E

F
MAGNET

RD-18-C 1 123-J1 RD-18-C 1

HOT
GEN

ON

BK-18-C 2 124-J2 BK-18-C 2

WH-18-C 3 125-J3 WH-18-C 3
OPERATOR MONITOR

RDBK-18-C 4 171-J4 RDBK-18-C 4

12
FAULT

FAULT
VOLTS

BU-18-C 5 175-J5 BU-18-C 5

+GND

OR-18-C 6 176-J6 OR-18-C 6

1664703

BKWH-18-C 7 177-J7 BKWH-18-C 7

GN-18-C 8 102C-J8 GN-18-C 8
75% DC
FAULT

WHBK-18-C 9 155-J9 WHBK-18-C 9

-GND

OVER

10 SPR1-J10 ORBK-18-C 10
11 SPR2-J11 GNBK-18-C 11
12 SPR3-J12 BUBK-18-C 12
3
2

4 5
1552252
X-C1
3E5178
J-C2

1698674
J-C1

1 8

6
7
SWITCH
GRAPPLE/MAGNET
CAB

CAB
LIFT SWITCH
TO MAGNET

ORBK-18-C A 104 ORBK-18-C

GNBK-18-C B 117 GNBK-18-C
BUBK-18-C C 118 BUBK-18-C
3E3370
X-C3

1552267
A

DROP SWITCH
TO MAGNET

11

CONTROL PANEL

107B-A64 GN-16
TH
1

1
 10 9 8 7

PLC ENCLOSURE
1735432

TS107 L36
THERMOSTAT
1603672
L39
107-A3 BR-16
T
GN-16
107B-A64

WH-18

WH-18
110C-A66 GY-18
110C-A69 GY-18
GY-18
GY-18

GN-18
OR-18

RD-18
BU-18
BR-18

BK-18
PK-18

110C-A65 GY-18
117-A27 YL-18

RD-18
110-A71 PU-18
110-A21 PU-18
HTR107
HEATER
1603670
104A-A17
110C-A65
110C-A66
112-A67
113-A68

118-A28

152-A70
122-A29
123-A31
124-A33
125-A35

102C-A9 BK-16

111-A25
L35

VF112

+
VOLTAGE TO

-
-
FREQUENCY
107-A3 BR-16
POWER
MONITOR

24 VDC

INPUT
NOT NOT DC 1/0 1/1 1/2 1/3 DC 1/4 1/5 1/6 1/7 1/8 1/9 1/10 1/11 1/12 1/13 1/14 1/15 1/16 1/17 1/18 1/19
102C-A9 BK-16 USED USED COM COM 1603608
104A-A17 WH-18
111-A25 RD-18 IN
110-A21 PU-18 PROGRAMMABLE
POWER
125-A35 WH-18 LOGIC
RUN
124-A33 BK-18 CONTROLLER
(PLC) DROP CURRENT RANGE SW
FAULT 4V3087
123-A31 RD-18 2307662
COLL

EMIT

FORCE
122-A29 GN-18
152-A70 OR-18 OUT 1
117-A27 YL-18 2 3
118-A28 BU-18 DC DC
110C-A69 GY-18 IN IN VAC VAC DC DC NOT
110-A71 PU-18 +24V -24V VDC 0/0 VDC 0/1 24+ 0/2 0/3 0/4 0/5 0/6 0/7 0/8 0/9 0/10 0/11 24V- USED
PU-18
PU-18

PU-18

BR-18
PK-18

110-A71 PU-18
10-A76
0-A74

2-A67

0-A76

3-A68
110C-A69 GY-18
169-A38 BR-18
8
8
8

8
8
8
8
 6 5 4

MAGNET CONTROL PANEL

ALTERNATOR BREA
101D-A7 BK-10 1712210

169-A37 BR-18 110C-A89 GY-18 80A

101C-A5 BU-10

RD-4
CR169

BAR
BUS
BOOST RELAY

101-RP1
1603603
MAIN BREAKE
1712210
D104 102-A77 GN-10
DIODE
2296611 80A
TVS-A TVS-B
SUPRESSOR SUPRESSOR TO
2058374 2058374 104-A16 OR-16 STARTER

