Professional Documents
Culture Documents
26
Chapter 26 - Steel and steel structures
TABLE OF CONTENTS
1.1 Standards
The contract documents can impose EXC4 for the construction or part thereof.
The roughing grade is P2 according to ISO 8501-3. The sharp edges of the free edges will be
prepared according to SB 260-33-1.1.3 .
The functional tolerances comply with class 2 in the case of execution classes EXC3 and EXC4. In front of
EXC2, class 1 applies.
A quality plan is required for constructions belonging to execution class EXC3 and EXC4.
To be added to second paragraph point b): and will be submitted to the contracting authority for approval.
The construction drawings of the steel structures are produced by the contractor with
observing the following regulations.
The dimensions of all required workpieces are indicated. All pieces are numbered. A
the same number may only be assigned to pieces of the same steel grade and quality and
with the same dimensions.
The workplace joints and the installation joints are clearly indicated and marked. Fitting is done as little as is
compatible with the possibilities of supply, handling, transport and assembly.
The welds are indicated with symbols according to NBN EN 22553: 1995.
All bolts and rivets connections are fully described. The diameters of the bolts and
rivets are unambiguously arranged. The stated diameters are nominal stem diameters. On
each execution drawing shows a table showing final centerlines of bolt and rivet holes
correspond to the intended stem diameters.
By drawings, understand all representations, measurements and indications necessary for all dimensions
and to be able to assess the design with full knowledge of the facts.
The fabrication profile and construction screen used during manufacture to the steel structure and the
steel structural elements must be given, in order for the finished structure to end up the
prescribed longitudinal and transverse profile is included in the drawings.
These successive changes are listed in a table on the execution drawings, with
indication of the alphabetical code, the date of the change, the initials of the draftsman and a
concise description of the changes.
Include the construction drawings submitted to the contracting authority for approval
always:
- overview drawings;
- assembly drawings;
- piece drawings.
- the complete construction or a larger individual whole with all global dimensions;
The piece drawings include all under art. 4.2.6 data listed.
As long as these execution drawings and / or the aforementioned data are missing from these drawings
the submitted implementation drawings are inadmissible for approval by the contracting authority
government, and do not comply with the prescribed periods for review or approval
commencement. The possible consequences (additional costs, delays, ...) of the late delivery of the
necessary documents in the appropriate form as described, constitute a contracting expense.
The execution drawings are accompanied by detailed parts lists, which relate to the
various parts of the steel structure and on the in the workshop and on the construction site
bring bolts and rivets.
The parts lists are submitted to the contracting authority for approval.
The contractor draws up programs for the execution of the work and submits these for approval
for the contracting authority.
The main techniques of machining the materials, as well as the sequence of the
different implementation phases, are fully described in it and possibly clarified by it
explanatory sketches.
- the program for the test assembly in the workshop (see further under art. 6.10 and art. 9.6.4);
- the assembly plan for the construction site (see further under art. 9).
(*) The authorized representative of the purchaser (ie the delegate of the contracting party
government) is the Expertise Concrete and Steel department of the Flemish government, Mobility department and
Public Works.
The standards listed in Tables 2, 3 and 4 are supplemented below, where necessary, by
clarifications, changes and additions. The numbering of the standards is retained.
(addition) Art. 5.3.1.1 NBN EN 10025-1: 2005
- Article 8 Inspection and testing:
Article 8.1 General. The products are delivered in accordance with the clauses of table 1 of 5.2
of NBN EN 1090-2 + A1: 2011 and this chapter.
If the contract documents do not specify the choice of stainless steel, the choice will be
determined on the basis of the application, the environment and the processing, using the table below.
If several types are possible, the choice between these types is free.
(addition) Art. 5.3.1.11 Steel for pin-hole connection / shafts for pivot points
NBN EN 10293: 2005 and NBN EN 10340: 2005 are completed with the following
The clauses of point 5.5 of NBN EN 1090-2 + A1: 2011 are supplemented as follows:
- for welding rolled steel of the type S355 or higher made of
welding consumables of at least class H10 with regard to maximum
hydrogen diffusion content of the molten material.
Electrolytically galvanized fasteners are not allowed (unless they are retrofitted, after by
the contracting authority approved preparation, with the preservation system of the
surrounding structure).
Tension bolts are not used for connections that are temporarily or permanently underwater
located.
