MH-3Y Semi-automatic Baby Diaper Machine Assemblings

Main Technical Parameters:

Machine
Semi-automatic Baby Diaper Production Line
Name
Model MH-3Y
a). XL (510-520)×330mm, b). L(470-480)×320mm,
Product
c). M(430-440)×320mm, d). S(380-390)×280mm
Specifications
(customized)
Designed
300 pcs/min
Speed
Production
200-250 pcs/min
Speed
≥97%
excluding glue applicator,material change and
Qualified Rate
splicing
Efficiency ≥ 85%
Installation Around 80 Kw
excluding glue applicator and air
Capacity compressor
Power Supply 380V; 50Hz; 3 phases
Compressed
Air 0.6-0.8Mpa, 2.5 M³/min
Consumption

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ADD : Huangshi Industrial Park, Fuqiao, Licheng, Quanzhou City, Fujian Province, China. PC: 362000
Tel: +86-595-22457948 MP:+86-13959-8120-39 Fax: +86-595-22456948
Website www.minghuimachine.cn EMAIL: sales02@mhmachinery.com
 Machine L×W×H 17 × 1.5 ×2.8
m(for reference,actual size can be
Dimensions determined after design)
Machine
To be appointed by the customer
Color
Machine
People face to work side,material direction:from left to right
Direction
Glue Quantity set
customer self assembleinstallation
Applicator place:prepose,assemble bridge

