Masks Machine User Manual

Jinan Changtai CNC Technology Co.
,Ltd
Automatic Masks machine

TPM-1T2
INSTRUCTION
Jinan Changtai CNC Technology Co.,Ltd
1.1 Machine Introduction:
Fully Automatic masks machine is used for automatic production of multi-layer plane mask finished
products. It can use 1-3 layers of PP spun-bonded non-woven activated carbon and filtering materials.
The whole machine from raw materials into the nose bridge to insert, seal, cut and weld ear bands,
the finished products are all automated operations in one line. The system is fast, accurate, and stable
1.2 Machine working conditions :
Parameter values
The lowest ambient temperature 5℃
The highest ambient temperature 40℃
Maximum ambient humidity 60% at 20°C
Power supply ≥6KW
Work Voltage AC 220V±10%
altitude ≤1000m
1.3 General Security Content
Dangerous
(1)Do not use it in a place with water, in an environment with corrosive and flammable gases, or
near flammable substances.
(2)Do not use the wire when the wire is soaked in oil or water.
(3)Do not damage the wire or subject it to excessive external force, heavy pressure, or pinch
(4)Do not use wet hands for wiring and equipment operation.
(5)Never touch the rotating part of the motor during operation.
(6)Wiring work is performed by professional electricians.
(7)Please perform correct and reliable wiring.
Warning
(1) Do not block the radiating hole, and do not
insert foreign objects.
(2) Do not subject the product to strong impact.
(3) Never modify, disassemble or repair by yourself.
(4) After confirming that there are correct data input and
settings, perform the subsequent operations.
(5) Do not use it in a strong electromagnetic interference
environment.
(6) The emergency stop button must be placed in an
easily accessible place.
Risk of electric shock

(1) The main circuit breaker on the door of the equipment electrical box cannot cut off the voltage on
the incoming power line. When disassembling the equipment cable, please make sure that the
superior power supply is disconnected.
(2) Do not overhaul the internal components of the electrical box with power on.
(3) Do not plug or unplug the cable assembly of the device with power on.
(4) The incoming power supply must ensure reliable grounding.
Electrostatic damage
Some components in the electrical box (such as programmable controllers) are sensitive to
electrostatic discharge. When disassembling these components, wear a grounding wrist strap and do
not touch the circuit board with your hands for no reason, otherwise it may cause damage to the
equipment.
1.4. Special safety requirements

(1) This system only allows professionally trained personnel to operate.
(2) Never enter the inside of the equipment when it is running.
(3) Before the machine is used, the emergency stop and safety equipment must be checked for
functions. Only normal functions can be put into use.
(4) Before the machine is used, the safety protection of the inlet and outlet must be reliably in place
before it can be put into use.
(5) Unless the power and air source are cut off and locked, under any circumstances, personnel are
prohibited from entering the equipment safety protection.
(6) All kinds of live installation operations are strictly prohibited.
(7) Operation with wet hands is strictly prohibited.
(8) It is strictly forbidden to wear gloves when operating the touch screen to avoid malfunction.
(9) When operating the equipment, be sure to confirm that there are no people in the safety cover and
no other potential hazards before operating.
(10) The emergency stop button must be placed in an accessible place so that the equipment can be
stopped quickly.
(11) When disposing of electronic components, please comply with national regulations! When
replacing components, please dispose of used components properly.
(12) If there is an abnormal sound or a warning sign during the operation, first press the stop button
to cut off the power supply and contact the maintenance and report to the department head in time.
(13) The operator should pay attention to the position of the hand and the machine when wearing the
three-layer cloth, edging, and aluminum strip, and be careful of scratches.
(14) When the machine is running, it is forbidden to touch the pressing position such as folding,
forming, slicing, scissors, and electrical parts such as mute cancellers.
(15) After the mask piece is pressed by the cylinder in the channel, it must be shut down and the
inspiration must be turned off before taking it out to avoid being crushed by the cylinder.
Chapter 2 :Equipment Description
2.1 Equipment Parmaters:
2.1.1 Layout
This system is composed of six parts: feeding, heat sealing, turning, ear strap welding, mask
output and electrical control part.
The overall layout of the equipment is shown in Figure 2.1.