In case of contact between different types of material (e.g. hot dip galvanized steel and stainless steel
steel bolts), the contractor will take the necessary measures to avoid galvanic
corrosion due to the installation of a neoprene or plastic insulation.
For bolt connections with high pretension, only the HV system applies,
combined with two flat chamfered washers. This implies that NBN EN 14399-3: 2005 and
NBN EN 14399-5: 2005 from table 7 must be deleted.
Rivets:
- must be perfectly centered in relation to the stem;
- must not show any cracks, hairline cracks or any other defect;
- have a contact surface perpendicular to the axis of the stem.
The rivets have at least the following for connecting structural parts of steel S235
mechanical properties:
- R m : 340-420 MPa;
- R e : 200 MPa.
For connecting structural parts of steel S355, the rivets have at least the following
mechanical properties:
- R m : 450-520 MPa;
- R e : 280 Mpa.
The mechanical properties of the rivets are determined as they are used
turn into. The rivets are arranged in batches for inspection, each consisting of products from
the same steel grade and the same diameter.
The requirements of this item apply to the welding of connecting dowels in steel
concrete structures and works that can be equated with this.
The dowels and ceramic rings comply with NBN EN ISO 13918: 2008.
Unless stated otherwise in the contract documents, dowels type SD1 according to table 2 of
NBN EN ISO 13918: 2008 used.
The dowels and the ceramic washers are welded in accordance with
NBN EN ISO 14555: 2007.
The designation gray cast iron with lamellar graphite alludes to the color of the fracture.
The carbon is in free form, i.e. in the form of crystallized carbon or graphite.
It occurs in a lamellar form. This cast iron is also called "ordinary cast iron".
26-12 SB 260 version 1.0
This structure limits the mechanical characteristics and, in particular, the ductility.
The use of this cast iron is therefore inadvisable for the manufacture of important parts
shocks and deformations.
Gray cast iron with lamellar graphite must comply with NBN EN 1561: 1997 "Foundry technology - Gray
cast iron ", completed with the following clarifications, amendments and additions:
- article 8 Sampling (sampling):
in principle, the test rods are taken from cast casting heads. If the test pieces
poured separately, the pouring takes place in the presence of the delegate from
the contracting authority, which takes the necessary measures for the identification of the test pieces
(date of casting, reference).
The inspection, by randomly choosing a piece from the delivery, can be allowed if
there is a prior agreement between the parties on the modalities of
sampling and on the minimum values of the required mechanical characteristics;
- (addition) Article 11 Check of the surface condition, dimensions and shape:
the cast pieces must be placed or moved in such a way that all surfaces are properly
can be examined. During the inspection, they must not be covered with oil, paint, etc.
Marks with paint are allowed, however.
The cast pieces are cleaned of molding sand and without hammer dents for inspection
submitted. They must not exhibit shrinkage cavities, casting holes, porous parts, cracks or
other defects which could be detrimental to their use or which could be their subsequent finishing
complicate. A local correction of defects due to welding may only be done after
agreement of the contracting authority and according to the contracting authority
previously accepted modalities;
- (addition) article 12 Quality choice:
Ductile iron (gray cast iron with spheroidal graphite) is particularly distinguished from gray
cast iron with lamellar graphite due to the shape of the graphite, in this case in the form of nodules.
This particular structure gives the cast iron better mechanical characteristics in it
particularly better ductility.
With this type of cast iron it can be considered to manufacture more important parts, such as
water pipes, the fixed and movable part of valves and gates, important grids that
subject to shocks.
Ductile iron must comply with NBN EN 1563: 1997 "Foundry technology - Ductile cast iron",
completed with the following clarifications, changes and additions:
- article 8 Sampling (sampling):
in principle, the test rods are taken from cast casting heads. If the test pieces
poured separately, the pouring takes place in the presence of the delegate from
the contracting authority, which takes the necessary measures for the identification of the test pieces
(date of casting, reference).
The inspection, by randomly choosing a piece from the delivery, can be allowed if
there is a prior agreement between the parties on the modalities of
sampling and on the minimum values of the required mechanical characteristics;
- (addition) Article 11 Control of ductility:
the pieces of the delivery must have at least two testimonials that allow it
check whether the ductility of the cast iron is satisfactory. One witness bar is broken into
presence of the representative of the contracting authority. The break should not be sudden
and happen without distortion. The witness test bars have a diameter of ± 5 x 20 mm.