Machine Main assemblings and Process Description

GENERAL FRAME
Composed by modules, with fix standard dimensions, the surface of the machine wall to be
processed by machining, in welded steel & painted.
GENERAL DRIVE
Main motor inverter control and mechanical transmission with differential gear boxes, universal
shafts &timing belt.
Conveyor Belt System
Under vacuum belts, allowed along the machine, are provided to pull and to drive the web. Each
conveyor is driven by the main transmission, a special valve is provided to adjust the vacuum
level under the belt.
RAW MATERIAL PASSIVE UNWINDING AND MANUAL JOINTING UNITS:
For PE film, central NW, cuff NW, tissue, ADL & back sheet NW
Each unwinding unit equipped with 2 spindle shafts, 2 reels material can be held by the shafts,
Passive unwinding. When one real material is nearly finishes, Manual joint of material from
another real shall be done by the operator.
PULP UNWINDING STAND:
A pulp unwinding stand is prepared for the mill equipped with 2 holders for pulp reels at
Φ1400mm. 1 reel in use, another reel is stanby. 20” (width) pulp is acceptable.
HIGH SPEED CELL MILL:
The mill, specially studied for untreated pulp. The pulp in-feeding controlled by inverter motor to
guarantee constant quality at different speed of the machine. The air flow through the mill is
carefully studied in order to control the fluff outlet and the fluff distribution on the forming area.
DRUM FORMING UNIT:
On drum forming unit, the fluff chamber is directly connected to the high speed cell mill. The
formed fluff core is constant and the width of the core can be adjusted. The transfer system
picks and compacts the fluff layer.
SAP APPLICATOR:
The SAP (Super Absorbent Polymers), in powder form, is inserted into the fluff core by means of
a blowing system. To adjust the position of nozzle, the layer dividing and mixture of SAP with
fluff can be adjusted. SAP weight on each pad can be adjusted by inverter controlled.
TISSUE WRAPPING DEVICE:
The unwound tissue receives the formed core, go through a special device, the core is wrapped
by tissue and transferred to next station.
CORE EMBOSSING UNIT:
This device presses the core wrapped with tissue by a curved upper roller and a bottom roller to
make the designed pattern.
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ADD : Huangshi Industrial Park, Fuqiao, Licheng, Quanzhou City, Fujian Province, China. PC: 362000
Tel: +86-595-22457948 MP:+86-13959-8120-39 Fax: +86-595-22456948
Website www.minghuimachine.cn EMAIL: sales02@mhmachinery.com
 CORE CUTTING UNIT:
The unit is composed by a rotating knife and an anvil assembled in a cutting frame driven by the
main transmission through a differential gear box controlled by an ac-motor, to cross cut the two
ends of the core according to the design. Manual button phase adjustment acceptable.
ADL SPLITTING UNIT:
The unit is a mechanism driven by the main transmission through a differential gear box
controlled by an ac-motor, to cut the unwound ADL according to the designed length, and place
the cut ADL onto the designed position of tissue wrapped core. Manual button phase adjustment
acceptable.
ELASTIC RIBBON UNWINDING UNITS:
These units are allowed directly on the machine wall and driven by 2 independent inverter
motors: one for cuff elastic ribbon on both right and let sides, and one for leg elastic ribbon on
both sides.
BACK SHEET & NW LAMINATION DEVICE:
This device is to laminate PE film and NW together with glue applicator to make laminated back
sheet, which is driven by the main transmission through a differential gear box controlled by an
ac-motor.
ELASTIC WAIST BAND APPLICATOR:
This is a combined device. 2 reels of elastic waist (1 for use, 1 for standby), passive unwinding.
First to cut the elastic waist to the designed length, then the cut elastic waist band will be held by
a special mechanism to stretch cross direction to certain length and placed on the designed
position of the web which already glued. The position can be adjusted by pressing the adjust
button manually. It is driven by the main transmission through a differential gear box controlled
by an ac-motor.
FRONTAL TAPE APPLICATOR:
Adhesive frontal tape is compatible with frontal tape on line gluing.
2 reels of frontal tape (1 for use, 1 standby), passive unwinding and manual splicing. The
unwound frontal tape is glued and cut to the designed length, placed on the designed position of
the back sheet by mechanism, which is driven by the main transmission through a differential
gear box controlled by an ac-motor. Phase can be adjusted by pressing adjusting button.
SIDE TAPE APPLICATORS:
2 sets, one for left side, one for right side
Based on the principle of a vacuum wheel including unwinding stand, when side tapes are
requested, unwinding stand to release tape and system to assemble the split side tapes on their
correct positions of product on line. Passive unwinding and manual splicing. It is driven by the
main transmission through a differential gear box controlled by an ac-motor. Manual button
phase adjustment acceptable.
TOP SHEET SIDE GATHER UNIT:
This device is to fix the left and right cuff with folded elastic ribbons on the 2 sides of top NW by
pressing.
*The cuff NW is divided from central line into two strips by a vertical cutting unit, and applied to
both sides of top NW;
*Elastic ribbon applicator to apply elastic ribbons onto the 2 strips of vertical cut cuff NW;
*The elastic ribbon folded by cuff NW;
*2 cuffs stuck on the 2 sides of top NW and 2 ends touch down by glue applicator.
ANATOMIC (R) CUTTING UNIT:
This unit shapes the diaper and removes the trim. The unit uses a rotary die, with a shape
according to the product that pressed against- 3 -an anvil cut the product in between while the
ADD : Huangshi Industrial Park, Fuqiao, Licheng, Quanzhou City, Fujian Province, China. PC: 362000
Tel: +86-595-22457948 MP:+86-13959-8120-39 Fax: +86-595-22456948
Website www.minghuimachine.cn EMAIL: sales02@mhmachinery.com
trim is removed by suction fan. Rotary die is driven by driven by the main transmission through
a differential gear box controlled by an ac-motor, to reach a correct positioning of the shape on
the product. Manual button jog phase adjustment acceptable.
(2 anatomic cutting units, 1 for S & M, 1 for L & XL, equipped on the machine for easy
specification change.)
LONGITUDINAL C-FOLDING DEVICE:
This system folds the diaper in “C” form by 2 steps, then compresses the folded web and
transfers it to next station.
FINAL CROSS CUTTING UNIT:
The (longitudinally) folded and compressed web passes trough the cross cutting unit which
provides to cut and separate the diaper one by one. The unit is composed by a rotating knife and
an anvil driven by the main transmission through a differential gear box controlled by an ac-
motor, to cut the web exactly in the position required by the product design. Manual button jog
phase adjustment acceptable.
BI-FOLDING DEVICE:
This device studied and built to bi-fold the diaper. This device is pneumatically openable to
simplify assembly and maintenance. The folding action is achieved by 2 cam devices both driven
by the main transmission through a differential gear box controlled by an ac-motor, to reach the
folding on the designed position of the product. Manual button jog phase adjustment acceptable.
REJECT GATE:
Reject gate operated by compressed air jet. The unit controlled by means of a button for manual
operation, to reject of the defective diaper.
BAG TYPE DUST FILTER:
This filter with a group of bags above and below the filter frame, which receives air from the main
vacuum fan directly connected to the drum. Air from suction fan to create vacuum on the
conveyor belts and to collect dust along the machine.
SAFETY DOOR:
On the operation side: aluminum alloy frame with plexiglass safety door equipped with interlock.
Emergency stop button and string equipped.
On the back side: Metal safety door equipped. Emergency stop buttons and string equipped.
Safe guards equipped for the positions which may hurt operators.
TECHNICAL DOCUMENTATIONS:
Operation instructions/ Layout of the machine/ Electric principle diagram.
Machine Description