TB2

BK-10-C
GN-10-C
DISC101
104A
102C

104C

102C

TERMINAL STRIP N 1 3 5
101E

9Y7207 DISCONNECT SW
1603579 N 2 4 6

102A-CC57
101-CC56
104A-A18 WH-16
104A-A94 WH-16

102C-WA1 BK-16-W
102C-WA1 BK-16-W

BU-16

102C-A82 BK-16
YL-16
YL-16

102-A77 GN-10

GN-10

BK-10
104C-A83
101E-A93
101E-A85

CC-C1 AA-C2
104B-A80 OR-16 1275486 1275485 GENE
AA-C1 RP-C1
101A-A79

102B-A78
1 1211038 RE01 1160126 84RE01
CC-C2 AA-C3
168-AA1 RD-10 1 151-RP8 GN-10
1275485 1275486 200-AA2 BK-10 2 200-RP7 BK-10
102C-A82 BK-16 CONTROL FUSE 101 1
104A-A18 WH-16 1603666
101E-A93 YL-16 L54
104A-A94 WH-16 101B-A46 GN-10 30
101E-A85 YL-16 101B-A81 GN-10
104C-A83 BU-16 110C-A89 GY-18 CONTROL FUSE 102
170-A75 YL-18 102C-A82 BK-16 1603666
110C-A58 GY-18 102C-A50 BK-10 30
CHASSIS RISER GND
151A-A87 RD-16 102C-A2 BK-10
L55

152A-A88 BK-16
152A-A62 BK-16
GY-16
PK-16

CR168
SAMPLE VOLTAGE RELAY
 3 2 1

RELAY PANEL

ALTERNATOR BREAKER
1712210

80A 109-RP2 RD-4

TO
BK-16

ALTERNATOR RELAY PANEL GND

BAR

MAIN BREAKER F
200-RP5

1712210

80A

TO
308-RP6 YL-16 KEY
RD-6

SWITCH
177-RP3

MAIN RELAY
GENERATOR BREAKER
2130772
6N9349

GN-10 30A 112-RP4 PU-10

BK-10

RELAY PANEL

CHASSIS RISER GND STRIP

E
E

MAGNET CONTROL PAN

GNBK-18-C
BKWH-18-C

ORBK-18-C
WHBK-18-C

BUBK-18-C
RDBK-18-C

GN-18-C
WH-18-C

OR-18-C
RD-18-C

BU-18-C
BK-18-C

102C-X8
123-X1
124-X2
125-X3
175-X5
176-X6

104-X10
117-X11
118-X12
171-X4

177-X7
155-X9

L37
POWER RESISTERS

D JUMPER-A96 BU-10

R101B R101A
1735462 1603596
1.5 OHMS 1 OHMS

BU-10

GN-10-C

BU-10

BK-10-C
101D-A95

101D-A95
101D-CA1

101C-CA2
L28

C X-C2 Y-C1 Y-C2 C-C1

1552252 3E5179 1552252 3E7990
123-X1 RD-18-C 1 123-Y1 RD-18-C 1 123-C1 RD-1
124-X2 BK-18-C 2 124-Y2 BK-18-C 2 124-C2 BK-18

L27
125-X3 WH-18-C 3 125-Y3 WH-18-C 3 125-C3 WH-1
171-X4 RDBK-18-C 4 171-Y4 RDBK-18-C 4 171-C4 RDBK-
175-X5 BU-18-C 5 175-Y5 BU-18-C 5 175-C5 BU-1
176-X6 OR-18-C 6 176-Y6 OR-18-C 6 176-C6 OR-1
177-X7 BKWH-18-C 7 177-Y7 BKWH-18-C 7 177-C7 BKWH-
102C-X8 GN-18-C 8 102C-Y8 GN-18-C 8 102C-C8 GN-1
155-X9 WHBK-18-C 9 155-Y9 WHBK-18-C 9 155-C9 WHBK-
L26 104-X10 ORBK-18-C 10 104-Y10 ORBK-18-C 10 104-C10 ORBK-
117-X11 GNBK-18-C 11 117-Y11 GNBK-18-C 11 117-C11 GNBK
118-X12 BUBK-18-C 12 118-Y12 BUBK-18-C 12 118-C12 BUBK-