In case of unfavorable results, the disputed pieces must have a thermal
undergo annealing treatment. Its effectiveness is controlled by it
breaking down the second testimonial rod;
SB 260 version 1.0 26-13
- (addition) Article 12 Checking the surface condition, dimensions and shape:
the cast pieces must be placed or moved in such a way that all surfaces are properly
can be examined. During the inspection, they must not be covered with oil, paint, etc.
Marks with paint are allowed, however.
The cast pieces are cleaned of molding sand and without hammer dents for inspection
submitted. They must not exhibit shrinkage cavities, casting holes, porous parts, cracks or
other defects which could be detrimental to their use or which could be their subsequent finishing
complicate. A local correction of defects due to welding may only be done after
agreement of the contracting authority and according to the contracting authority
previously accepted modalities;
- article 13 Micrographic surveys:
the contracting authority has the right to conduct micrographic surveys in order to determine the
nodularization of the graphite. This investigation may be performed on samples
taken from the material of one of the testimonials referred to in Article 11;
- article 14 Quality choice:
without conflicting provision in the contract documents, the pieces must be of quality
Are EN-GJS-400-18.
If the parts are subject to shock loads, the quality is EN-GJS-400-18-RT
obligated.
NBN EN 10250-1: 1999 is completed with the following clarifications, amendments and
additions:
- Article 5.1 Mandatory information:
the designer of the construction determines the steel grade, shape and dimensions of the forged
pieces. This information is provided with the price request and with the order, as well as the
options listed under Article 5.2;
- article 5.2 Options:
the following options of annex A apply:
- A.3 Reduction of the cross-section by forging:
by forging the diameter of the piece is reduced to at most 1/3 and at least 1/5
of the original cross section of the ingot. The piece is forged in such a way that the
final form is approached; the forging must drive the metal in the most favorable direction,
considering the voltage distribution after commissioning;
- A.9 Product analysis:
the sample for the product analysis is taken from the test piece intended for execution
of the mechanical tests.
For EXC3 and EXC4, cutting and nibbling is limited to a thickness of 12 mm. Cut and
nibbling is carried out with an excess of minimum 2 mm, which is taken away by
grinding or machining.
The edges obtained by thermal cutting are freed of oxides and irregularities.
The free cut edges must be treated in such a way that the surface preparation is complete
the surface treatment can be done in a proper manner (see also 6.4.4).
The hardness of free cut edges must comply with Table 10. This must be achieved
required roughness by blasting, with a view to applying the corrosion protection
to make.
The contractor must guarantee in writing that in the field of thermoforming all
material properties meet the minimum requirements of the product standard.
For rivets, the diameter of the hole is equal to the diameter of the nail stem after riveting.
The punching of holes and the implementation methods thereof always require the approval of the
contracting authority. For execution classes EXC3 and EXC4, the holes in a minimum
4 mm smaller diameter punched and cleared afterwards.
No burrs are allowed for execution classes EXC3 and EXC4.
The contractor submits a proposal regarding the temporary parts, fitted for manufacturing purposes
for approval to the contracting authority. See also article 7.5.6.
As during the construction, transport and final assembly of a steel structure lifting eyes
be used on steel surfaces that are subsequently covered with road cladding
take into account the following arrangements:
SB 260 version 1.0 26-15
- if the road covering is applied to the steel surface on the construction site, the
road covering applied:
- after final assembly of the bridge;
- after all lifting eyes have been removed;
- after the bridge deck is completely clean;
- if the road covering is applied to the steel surface in the workhouse, then applies
next one:
- the contractor may only use bolted lifting eyes;
- the location and the number of bolted lifting eyes are submitted to the contracting authority for approval
submitted;
- after the final assembly of the steel construction, the lifting eyes are removed and placed in the
holes, countersunk bolts are placed and the upholstery is updated locally.
The welding plan is submitted to the contracting authority for approval and made available
of who is responsible for organizing the welding work.
Only the contracting authority decides on the investigation of the tests concerned. He decides
the program of the type connections to be realized based on the welding plan of the
contractor that mentions all connection types that occur in the construction.
It is the task of the contractor to have sufficient excess length for the execution of the tests
to be provided when ordering steel.
