaks are marked;
- the marked leaks are repaired;

After all repairs, the test is carried out again on the affected areas; the test is
if a relapse is observed again.

4 TRIAL ASSEMBLY OF THE STEEL CONSTRUCTION


SB 260 version 1.0
P a g e | 36
Chapter 26 - Steel and steel structures

4.1 Description

For the stipulations of the test mounting of the steel structure, reference is made to the parts with
with regard to the trial assembly , as described in SB 260-26-1 “General Clauses” of this
chapter.

As a general rule, the price includes not explicitly one or


several posts are provided:
- all services in the workshop necessary to carry out the test assembly;
- all performances to be delivered as described in SB 260-26-1 “General
clauses ”of this chapter;
- all temporary structures;
- the racks, the suspensions, ...

If the construction is transported in its entirety from the workshop to the construction site,
no trial assembly is carried out or paid for. In that case, the tenderer must be present
price quotation pro memoria provided in the relevant item of the measurement.

If it was decided to replace the test assembly in whole or in part by


three-dimensional measurements according to article 9.6.4.3 of SB 260-26-1 , includes the preceding ones
agreement referred to in that article also includes the relevant financial arrangement.

4.2 Measurement method for quantities

The quantities are expressed in kg of rolled and welded steel for the test assembly of the
steel structure.

Only the weight of the steel of the steel structure itself is taken into account. All others
equipment is a burden of the contract.

The additional weight of the parts of which the delivery and installation is in another post
included, will not be charged, even if these items are already on the
construction mounted. This means that the additional weight of these parts is one
contract costs, such as:
- the appurtenances (such as railings, ladders, bollards,…);
- the road covering of the artwork;
- the electromechanical equipment;
-…

4.3 Controls

SB 260-26-1 (article 9.6.4: Trial assembly) applies.

4.4 Actions if the product does not meet the requirements

SB 260-26-1 (article 9.6.4: Trial assembly) applies.

5 SETTING UP THE STEEL CONSTRUCTION FOR

SB 260 version 1.0


P a g e | 37
Chapter 26 - Steel and steel structures

EDITING BY THE CONTRACTOR EMU


These clauses apply if the electromechanical equipment falls outside the scope of the contract.
If the electromechanical equipment is included in the contract, the works must be coordinated
by the contractor and the following clauses do not apply.

5.1 Description

Preparing the steel structure for the contractor of the electromechanical equipment
is described here.

As a general rule, the price includes not explicitly one or


several posts are provided:
- all the services in the workplace that are necessary to carry out the set-up;
- all temporary structures;
- the racks, the suspensions, ...

5.1.1 Execution

The preparation of the steel structure for the EMU contractor complies with:
- the parts related to fitting the electromechanical and other equipment, such as
described in SB 260-26-2 ;
- the additional text mentioned below.
The contractor of the steel structure:
- must prepare the steel structure so that the contractor of the electromechanical equipment can use the
can perform necessary work with regard to the installation of the electromechanical
equipment;
- must provide all necessary information to the contracting authority and to the
contractor of the electromechanical equipment related to the location, the
working conditions and the positioning of the steel structure;
- the contractor of the electromechanical equipment must allow all measurements to be taken and
collect all the data necessary for an accurate adjustment of the
electromechanical parts, both in his workshop during the manufacture of the
steel structure as on the construction site;
- must allow the electromechanical equipment contractor to clear the holes, all
assemble necessary parts of the electromechanical equipment on the steel structures
and to carry out all works for realizing the connection between the steel structure
and the parts belonging to the electromechanical equipment;
- must take this work into account and that it can lead to an interruption
of his own works;
- for all these activities, the fully assembled steel structure must be used throughout
at least 25 working days to make available to the contractor of the electromechanical
equipment;
- must include all elements of the steel structure, on which the contractor of the electromechanical
equipment must perform operations, be fully aligned and leveled, such that the
places to be machined are safe and easily accessible and the operations
can be performed correctly;

- must allow or ensure that these works can be carried out or are finished

SB 260 version 1.0


P a g e | 38
Chapter 26 - Steel and steel structures
own grounds or on the assembly site on the construction site;
- must work in accordance with the guidelines issued by the contracting authority
by the contractor of the electromechanical equipment;
- takes care of the preservation of the zones of the steel structure on which welding works were carried out
performed by the contractor of the electromechanical equipment;
- ensures the possible repair of the normal damage to the preservation of the steel structure
due to the works by the contractor of the electromechanical equipment (to avoid this damage
the contractor of the electromechanical equipment must take appropriate measures
take).