B
 PU-

PU-
PU

BR-
PK-
110-A71 PU-18

110-A76
110-A74

112-A67

110-A76

113-A68
110C-A69 GY-18
169-A38 BR-18
170-A75 YL-18

WH-18
GY-18
GY-18

GY-18
GY-18
PU-18
PU-18

OR-18
RD-18

BU-18
PU-18
PU-18
BR-18

PK-18
YL-18
171-A41 RD-18
172-A55 PK-18
175-A42 BU-18
176-A43 OR-18

110C-A73
110C-A69

110C-A73
110C-A13
110-A74
110-A72

L57
110-A72
110-A71
169-A38
170-A75
171-A41
172-A55

175-A42
176-A43
177-A44
177-A44 WH-18
110C-A13 GY-18
L39
L37

L38

PLC ENCLOSURE
1735432

L32

FUSE-107
2019909
101E-A1 YL-16 5A 107-A3 BR-16
101E YL-16 FUSE-108
1735436
1 109-A4 PK-18

101C-CA2 BK-10-C 101C 1735439 101C 101C-A5 BU-10

101C-A6 BU-10
101D-CA1 GN-10-C 101D 1735439 101D 101D-A7 BK-10 104A-A17 WH-1
152-A70 OR-18
F1-F3 BU-14 101D 1735439 101D 110C-A13 GY-1
TV109
177-A44 WH-1
F4-F4 RD-14 102D 1735439 102D 102D-A8 RD-10 DIODE 176-A43 OR-18
102C-A9 BK-16 1030703 175-A42 BU-18
8 102C-C8 GN-18-C 102C 1735440 102C TV109-A10 BK-18 170-A75 YL-18
200B-G3 BK-14 171-A41 RD-18
102C-A2 BK-10 102C 1735440 102C 102C-A11 BK-16 L37 169-A38 BR-18
200B-G2 BK-14 110-A21 PU-18
102C 1735440 102C 107-A3 BR-16
110C-A12 GY-18 102C-A9 BK-16
8C5444
D110C
DIODE

110C 1735440 110C 110C-A13 GY-18 111-A25 RD-18

125-A35 WH-1
L32

110C 1735440 110C 110C-A14 GY-18 124-A33 BK-18

123-A31 RD-18
110C 1735440 110C D169-A15 GY-18 122-A29 GN-18
117-A27 YL-18
104-C10 ORBK-18-C 104 1735440 104 104-A16 OR-16 118-A28 BU-18
104A-A17 WH-18 172-A55 PK-18
23-C1 RD-18-C 104A-G1 WH-14 104A 1735440 104A 104A-A18 WH-16
24-C2 BK-18-C TV109-A19 BK-18
25-C3 WH-18-C 109 1735440 109 109-A4 PK-18 172-A55 PK-18
1-C4 RDBK-18-C 110-A20 PU-18 110C-A14 GY-18
8C5444
DIODE
D110

75-C5 BU-18-C L30 110 1735440 110 110-A21 PU-18 171-A40 RD-18
76-C6 OR-18-C R125-A22 WH-18 110C-A58 GY-18
7-C7 BKWH-18-C 110 1735440 110 R124-A23 BK-18
02C-C8 GN-18-C R123-A24 RD-18
5-C9 WHBK-18-C P1-F1 WH-14 111 1735440 111 111-A25 RD-18 101C-A6 BU-10
4-C10 ORBK-18-C 111-A26 RD-18 102D-A8 RD-10
7-C11 GNBK-18-C 117-C11 GNBK-18-C 117 1735440 117 117-A27 YL-18 104-A16 OR-16
8-C12 BUBK-18-C 118-C12 BUBK-18-C 118 1735440 118 118-A28 BU-18
P2-F2 GN-14 122 1735440 122 122-A29 GN-18 104-A16 OR-1
102C-A50 BK-10
123-A31 RD-18 101B-A46 GN-1
123-C1 RD-18-C 123 1735440 123 R123-A30 RD-18
R124-A32 BK-18