Art. 7.4.1.2 Qualifying welding methods for processes 111, 114, 12, 13 and 14
Point b) 3) is replaced by the following: The use of shop primers is not permitted.
From table 12, only the welding method test according to EN ISO 15614-1 is valid as method for
qualify.
NBN EN 287-1 / A2: 2006 is completed with the following clarifications, amendments and
additions:
- Article 6.2 Standards, dimensions and numbers of test pieces
figure 2 - add:
The length of the fillet weld qualifying joint shall be at least 300 mm;
- Article 6.4 Test methods
footnote a of table 10 is deleted and is replaced by the following text: there is always a
radiographic examination carried out;
- Paragraph 5 and footnote b of Table 10 is deleted and is replaced by the following text:
the radiographic examination of butt seams made by welding processes 131, 135 and 136 (only
metal powder-filled wire) is supplemented by two additional bending tests, namely one
normal bending test and one counter bending test.
The contractor's proposal states the original fatigue category of the location on which
the temporary part is applied as well as the remedial measures and the resulting ones
fatigue class after removing the part.
The engineer who carried out the study of the steel structure advises the contracting party
government about the contractor's proposal.
Fillet welds are always continuous and have a minimum throat height of 5 mm, unless otherwise
stated on the contract documents. Interrupted fillet welds are not permitted.
Whether or not to use welding rat-holes when crossing fillet welds is at the discretion of the
constructor. He takes into account the possibilities of his workshop and the sequence
for assembling the parts. His choice is clearly reflected on the performance
drawings and in the welding program.
(addition) Art. 7.5.8.4 Welds, weld rat-holes and cut-outs specific to orthotropic plates
subject to road traffic
All welds are performed in such a way that the highest possible detail category is obtained
in accordance with NBN EN 1993-1-9: 2005 (+ AC: 2006).
The welding of the trapezoidal longitudinal stiffeners to the cover plate is carried out in accordance with detail
no. 7 of table 8.8 of NBN EN 1993-1-9: 2005 (+ AC: 2006).
If the contractor wishes to deviate from this, he must submit his motivated proposal
submit approval to the contracting authority.
For the application of welding gates and cut-outs specific to orthotropic plates subject to
road traffic, the clauses of point C.1.3.5.2 of Annex C of NBN EN 1993-2: 2007 apply,
supplemented with the following clarifications, additions and changes:
- welding gates in the cross member at the road surface are not allowed;
- whether or not to make cut-outs in the cross beam at the bottom of the
trapezoidal longitudinal stiffener (according to Figure C.11a or C.11b) is defined in the
assignment documents;
- if the principle of figure C.11a applies, the gap between the underside of the
trapezoidal longitudinal stiffener and the edge of the cut-out in the cross member (distance b
according to figure C.14) always at least 30 mm, regardless of the manufacturing tolerances of the
constituent elements.
With EXC2, welding spatters are also removed if they are visually disturbing and / or good
hinder implementation of the corrosion protection.
The contractor submits a proposal for approval to the contracting authority regarding the
modalities for welding stainless steel to other steel. This proposal also includes the measures
which he takes to avoid contamination of the stainless steel and stress corrosion.
Metal painted surfaces with wire (EN ISO 14919 Al99.5) according to NBN EN ISO 2063 in one
layer thickness between 80 and 120 μm also belong to class A.
In the case of a non-slip connection, the parts of the connection are in contact with the
washers only painted with the first coat of the paint system. After terminating the connection
the rest of the paint system is applied.
In the case of a non-slip connection, there is perfect contact between the elements to be connected.
Immediately after final tightening of the bolts, the edges of the joined pieces become
sealed with a paintable silicone sealant as described under 8.3.
As a rule, bonding with blasted surfaces is terminated 48 hours after the start of the treatment
execution of the connection. This rule may only be deviated from if the
exceeding the 48 hour period of the protective silicone sealant, as described above,
already applied, even if the pre-tension has not yet been fully applied.
The heads of the rivets and untreated steelwork all around are matched
preparation according to SB 260-33 protected against corrosion in a way equivalent to it
conservation system of the surrounding steelwork. A proposal from the contractor is submitted
submitted to the contracting authority for approval.
Immediately after riveting a joint, the edges of the joined pieces become
sealed with a silicone sealant. This silicone sealant is neutral, must not be of the acetic acid type, adheres
very good, is elastic and has good resistance to weather conditions throughout
minimum 10 years.