(a)Structure map
2.1(b) Area map
2.1.2 Technical Parameters
Masks Specification：175*95cm，Disposable flat mask

Capacity ：60-100pcs/min
Size：7100*3000*1500mm
Weight：1450KG
Work Volatge：220V/50/60HZ Single
phase,15KW
Gas source：0.6MPa
Air consumption :200L/Min
2.1.3 Applicable materials for equipment

Non-woven fabric, ultra-fine polypropylene fiber meltblown cloth, ultra-thin polypropylene
meltblown cloth, sanitary gauze, calendered cloth, activated carbon cloth,
Non-woven materials such as filter paper can be used to produce masks with this equipment.
2.1.4 Applicable products
(1) 2-layer non-woven face mask
(2) 3-layer non-woven fabric mask
(2) Medical flat mask
2.1.5 Environmental requirements

1) Ground wire: protective grounding.
2) Ground requirements: The load-bearing requirement is> 500kg per square.
3) Workshop requirements: dust-free and constant temperature workshop.
2.2 work process
Three-layer material feeding, mask folding type, nose bridge strip feeding, mask side folding,
mask material heat sealing, mask cutting, lane conveying, ear strap feeding, ear strap welding,
ear strap inner folding, mask cutting; The action flow chart is shown in Figure 2.2.
2.2 Workflow layout diagram
2.3 Slicer operation buttons and touch screen
2.3.1 Operation panel description
Touch screen: used for equipment debugging and troubleshooting.

Reset button: The user resets the alarm generated by the device.
Start button: the device starts to run automatically.
Stop button: The device stops automatic operation.
Emergency stop button: used to stop the equipment in an emergency.
Jinan Changtai CNC Technology Co.,Ltd User Manual
2.3.2 Touch screen-automatic interface of body slicer

Function Description:
Under the automatic page, you can choose between stand-alone and online modes, you can view
alarm records, eliminate alarms, reset faults, and automatically run according to the set output and
online signals.
2.3.3 Touch screen-body slicer setting interface
The setting page can open or close the roll detection according to the needs,
and set the main motor start-up delay, etc.
2.3.4 Touch screen-manual page of main body slicer
Function description: Click the manual page option to manually start the main motor, conveying
motor, ultrasonic, and main motor high-speed mode.
2.3.5 Touch screen-Automatic interface of the body part

Function description: The automatic interface can choose to open and close the channel, the online
status of the lower computer, stand-alone or online operation, automatic mode and manual mode.
When selecting stand-alone operation, press the yellow button on the console for 5 seconds to make
the shift fork find the origin and return it to the working position. Select the channel to be opened
according to the needs and start it. When the online signal is available, the online state can be
opened , When the distributor is online, it will automatically choose to close the distribution channel
according to the channel status, and slow down or stop the main unit.
2.3.6 Touch screen-manual page for main body splitting

(motor)
Function description:
First, select stand-alone operation and manual mode on the automatic page.
Then click the manual page, you can set the speed of the distributing fork, and the distributing fork
can be inching by a single machine
Select the next page, you can jog the long channel belt conveyor, short channel belt conveyor, long
channel pushing cylinder, short channel pushing cylinder.
2.3.7 Touch screen-main body distributor setting screen
Function description: This page can set the speed of the feeding fork when resetting, the running
speed of automatic feeding and the delay of the belt conveyor. The factory has been set to the best,
and it can be finely adjusted according to the actual situation on site.
2.3.8 Touch screen-body distributor (I/O status monitoring)

Function description: In other interfaces, you can view the signal output and input status of I/O
points, and view and clear alarm information.
2.4 Earband welding operation buttons and touch screen
2.4.1 Operation panel description

Touch screen: used for equipment debugging and troubleshooting.
Reset button: The user resets the alarm generated by the device.
Start button: the device starts to run automatically.
Stop button: The device stops automatic operation.
Emergency stop button: used to stop the equipment in an emergency.