L42
124-C2 BK-18-C 124 1735440 124 124-A33 BK-18
R125-A34 WH-18
125-C3 WH-18-C 125 1735440 125 125-A35 WH-18 L44
101E-A1 YL-16
102C-A2 BK-10 155-C9 WHBK-18-C 155 1735440 155 155-A36 YL-16
P2-F2 GN-14 169-A37 BR-18
P1-F1 WH-14 169 1735440 169 169-A38 BR-18 101B-A46 GN-10 171-

+2

+3
F4-F4 RD-14 101B-A47 GN-10 171-

OUTPUT
F1-F3 BU-14 169 1735440 169 D169-A39 GY-18

INPUT
L31 171-A40 RD-18
L43
171-C4 RDBK-18-C 171 1735440 171 171-A41 RD-18
104A-G1 WH-14 SSR170
200B-G2 BK-14 175-C5 BU-18-C 175 1735440 175 175-A42 BU-18 1603600
200B-G3 BK-14 110C
182A-G4 OR-14 176-C6 OR-18-C 176 1735440 176 176-A43 OR-18 101C-A48 BU-10 110C

4
177-C7 BKWH-18-C 177 1735440 177 177-A44 WH-18

+2

+3
182A-G4 OR-14 182A 1735440 182A 182A-A45 OR-16 102D-A49 RD-10 171
 152A-A88 BK-16
152A-A62 BK-16

GY-16
PK-16
CR168
SAMPLE VOLTAGE RELAY
1603604
101B-A46 GN-10

151B-A90
152B-A91
104-A16 OR-16
102C-A50 BK-10

102C-A82 BK-16
102C-A2 BK-10
104B-A80 OR-16
3 VBM151 2 110-A20 PU-18 101B-A81 GN-10
VOLTAGE
152-A70 OR-18 4 BAND 1 110-A63 PU-18
5 MONITOR 8
6 1603609 7 101B-A81 GN-10
104B-A80 OR-16
104A-A94 WH-16

L59
101E-A93 YL-16 L56 101E-A93 YL-16
182-A92 BU-16 1 5 TR106
TIMER
9 13 104A-A94 WH-16 102C-A11 BK-16
4 8 1603602 12 14 102C-A11 BK-16 110-A63 PU-18

L49
182A-A45 OR-16 110-A20 PU-18
182A-A45 OR-16
FU-B

L60
2019909
104C-A83 BU-16 5A 104B-A80 OR-16
FU-A
2019909
101E-A85 YL-16 5A 101B-A81 GN-10
101E-A1 YL-16
L59

L32 102C-A2 BK-10

101E-A1 YL-16

101E-A1 YL-16
L57 102C-A82 BK-16
104A-A94 WH-16
101E-A93 YL-16
152A-A88 BK-16 L50
151A-A87 RD-16
A-A17 WH-18 151A-A59 RD-16
2-A70 OR-18
C-A13 GY-18 151A-A59 RD-16
7-A44 WH-18 152A-A62 BK-16
6-A43 OR-18 155-A36 YL-16
5-A42 BU-18
0-A75 YL-18 155-A36 YL-16
1-A41 RD-18 104A-A18 WH-16
9-A38 BR-18
L59