The assembly plan for assembly on the construction site is accompanied by a calculation note justifying the planned
arrangements.
The contractor dates and signs the assembly plan with attachments and submits these documents
to the contracting authority for visa.
The contractor remains responsible at all times for the proper execution of the assembly on the
construction site.
The test assembly in the workshop is carried out in such a way that the contracting authority can accept it
make sure of:
- the correctness of the dimensions;
- the correctness of the shape of the global structure (longitudinal profile, transverse profile,…);
- the proper execution of the connections;
- the match of the holes for the bolts or rivets to be placed on site;
- the importance of any deformation of welded parts;
In particular, it must be avoided that abnormal cutting forces occur in the structural parts
during trial assembly.
Except for duly justified technical necessity, each trial assembly is performed with
construction parts of which all welds to be performed in the workshop have already been completely finished.
The contractor may only start the test assembly after the approval of the program for
the trial assembly in the workshop by the contracting authority.
All requirements regarding the test installation are stated in the contractor's inspection plan
referred to in art. 4.2.1.
As a rule, the trial assembly includes the steel structure as a whole, as far as conception and
dimensions allow.
The contracting party may make a detailed and duly justified proposal from the contractor
authorities nevertheless allow the trial assembly to be performed in several stages and / or that the
test assembly is wholly or partially replaced by three-dimensional measurements (see also
Article 6.10). This authorization will be the subject of a prior agreement.
The workpieces that are part of a test assembly phase may only be taken apart
after the trial assembly of the pieces involved in a subsequent trial assembly, sufficient
advanced to ensure the non-deformability of the parts belonging to the latter
trial assembly phase.
Approval from the contracting authority is required at each stage of the trial assembly.
In case the trial assembly is carried out in several stages, the geometry, the
length profile,… conform to the manufacturing profile in every test installation phase. This implies that
any influence of the self weight is eliminated. The successive test assembly phases are
such that the last part of the steel structure involved in a test assembly phase is the first
part will be in a subsequent test assembly phase.
Except in special cases, such as box girder bridges and pre-concrete-encased steel beams, it is necessary
each main girder containing at least one mounting joint must first be mounted horizontally, in order to
prepare and adjust the installation joints.
(addition) Art. 9.6.4.5 Specific clauses in case of lock gates, weirs and gates
The contracting authority must, among other things, undertake the trial installation of lock gates and weirs
also be able to account for the correctness of the dimensions, taking into account the
actual distance between respectively:
- the pivot points of the door leaves;
- the pivot point and the threshold and side stop surfaces of each door leaf;
- the lock gate and the threshold and side stop surfaces;
- the weir valve and the side walls of the weir channel.
The rubber sealing profiles do not have to undergo a trial installation.
(addition) Art. 9.6.5.4 Influence of the mounting method on the force effect and the
tensions in the construction
When assembling the steel construction from different parts, the assembly can be done
can be understood in different ways.
The mounting method can have an influence on the force effect and the stresses in the structure
In this case, the contractor must take the necessary measures and specify the mounting method
so that you can work according to the principles described. All necessary tools and
constructions for this purpose are a burden of the contract.
The influence of the dead weight on the deformation of the various elements and the total
supported structure is negligible during assembly.
The stresses and forces in the structure in the final state are not affected by the
mounting method.
The parts of the steel structure are supported on discrete support points during assembly.
These manipulations ensure that the yield strength of the material is not exceeded anywhere
is going to be.
After removing all devices, a state is reached in which the mounting method is none
impact on the force action and the tensions in the structure: the force action and the
self-weight stresses of the assembled structure on its final supports
are the same as those that would be obtained if the structure were to be continuously supported
assembled together.
The parts of the steel structure are supported during assembly by discrete (whether or not
temporary) support points.
The deflection of the individual component parts and the angular deflections at the location of
The force effect and the stresses in the structure under its own weight (of the assembled
parts) in the final state (after removal of the temporary supports) are the sum of:
- the force effect and the stresses under own weight in the non-assembled construction
supported by discrete supports;
- (only in case of the removal of temporary supports) the force effect and the tensions
in the assembled (and working as a whole) construction under the influence of an external one
load equal to the reaction in the removed supports.