2.4.2 Touch screen automatic interface
Left and right line change: used when changing the line manually or when the line is dropped.
Reset: restore the motor, cylinder, solenoid valve and other ready states before starting.
Back to origin: main motor, left motor, and right motor return to the origin position.
Manual: Separate actions that can be operated manually.
Start: After the reset is complete, the motor can start the device.
Stop: The device can be stopped.
Reset: The device can be reset.
17
2.4.3 Touch screen-input monitoring
The current page is the status of all input points of the PLC, which is used for debugging
and troubleshooting. (Example below)
2.4.4 Touch screen-manual page (cylinder)
The following example illustrates:

2.4.5 Lower touch screen-manual page (left welding ear, right welding ear)
Shift servo: When the machine is ready, the servo jogs forward.
Servo return to origin: When the machine is ready, the servo will jog to find the origin position, and
the X4 origin position will light up and stop.
Left stepping forward: After the machine is ready, the left rope winding motor jogs.
Left return to origin: When the machine is ready, the left rope winding motor is jog, the rope
winding motor searches for the origin position, and the origin position X37 lights up and then stops.
Left 180°: When the machine is ready, it will rotate 180° around the rope when inching.
Note: After other buttons are clicked, the corresponding actions will be executed. Please make sure
to operate without interference or safety.
Shift servo: When the machine is ready, the servo jogs forward.
Servo return to origin: When the machine is ready, the servo will jog to find the origin position,
and the X4 origin position will light up and stop.
Right stepping forward: After the machine is ready, the right rope winding motor jogs.
Right return to origin: When the machine is ready, the right rope winding motor is jog, the rope
winding motor searches for the origin position, and the origin position X36 lights
up and stops.
Right 180°: When the machine is ready, it will rotate 180° around the rope when inching.
Note: After other buttons are clicked, the corresponding actions will be executed. Please
make sure to operate without interference or safety.
2.4.6 Touch screen-parameter setting (servo)

Fast return to origin: Set the rotation speed of the servo when returning to the origin. At the same
time, the speed also determines the offset of the origin position, so this parameter should not be
modified as much as possible, and the unit is pulse.
Pulse setting: After the servo returns to the origin, if the position is not accurate, the origin position
can be modified through this parameter, and the unit is pulse.
Servo jog speed: set the positioning speed of the servo jog operation step. The unit is pulse.
Running speed: Set the speed when the servo is running automatically.
2.4.10 Touch screen-parameter setting (welding)
Start the left clip ear 1: The clamping time setting of the left clip ear belt cylinder, in milliseconds.
Reset left ear clip 1: The opening time setting of the left ear clip belt cylinder, in milliseconds.
Start the left scissors: the clamping time setting of the left scissors cylinder, in milliseconds.
Reset left scissors: the opening time setting of the left scissors cylinder, in milliseconds.
Start left lift: the clamping time setting of the left lift cylinder, in milliseconds.
Reset left lift: the opening time setting of the left lift cylinder, in milliseconds.
Start left clip ear 2: the clamping time setting of left clip ear with cylinder 2, in milliseconds.
Reset left ear clip 2: The opening time setting of the left ear clip belt cylinder 2, in milliseconds.
Start the right clip ear 1: The clamping time setting of the right clip ear belt cylinder, in milliseconds.
Reset right ear clip 1: The opening time setting of the right ear clip belt cylinder, in milliseconds.
Start the right scissors: the clamping time setting of the right scissors cylinder, in milliseconds.
Reset the right scissors: the opening time setting of the right scissors cylinder, in milliseconds.
Start right lifting: the clamping time setting of the right lifting cylinder, in milliseconds.
Reset right lift: the opening time setting of the right lift cylinder, in milliseconds.
Start the right clip ear 2: the clamping time setting of the right clip ear with cylinder 2, in
milliseconds.
Reset right ear clip 2: The opening time setting of the right ear clip belt cylinder 2, in milliseconds.
Full material delay: the material feeding belt is blocked and the alarm is delayed.
2.4.11 Touch screen-ear folding parameter setting (hot)
Hot-pressing cylinder: Manually operate the hot-pressing cylinder, and the origin shows the position
of the cylinder.
Positioning cylinder: Manually operate the positioning cylinder, and the origin shows the position of
the cylinder.
Shovel-ear cylinder: Manually operate the shovel-ear cylinder, and the origin shows the position of
the cylinder.
Action time setting: Set the delay time during automatic operation. According to the process setting,
the general production setting can meet the conditions and does not need to be set.
Chapter III Maintenance
3.1 Precautions for maintenance