The measurements and activities of the contractor of the electromechanical equipment on the
steel structure will only be carried out when all major assembly and welding works are in progress
steel structure terminated and approved by the contracting authority.

These measurements and activities must be able to be carried out easily and safely
circumstances.

5.2 Measurement method for quantities

Preparing the steel structure for the contractor of the electromechanical equipment
is measured in GP.

6 TRANSPORT, UNLOADING AND STORAGE ON SITE OF

SB 260 version 1.0


P a g e | 39
Chapter 26 - Steel and steel structures

THE STEEL CONSTRUCTION


6.1 Description

The transportation to the construction site, the unloading at the construction site and the storage at the construction
site of the
steel structure is described here.

In addition to the clauses of SB 260-26-1 (articles 6.3 and 9.6.3 of NBN EN 1090-2 + A1: 2011 are
applicable), the following requirements apply.

As a general rule, the price includes not explicitly one or


several posts are provided:
- works and supplies that are necessary to carry this out;
- all performances to be delivered as described in SB 260-26-1 “General
clauses ”;
- transport to the construction site;
- temporary stacking on the construction site at a location designated by the contracting party
government.

Only the weight of the steel of the steel structure is taken into account. All others
equipment is a burden of the contract.

The additional weight of the parts of which the delivery and installation is in another post
included, will not be charged, even if these items are already on the
construction mounted. This means that the additional weight of these parts is one
contract costs, such as:
- the appurtenances (such as railings, ladders, bollards,…);
- the road covering of the artwork;
26-36 SB 260 version 1.0
- the electromechanical equipment;
-…

Loading may only take place after the steel structure has been approved by the contracting authority
approved.

6.2 Measurement method for quantities

The quantities are expressed in kg of rolled and welded steel for transport, unloading and storage
at the construction site of the steel structure.

7 FINAL ASSEMBLY ON THE CONSTRUCTION SITE OF THE


SB 260 version 1.0
P a g e | 40
Chapter 26 - Steel and steel structures

STEEL CONSTRUCTION
7.1 Description

In addition to the clauses of SB 260-26-1 (Article 9.6 of the standard applies) the following are
regulations apply.

As a general rule, the price includes not explicitly one or


several posts are provided:
- all on-site services necessary to carry out the final assembly;
- all performances to be delivered as described in SB 260-26-1 “General
clauses ”of this chapter;
- all temporary structures;
- the racks, suspensions,…;
- supplying and processing the fasteners (welds, bolts, rivets,…) such as
indicated on the execution drawings.

Only the weight of the steel of the steel structure is taken into account. All others
equipment is a burden of the contract.

The additional weight of the parts of which the delivery and installation is in another post
included, will not be charged, even if these items are already on the
construction mounted. This means that the additional weight of these parts is one
contract costs, such as:
- the appurtenances (such as railings, ladders, bollards,…);
- the road covering of the artwork;
- the electromechanical equipment;
-…

7.1.1 Execution

The final assembly on the construction site of the steel structure complies with:
- SB 260-26-1 “General clauses”.

The contractor may only carry out the final assembly after obtaining a visa from the concerned
documents by the contracting authority.

7.1.1.1 Specific clauses in case of bridges

7.1.1.2 Specific clauses in the case of water-retaining structures

The contracting authority must, among other things, act on the installation of lock gates and weirs
be able to account for the correctness of the dimensions, taking into account the actual
distance between respectively:
- the pivot points of the door leaves;
- the pivot point and the threshold and side stop surfaces of each door leaf;
- the lock gate and the threshold and side stop surfaces;
- the weir valve and the side walls of the weir channel.

If a trial installation takes place, this check is done during the trial installation.

SB 260 version 1.0


P a g e | 41
Chapter 26 - Steel and steel structures

After final assembly, the lock gates or weir valves, respectively, are tested in the lock
respectively weir, after flooding, and under normal service load, by them
move their full course back and forth, and this according to the instructions of the contracting party
government.

The costs for the performance and use of the necessary equipment are associated with this
included in the post for final assembly.

7.2 Measurement method for quantities

Quantities are expressed in kg of rolled and welded steel before final assembly on the
construction site of the steel structure.

7.3 Controls

SB 260-26-1 applies.

7.4 Actions if the product does not meet the requirements

SB 260-26-1 (article 9.6.4: Trial assembly) applies.

8 SUPPORT REGULATION OF MIXED STEEL-CONCRETE

SB 260 version 1.0


P a g e | 42
Chapter 26 - Steel and steel structures
BEAMS
The data is determined in the contract documents.

SB 260 version 1.0


P a g e | 43

You might also like