The specified tightness test is carried out after the installation of these seals.
The road surface covering is always enclosed. If not explicitly provided for on the
Tender drawings are extra slats in steel S235JR (minimum 30 mm wide, minimum thickness
= road surface covering) welded to the free edges of the road surface with corner seams. The contractor
takes this into account when submitting his quotation, so this does not give rise to settlement.
The restoration treatment of austenitic stainless steel surfaces consists of natural ones
the resulting, non-homogeneous oxide layer that also contains unstable oxides, pickling and replacing
through a new oxide layer. The anti-corrosion properties lost due to thermal
treatments (eg welding) or mechanical treatments (forming, bending, mechanical
shock) are recovered with this operation.
The surface treatment of stainless steel is done in one of the following ways:
The choice of one of these methods is part of a separate item. The choice between pickling and
passivation with a paste, with a sprayed liquid or by immersion in a bath is free and
takes place in function of the number of pieces, size, workshop requirements and delivery time.
The surface treatment and after treatment are carried out according to the manufacturer's guidelines.
After passivation, the newly formed chromium oxide layer has a homogeneous structure.
This surface treatment ensures that the entire surface is even in color / appearance.
STAINLESS STEEL
2.1 Description
It concerns steel structures that are assembled in a workshop and sent to a construction site
are transported.
For these steel structures, the items in the survey are divided as follows:
- steel structures in structural steel;
- steel structures in stainless steel;
- testing of the watertight and airtight closed spaces (if necessary);
- trial assembly of the steel structure;
- drawing up the steel structure for processing by the EMU contractor (if necessary);
- transport, unloading and storage at the construction site of the steel structure;
- final assembly of the steel structure at the construction site.
In case no separate item for the repair treatment of surfaces of austenitic stainless steel
provided, the construction is pickled and passivated in accordance with the clauses of SB 260-26-1
“General clauses” of this chapter.
If no separate item for conservation is provided, the conservation is always included in the
The contractor submits his proposal to the contracting authority for approval.
2.1.1 Materials
The materials for the steel construction comply with SB 260-26-1 “General clauses”.
The type and quality are as determined in the contract documents. The contractor can, provided
permission from the contracting authority, supply a higher type and / or quality. This does not matter
cause for settlement.
2.1.2 Execution
The contractor determines the manufacturing profile taking into account the construction sheer and the profile in
final condition.
The contractor will take the necessary measures to ensure that the geometry and profile of the steel
construction in its final state corresponds with the contract documents or the study
drawings (in case the study of the steel structure is carried out by the contractor).
The construction screen that must be given to the steel structure (or parts thereof) to be taken into account
keep up with the deformations of the steel structure due to the presence of all
permanent loads (such as curb weight, railings,…) is determined by the
contractor unless this is included in the contract documents.
All installation joints are welded unless stated otherwise in the contract documents.
If the order documents permit bolted installation joints, the following clauses apply:
- A. if the study has not been drawn up by the contracting authority, the following applies:
- the location of the installation joints is chosen by the contractor. The place of the
installation joints are submitted to the contracting authority for approval;
- the joint is chosen at a sufficient distance from the vertical cross stiffeners so that the
connection of those stiffeners to the bottom and top flanges of the main girders
is going to be;
- if the joint intersects three flange plates of the top or bottom flange, it becomes in
staircase. During implementation, the necessary precautions are taken to ensure that the
coefficient of friction between the plates welded together, which corresponds to special
The contract documents provide further stipulations with regard to the works.
The openings (for example, for shafts) provided by the performer of the electromechanical
facilities to be boring into the steel structure by the contractor
steel structure is achieved to the final diameter minus 3 cm, unless the size of this
value is determined otherwise in the contract documents or is otherwise established in mutual agreement
consultation.
If the study is drawn up by the contracting authority, the dimensions are stated on the
contract documents the probable dimensions of the diameter to be carried out by the
contractor EMU (= final diameter after boring), unless stated otherwise in the
contract documents.
The dimensions of the openings are presumptive and must be agreed with the contractor
electromechanical equipment must be definitively determined.
The contracting authority is informed of the final sizes and must issue its visa.
The deviation of the position of the openings made from the theoretical axes
If the contractor has to perform EMU welding on the steel structure, the zone will be where
these welding work must be done not painted by the steel structure contractor.