0-A21 PU-18 169-A37 BR-18

07-A3 BR-16 101D-A7 BK-10
2C-A9 BK-16 101C-A5 BU-10
1-A25 RD-18 170-A75 YL-18
5-A35 WH-18 110C-A58 GY-18
4-A33 BK-18 152-A70 OR-18
3-A31 RD-18
2-A29 GN-18 152-A70 OR-18
7-A27 YL-18 110C-A58 GY-18
8-A28 BU-18 L45 170-A75 YL-18
2-A55 PK-18 175-A42 BU-18
171-A41 RD-18
169-A38 BR-18
2-A55 PK-18 107-A3 BR-16
C-A14 GY-18 102C-A9 BK-16
1-A40 RD-18 111-A25 RD-18
C-A58 GY-18 125-A35 WH-18
124-A33 BK-18
C-A6 BU-10 123-A31 RD-18
122-A29 GN-18 TERMIN
D-A8 RD-10 117-A27 YL-18
110C-A12 GY-18
182A-A45 OR-16

-A16 OR-16
102C-A11 BK-16
111-A26 RD-18
110-A20 PU-18

PU-18
118-A28 BU-18

GY-18
RD-18
104A-A17 WH-18
110C-A13 GY-18
4-A16 OR-16 110-A21 PU-18
L46

C-A50 BK-10 171-A40 RD-18

110-A63
110C-A12
111-A26
B-A46 GN-10 110C-A14 GY-18
104-A16 OR-16
176-A43 OR-18
177-A44 WH-18
L44 102D-A8 RD-10
101C-A6 BU-10

182A-A45 OR-16
171-A40 RD-18 110-A20 PU-18
171-A52 RD-18 102C-A11 BK-16 MAIN FUSE
110C-A12 GY-18 SEE TABLE
111-A26 RD-18
L61

110C-A14 GY-18

BK-6
RD-6
110C-A53 GY-18

BK-2

-E2
-E1
171-A52 RD-18
 E
L59

WIRE GROUP COLOR DESCRIPTIONS

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
GENERATOR POWER CIRCUIT.
GROUND CIRCUIT.
OPERATOR MONITOR CIRCUIT.
PLC CONTROL CIRCUIT.

L50 OTHER COLOR DESCRIPTIONS

MAGNET CONTROL PANEL

HIGHWAYS

ABBREV COLOR
AWG SXL MM2 AV MM2
BK BLACK
RD-16
RD-16

00 63.4 60
BK-16
BK-2

BK-6

BR BROWN
0 50.1 50
BU BLUE
4 18.93 20
GN GREEN
151A-CE2
151A-A87
151A-A59

152A-A88
152A-E2

6 12.10 15
GY GRAY C
8 7.50 8
OR ORANGE
10 4.73 5
PK PINK
12 2.96 3
PU PURPLE
14 1.88 2
RD RED
16 1.18 1.25
WH WHITE
18 0.78 0.85
YL YELLOW
PDB151 PDB152
TERMINAL BLOCK TERMINAL BLOCK
1603589 1603590

