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SX6 SX9

SX1 HC2
SX5
ZC7
SX8
SE1
HC1
HC7
ZC4
SP2
WA1
HC6
HW2
Guide to This Catalogue

This catalogue lists products as of September 2008.

Inventory status symbols:


● : Stock item
★ : 2 weeks delivery

−−−−−−−−−−−−−−−−−−Safety Notice−−−−−−−−−−−−−−−−−−
We make a particular effort to manufacture safe products. However,
NTK cutting tools may be broken due to a sudden increase of the
cutting load or excessive tool wear, which could possibly cause injuries
to operators. To protect the operators from such accidents, please note
the following when operating a cutting tool:
◎ Install shielding plates or wear protective clothes and
glasses.
◎ Do not touch the cutting edge with bare hand because it
is sharp.
WARNING
◎ Use genuine NTK parts for parts and drivers, etc.
◎ Check sharpness and replace the tool early if necessary.
◎ Check the sharpness of tools and exchange them at an
early stage.
We do not recommend you to grind cutting tools because grinding may
cause cracks and improper finishing, possibly resulting in breakage of
the tool.
NGK SPARK PLUGS (U.K), LTD NTK Technical Ceramics Polska Sp.z o.o. NTK CUTTING TOOLS NGK SPARK PLUG CO.,LTD.
Maylands Avenue, Hemel Leg. Ul. Europejska 8 KOREA CO.,LTD. Technical Ceramics Group Cutting Tool
Hempstead, Herts, HP24SD, U.K. 55-220 Jelcz-Laskowice 680-14 Kojan-Dong, Namdong-ku Overseas Sales & Marketing
Tel. ; +44 1442-281-000 Tel. ; +48 71-381-1284 Incheon, Korea 2808, Iwasaki, Komaki, Aichi
Fax ; +44 1442-281-080 Fax ; +48 71-318-2333 Tel. ; +82-32-815-6763 485-8510, Japan
Fax ; +82-32-815-6762 Tel. ; +81-568-76-1538
Fax ; +81-568-76-1288

NGK SPARK PLUGS (U.S.A), INC.


Cutting Tool Sales Office
46929 Magellan Dr., Wixom, Ml 48393 U.S.A.
Tel. ; +1-248-668-0100
Fax ; +1-248-668-0200

NGK DO BRASIL LTDA.


CERAMICA E VELAS DE IGNICAO
Estrada Mogi-Salesopolis, km 09 Bairro Cocuera,
Mogi das Cruzes (SP), Brazil
Tel. ; +55-11-4793-9092
Fax ; +55-11-4793-8270

NGK SPARK PLUG EUROPE GmbH NTK Cutting Tools NGK SPARK PLUGS NGK SPARK PLUG CO.,LTD.
Harkortstr.41 Italy Liaison Office (THAILAND) CO.,LTD. Shanghai Liaison Office
40880 Ratingen, Germany Via delle Azalee, 15 Unit 1504 15th Floor, chartered Square Bldg, Flat D, 7/F, Century Ba-shi Building, No. 398
Tel. ; +49 2102 974-350 20090 Buccinasco (MI), Italy 152 North Sathorn Rd Bangrak, Bangkok Huai Hai Rd(M), Shanghai 200020,
Fax ; +49 2102 974-399 Tel. ; +39.02.488.86.91 10500, Thailand THE PEOPLE’S REPUBLIC OF CHINA
Fax ; +39.02.488.42.717 Tel. ; +66-2634-5211 Tel. ; +86-21-6385-7652
Fax ; +66-2634-5214 Fax ; +86-21-6385-3690

DISTRIBUTED BY

SPARK PLUGS (USA), INC.

CUTTING TOOL SALES OFFICE


Detroit Office: (Main Sales Office)
46929 Magellan Dr., Wixom, MI 48393 U.S.A.
Phone: 248-668-0100 Fax: 248-668-0200
Toll Free: 866-900-9800 【SEP.,2008】
Ceramic
WA1
Ceramic

Feature
■ Best flank wear resistance at high speed
■ Best notch wear resistance compared to competitor's whisker-reinforced ceramics
■ Increased toughness compared to competitor's whisker-reinforced ceramics

Cutting Speed(SFM)
1500
WA1
1200 SX9
900
SX5
600
300
0
Continuous Light Interrupted Interrupted

Recommended work materials


■ High temperature alloys (Nickel and Cobalt based alloys)
■ Stellites
■ Hardened stainless steels
■ Hardened steels with interrupted cuts

Recommended applications
Rough no scale Finish & Semi finish

Profiling Grooving

Grade Cutting speed (SFM) Feed rate (IPR) Depth of cut (INCH)
Rough no scale 600 – 1200 .004 – .010 .040 – .100
Finish & Semi finish .004 – .012
600 – 1500 .020 – .080
Profiling .003 – .008
Grooving 600 – 1200 .002 – .006 –
Note: WA1 works well in applications where more wear resistance is needed at high cutting speeds. Also, WA1 works well
where chatter is caused by too much cutting pressure.

4
■ WA1

Ceramic
Shape Item-No. WA1 Shape Item-No. WA1
CNG 432 T0220 ● RPG 21.5 T0220 ●
T0420 ● 32 T0220 ●
433 T0220 ● 43 T0220 ●
T0420 ● T0420 ●

WA1
434 T0220 ● Z0620 ●
452 T0220 ● RPGX 23 T0220 ●
453 T0220 ● 35 E02 ●
454 T0220 ● T0220 ●
646 T0220 ● T0420 ●
CNGA 431 T0220 ● 45 E02 ●
432 T0220 ● T0220 ●
T0420 ● T0420 ●
433 T0220 ● SNG 432 T0220 ●
T0420 ● T0420 ●
434 T0220 ● 433 T0220 ●
T0420 ● T0420 ●
543 T0220 ● 434 T0220 ●
544 T0220 ● T0420 ●
643 T0220 ● 452 T0220 ●
T0420 ● 453 T0220 ●
644 T0220 ● 454 T0220 ●
DNG 432 T0220 ● Z0620 ●
T0420 ● 554 T0820 ●
433 T0220 ● 644 T0220 ●
T0420 ● Z0620 ●
434 T0220 ● SNGA 432 T0220 ●
T0420 ● T0420 ●
DNGA 431 T0220 ● 433 T0220 ●
432 T0220 ● T0420 ●
T0420 ● 543 T0220 ●
433 T0220 ● TNG 332 T0420 ●
T0420 ● 333 T0420 ●
434 T0220 ● 432 T0220 ●
T0420 ● T0420 ●
436 T0220 ● 433 T0220 ●
T0420 ● 434 T0220 ●
RCGX 23 T0220 ● 453 T0220 ●
25 T0220 ● 544 T0220 ●
35 E02 ●
T0220 ●
TNGA 432 T0220 ●
T0420 ●
45 E02 ●
T0220 ●
T0420 ● TPG 322 T0220 ●
Z0620 ● 323 T0220 ●
RNG 43 T0220 ●
T0420 ● VDB 250 B031 T0220 ●
45 E01 ● 312 B031 EX001 ●
T0220 ● B062 EX001 ●
T0420 ● 375 B031 EX001 ●
Z0620 ● B062 EX001 ●
55 T0220 ●
65 T0220 ●
VDB 250 RB T0220 ●
T0420 ●

●:Stock

5
Ceramic
■ WA1
Ceramic

Shape Item-No. WA1


VGW 41251 EX001 ●
41252 EX001 ●
41561 EX001 ●
41562 EX001 ●
WA1

41871 EX001 ●
41872 EX001 ●
62501 T0220 ●
T0420 ●
Z0220 ●
Z0420 ●
62502 EX001 ●
62503 EX001 ●
62814 EX001 ●
83122 EX001 ●
83752 EX001 ●
83754 EX001 ●
T0220 ●
VGW 4125R EX001 ●
4156R EX001 ●
4187R EX001 ●
6218R EX001 ●
6250R EX001 ●
8312R EX001 ●
8375R EX001 ●
VNGA 332 T0220 ●
333 T0220 ●
436 T0420 ●

WNGA 431 T0220 ●


432 T0220 ●
433 T0220 ●

●:Stock

6
7
WA1 Ceramic
Ceramic
SX5
Ceramic

Feature
■ Excellent notch wear resistance
■ Toughest SiAlON grade on the market
■ Better thermal shock resistance compared to whisker-reinforced ceramics
■ Use SX5 where heavy scale or interruptions are encountered

Cutting Speed(SFM)
1500
WA1
1200 SX9
900
SX5
600
300
0
Continuous Light Interrupted Interrupted

Recommended work materials


■ High temperature alloys (Nickel and Cobalt based alloys)
Especially, SX5 works well in rough turning of Inco718, Waspaloy and Cobalt based alloys
■ Stellites
■ Hardened stainless steels

Recommended applications
Rough scale Profiling

Grooving Milling

Grade Cutting speed (SFM) Feed rate (IPR) Depth of cut (INCH)
Rough scale 450 – 900 .008 – .016 .040 – .120
Profiling 600 – 1200 .006 – .016 .020 – .080
Grooving 450 – 900 .003 – .008 –
Milling 2300 – 3300 .003 – .006"/tooth .020 – .100
Note: SX5 works well where notch wear resistance, toughness and thermal shock resistance are needed.