1) Inverter main machine drive; Web running direction: Left Right;
2) Products: 4 sizes of baby diapers: (Length: XL530mm, L490mm, M450mm,
S400mm);
3) Raw material passive unwinding and manual jointing units;
4) Pulp unwinding stand;
5) High speed cell mill with single in-feeding pulp;
6) Single drum forming for constant core formation;
7) SAP applicator;
8) Tissue wrapping device;
9) Core embossing unit;
10) Core cutting unit;
11) ADL splitting device; -4-
ADD : Huangshi Industrial Park, Fuqiao, Licheng, Quanzhou City, Fujian Province, China. PC: 362000
Tel: +86-595-22457948 MP:+86-13959-8120-39 Fax: +86-595-22456948
Website www.minghuimachine.cn EMAIL: sales02@mhmachinery.com
 12) Elastic ribbon unwinding unit;
13) Back sheet & NW lamination device;
14) Elastic waistband applicator;
15) Frontal tape applicator;
16) Side tape applicator;
17) Top sheet side gather unit;
18) Anatomic (R) cutting unit;
19) Longitudinal C-folding device;
20) Final cross cutting unit;
21) Bi-folding device;
22) Reject gate;
23) Bag type dust collection system.
PAYMENT TERM:
30% deposit, 70% balance to be paid before shipping after machine is tested to be
confirmed in our factory, or by confirmed irrevocable L/C.
DELIVERY TIME:
Manufacturing time is 120 days and transportation on the sea needs 30-40 days(up to the
distance).
APPROVED BEFORE SHIPING:
Machine will be tested and approved in seller’s factory before delivery.
INSTALLATION, TESTING, ETC:
1.Whole machine price includes machine, spare parts, Chinaport cost. It’s better for buyer’s
operator to have mechanical and electrical skills. We will be responsible for training buyer’s
workers.
2. The whole machine needs 2 operators, 4 packing workers. If it has stacker, then 2
additional workers are needed.
3. Requirement on factory size: The manufacturing workshop is 25meters long and
10meters width (excluding stacker).
4. If buyer needs our workers to help install and operate the machine, then
50usd/person/day will be afforded by buyer. All fees needs to be paid before our workers
leave buyer’s factory.
5. Buyer will afford our workers’ accommodations and round trip air tickets cost.
6. Seller promises that within one year from machine’s testing, if there is spare part broken
due to the quality problem and if operator strictly follows the operation manual, we will afford
the cost to change it. This agreement is suitable within the guarantee period.
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ADD : Huangshi Industrial Park, Fuqiao, Licheng, Quanzhou City, Fujian Province, China. PC: 362000
Tel: +86-595-22457948 MP:+86-13959-8120-39 Fax: +86-595-22456948
Website www.minghuimachine.cn EMAIL: sales02@mhmachinery.com
 Ex: This agreement is not suitable for easily-broken parts like cutter, synchonous belt,
conveying belt.
Ex: Cost of posting fee is afforded by buyer.
7. Within the guarantee period, if there is emergency, we will assign our technical workers to
repair and do the maintenance.

Brands of Main Out Sourcing Components

No. Name of component Brand

1 Inverter MITSUBISHI
2 Web guider MH
3 Thermostat OMRON
4 Electric elements SCHNEIDER
5 Pneumatic elements AIRTAC
6 Current conduct ring MERCOTAC
7 Flat conveyor belt ESBELT
8 Timing belt CONTY SYCHROBELT

Spare Parts List

Name of part Qnty Name of part Qnty

Front tape splitting blade

NW vertical cutter 4 pcs 4 pcs
4 pcs Elastic waist splitting blade 4 pcs
Side tape splitting blade
4 pcs
core cutting blade 4 pcs ADL splitting blade
4 pcs Electric heating tube
Final cutting blade 1 set

Quotation
240,000USD(FOB Xiamen).The quotation is valid within one month.

For more information,please feel free to keep me informed at any time.I am at your service
pleasantly.

Best Regards!

Fiona

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ADD : Huangshi Industrial Park, Fuqiao, Licheng, Quanzhou City, Fujian Province, China. PC: 362000
Tel: +86-595-22457948 MP:+86-13959-8120-39 Fax: +86-595-22456948
Website www.minghuimachine.cn EMAIL: sales02@mhmachinery.com