MAGNET

B
SYMBOL DESCRIPTION
IDENT PART NO. SH LOC DESCRIPTION NOTE BLADE, SPADE, RING,
OR SCREW TERMINAL
B

L29
WINDING TERMINATION

STATOR

L33
P1
P2
F1
F4
A1

A2
S1

S2
P2-F2 GN-14
P1-F1 WH-14
F4-F4 RD-14
F1-F3 BU-14
A

BK-6
RD-6
152A-E2
151-E1
L34

12 11
 1603600
200B-G3 BK-14 110C
182A-G4 OR-14 176-C6 OR-18-C 176 1735440 176 176-A43 OR-18 101C-A48 BU-10 110C

4
177-C7 BKWH-18-C 177 1735440 177 177-A44 WH-18

+2

+3
182A-G4 OR-14 182A 1735440 182A 182A-A45 OR-16 102D-A49 RD-10 171

OUTPUT

INPUT
SSR171
L52

L53
1603600
102C-A50 BK-10 110C
102C-A51 BK-10 110C

4
D169
DIODE
8C5444 172-

+2

+3
D169-A15 GY-18 D169-A39 GY-18 101B-A47 GN-10 172-

OUTPUT

INPUT
R123
1735452 SSR172
"1 K OHM" 1603600
L33

R123-A24 RD-18 R123-A30 RD-18 102D-A49 RD-10 110C

102D-A8 RD-10 110C

4
R124
1735452 101C-A48 BU-10

+2

+3
"1 K OHM"
101C-A6 BU-10 172-A

OUTPUT
R124-A23 BK-18 R124-A32 BK-18

INPUT
R125
1735452 SSR173
"1 K OHM" 1603600
R125-A22 WH-18 R125-A34 WH-18 102C-A51 BK-10 110C
110C

4
MAGNET CONTROL PANEL

L34

10 9 8 7
110C-A14 GY-18

BK-6
RD-6
110C-A53 GY-18

BK-2

152A-E2
151-E1
171-A52 RD-18

151A-CE1
151A-A59 RD-16 CT151
CURRENT TRANSDUCER
R154 2160244
1603597
"5 K OHMS"
110C-A53 GY-18

L42
110C-A54 GY-18 110-A63 PU-18

1234
BK-16
L58 151A-CE2 BK-2
172-A55 PK-18 110C-A12 GY-18
172-A56 PK-18
111-A26 RD-18

155A-A60
155-A36 YL-16
R155
1603597
"5 K OHMS"
110C-A54 GY-18
110C-A57 GY-18

BK-16
172-A56 PK-18
152A-A62 BK-16

155A-A61
R156

L34
1603597
"5 K OHMS"
110C-A57 GY-18 VALVE GP
110C-A58 GY-18 1605885

ENABLE SOL
L42 1603513
104A-G1 WH-14
200B-G2 BK-14

SOFT START SOL

1807106
L33 200B-G3 BK-14
182A-G4 OR-14

6 5 4
 B
SYMBOL DESCRIPTION
IDENT PART NO. SH LOC DESCRIPTION NOTE BLADE, SPADE, RING,
OR SCREW TERMINAL
HARNESS AS.
A 207-7013 1 B-7 GENERATOR A SPLICE
C 180-5557 1 C-10 GENERATOR 2 A CIRCUIT NOT CONNECTED
E 255-4405 1 A-12 GEN. JUNCTION BOX 1 (345C) C ELECTRICAL CONNECTION
E 273-9767 1 A-12 GEN. JUNCTION BOX 1 (325D/330D) C TO MACHINE STRUCTURE
F 255-4406 1 A-11 GEN. JUNCTION BOX 2 (345C) C INTERNAL ELECTRICAL
CONNECTION TO SURFACE
F 274-5217 1 A-11 GEN. JUNCTION BOX 2 (325D) C OF COMPONENT
F 273-9768 1 A-11 GEN. JUNCTION BOX 2 (330D) C
G 166-4706 1 A-4 VALVE SOLENOIDS A CONNECTOR
J 260-1936 1 E-12 MONITOR JUMPER (CAB) B,E GOLD TERMINAL
X 260-1934 1 E-12 MONITOR AND SWITCHES B,E ATCH WIRE, CABLE,
Y 260-1935 1 C-11 MONITOR JUMPER (CHASSIS) B,D,E COMPONENT
AA 253-6148 1 E-4 GENSET POWER B,E L# CIRCUIT GROUPING
DESIGNATION
CABLE AS.
CA 180-7096 1 D-11 POWER RESISTERS A
CC 180-7047 1 E-4 RELAY PANEL A
CE 221-9128 1 B-4 MAIN FUSE A
WIRE AS.
WA 205-8375 1 F-6 TB2 JUMPER A
SCHEMATIC FOR
GENERATOR A

PART No. 283-1452

CHG-LEVEL 00
NOTE A: SAME PART NUMBER FOR ALL MODELS
DATE 10-OCT-2005
NOTE B: SAME PART NUMBER ON 345C, 330D AND 325D
VERSION (-)
NOTE C: PART NUMBER VARIES BY MODEL
NOTE D: NOT USED ON MEDIUM B AND C OR LARGE B MODELS SHEET 1 OF 1
NOTE E: DIFFERENT PART NUMBER FOR MEDIUM B, C AND LARGE B MODELS

3 2 1