8
■ SX5

Ceramic
Shape Item-No. SX5 Shape Item-No. SX5
CNG 432 T0220 ● TNG 432 T0220 ●
433 T0220 ● 433 T0220 ●
434 T0220 ● 434 T0220 ●
453 T0220 ● 452 T0220 ●

SX5
656 T0220 ● 453 T0220 ●
CNGA 432 T0220 ● 544 T0120 ●
433 T0220 ● TPG 322 T0220 ●
434 T0220 ● 323 T0220 ●
543 T0220 ● 432 T0220 ●
544 T0220 ● 433 T0220 ●
643 T0220 ● 434 T0220 ●
644 T0220 ● VDB 250 B031 T0220 ●
312 B031 T0220 ●
DNGA 432 T0220 ● B062 T0220 ●
433 T0220 ● 375 B031 T0220 ●
B062 T0220 ●
RCGX 23 T0220 ●
25 T0220 ●
VDB 250 RB T0220 ●
35 T0220 ●
45 T0220 ●
RNG 43 T0220 ● VGK 82502 T0220 ●
45 T0220 ● 83122 T0220 ●
T0420 ● 83124 T0220 ●
55 T0220 ● 83752 T0220 ●
64 T0220 ● 83754 T0220 ●
65 T0220 ●
85 S6015 ●
VGK 8312R T0220 ●
T0220 ●
86 T0220 ●
RPG 21.5 T0220 ● VGW 41871 T0220 ●
43 T0220 ● 41872 T0220 ●
T0420 ● 62502 T0220 ●
65 T0220 ● 62503 T0220 ●
83124 T0220 ●
RPGX 23 T0220 ●
83752 T0220 ●
35 T0220 ●
83754 T0220 ●
45 T0220 ●
VGW 4187R T0220 ●
SNG 432 T0220 ● 6250R T0220 ●
433 T0220 ● 8312R T0220 ●
434 T0220 ● 8375R T0220 ●
453 T0220 ●
454 T0220 ● VNGA 331 T0220 ●
T0820 ● 332 T0220 ●
644 T0120 ●
T0220 ●
T0420 ● WNGA 432 T0220 ●
656 T0120 ● 433 T0220 ●
SNGA 543 T0220 ●
544 T0220 ● ●:Stock
T0820 ●

SNGX 553 T0220 DP5 ●

9
Ceramic
SX9
Ceramic

Feature
■ Excellent notch wear resistance
■ Better flank wear resistance compared to competitor's silicon nitride ceramics
■ Higher toughness compared to whisker-reinforced ceramics
■ Best thermal shock resistance
■ Use SX9 in rough and semi-finish turning or milling of high temperature alloys

Cutting Speed(SFM)
1500
WA1
1200 SX9
900
SX5
600

300
0
Continuous Light Interrupted Interrupted

Recommended work materials


■ High temperature alloys (Nickel and Cobalt based alloys)
■ Stellites
■ Hardened stainless steels

Recommended applications
Rough scale Rough & semi-finish

Profiling Milling

Grade Cutting speed (SFM) Feed rate (IPR) Depth of cut (INCH)
Rough scale 450 – 900 .008 – .016 .040 – .120
Rough & semi-finish 450 – 1200 .004 – .020
.020 – .080
Profiling 600 – 1200 .006 – .016
Milling 2500 – 3500 .003 – .006"/tooth .020 – .100
Note: SX9 works well where notch wear resistance, toughness and thermal shock resistance are needed.

10
■ SX9

Ceramic
Shape Item-No. SX9 Shape Item-No. SX9
CNG 432 T0220 ●
T0825 ★ SNGA 433 T0220 ●
433 T0220 ● T0420 ●
T0420 ●

SX9
T0825 ★
SNGX 452 T0220 DP5 ●
434 T0420 ●
453 T0220 DP5 ●
T0825 ★
553 T0220 DP5 ●
CNGA 432 T0220 ●
T0825 ★ TNG 332 T0825 ★
433 T0220 ● 333 T0825 ★
T0420 ● 334 T0825 ★
T0820 ● 432 T0220 ●
434 T0825 ★ T0420 ●
CNGX 432 T0420 DP5 ●
433 T0420 DP5 ●
TNGA 333 T0825 ★
434 T0420 DP5 ●
452 T0220 DP5 ●
453 T0220 DP5 ● VDB 250 B031 T0220 ●
T0420 DP5 ● B062 T0220 ●
T0820 DP5 ● 375 B046 E02 ●
454 T0420 DP5 ● T0220 ●
T0820 DP5 ● B062 E02 ●
T0220 ●
DNGA 432 T0825 ★
433 T0220 ● WNGA 432 T0220 ●
T0820 ● 433 T0220 ●
434 T0420 ●
RCGX 35 T0220 ●
T0420 ● ●:Stock ★:2 weeks delivery
45 T0220 ●
T0420 ●
RNG 43 T0220 ●
T0420 ●
T0825 ★
45 E01 ●
T0220 ●
T0420 ●
55 T0220 ●
65 T0220 ●
T0420 ●
RPG 21.5 T0220 ●
32 T0220 ●
43 E01 ●
T0220 ●
T0420 ●
RPGX 35 T0220 ●
45 T0220 ●
T0420 ●
SNG 432 T0220 ●
T0420 ●
T0825 ★
433 T0220 ●
T0420 ●
T0825 ★
434 T0220 ●
T0420 ●
T0825 ★
644 T0220 ●
T0420 ●
11
Ceramic
SX1
Ceramic

Feature
■ Outstanding wear resistance by reducing binder
■ Improved fracture toughness
■ Capable of high-speed cutting (up to 3000SFM)

Recommended Cutting Conditions High


Alumina
ceramics
Work Cutting speed

Wear resistance
Material Applications Feed Coolant
piece (SFM)

Turning ∼3,000 ∼.025IPR


Cast DRY
SX1 Iron (WET)
Milling ∼3,000 ∼.012IPT
Fracture Toughness High

Data Micro structure of SX1

蘆Physical Characteristics
Bending Young's Thermal expansion
Density Hardness
Material strength modulus coefficient
(g/m3) (HRA)
(M Pa) (GPA) (X10-6/K)

SX1 3.2 93.5 1,200 320 3.0

SX8 3.2 93 1,200 320 3.0

蘆Case Study
Disc brake 250 (Gray Cast Iron) Housing 250 (Gray Cast Iron)
Insert: SNGX 454 T0825 Insert: CNGA 433 T0825

Cutting speed (SFM) 2400 Cutting speed (SFM) 560 - 1100


Feed (IPR) .025 Feed (IPR) .012
Depth of cut (INCH) .080 Depth of cut (INCH) .100
Coolant DRY Coolant DRY

SX1 150 pcs SX1 200 pcs

Ceramic 100 pcs CBN 120 pcs

12
■ SX1

Ceramic
Shape Item-No. SX1 Shape Item-No. SX1
CNG 432 T0825 ●
433 T0825 ● SNG 43 EN TN ●
434 T0825 ●
453 T0825 ● SNGA 432 T0825 ●
454 T0825 ● 433 T0825 ●

SX1
CNGA 431 T0825 ● 434 T0825 ●
432 T0825 ● 543 T0825 ●
433 T0825 ★ 544 T0825 ●
434 T0825 ● 643 T0825 ●
543 T0825 ● SNGA 432 WB T0425 ●
544 T0825 ● 433 WB T0425 ●
643 T0825 ● 434 WB T0425 ●
644 T0825 ● SNGA 432 WH T0425 ●
648 T0825 ● 433 WH T0425 ●
CNGA 432 WL T0425 ● 434 WH T0425 ●
433 WL T0425 ●
SNGA 432 WHM T0425 ●
434 WL T0225 ●
433 WHM T0425 ●
WL T0425 ●
CNGA 432 WLM T0425 ●
SNGF 433 TRCC413 ●
433 WLM T0425 ●
CNGX 452 T0825 DP5 ● SNGX 452 T0825 DP5 ●
453 T0825 DP5 ● 454 S0825 DP5 ●
454 S0825 DP5 ● T0425 DP5 ●
T0425 DP5 ● T0825 DP5 ●
T0825 DP5 ● 554 T0825 DP5 ●
SPG 422 T0425 ●
DNG 433 T0825 ★ 423 T0425 ●
424 T0425 ●
433 T0825 ●
DNGA 432 T0825 ●
434 T0425 ●
433 T0825 ★
T0820 ●
DNGX 120712 T0820 DP5 ● 633 T0425 ●
120716 T0825 DP5 ● 634 T0425 ●
452 T0825 DP5 ● 636 T0425 ●
453 T0825 DP5 ● TNG 332 T0825 ★
454 T0825 DP5 ● 333 T0825 ★
LNX 324-02 T0420 ● 334 T0825 ★
324-03 T0420 ● 335 T0425 ●
324-04 T0420 ● T0825 ★
432 T0825 ●
RNG 43 T0825 ●
433 T0825 ●
45 T0825 ●
434 T0825 ●
438 T0825 ●
SCG 333 T0425 ●
TNGA 332 T0425 ●
433 T0425 ●
333 T0425 ●
SDCW 432 T0420 ● T0825 ★
433 T0420 ● 432 T0825 ●
434 T0420 ● 433 T0825 ●
43 AE T0420 ● 434 T0825 ●
EE T0420R ●
TPG 322 T0425 ●
PE T0420R ●
432 T0425 ●
SNG 322 T0425 ●
432 T0420 ●
VNGA 332 T0425 ●
T0425 ★
333 T0425 ●
T0825 ●
433 T0420 ● WNGA 432 T0825 ●
T0825 ★ 433 T0825 ●
434 T0420 ● 434 T0825 ●
T0825 ● ●:Stock ★:2 weeks delivery
438 T0825 ●
454 T0825 ●
643 T0825 ●

13
Ceramic
SX6
Ceramic

Feature
■ Our newest silicon nitride for machining cast iron.
■ Excellent wear resistance in the applications where notch
wear appears.
■ Stable tool life in the applications where thermal shock
resistance is required : such as WET machining or milling.
■ Long tool life and high productivity at high cutting speeds.

【Grade Map】
Recommended Cutting Conditions
SX6

High
Work Cutting speed
Material Applications Feed Coolant
piece (SFM)
SX1

Wear resistance
SX9
Turning ∼3,600 ∼.23IPR
Cast DRY
SX6 Iron (WET)
Milling ∼3,500 ∼.12IPT
Toughness High

Data Distance to flank wear = .012inch

SX6 Competitors' A
蘆Cutting Speed and Tool life 3,600
Cutting speed Vc (SFM)

3,000
SX6 excels in both longer tool life and highly 2,400
productive machining because it shows better 1,800

wear resistance at higher cutting speeds. 1,200

The best cutting speeds for SX6 are 1,800 - 600

3,000 SFM. 0
0 5 10 15 20 25
Cutting time (min)

蘆Case Study
Disc rotor 250 (Gray Cast Iron) Disc rotor 250 (Gray Cast Iron)
Insert: SNGX 453 T0820 Insert: SNGX 453 T0820

Cutting speed (SFM) 2400 Cutting speed (SFM) 2700


Feed (IPR) .025 Feed (IPR) .015
Depth of cut (INCH) .080 Depth of cut (INCH) .080
Coolant DRY Coolant DRY

SX6 150 pcs SX6 400 pcs

Ceramic 100 pcs Ceramic 150 pcs

14
■ SX6

Ceramic
Shape Item-No. SX6 Shape Item-No. SX6
TNG 332 T0820 ★
CNG 432 T0820 ★
333 T0820 ★
433 T0820 ★
334 T0820 ★
434 T0820 ★
335 T0820 ★

SX6
CNGA 432 T0820 ●
TNGA 332 T0820 ★
433 T0820 ●
333 T0820 ★
434 T0820 ●
CNGX 432 T0820 DP5 ●
433 T0820 DP5 ● VNGA 332 T0420 ★
434 T0820 DP5 ● 333 T0420 ★
452 T0820 DP5 ●
453 T0820 DP5 ●
WNGA 432 T0820 ★
454 T0820 DP5 ●
433 T0820 ★
434 T0820 ★
DNG 433 T0820 ★
●:Stock ★:2 weeks delivery

DNGA 432 T0820 ★


433 T0820 ●

RNG 43 T0820 ●

SDCW 432 T0420 ●


433 T0420 ●
434 T0420 ●
43 AE T0420 ●
EE T0420R ●
PE T0420R ●
SNG 432 T0420 ●
433 T0420 ●
T0820 ●
434 T0420 ●
T0820 ●
436 T0820 ★

SNG 43 EN TN ●

SNGA 433 T0820 ●


434 T0820 ★

SNGX 453 T0820 DP5 ●


454 T0820 DP5 ●

SPG 432 T0420 ●


433 T0420 ●
434 T0420 ●
T0820 ●

15
Ceramic
SX8
Ceramic

Feature
■ Good performance in rough milling
with coolant
■ Good heat-resistance in interrupted
cutting with coolant
■ Capable of high speed machining
both in turning or milling.