(1) Before all maintenance and maintenance work, cut off the power source and release the
remaining pressure in the source to avoid danger;
(2) The power and air supply must be isolated and locked
(3) During maintenance work, the robot and the system should be disconnected from the power
supply, and warning signs should be hung to prevent others from powering on by mistake;
(4) The drive motor and decelerator will generate high temperature. If you need to touch them during
maintenance operations, you need to take heat insulation measures to prevent burns;
(5) When disassembling and installing parts with a certain weight such as the drive module, auxiliary
hoisting equipment should be used to prevent injuries.
3.2 Daily maintenance content
(1) If the equipment is not used for a long time, please disconnect the power supply of the equipment.
(2) The machine should be cleaned and maintained regularly to keep the whole machine clean. Do
not use corrosive.
Solvent cleaning or wiping the robot to avoid damage to the paint on the surface of the machine;
(3) The air source of the robot should be kept oil-free, relatively dry and free of impurities, and the
air intake filter should be drained regularly and the filter element should be replaced.
3.3 Reference of main maintenance items
Equipment maintenance includes three maintenance levels: primary maintenance,

secondary maintenance, and tertiary maintenance.
Maintenanc Primary
e level maintenance Secondary maintenance Three-level maintenance
Maintenanc
e period Every class per month every half year
Responsible
unit user User User/Supplier
executive Equipment Equipment maintenance

staff operator maintenance personnel personnel/professionals
Performance
Keep the equipment inspection and Performance inspection and
in good condition maintenance and troubleshooting,
Maintenanc and general maintenance of key
e scope performance troubleshooting components
Inspection and maintenance

of transmission parts,
accuracy correction of the
Electrical and whole machine,
Work Daily cleaning and pneumatic circuit maintenance of the whole
content inspection inspection machine
Note: Please contact the manufacturer when replacing parts, so that you can
get more professional guidance and matching material information.
3.3.1、Level 1 maintenance content

(1) Cleaning and protection are as follows
3.1. Table 3.1 Cleaning and protection
Maintenance Steps Maintenance executive Confirmation

content period staff method
Peripheral 1. The machine is in Every class Starter Bright flashlight
protection and manual mode irradiation, no
cleaning 2. Use a dust-free cloth obvious dirt and
and alcohol to wipe dust
3. Wiping method from
top to bottom, from the
inside to the outside
(2) The belt cleaning is shown in Figure 3.1, and the maintenance and protection are
shown in Table 3.2.
Figure 3.1 Belt

Table 3.2 Belt cleaning

Maintenance Steps Maintenance executive staff Confirmation

content period method
Peripheral protection 1. The machine is in Every class Starter Bright flashlight
and cleaning manual mode irradiation, no
2. Use a dust-free obvious dirt and dust
cloth and alcohol to
wipe the jaws
3. Wiping method
from the inside out
3.3.2 secondary maintenance content
(1) Check the electrical connection, as shown in Table 3.4. Table 3.3 Electrical connection
check
Maintenance Steps Maintenance period executive staff Confirmation

content method
Electrical 1.Disconnect the main power Every Month Equipment Drag test by hand
connection check supply of the equipment and hang maintainer
a warning sign
1. Check whether the power cord
is loose;
3.Check whether the contactor
contacts and wiring are in good
contact
4. Whether the air switch and
wiring are loose;
5. Whether the wiring of each
terminal is firm and reliable
（2）Check the gas circuit, as shown in Table 3.5.