2.1.2.5 Specific clauses in the case of lock gates and other movable gates
water-retaining steel structures
The works include everything needed to build the steel support structure of the movable water barrier
steel construction.
The steel structure includes all steel appurtenances insofar as they are not the subject
from a separate item, including:
- lids, waterproof lids;
- handrails, ladders, support frames for the walkway, support structures for the platforms;
- lifting eyes, attachment points and bollards;
- the associated concrete constructions, threshold profiles, stops, counter plates, slide plates,
support plates for the pressure seats,…;
- supporting structure of the fenders;
- the wheelchairs, and if necessary also the trailers;
- the supporting structure of the roller carriages (upper roller carriages, lower roller carriages and trailers);
- suspension portals / support trolleys with accompanying anchor portals;
- the gates including the feedthrough construction, inlets and outlets, converges, divergents,
breaking bars;
- beam splitters;
- seats for the positioning wheels, sliding blocks,…;
- the necessary supports, rope eyes, reinforcements and securing means for securing the
electromechanical equipment (hinges, drive rods, hydraulic drive cylinders, ...);
- supplying the connection pipes with flanges, accessories and fixing elements, and the
placing it;
- rods and yokes for operating mechanism.
This is determined by calculation based on the bills of materials prepared by the contractor in
conformity with the approved execution drawings, taking into account the actual
geometric shape of the finished parts and applying the following requirements:
- the processed amount of profile steel (including hollow sections) and bar steel is calculated
by the greatest length, as shown in the approved construction drawings, te
26-30 SB 260 version 1.0
multiply by the theoretical mass per unit length;
- for flat products (plates and strips) the surface area of each piece is determined conventionally
as the area of the circumscribed figure with the smallest circumference (dotted line in the
examples). Areas of empty spaces between the chord of the described figure and the
actual edge of the piece greater than 0.20 m² and areas of internal openings greater
than 0.20 m² are deducted. Welding gates are not deducted, such as
shown in the examples;
Figure 26-2-1
The quantities in cast steel, cast iron and forged steel are expressed in kg or in number of pieces or in
global price.
2.3 Controls
The actions if the product does not meet the requirements are according to SB 260-26-1 “General
clauses ”.
SPACES
3.1 Description
All closed spaces, which must be 100% watertight and / or airtight, and all spaces with a
floating function (even if they are not completely watertight and airtight in the final state)
are tested for water and airtightness.
This means that the closed spaces, which are closed off by means of a demountable
lid (including manhole covers), this test must be undergone. This concerns lids that cover the space 100%
seal water and airtight (for example by means of a rubber seal). Such spaces
that are preserved on the inside and that are not underneath when the construction is used
water are not tested.
The contract documents clarify which parts of the steel structure are to be tested
undergo. Failing this, the clauses of SB 260-26-1 (article 10.5) apply.
These spaces may or may not be provided with a preservation system against corrosion. If
a preservation system against corrosion is applied on the outside or inside, then
these tests must be carried out before the steel structure is preservation system. After all, the preservation system
cou pldro avlildoewd mwiinthis tchuele openings temporarily
sealing while performing the test.
The test consists of applying a small overpressure of air in the enclosed space. The
the pressure applied is detected by means of a manometer. The possible relapse of
the pressure is detected by means of a manometer or a water column.
3.3 Controls
After all repairs, the test is carried out again on the affected areas; the test is
if a relapse is observed again.
4.1 Description
For the stipulations of the test mounting of the steel structure, reference is made to the parts with
with regard to the trial assembly , as described in SB 260-26-1 “General Clauses” of this
chapter.
If the construction is transported in its entirety from the workshop to the construction site,
no trial assembly is carried out or paid for. In that case, the tenderer must be present
price quotation pro memoria provided in the relevant item of the measurement.
The quantities are expressed in kg of rolled and welded steel for the test assembly of the
steel structure.
Only the weight of the steel of the steel structure itself is taken into account. All others
equipment is a burden of the contract.
The additional weight of the parts of which the delivery and installation is in another post
included, will not be charged, even if these items are already on the
construction mounted. This means that the additional weight of these parts is one
contract costs, such as:
- the appurtenances (such as railings, ladders, bollards,…);
- the road covering of the artwork;
- the electromechanical equipment;
-…
4.3 Controls
5.1 Description
Preparing the steel structure for the contractor of the electromechanical equipment
is described here.