Recommended Cutting Conditions


Cutting speed
Material Work Machining method Feed
(SFM)

SX8 Cast Iron Milling and Interrupted cutting ∼2400 ∼.016

蘆Case Study Fracture Toughness


Cylinder block 250 (Gray Cast Iron)
12
Insert: SPG 434 T0425
φ250-28 edges Cutter
10
Fracture Toughness

8
KtC(MN/m3/2)

Cutting speed (SFM) 2000 4

Feed (IPT) .006


Depth of cut (INCH) .200 2

Coolant WET
0
SX8 630 pcs HC1 Carbide
P20
WA1

Coated Carbide 180 pcs

16
■ SX8

Ceramic
Shape Item-No. SX8 Shape Item-No. SX8
CNG 432 T0425 ★ SNGA 432 T0825 ●
T0825 ● 433 T0825 ●
433 T0425 ★ 434 T0825 ●
T0825 ● 543 T0825 ●

SX8
453 T0825 ● 643 T0825 ●
CNGA 431 T0425 ● SPG 322 T0425 ●
432 T0425 ★ 423 T0425 ●
T0825 ● 424 T0425 ●
433 T0425 ★ 434 T0425 ●
T0825 ● 634 T0825 ●
434 T0825 ● 636 T0825 ●
543 T0825 ● TNG 333 T0425 ●
544 T0825 ● T0825 ★
642 T0825 ● 334 T0425 ●
643 T0825 ● 434 T0825 ●
648 T0825 ● TNGA 332 T0425 ●
333 T0425 ●
DNGA 432 T0825 ●
432 T0825 ●
433 T0825 ●
433 T0825 ●
443 T0825 ●
434 T0825 ●
542 T0825 ●
RNG 43 T0825 ●
45 T0220 ●
TPG 322 T0425 ●
T0825 ●
432 T0425 ●
SDCW 432 T0420 ●
433 T0420 ●
WNGA 432 T0825 ●
434 T0420 ●
433 T0825 ●
43 AE T0420 ●
434 T0825 ●
EE T0420R ●
PE T0420R ● ●:Stock ★:2 weeks delivery
SNG 322 T0425 ●
324 T0425 ★
432 T0420 ●
T0425 ★
T0825 ●
433 T0420 ●
T0425 ★
T0825 ●
434 T0420 ●
T0825 ●
438 T0825 ●
453 T0825 ●
454 T0825 ●
543 T0825 ●
544 T0825 ●
634 T0820 ●
643 T0825 ●
644 T0825 ●

SNG 43 EN TN ●

17
Ceramic
SP2
Ceramic

Feature
■ Greatly improved flank wear resistance
■ Excellent heat resistance at high cutting speeds
■ High-speed rough turning of gray cast iron

Recommended Cutting Conditions


Cutting speed
Material Work piece Applications Feed Coolant
(SFM)

DRY
SP2 Cast Iron Turning ∼3,000 ∼.020IPR
(WET)

Data
Coating layer of SP2
High
Alumina
ceramics
Wear resistance

Fracture Toughness High

蘆Case Study
Brake drum 250 (Gray Cast Iron) Disc rotor 250 (Gray Cast Iron)
Insert: SNG 434 T0825 Insert: SNG 433 T0825

Cutting speed (SFM) 1500 Cutting speed (SFM) 1800


Feed (IPR) .016 Feed (IPR) .012
Depth of cut (INCH) .080 Depth of cut (INCH) .120
Coolant DRY Coolant DRY

SP2 200 pcs SP2 75 pcs

Ceramic 100 pcs Ceramic 30 pcs

18
■ SP2

Ceramic
Shape Item-No. SP2 Shape Item-No. SP2

CDH 515 P7110 ● TPG 322 T0425 ●

SP2
CNG 432 T0825 ●
433 T0825 ●
VNGA 333 T0825 ★
434 T0825 ●
453 T0825 ●
CNGA 432 T0225 ●
T0825 ● WNGA 432 T0825 ●
433 T0225 ● 433 T0825 ●
434 T0825 ●
543 T0825 ● ●:Stock ★:2 weeks delivery
544 T0825 ●
643 T0825 ●

DNGA 432 T0825 ●

LNJ 6688 P6015 ●

RNG 43 T0825 ●

SNG 432 T0825 ●


433 T0825 ●
434 T0825 ●
438 T0825 ●
453 T0825 ●
454 T0825 ●
SNGA 433 T0825 ●
543 T0825 ●
544 T0825 ●
643 T0825 ●
SPG 422 T0425 ●
433 T0425 ●
434 T0425 ●
TNG 333 T0425 ●
334 T0825 ★
432 T0825 ●
434 T0825 ●
TNGA 332 T0425 ●
333 T0425 ●
432 T0825 ●
433 T0825 ●
434 T0825 ●
544 T0825 ●

19
Ceramic
HC1, HW2
Ceramic

Feature Alumina/zirconia-based ceramic material


Both grades of Alumina ceramics extend tool life and improve reliability vs. competitor's grades.
More predictable results can be achieved.

■ HC1 has the best wear resistance


■ HW2 has outstanding fracture toughness
■ Stable machining performance at many high-speed machining ranges

Recommended Cutting Conditions HC1 HW2

Work Cutting speed


Material Purpose Feed
material (SFM)

HC1 Cast Iron


Finish
∼3,000 ∼.020IPR
HW2 turning

蘆Case Study
Disc rotor 250 (Gray Cast Iron) Cylinder liner 250 (Gray Cast Iron)
Insert: TNG 333 T0625 Insert: SNG 433 Z0825

Cutting speed (SFM) 2100 Cutting speed (SFM) 1200


Feed (IPR) .012 Feed (IPR) .012
Depth of cut (INCH) .020 Depth of cut (INCH) .080
Coolant DRY Coolant DRY

HW2 130 pcs HW2 70 pcs

Ceramic 65 pcs Ceramic 30 pcs

20
■ HC1・HW2

Ceramic
HW2

HW2
HC1

HC1
Shape Item-No. Shape Item-No.

CNG 432 T0820 ★ TNG 332 T0425 ★


433 T0420 ★ 333 T0425 ★
T0825 ★ 334 T0425 ★ ★

HC1, HW2
434 T0825 ★ 335 T0425 ★
644 T0825 ●
TPG 322 T0425 ●
CNGA 432 T0525 ●
323 T0425 ●
433 T0425 ★
T0525 ●
●:Stock ★:2 weeks delivery

CNGA 433 WLM T0425 ●

CNGX 453 T0825 DP5 ●

DNG 434 T0425 ●


454 T0825 ●

DNGA 432 T0425 ★


432 T0525 ●
433 T0425 ★
T0825 ●

DNGX 120712 T0825 DP5 ●

SNG 324 T0425 ★ ★


432 T0425 ★
T0525 ●
433 T0425 ★
434 T0425 ●
436 T0820 ●
438 T0820 ●
452 T0825 ★
453 T0820 ●
454 U1625 ●
T0820 ●
644 T0825 ●
Note : Photoes shown a HW2 grade.

21
Ceramic
HC2 , ZC4
Ceramic

HC2
■ HC2 consists of properly proportioned aluminum oxide
and titanium carbide (Al2O3+TiC) sintered under pressure.
■ The resulting product is stable over a vast range of
machining conditions.
■ HC2 is a general purpose ceramic which works well in
a wide range of cutting applications.

ZC4
■ ZC4 is a (TiN-coated) premium grade ceramic with the
finest grain size of the all NTK ceramic grades.
■ ZC4 performs the best in production hard turning steel
applications from (HRC55 - 65).
■ The gold coating makes edge wear easily detectable.

Recommended Cutting Conditions (For turning)

Work material Status and others Machining processes Cutting speed(SFM) Recommendation

After cast-metal High-speed semi-


Gray cast iron
Surface removal finishing and finishing
500 - 2000 HC2
High-hardened Less than HRC60
materials HRC65 or less
Finishing 150 - 500 ZC4
Semi-finishing
Mill Rolls HS85 or less
and finishing
∼500 HC2

蘆Case Study
Roll Differential drive
Insert: RCGX45 Insert: TNGA333

HRC 50-55

Cutting speed (SFM) 240 Cutting speed (SFM) 300


Feed (IPR) .008 Feed (IPR) .004
Depth of cut (INCH) .020 - .120 Depth of cut (INCH) .008
Coolant DRY Coolant WET

HC2 20 pcs ZC4 150 pcs

Ceramic 10 pcs CBN 150 pcs

22
■ HC2・ZC4

Ceramic
HC2

HC2
ZC4

ZC4
Shape Item-No. Shape Item-No.