Table 3.4 Air circuit inspection

content method
Airway inspection 1.Check whether there is water in Every Month Equipment Visual inspection,
the filter pressure reducing valve of maintainer ear hearing
the main air circuit,
If so, empty it in time. Press the
lower part of the two-piece to
drain.
2. Check whether there is air
leakage in the gas path.
3. Check whether the solenoid
valve action is abnormal.
3.3.2. Three-level maintenance content The moving parts are lubricated, as shown in Figure 3.2, and
the maintenance table is shown in Table 3.5
Figure 3.2 Moving parts

Table 3.5 Maintenance

content method
Lubrication of 1. Device power off or manual every half year Equipment Use at the filling
moving parts mode maintainer port
2. Fill the lead screw with grease Professionals Dedicated injector
used in the clean room for filling
3. Grease the linear guide
4. Grease the linear bearing
Chapter 4 Operation Routines
4.1 Power on and start

1. Turn on the main power switch
2. Turn on the air source switch
3. Initialization of the earband welding section
4. Earband welding section back to origin
5. When the origin is completed, the ear strap is ready.
6. Press the start button to start the earband welding section equipment.
7. Start another earband welding section equipment in turn.
8. Press the equipment to reset the body and the turning section
9. After the reset is complete, press the green start button to start the device.
10. The start of the whole line is completed.
Note: Please pay attention to whether the emergency stop button is pressed.
4.2 Emergency stop and reset

When the emergency stop button is pressed, the device needs to be initialized and needs to be
returned to the origin before the device can be started.
4.3 Shutdown and power failure

1. First press the red stop button on the main body and the turning section.
2. Enable the tail material processing function of the earband welding section.
3. After finishing the tailings processing, press the stop button to stop the equipment.
4. Turn off the main power switch.

Masks Machine User Manual

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Masks Machine User Manual

Uploaded by

Copyright:

Available Formats

Jinan Changtai CNC Technology Co.

Automatic Masks machine

1.1 Machine Introduction:

1.2 Machine working conditions :

1.3 General Security Content

Risk of electric shock

1.4. Special safety requirements

Chapter 2 :Equipment Description

2.1 Equipment Parmaters:

The overall layout of the equipment is shown in Figure 2.1.

2.1(b) Area map

2.1.2 Technical Parameters

Masks Specification：175*95cm，Disposable flat mask

2.1.3 Applicable materials for equipment

2.1.4 Applicable products

(1) 2-layer non-woven face mask

(2) 3-layer non-woven fabric mask

(2) Medical flat mask

2.1.5 Environmental requirements

2) Ground requirements: The load-bearing requirement is> 500kg per square.

3) Workshop requirements: dust-free and constant temperature workshop.

2.2 work process

2.2 Workflow layout diagram

2.3 Slicer operation buttons and touch screen

2.3.1 Operation panel description

Touch screen: used for equipment debugging and troubleshooting.

Jinan Changtai CNC Technology Co.,Ltd User Manual

2.3.2 Touch screen-automatic interface of body slicer

2.3.3 Touch screen-body slicer setting interface

2.3.4 Touch screen-manual page of main body slicer

2.3.5 Touch screen-Automatic interface of the body part

2.3.6 Touch screen-manual page for main body splitting

2.3.7 Touch screen-main body distributor setting screen

2.3.8 Touch screen-body distributor (I/O status monitoring)

2.4 Earband welding operation buttons and touch screen

2.4.1 Operation panel description

Start button: the device starts to run automatically.

Stop button: The device stops automatic operation.

Emergency stop button: used to stop the equipment in an emergency.

2.4.2 Touch screen automatic interface

2.4.3 Touch screen-input monitoring

2.4.4 Touch screen-manual page (cylinder)

The following example illustrates:

2.4.6 Touch screen-parameter setting (servo)

2.4.10 Touch screen-parameter setting (welding)

2.4.11 Touch screen-ear folding parameter setting (hot)

Chapter III Maintenance

3.1 Precautions for maintenance

3.2 Daily maintenance content

3.3 Reference of main maintenance items

Equipment maintenance includes three maintenance levels: primary maintenance,

executive Equipment Equipment maintenance

Inspection and maintenance

3.3.1、Level 1 maintenance content

Maintenance Steps Maintenance executive Confirmation

Figure 3.1 Belt

Table 3.2 Belt cleaning

Maintenance Steps Maintenance executive staff Confirmation

3.3.2 secondary maintenance content

Maintenance Steps Maintenance period executive staff Confirmation

（2）Check the gas circuit, as shown in Table 3.5.

Table 3.4 Air circuit inspection

Maintenance Steps Maintenance period executive staff Confirmation