5.1.1 Execution
The preparation of the steel structure for the EMU contractor complies with:
- the parts related to fitting the electromechanical and other equipment, such as
described in SB 260-26-2 ;
- the additional text mentioned below.
The contractor of the steel structure:
- must prepare the steel structure so that the contractor of the electromechanical equipment can use the
can perform necessary work with regard to the installation of the electromechanical
equipment;
- must provide all necessary information to the contracting authority and to the
contractor of the electromechanical equipment related to the location, the
working conditions and the positioning of the steel structure;
- the contractor of the electromechanical equipment must allow all measurements to be taken and
collect all the data necessary for an accurate adjustment of the
electromechanical parts, both in his workshop during the manufacture of the
steel structure as on the construction site;
- must allow the electromechanical equipment contractor to clear the holes, all
assemble necessary parts of the electromechanical equipment on the steel structures
and to carry out all works for realizing the connection between the steel structure
and the parts belonging to the electromechanical equipment;
- must take this work into account and that it can lead to an interruption
of his own works;
- for all these activities, the fully assembled steel structure must be used throughout
at least 25 working days to make available to the contractor of the electromechanical
equipment;
- must include all elements of the steel structure, on which the contractor of the electromechanical
equipment must perform operations, be fully aligned and leveled, such that the
places to be machined are safe and easily accessible and the operations
can be performed correctly;
- must allow or ensure that these works can be carried out or are finished
The measurements and activities of the contractor of the electromechanical equipment on the
steel structure will only be carried out when all major assembly and welding works are in progress
steel structure terminated and approved by the contracting authority.
These measurements and activities must be able to be carried out easily and safely
circumstances.
Preparing the steel structure for the contractor of the electromechanical equipment
is measured in GP.
The transportation to the construction site, the unloading at the construction site and the storage at the construction
site of the
steel structure is described here.
In addition to the clauses of SB 260-26-1 (articles 6.3 and 9.6.3 of NBN EN 1090-2 + A1: 2011 are
applicable), the following requirements apply.
Only the weight of the steel of the steel structure is taken into account. All others
equipment is a burden of the contract.
The additional weight of the parts of which the delivery and installation is in another post
included, will not be charged, even if these items are already on the
construction mounted. This means that the additional weight of these parts is one
contract costs, such as:
- the appurtenances (such as railings, ladders, bollards,…);
- the road covering of the artwork;
26-36 SB 260 version 1.0
- the electromechanical equipment;
-…
Loading may only take place after the steel structure has been approved by the contracting authority
approved.
The quantities are expressed in kg of rolled and welded steel for transport, unloading and storage
at the construction site of the steel structure.
STEEL CONSTRUCTION
7.1 Description
In addition to the clauses of SB 260-26-1 (Article 9.6 of the standard applies) the following are
regulations apply.
Only the weight of the steel of the steel structure is taken into account. All others
equipment is a burden of the contract.
The additional weight of the parts of which the delivery and installation is in another post
included, will not be charged, even if these items are already on the
construction mounted. This means that the additional weight of these parts is one
contract costs, such as:
- the appurtenances (such as railings, ladders, bollards,…);
- the road covering of the artwork;
- the electromechanical equipment;
-…
7.1.1 Execution
The final assembly on the construction site of the steel structure complies with:
- SB 260-26-1 “General clauses”.
The contractor may only carry out the final assembly after obtaining a visa from the concerned
documents by the contracting authority.
The contracting authority must, among other things, act on the installation of lock gates and weirs
be able to account for the correctness of the dimensions, taking into account the actual
distance between respectively:
- the pivot points of the door leaves;
- the pivot point and the threshold and side stop surfaces of each door leaf;
- the lock gate and the threshold and side stop surfaces;
- the weir valve and the side walls of the weir channel.
If a trial installation takes place, this check is done during the trial installation.
After final assembly, the lock gates or weir valves, respectively, are tested in the lock
respectively weir, after flooding, and under normal service load, by them
move their full course back and forth, and this according to the instructions of the contracting party
government.
The costs for the performance and use of the necessary equipment are associated with this
included in the post for final assembly.
Quantities are expressed in kg of rolled and welded steel before final assembly on the
construction site of the steel structure.
7.3 Controls
SB 260-26-1 applies.