CCGW 21.51 T0225 ● DNG 432 T0525 ●


21.52 T0225 ● 433 T0625 ●
32.51 T0425 ● 434 T0425 ●

HC2 , ZC4
32.52 T0425 ● 453 T0825 ●
CDH 22 P2810 ● 454 T0825 ●
33 Q6010 ● 543 T0825 ●
42 P12010G ● DNGA 431 T0425 ●
43 P6010 ● T0525 ●
515 P7110B ● Z0825 ●
P7110 ● 432 T0425 ★
Q7110 ● T0525 ● ●
53 Q9515 ● T0820 ●
CNG 431 T0525 ● Z0825 ●
432 T0425 ★ 433 T0525 ●
T0525 ● ● T0820 ●
433 T0425 ★ Z0825 ●
T0525 ● ● 434 S0820 ●
434 T0525 ● 442 T0825 ●
452 T0825 ● 542 T0820 ●
453 T0825 ● 543 T0820 ●
454 T0825 ● 544 T0825 ●
542 T0825 ● GKN 3062L ● ●
543 T0825 ● 3062R ● ●
552 T0825 ● 3094L ● ●
555 U1625 ● 3094R ● ●
643 T0825 ● 3125L ● ●
644 T0825 ● 3125R ● ●
648 T0825 ● 3156L ●
CNGA 431 T0425 ● 3156R ●
T0525 ● 3189L ●
Z0825 ● 3189R ●
432 T0425 ★
T0525 ● ● LNJ 5464 Q6015 ●
T0820 ● 6688 P 6015 ●
Z0825 ●
433 T0425 ★ RCGX 101 P2010 ●
T0525 ● ● 102 P4815 ●
T0820 ● T0820 ●
Z0825 ● 103 P4815 ●
434 T0525 ● ● T0820 ●
Z0825 ● T0825 ●
542 T0825 ● T1625 ●
543 T0825 ● 104 P6015 ●
Z0825 ● S8020 ●
544 T0825 ● T0820 ●
Z0825 ● T1625 ●
642 T0825 ● 105 P4815 ●
643 T0825 ● S8020 ●
644 T0825 ● 106 P4815 ●
108 P8015 ●
●:Stock ★:2 weeks delivery
CNGA 433 WL T0525 ●

Note : Photoes shown a HC2 grade.

23
Ceramic
■ HC2・ZC4
Ceramic

HC2

HC2
ZC4

ZC4
Shape Item-No. Shape Item-No.

RKN 3078L ● SNGA 432 T0525 ●


3078R ● Z0825 ●
3094L ● 433 T0525 ●
HC2 , ZC4

3094R ● Z0825 ●
3125L ● 434 T0525 ●
3125R ● Z0825 ●
3156L ● SPG 322 T0425 ★
3156R ● T0525 ●
3189L ● 324 S0820 ●
3189R ● 422 T0425 ●
RNG 32 T0425 ● T0525 ●
T0525 ● 432 T0425 ●
33 T0825 ● 433 T0425 ★
42 T0425 ● 434 T0425 ★
43 T0525 ●
T2820 ● TBGE 521 T0225 ●
Z0825 ● 522 T0225 ★
45 P2810 ●
T0825 ● TNG 221 T0225 ●
Z0825 ● 222 T0225 ●
64 P6010 ● 321 T0425 ●
85 P2815 ● 322 T0425 ●
T0525 ●
RPG 32 T0425 ● T0825 ●
42 T0525 ● 331 T0425 ●
332 T0425 ★
SNG 322 T0425 ★ T0525 ● ●
T0525 ● 333 T0425 ●
324 T0525 ● T0525 ●
332 T0425 ★ T0820 ●
333 T0425 ★ 334 T0425 ★
432 T0425 ★ T0525 ● ●
T0525 ● ● 335 T0425 ★
433 T0425 ★ 352 T0825 ●
T0525 ● ● 353 T0825 ●
Z0825 ● 431 T0425 ●
434 T0425 ● 432 T0525 ●
T0525 ● ● Z0825 ●
T0625 ● 433 T0630 ●
436 T0625 ● Z0820 ●
438 S0825 ● Z0825 ●
T0525 ● 434 T0625 ●
452 T0825 ★ 452 T0825 ●
453 U1625 ● 454 T0825 ●
T0825 ● 543 T0825 ●
454 U1625 ● 544 T0825 ●
T0825 ● ●:Stock ★:2 weeks delivery
632 T0820 ●
634 T0820 ●
643 T0820 ●
644 T0825 ●
654 T0825 ●
Note : Photoes shown a HC2 grade.

24
■ HC2・ZC4

Ceramic
HC2

HC2
ZC4

ZC4
Shape Item-No. Shape Item-No.

TNGA 321 T0425 ●


322 T0525 ● VNG 331 T0425 ●
331 T0425 ● 332 T0425 ●

HC2 , ZC4
Z0825 ●
332 T0525 ● ● VNGA 331 T0425 ●
Z0825 ● T0525 ●
333 T0425 ★ Z0825 ●
Z0825 ● 332 T0425 ●
432 T0825 ● T0525 ●
433 T0825 ● Z0825 ●
Z0825 ● 333 T0425 ● ●
434 T0825 ● T0525 ●
Z0825 ●
TP 41 T0225 ● 431 T0425 ●
42 T0225 ● WNGA 331 T0525 ●
332 T0525 ●
TPG 221 T0225 ● 333 T0525 ●
T0525 ● 431 Z0825 ●
222 T0225 ● 432 T0820 ●
T0525 ● Z0825 ●
T0825 ● 433 T0820 ●
321 T0425 ● ●:Stock ★:2 weeks delivery
322 T0425 ★
T0525 ● ●
323 T0425 ●
T0525 ●
324 T0425 ●
431 T0425 ●
432 T0425 ●
T0525 ●
434 T0425 ●
TPGE 521 T0225 ●
731 T0225 ●
732 T0225 ●
VDB 125 A015 T0225 ●
156 A015 T0225 ●
188 A015 T0225 ●
218 A015 T0225 ●
250 B015 T0225 ●
281 B015 T0225 ●
312 B015 T0225 ●
344 B015 T0225 ●
375 B015 T0225 ●
VDB 125 RA T0225 ●
156 RA T0225 ●
188 RA T0225 ●
218 RA T0225 ●
250 RB T0225 ●
281 RB T0225 ●
312 RB T0225 ●
344 RB T0225 ●
375 RB T0225 ●
Note : Photoes shown a HC2 grade.

25
Ceramic
HC7, ZC7
Ceramic

Feature
■ Excellent wear resistance in a wide range of
applications such as machining carburized or
induction hardened steels.
■ High quality surface finishes with wiper facet inserts.
■ Various types of TiN coated ZC7 is available as
standard products.

Recommended Cutting Conditions


Work Cutting speed
Material Purpose Feed(IPR)
material (SFM)
Carburized steel
HC7 Hardened steel Turning
∼500 .004 - .008
ZC7 Die steel (Continuous)
Steel and Cast iron rolls

Data Structure of HC7


蘆Physical Characteristics
Bending Thermal
Density Hardness
Material strength expansion
(g/m3) (HRA)
(M Pa) coefficient

HC7 4.6 95.0 1,100 7.9


ZC7

蘆Case Study
Gear
蘆Work material:
Carburized and
hardened steel
蘆Insert:
TNG333
蘆V=300SFM
蘆f=.005IPR
蘆d=.006"
(max.)
蘆Wet

HC7 80 pcs

CBN 80 pcs

26
Hardened-Steel Chip Control

Ceramic
Ceramic "ZC7" AG Chipbreaker

HC7, ZC7
With AG
chipbreaker

Without AG
chipbreaker

"AG chipbreaker", when added to any "ZC7" ceramic tool develops excellent wear resistance in a
wide hardness range, during machining operations such as carburized-layer removal, improves surface-
machining defects and machine stoppage due to poor formation of chips, thus allowing extended
operation.

Recommended Cutting Conditions

Work material Hardness Cutting speed Feed Cutting depth

Carburized
hardened steel 30 - 62 HRC 150 - 500 SFM .004 - .008 IPR 0.01 - 0.023"
Induction hardened steel

27
Ceramic
■ HC7・ZC7
Ceramic

HC7

HC7
ZC7

ZC7
Shape Item-No. Shape Item-No.

CDH 22 P2810 ●
SNG 432 T0425 ★
42 P8015 ●
433 T0425 ★
515 P8015 ●
434 T0425 ★
HC7, ZC7

53 P8015 ●

CNG 432 T0425 ★ SNGA 432 S0825 ●


433 T0425 ★ 433 S0825 ●

CNGA 431 S0825 ●


TNG 332 T0425 ★
T0425 ●
333 T0425 ★
432 S0825 ●
433 Z0825 ●
T0425 ●
433 S0825 ● TNGA 332 S0825 ●
T0425 ● 333 S0825 ●
T0425 ★
CNGA 432 WL T0425 ★ 432 S0825 ●
433 WL T0425 ★
TNGG 332 Z0430 AG ●
333 Z0430 AG ●
CNGG 432 Z0430 AG ●
433 Z0430 AG ●
TPG 321 T0425 ★
322 T0425 ★
DNG 432 T0425 ★
VNGA 331 S0825 ●
T0425 ★
DNGA 431 S0825 ● 332 S0825 ●
T0425 ★ T0425 ★
432 S0825 ● 333 S0825 ●
T0425 ● T0425 ★
433 S0825 ● Note : Photoes shown a ZC7 grade.
T0425 ★ ●:Stock ★:2 weeks delivery

DNGG 432 Z0430 AG ●


433 Z0430 AG ★

LNJ 6688 Q8015 ●

RCGX 103 P8015 ●


104 P6015 ●
105 P8015 ●
106 P8015 ●
RNG 43 S0825 ●
T0420 ●
T0425 ★
Z0825 ●
45 S0825 ●
T0420 ●
T0825 ★
Z0825 ●

RPG 43 T0420 ●
Z0825 ●

28
29
HC7, ZC7 Ceramic
Ceramic
Ceramic

蘆Case Study
HC6

Feature
Case Ductile cast iron
■ Designed for specifically for finish turning of Insert: DNGA 433 T0525
ductile / nodular cast irons
■ TiC-based ceramic with
improved wear resistance
at high cutting speeds

Recommended Cutting Conditions Cutting speed (SFM) 900


Feed (IPR) .008
Work Cutting speed Depth of cut (INCH) .020
Purpose Feed
material (SFM) Coolant WET

Ductile cast
Finishing ∼1,500 ∼.016IPR
HC6 300 pcs
iron
Coated carbide 150 pcs

■ HC6
Shape Item-No. HC6 Shape Item-No. HC6
SPG 322 T0425 ●
CNG 432 T0425 ●
422 T0425 ●
433 T0425 ●
434 T0425 ●
CNGA 431 T0525 ● TNG 222 T0225 ●
432 T0425 ★ 322 T0425 ●
T0525 ● 332 T0425 ●
433 T0425 ★ 333 T0425 ●
T0525 ● 432 T0425 ●
T0825 ● 433 T0425 ●
TNGA 332 T0525 ●
CNGA 432 WLM T0425 ●
333 T0425 ★
433 WLM T0425 ●
T0525 ●
TPG 222 T0225 ●
DNG 432 T0425 ●
322 T0425 ●
433 T0425 ●
432 T0425 ●
DNGA 431 T0425 ★
432 T0425 ★ VNG 331 T0425 ★
T0525 ●
433 T0525 ● VNGA 331 T0425 ★
T0525 ●
RNG 43 T0425 ● 332 T0425 ★
T0525 ●
SNG 322 T0425 ●
WNGA 432 T0525 ●
432 T0425 ●
433 T0525 ●
433 T0425 ●
434 T0425 ● ●:Stock ★:2 weeks delivery
SNGA 432 T0525 ●
433 T0525 ●
434 T0525 ●

30
Ceramic
SE1
SE1
■ SE1 is an aluminum oxide ceramic material with special composition which increases both
notch wear resistance and thermal shock resistance.
■ SE1 offers better surface roughness in finish apprication of cast irons where competitor's
aluminum oxide ceramics have excessive notch wear.
■ SE1 also makes high-speed finish machining of cast irons with coolant conditions possible.
Use SE1 where competitor's aluminum oxide ceramics breaks because of the lack of thermal
shock resistance.

Feature
■ Better surface finishes compared to competitor's aluminum oxide ceramics.
■ Better thermal shock resistance compared to competitor's aluminum oxide ceramics.
■ Higher toughness compared to competitor's aluminum oxide ceramics.

Recommended Cutting Conditions


Work Cutting speed
Material Purpose Feed Coolant
material (SFM)

Finish Use
SE1 Cast Iron
turning
∼3,000 ∼.020IPR
DRY or WET

蘆Case Study
Disc rotor 250 (Gray Cast Iron) Disc rotor 250 (Gray Cast Iron)
Insert: SNG 433 T0420 Insert: SNG 433 T0420

Cutting speed (SFM) 2900 Cutting speed (SFM) 2500


Feed (IPR) .010 Feed (IPR) .020
Depth of cut (INCH) .020 Depth of cut (INCH) .020
Coolant DRY Coolant WET

SE1 150 pcs SE1 400 pcs

Ceramic 100 pcs CBN 300 pcs

Note : SE1 is available upon request.


SE1 is available in the same insert shapes as HC1, HW2 and HC2 shown on pages 21, 23, 24 and 25.

31
Insert Identification System
1 Shape 3 Tolerance Class
Ceramic

C S T M tolerance
m
C 80° R m
Inscribed Circle d (inch) m (inch)
1/4" ±.002 ±.003
s

φ
φd

d
3/8" ±.002 ±.003
D 55° S 1/2" ±.003 ±.005
Symbol d (inch) m (inch) s (inch)
Insert Identification System

5/8" ±.004 ±.006


A ±.0010 ±.0002 ±.0010 3/4" ±.004 ±.006
F ±.0050 ±.0002 ±.0010 1" ±.005 ±.007
E 75° T C ±.0010 ±.0005 ±.0010
H ±.0050 ±.0005 ±.0010
D K M tolerance
E ±.0010 ±.0010 ±.0010
G ±.0010 ±.0010 ±.0050
Inscribed Circle d (inch) m (inch)
L V 35° J ±.0020 ±.0020 ±.0050
1/4" ±.002 ±.004
K ±.002∼±.005 ±.0005 ±.0010
3/8" ±.002 ±.004
L ±.002∼±.005 ±.0010 ±.0010 1/2" ±.003 ±.006
M ±.002∼±.005 ±.003∼±.007 ±.0050 5/8" ±.004 ±.006
P W 80° N ±.002∼±.005 ±.003∼±.007 ±.0010 3/4" ±.004 ±.007
U ±.003∼±.010 ±.005∼±.015 ±.0050

Inch S N G A
1 2 3 4

Metric S N G A

2 Clearances 4 Type 6 Thickness

N Thickness
Type Symbol Type Symbol Inch Metric
S(inch)

70°
-90°
B N (E) 3/32" 1.5 02
H

5° 1/8" 2 03
F
C 70°
-90°
B 5/32" 2.5 T3
R

3/16" 3 04
P 40°
-60°
A
T
1/4" 4 06
11°
G
D
40°
-60° 5/16" 5 07
15° W
M
3/8" 6 09
E
20° Special design X 1/2" 8 12

32
5 Cutting Edge Length 7 Nose Radius

Ceramic
Metric Corner Radius Inch Metric
Inscribed
Circle Inch C D R S T V W
(inch) 1/64" 1 04

1/4" 2 06 07 06 11 11 04 1/32" 2 08

Insert Identification System


3/8" 3 09 11 09 16 16 06 3/64" 3 12

1/2" 4 12 15 12 22 22 08 1/16" 4 16

R
5/8" 5 16 19 15 27 27 10 5/64" 5 20

3/4" 6 19 23 19 33 33 13 3/32" 6 24

1" 8 25 31 25 44 44 17 1/8" 8 32

4 3 3 T 04 20
5 6 7 8 9 10

12 04 12 T 010 20

8 Edge Condition 9 Negative land width 10 Negative land angle


a
Sharp FNX08 r
b

Honed E
Description a r
(inch) (inch)
Description b
inch metric
Chamfered T 01 002 - .001
E 10 10˚
02 004 - .002
01 003 .001 - 15 15˚
Z 02 005 .002 -
04 010 .004 - 20 20˚
Chamfered T
and Honed S 05 012 .005 -
25 25˚
06 015 .006 -
U 08 020 .008 - 30 30˚
04 010 .004 .001
Z Note: K, J, P & Q show its primary land angle
Double 08 020 .008 .001
Chamfered K
04 010 .004 .002
S
08 020 .008 .002
J U 16 040 .016 .003
Double K 28 070 .028 -
Chamfered P J 60 150 .060 .001
and Honed P 71 180 .071 .002
Q Q 95 240 .095 .003
Note: K, J, P & Q show its primary land width

33
34
Ceramic
IC T H
CCGW21.5 1/4 3/32 .110
蘆CCGW
Ceramic

CCGW32.5 3/8 5/32 .173

Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
Insert Order Number ISO Catalog Number
CCGW 21.51 T0225 CCGW 060204 T00525 1/64 ●
21.52 T0225 060208 T00525 1/32 ●
32.51 T0425 09T304 T01025 1/64 ●
32.52 T0425 09T308 T01025 1/32 ●
For details of boring bars, see page 168. ●:Stock ★:2 weeks delivery

IC T H IC T H IC T H
CDH22 1/2 1/4 .125 CDH42 1 1/2 .266 CDH515 1-1/4 3/8 .391
蘆CDH CDH33 3/4 3/8 .250 CDH43 1 3/4 .266 CDH53 1-1/4 3/4 .391

Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
Insert Order Number ISO Catalog Number
CDH 22 P2810 CDH 1207 P07010 ● ●
33 Q6010 1909 Q15010 ●
42 P8015 2512 P20015 ●
P12010G P30010G ●
43 P6010 2519 P15010 ●
515 P7110B 3209 P18010B ●
P7110 P18010 ● ●
P8015 P20015 ●
Q7110 Q18010 ●
53 P8015 3219 P20015 ●
Q9515 Q24015 ●
For details of toolholders, see page 152. ●:Stock ★:2 weeks delivery

36
IC T IC T IC T
CNG43 1/2 3/16 CNG54 5/8 1/4 CNG64 3/4 1/4
蘆CNG

Ceramic
CNG45 1/2 5/16 CNG55 5/8 5/16 CNG65 3/4 5/16

Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
Insert Order Number ISO Catalog Number
CNG 431 T0525 CNGN 120404 T01225 1/64 ●
432 T0220 120408 T00520 1/32 ● ● ●
T0420 T01020 1/32 ●
T0425 T01025 1/32 ★ ★ ● ★
T0525 T01225 1/32 ● ●
T0820 T02020 1/32 ★ ★
T0825 T02025 1/32 ● ● ● ★
433 T0220 120412 T00520 3/64 ● ● ●
T0420 T01020 3/64 ● ★ ●
T0425 T01025 3/64 ★ ★ ● ★
T0525 T01225 3/64 ● ●
T0820 T02020 3/64 ★
T0825 T02025 3/64 ● ● ● ★ ★
434 T0220 120416 T00520 1/16 ● ●
T0420 T01020 1/16 ●
T0525 T01225 1/16 ●
T0820 T02020 1/16 ★
T0825 T02025 1/16 ● ● ★ ★
452 T0220 120708 T00520 1/32 ●
T0825 T02025 1/32 ●
453 T0220 120712 T00520 3/64 ● ●
T0825 T02025 3/64 ● ● ● ●
454 T0220 120716 T00520 1/16 ●
T0825 T02025 1/16 ● ●
542 T0825 160608 T02025 1/32 ●
543 T0825 160612 T02025 3/64 ●
552 T0825 160708 T02025 1/32 ●
555 U1625 160720 U04025 5/64 ●
643 T0825 190612 T02025 3/64 ●
644 T0825 190616 T02025 1/16 ● ●
646 T0220 190624 T00520 3/32 ●
648 T0825 190632 T02025 1/8 ●
656 T0220 190724 T00520 3/32 ●
For details of toolholders, see pages 116, 121 and 128. ●:Stock ★:2 weeks delivery

37
Ceramic
IC T H
CNGA43 1/2 3/16 .203
Ceramic

CNGA54 5/8 1/4 .250


蘆CNGA CNGA64 3/4 1/4 .312

Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
Insert Order Number ISO Catalog Number
CNGA 431 S0825 CNGA 120404 S02025 1/64 ●
T0220 T00520 1/64 ●
T0425 T01025 1/64 ● ● ●
T0525 T01225 1/64 ● ●
T0825 T02025 1/64 ●
Z0825 Z02025 1/64 ●
432 S0825 120408 S02025 1/32 ●
T0220 T00520 1/32 ● ● ●
T0225 T00525 1/32 ●
T0420 T01020 1/32 ●
T0425 T01025 1/32 ★ ★ ★ ●
T0525 T01225 1/32 ● ● ● ●
T0820 T02020 1/32 ● ●
T0825 T02025 1/32 ● ● ● ★
Z0825 Z02025 1/32 ●
433 S0825 120412 S02025 3/64 ●
T0220 T00520 3/64 ● ● ●
T0225 T00525 3/64 ●
T0420 T01020 3/64 ● ●
T0425 T01025 3/64 ★ ★ ★ ★ ●
T0525 T01225 3/64 ● ● ● ●
T0820 T02020 3/64 ● ● ●
T0825 T02025 3/64 ★ ● ●
Z0825 Z02025 3/64 ●
434 T0220 120416 T00520 1/16 ● ●
T0420 T01020 1/16 ●
T0525 T01225 1/16 ● ●
T0820 T02020 1/16 ●
T0825 T02025 1/16 ● ● ● ★
Z0825 Z02025 1/16 ●
542 T0825 160608 T02025 1/32 ●
543 T0220 160612 T00520 3/64 ● ●
T0825 T02025 3/64 ● ● ● ●
Z0825 Z02025 3/64 ●
544 T0220 160616 T00520 1/16 ● ●
T0825 T02025 1/16 ● ● ● ●
Z0825 Z02025 1/16 ●
642 T0825 190608 T02025 1/32 ● ●
643 T0220 190612 T00520 3/64 ● ●
T0420 T01020 3/64 ●
T0825 T02025 3/64 ● ● ● ●
644 T0220 190616 T00520 1/16 ● ●
T0825 T02025 1/16 ● ●
648 T0825 190632 T02025 1/8 ● ●
For details of toolholders, see pages 121 and 128. ●:Stock ★:2 weeks delivery

38
IC T H
蘆CNGA-WL with wiper for higher feed CNGA43_WL 1/2 3/16 .203

Ceramic
Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
Insert Order Number ISO Catalog Number
CNGA 432 WL T0425 CNGA 120408 WL T01025 1/32 ● ★
433 WL T0425 120412 WL T01025 3/64 ● ★
T0525 T01225 3/64 ●
434 WL T0225 120416 WL T00525 1/16 ●
T0425 T01025 1/16 ●
For details of toolholders, see pages 121 and 128. ●:Stock ★:2 weeks delivery

IC T H
蘆CNGA-WLM with wiper for slower feed CNGA43_WLM 1/2 3/16 .203

Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
Insert Order Number ISO Catalog Number
CNGA 432 WLM T0425 CNGA 120408 WLM T01025 1/32 ● ●
433 WLM T0425 120412 WLM T01025 3/64 ● ● ●
For details of toolholders, see pages 121 and 128. ●:Stock ★:2 weeks delivery

IC T H
蘆CNGG with chip-breaker CNGG43 1/2 3/16 .203

Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

R
HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
Insert Order Number ISO Catalog Number
CNGG 432 Z0430 AG CNGG 120408 Z01030 AG 1/32 ●
433 Z0430 AG 120412 Z01030 AG 3/64 ●
For details of toolholders, see pages 121 and 128. ●:Stock ★:2 weeks delivery

39
Ceramic
IC T
CNGX43 1/2 3/16
蘆CNGX
Ceramic

CNGX45 1/2 5/16

Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
Insert Order Number ISO Catalog Number
CNGX 432 T0420 DP5 CNGX 120408 T01020 DP5 1/32 ●
T0820 DP5 T02020 DP5 1/32 ●
433 T0420 DP5 120412 T01020 DP5 3/64 ●
T0820 DP5 T02020 DP5 3/64 ●
434 T0420 DP5 120416 T01020 DP5 1/16 ●
T0820 DP5 T02020 DP5 1/16 ●
452 T0220 DP5 120708 T00520 DP5 1/32 ●
T0820 DP5 T02020 DP5 1/32 ●
T0825 DP5 T02025 DP5 1/32 ●
453 T0220 DP5 120712 T00520 DP5 3/64 ●
T0420 DP5 T01020 DP5 3/64 ●
T0820 DP5 T02020 DP5 3/64 ● ●
T0825 DP5 T02025 DP5 3/64 ● ●
454 S0825 DP5 120716 S02025 DP5 1/16 ●
T0420 DP5 T01020 DP5 1/16 ●
T0425 DP5 T01025 DP5 1/16 ●
T0820 DP5 T02020 DP5 1/16 ● ●
T0825 DP5 T02025 DP5 1/16 ●
For details of toolholders, see pages 116, 121 and 128. ●:Stock ★:2 weeks delivery

IC T
DNG43 1/2 3/16
DNG45 1/2 5/16
蘆DNG DNG54 5/8 1/4

Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

R
HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
Insert Order Number ISO Catalog Number
DNG 432 T0220 DNGN 150408 T00520 1/32 ●
T0420 T01020 1/32 ●
T0425 T01025 1/32 ● ★
T0525 T01225 1/32 ●
433 T0220 150412 T00520 3/64 ●
T0420 T01020 3/64 ●
T0425 T01025 3/64 ●
T0625 T01525 3/64 ●
T0820 T02020 3/64 ★
T0825 T02025 3/64 ★
434 T0220 150416 T00520 1/16 ●
T0420 T01020 1/16 ●
T0425 T01025 1/16 ● ●
453 T0825 150712 T02025 3/64 ●
454 T0825 150716 T02025 1/16 ● ●
543 T0825 190612 T02025 3/64 ●
For details of toolholders, see pages 122, 123 and 128. ●:Stock ★:2 weeks delivery

40
IC T H
DNGA43 1/2 3/16 .203

Ceramic
DNGA44 1/2 1/4 .203
蘆DNGA DNGA54 5/8 1/4 .250

Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
Insert Order Number ISO Catalog Number
DNGA 431 S0825 DNGA 150404 S02025 1/64 ●
T0220 T00520 1/64 ●
T0425 T01025 1/64 ● ★ ★
T0525 T01225 1/64 ●
Z0825 Z02025 1/64 ●
432 S0825 150408 S02025 1/32 ●
T0220 T00520 1/32 ● ●
T0420 T01020 1/32 ●
T0425 T01025 1/32 ★ ★ ★ ●
T0525 T01225 1/32 ● ● ● ●
T0820 T02020 1/32 ★ ●
T0825 T02025 1/32 ● ● ● ★
Z0825 Z02025 1/32 ●
433 S0825 150412 S02025 3/64 ●
T0220 T00520 3/64 ● ● ●
T0420 T01020 3/64 ●
T0425 T01025 3/64 ★ ★
T0525 T01225 3/64 ● ●
T0820 T02020 3/64 ● ● ●
T0825 T02025 3/64 ★ ● ●
Z0825 Z02025 3/64 ●
434 S0820 150416 S02020 1/16 ●
T0220 T00520 1/16 ●
T0420 T01020 1/16 ●
436 T0220 150424 T00520 3/32 ●
T0420 T01020 3/32 ●
442 T0825 150608 T02025 1/32 ●
443 T0825 150612 T02025 3/64 ●
542 T0820 190608 T02020 1/32 ●
543 T0820 190612 T02020 3/64 ●
544 T0825 190616 T02025 1/16 ●
For details of toolholders, see pages 122, 123 and 128. ●:Stock ★:2 weeks delivery

IC T H
蘆DNGG with chip-breaker DNGG43 1/2 3/16 .203

Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

R
HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7

Insert Order Number ISO Catalog Number


DNGG 432 Z0430 AG DNGG 150408 Z01030 AG 1/32 ●
433 Z0430 AG 150412 Z01030 AG 3/64 ★
For details of toolholders, see pages 122, 123 and 128. ●:Stock ★:2 weeks delivery

41
Ceramic
IC T
DNGX1207 .394 5/16
蘆DNGX
Ceramic

DNGX45 1/2 5/16

Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
Insert Order Number ISO Catalog Number
DNGX 120712 T0820 DP5 DNGX 120712 T02020 DP5 3/64 ●
T0825 DP5 T02025 DP5 3/64 ●
120716 T0825 DP5 120716 T02025 DP5 1/16 ●
452 T0825 DP5 150708 T02025 DP5 1/32 ●
453 T0825 DP5 150712 T02025 DP5 3/64 ●
454 T0825 DP5 150716 T02025 DP5 1/16 ●
For details of toolholders, see pages 122 and 123. ●:Stock ★:2 weeks delivery

W D W D
GKN3062 .062 .094 GKN3156 .156 .150
GKN3094 .094 .150 GKN3189 .189 .150
蘆GKN GKN3125 .125 .150

Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX2
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
Insert Order Number ISO Catalog Number
GKN 3062L GKN 3062L .008 ● ●
3062R 3062R .008 ● ●
3094L 3094L .008 ● ●
3094R 3094R .008 ● ●
3125L 3125L .012 ● ● ●
3125R 3125R .012 ● ● ●
3156L 3156L .012 ●
3156R 3156R .012 ●
3189L 3189L .012 ● ●
3189R 3189R .012 ● ●
For details of toolholders, see page 140. ●:Stock ★:2 weeks delivery

W L T
LNJ5464 5/8 1 3/8
蘆LNJ/LNM LNJ6688 3/4 1-1/2 1/2

Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

R
HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7

Insert Order Number ISO Catalog Number


LNJ 5464 Q6015 LNJ 5464 Q15015 1/16 ●
6688 P6015 6688 P15015 1/8 ● ●
Q8015 Q20015 1/8 ●
●:Stock ★:2 weeks delivery

42
W L T
蘆LNX with chip-breaker LNX324 3/8 5/8 1/4

Ceramic
Ceramics
L .161 Silicon-nitride SiAlON Alumina Alumina TiC Whisker

W T R
R

HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
150°

Insert Order Number ISO Catalog Number


LNX 324-02 T0420 1/32 ●
324-03 T0420 3/64 ●
324-04 T0420 1/16 ●
For details of milling cutters, see page 161. ●:Stock ★:2 weeks delivery

IC T θ IC T θ
RCGX101 3/16 .240 90 RCGX105 5/8 .388 120
RCGX102 1/4 .309 120 RCGX106 3/4 .388 120
RCGX103 3/8 .309 120 RCGX108 1 .461 140
蘆RCGX10 RCGX104 1/2 .312 120

Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX2
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
Insert Order Number ISO Catalog Number
RCGX 101 P2010 ●
102 P4815 ●
T0820 ●
103 P4815 ●
P8015 ●
T0820 ●
T0825 ●
T1625 ●
104 P6015 ● ●
S8020 ●
T0820 ●
T1625 ●
105 P4815 ●
P8015 ●
S8020 ●
106 P4815 ●
P8015 ●
108 P8015 ●
For details of toolholders, see pages 149 and 150. ●:Stock ★:2 weeks delivery

43
Ceramic
IC T θ
RCGX23 1/4 3/16 120
Ceramic

RCGX25 1/4 5/16 120


RCGX35 3/8 5/16 120
蘆RCGX RCGX45 1/2 5/16 120

Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
Insert Order Number ISO Catalog Number
RCGX 23 T0220 RCGX 060400 T00520 ● ●
25 T0220 060700 T00520 ● ●
35 E02 090700 E004 ●
T0220 T00520 ● ● ●
T0420 T01020 ● ●
45 E02 120700 E004 ●
T0220 T00520 ● ● ●
T0420 T01020 ● ●
Z0620 Z01520 ●
For details of toolholders, see pages 148 - 150. ●:Stock ★:2 weeks delivery

W D W D
RKN3078 .078 .150 RKN3156 .156 .150
RKN3094 .094 .150 RKN3189 .189 .150
蘆RKN RKN3125 .125 .150

Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
Insert Order Number ISO Catalog Number
RKN 3078L RKN 3078L .039 ●
3078R 3078R .039 ●
3094L 3094L .047 ●
3094R 3094R .047 ●
3125L 3125L .063 ●
3125R 3125R .063 ●
3156L 3156L .078 ●
3156R 3156R .078 ●
3189L 3189L .095 ●
3189R 3189R .095 ●
For details of toolholders, see page 140. ●:Stock ★:2 weeks delivery

44
IC T IC T IC T
RNG32 3/8 1/8 RNG44 1/2 1/4 RNG65 1 5/16

Ceramic
RNG33 3/8 3/16 RNG45 1/2 5/16 RNG85 1 5/16
RNG42 1/2 1/8 RNG55 5/8 5/16 RNG86 1 3/8
蘆RNG RNG43 1/2 3/16 RNG64 3/4 1/4

Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
Insert Order Number ISO Catalog Number
RNG 32 T0425 RNGN 090300 T01025 ●
T0525 T01225 ●
33 T0825 090400 T02025 ●
42 T0425 120300 T01025 ●
43 S0825 120400 S02025 ●
T0220 T00520 ● ● ●
T0420 T01020 ● ● ●
T0425 T01025 ● ★
T0525 T01225 ●
T0820 T02020 ●
T0825 T02025 ● ● ● ★
T2820 T07020 ●
Z0825 Z02025 ● ●
45 E01 120700 E002 ● ●
P2810 P07010 ●
S0825 S02025 ●
T0220 T00520 ● ● ● ●
T0420 T01020 ● ● ● ●
T0825 T02025 ● ● ● ★
Z0620 Z01520 ●
Z0825 Z02025 ● ●
55 T0220 150700 T00520 ● ● ●
64 P6010 190600 P15010 ●
T0220 T00520 ●
65 T0220 190700 T00520 ● ● ●
T0420 T01020 ● ●
85 P2815 250700 P07015 ●
S6015 S15015 ●
T0220 T00520 ●
86 T0220 250900 T00520 ●
For details of toolholders, see page 116. ●:Stock ★:2 weeks delivery

45
Ceramic
IC T IC T
RPG21.5 1/4 3/32 RPG43 1/2 3/16
Ceramic

RPG32 3/8 1/8 RPG65 3/4 5/16


蘆RPG RPG42 1/2 1/8

Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
Insert Order Number ISO Catalog Number
RPG 21.5 T0220 RPGN 060200 T00520 ● ● ●
32 T0220 090300 T00520 ● ●
T0425 T01025 ●
42 T0525 120300 T01225 ●
43 E01 120400 E002 ●
T0220 T00520 ● ● ●
T0420 T01020 ● ● ● ●
Z0620 Z01520 ●
Z0825 Z02025 ●
65 T0220 190700 T00520 ●
For details of milling cutters, see pages 162 and 163. ●:Stock ★:2 weeks delivery

IC T θ
RPGX23 1/4 3/16 120
RPGX35 3/8 5/16 120
蘆RPGX RPGX45 1/2 5/16 120

Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
Insert Order Number ISO Catalog Number
RPGX 23 T0220 RPGX 060400 T00520 ● ●
35 E02 090700 E004 ●
T0220 T00520 ● ● ●
T0420 T01020 ●
45 E02 120700 E004 ●
T0220 T00520 ● ● ●
T0420 T01020 ● ●
For details of toolholders, see pages 148 - 150. ●:Stock ★:2 weeks delivery

IC T
SCG33 3/8 3/16
蘆SCG SCG43 1/2 3/16

Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

R
HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7

Insert Order Number ISO Catalog Number


SCG 333 T0425 SCGN 090412 T01025 3/64 ●
433 T0425 120412 T01025 3/64 ●
●:Stock ★:2 weeks delivery

46
IC T H
蘆SDCW SDCW43 1/2 3/16 .216

Ceramic
Ceramics
15°
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker
H

HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
IC R T

Insert Order Number ISO Catalog Number


SDCW 432 T0420 SDCW 120408 T01020 1/32 ● ● ●
433 T0420 120412 T01020 3/64 ● ● ●
434 T0420 120416 T01020 1/16 ● ● ●
For details of milling cutters, see pages 155 - 157. ●:Stock ★:2 weeks delivery

IC T H
蘆SDCW-AE with wiper for lead angle 45° SDCW43AE 1/2 3/16 .216

Ceramics
15°
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker
H
0.1 45° R

HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
IC T

Insert Order Number ISO Catalog Number


SDCW 43 AE T0420 SDCW 1204 AE T01020 ● ● ●
For details of milling cutters, see page 157. ●:Stock ★:2 weeks delivery

IC T H
蘆SDCW-EE with wiper for lead angle 75° SDCW43EE 1/2 3/16 .216

Ceramics
15°
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker
H
.055 75°
R
HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
IC T

Insert Order Number ISO Catalog Number


SDCW 43 EE T0420R SDCW 1204 EE T01020R ● ● ●
For details of milling cutters, see page 156. ●:Stock ★:2 weeks delivery

IC T H
蘆SDCW-PE with wiper for lead angle 88° SDCW43PE 1/2 3/16 .216

Ceramics
15°
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker
H
88°
R
HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7

.08
R T
IC

Insert Order Number ISO Catalog Number


SDCW 43 PE T0420R SDCW 1204 PE T01020R ● ● ●
For details of milling cutters, see page 155. ●:Stock ★:2 weeks delivery

47
Ceramic
IC T IC T IC T
SNG32 3/8 1/8 SNG45 1/2 5/16 SNG63 3/4 3/16
Ceramic

SNG33 3/8 3/16 SNG54 5/8 1/4 SNG64 3/4 1/4


蘆SNG SNG43 1/2 3/16 SNG55 5/8 5/16 SNG65 3/4 5/16

T Ceramics
R Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

IC

HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
90˚ 90˚

Insert Order Number ISO Catalog Number


SNG 322 T0425 SNGN 090308 T01025 1/32 ● ● ★ ●
T0525 T01225 1/32 ●
324 T0425 090316 T01025 1/16 ★ ★ ★
T0525 T01225 1/16 ●
332 T0425 090408 T01025 1/32 ★
333 T0425 090412 T01025 3/64 ★
432 T0220 120408 T00520 1/32 ● ● ●
T0420 T01020 1/32 ● ● ● ● ●
T0425 T01025 1/32 ★ ★ ★ ★ ● ★
T0525 T01225 1/32 ● ● ●
T0825 T02025 1/32 ● ● ● ★
433 T0220 120412 T00520 3/64 ● ● ●
T0420 T01020 3/64 ● ● ● ● ●
T0425 T01025 3/64 ★ ★ ★ ● ★
T0525 T01225 3/64 ● ●
T0820 T02020 3/64 ●
T0825 T02025 3/64 ★ ● ● ★
Z0825 Z02025 3/64 ●
434 T0220 120416 T00520 1/16 ● ● ●
T0420 T01020 1/16 ● ● ● ● ●
T0425 T01025 1/16 ● ● ● ★
T0525 T01225 1/16 ● ●
T0625 T01525 1/16 ●
T0820 T02020 1/16 ●
T0825 T02025 1/16 ● ● ● ★
436 T0625 120424 T01525 3/32 ●
T0820 T02020 3/32 ★ ●
438 S0825 120432 S02025 1/8 ●
T0525 T01225 1/8 ●
T0820 T02020 1/8 ●
T0825 T02025 1/8 ● ● ●
452 T0220 120708 T00520 1/32 ●
T0825 T01025 1/32 ★ ★
453 U1625 120712 U04025 3/64 ●
T0220 T00520 3/64 ● ●
T0820 T02020 3/64 ●
T0825 T02025 3/64 ● ● ●
454 U1625 120716 U04025 1/16 ● ●
T0220 T00520 1/16 ● ●
T0820 T02020 1/16 ● ●
T0825 T02025 1/16 ● ● ● ●
Z0620 Z01520 1/16 ●
543 T0825 150612 T02025 3/64 ●
544 T0825 150616 T02025 1/16 ●
554 T0820 150716 T02020 1/16 ●
632 T0820 190408 T02020 1/32 ●
634 T0820 190416 T02020 1/16 ● ●
643 T0820 190612 T02020 3/64 ●
T0825 T02025 3/64 ● ●
For details of toolholders, see pages 117, 118, 125, 129. ●:Stock ★:2 weeks delivery
For details of milling cutters, see page 159.

48
T Ceramics
R Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

Ceramic
R

IC

HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
90˚ 90˚

Insert Order Number ISO Catalog Number


SNG 644 T0120 SNGN 190616 T00320 1/16 ●
T0220 T00520 1/16 ● ● ●
T0420 T01020 1/16 ● ●
T0825 T02025 1/16 ● ● ●
Z0620 Z01520 1/16 ●
654 T0825 190716 T02025 1/16 ●
656 T0120 190724 T00320 3/32 ●
●:Stock ★:2 weeks delivery

IC T
蘆SNG-EN with wiper for lead angle 75° SNG43EN 1/2 3/16

Ceramics
45° Silicon-Nitride SiAlON Alumina Alumina TiC Whisker
.055
15° R

HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
IC T

Insert Order Number ISO Catalog Number


SNG 43 EN TN SNGN 1204 EN TN ● ● ●
For details of milling cutters, see page 159. ●:Stock ★:2 weeks delivery

49
Ceramic
IC T H
SNGA43 1/2 3/16 .203
Ceramic

SNGA54 5/8 1/4 .250


蘆SNGA SNGA64 3/4 1/4 .312

Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
Insert Order Number ISO Catalog Number
SNGA 432 S0825 SNGA 120408 S02025 1/32 ●
T0220 T00520 1/32 ●
T0420 T01020 1/32 ●
T0525 T01225 1/32 ● ●
T0825 T02025 1/32 ● ●
Z0825 Z02025 1/32 ●
433 S0825 120412 S02025 3/64 ●
T0220 T00520 3/64 ● ●
T0420 T01020 3/64 ● ●
T0525 T01225 3/64 ● ●
T0820 T02020 3/64 ●
T0825 T02025 3/64 ● ● ●
Z0825 Z02025 3/64 ●
434 T0525 120416 T01225 1/16 ● ●
T0820 T02020 1/16 ★
T0825 T02025 1/16 ● ●
Z0825 Z02025 1/16 ●
543 T0220 150612 T00520 3/64 ● ●
T0825 T02025 3/64 ● ● ●
544 T0220 150616 T00520 1/16 ●
T0820 T02020 1/16 ●
T0825 T02025 1/16 ● ●
643 T0825 190612 T02025 3/64 ● ● ●
For details of toolholders, see pages 125 and 129. ●:Stock ★:2 weeks delivery

IC T H
蘆SNGA-WB with wiper for lead angle 75° SNGA43_WB 1/2 3/16 .203

Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

R
HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7

Insert Order Number ISO Catalog Number


SNGA 432 WB T0425 SNGA 120408 WB T01025 1/32 ●
433 WB T0425 120412 WB T01025 3/64 ●
434 WB T0425 120416 WB T01025 1/16 ●
For details of toolholders, see page 129. ●:Stock ★:2 weeks delivery

50
IC T H
蘆SNGA-WH with wiper for higher feed in lead angle 85° SNGA43_WH 1/2 3/16 .203

Ceramic
Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
Insert Order Number ISO Catalog Number
SNGA 432 WH T0425 SNGA 120408 WH T01025 1/32 ●
433 WH T0425 120412 WH T01025 3/64 ●
434 WH T0425 120416 WH T01025 1/16 ●
●:Stock ★:2 weeks delivery

IC T H
蘆SNGA-WHM with wiper for slower feed in lead angle 85° SNGA43_WHM 1/2 3/16 .203

Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
Insert Order Number ISO Catalog Number
SNGA 432 WHM T0425 SNGA 120408 WHM T01025 1/32 ●
433 WHM T0425 120412 WHM T01025 3/64 ●
●:Stock ★:2 weeks delivery

IC T
蘆SNGF with chip-breaker SNGF43 1/2 3/16

Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker
0.4
R
HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
IC R T

Insert Order Number ISO Catalog Number


SNGF 433 TRCC413 SNGF 120412 TRCC413 3/64 ●
For details of milling cutters, see page 159. ●:Stock ★:2 weeks delivery

IC T
SNGX45 1/2 5/16
蘆SNGX SNGX55 5/8 5/16

Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

R
HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7

Insert Order Number ISO Catalog Number


SNGX 452 T0220 DP5 SNGX 120708 T00520 DP5 1/32 ●
T0825 DP5 T02025 DP5 1/32 ●
453 T0220 DP5 120712 T00520 DP5 3/64 ●
T0820 DP5 T02020 DP5 3/64 ●
454 S0825 DP5 120716 S02025 DP5 1/16 ●
T0425 DP5 T01025 DP5 1/16 ●
T0820 DP5 T02020 DP5 1/16 ●
T0825 DP5 T02025 DP5 1/16 ●
553 T0220 DP5 150712 T00520 DP5 3/64 ● ●
554 T0825 DP5 150716 T02025 DP5 1/16 ●
For details of toolholders, see pages 117, 118 and 125. ●:Stock ★:2 weeks delivery

51
Ceramic
IC T
SPG32 3/8 1/8
Ceramic

SPG42 1/2 1/8


SPG43 1/2 3/16
蘆SPG SPG63 3/4 3/16

Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
Insert Order Number ISO Catalog Number
SPG 322 T0425 SPGN 090308 T01025 1/32 ● ★ ●
T0525 T01225 1/32 ●
324 S0820 090316 S02020 1/16 ●
422 T0425 120308 T01025 1/32 ● ● ● ●
T0525 T01225 1/32 ●
423 T0425 120312 T01025 3/64 ● ●
424 T0425 120316 T01025 1/16 ● ●
432 T0420 120408 T01020 1/32 ●
T0425 T01025 1/32 ●
433 T0420 120412 T01020 3/64 ●
T0425 T01025 3/64 ● ★
T0825 T02025 3/64 ●
434 T0420 120416 T01020 1/16 ●
T0425 T01025 1/16 ● ● ● ★ ●
T0820 T02020 1/16 ● ●
633 T0425 190412 T01025 3/64 ●
634 T0425 190416 T01025 1/16 ●
T0825 T02025 1/16 ●
636 T0425 190424 T01025 3/32 ●
T0825 T02025 3/32 ●
●:Stock ★:2 weeks delivery

IC T
蘆TBGE TBGE52 5/32 1/16

Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

R
HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7

Insert Order Number ISO Catalog Number


TBGE 521 T0225 TBGE 060104 T00525 1/64 ●
522 T0225 060108 T00525 1/32 ★
●:Stock ★:2 weeks delivery

52
IC T IC T IC T IC T
TNG22 1/4 1/8 TNG33 3/8 3/16 TNG43 1/2 3/16 TNG45 1/2 5/16
蘆TNG

Ceramic
TNG32 3/8 1/8 TNG35 3/8 5/16 TNG44 1/2 1/4 TNG54 5/8 1/4

Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
Insert Order Number ISO Catalog Number
TNG 221 T0225 TNGN 110304 T00525 1/64 ●
222 T0225 110308 T00525 1/32 ● ●
321 T0425 160304 T01025 1/64 ●
322 T0425 160308 T01025 1/32 ● ●
T0525 T01225 1/32 ●
T0825 T02025 1/32 ●
331 T0425 160404 T01025 1/64 ●
332 T0420 160408 T01020 1/32 ●
T0425 T01025 1/32 ★ ★ ● ★
T0525 T01225 1/32 ● ●
T0820 T02020 1/32 ★
T0825 T02025 1/32 ★ ★
333 T0425 160412 T01025 3/64 ● ● ★ ● ● ★
T0420 T01020 3/64 ●
T0525 T01225 3/64 ●
T0820 T02020 3/64 ★ ●
T0825 T02025 3/64 ★ ★ ★
334 T0425 160416 T01025 1/16 ● ★ ★ ★
T0525 T01225 1/16 ● ●
T0820 T02020 1/16 ★
T0825 T02025 1/16 ★ ★ ★
335 T0425 160420 T01025 5/64 ● ★ ★
T0820 T02020 5/64 ★
T0825 T02025 5/64 ★
352 T0825 160708 T02025 1/32 ●
353 T0825 160712 T02025 3/64 ●
431 T0425 220404 T01025 1/64 ●
432 T0220 220408 T00520 1/32 ● ● ●
T0420 T01020 1/32 ● ●
T0425 T01025 1/32 ●
T0525 T01225 1/32 ●
T0825 T02025 1/32 ● ●
Z0825 Z02025 1/32 ●
433 T0220 220412 T00520 3/64 ● ●
T0425 T01025 3/64 ●
T0630 T01530 3/64 ●
T0825 T02025 3/64 ●
Z0820 Z02020 3/64 ●
Z0825 Z02025 3/64 ● ●
434 T0220 220416 T00520 1/16 ● ●
T0625 T01525 1/16 ●
T0825 T02025 1/16 ● ● ●
438 T0825 220432 T02025 1/8 ●
452 T0220 220708 T00520 1/32 ●
T0825 T02025 1/32 ●
453 T0220 220712 T00520 3/64 ● ●
454 T0825 220716 T02025 1/16 ●
543 T0825 270612 T02025 3/64 ●
544 T0120 270616 T00320 1/16 ●
T0220 T00520 1/16 ●
T0825 T02025 1/16 ●
For details of toolholders, see pages 126 and 127. ●:Stock ★:2 weeks delivery

53
Ceramic
IC T H
TNGA32 3/8 1/8 .150
Ceramic

TNGA33 3/8 3/16 .150


TNGA43 1/2 3/16 .203
蘆TNGA TNGA54 5/8 1/4 .250

Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
Insert Order Number ISO Catalog Number
TNGA 321 T0425 TNGA 160304 T01025 1/64 ●
322 T0525 160308 T01225 1/32 ●
331 T0425 160404 T01025 1/64 ●
Z0825 Z02025 1/64 ●
332 S0825 160408 S02025 1/32 ●
T0425 T01025 1/32 ● ● ●
T0525 T01225 1/32 ● ● ●
T0820 T02020 1/32 ★
Z0825 Z02025 1/32 ●
333 S0825 160412 S02025 3/64 ●
T0425 T01025 3/64 ● ● ● ★ ★ ★
T0525 T01225 3/64 ●
T0820 T02020 3/64 ★
T0825 T02025 3/64 ★ ★
Z0825 Z02025 3/64 ●
432 S0825 220408 S02025 1/32 ●
T0220 T00520 1/32 ●
T0825 T02025 1/32 ● ● ● ●
433 T0825 220412 T02025 3/64 ● ● ● ●
Z0825 Z02025 3/64 ●
434 T0825 220416 T02025 1/16 ● ● ● ●
542 T0825 270608 T02025 1/32 ●
544 T0825 270616 T02025 1/16 ●
For details of toolholders, see pages 126 and 127. ●:Stock ★:2 weeks delivery

54
IC T
蘆TNGG with chip-breaker TNGG33 3/8 1/16

Ceramic
Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
Insert Order Number ISO Catalog Number
TNGG 332 Z0430 AG TNGG 160408 Z01030 AG 1/32 ●
333 Z0430 AG 160412 Z01030 AG 3/64 ●
For details of toolholders, see pages 126 and 127. ●:Stock ★:2 weeks delivery

IC T
TP41 1/4 3/32
蘆TP TP42 1/4 3/32

Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
Insert Order Number ISO Catalog Number
TP 41 T0225 1/64 ●
42 T0225 1/32 ●
●:Stock ★:2 weeks delivery

IC T
TPG22 1/4 1/8
TPG32 3/8 1/8
蘆TPG TPG43 1/2 3/16

Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

R
HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
Insert Order Number ISO Catalog Number
TPG 221 T0225 TPGN 110304 T00525 1/64 ●
T0525 T01225 1/64 ●
222 T0225 110308 T00525 1/32 ● ●
T0525 T01225 1/32 ●
T0825 T02025 1/32 ●
321 T0425 160304 T01025 1/64 ● ★
322 T0220 160308 T00520 1/32 ● ●
T0425 T01025 1/32 ● ● ● ● ★ ● ★
T0525 T01225 1/32 ● ●
323 T0220 160312 T00520 3/64 ● ●
T0425 T01025 3/64 ● ●
T0525 T01225 3/64 ●
324 T0425 160316 T01025 1/16 ●
431 T0425 220404 T01025 1/64 ●
432 T0220 220408 T00520 1/32 ●
T0425 T01025 1/32 ● ● ● ●
T0525 T01225 1/32 ●
433 T0220 220412 T00520 3/64 ●
434 T0220 220416 T00520 1/16 ●
T0425 T01025 1/16 ●
●:Stock ★:2 weeks delivery

55
Ceramic
IC T
TPGE52 5/32 1/16
蘆TPGE
Ceramic

TPGE73 7/32 3/32

Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
Insert Order Number ISO Catalog Number
TPGE 521 T0225 TPGN 060104 T00525 1/64 ●
731 T0225 090204 T00525 1/64 ●
732 T0225 090208 T00525 1/32 ●
●:Stock ★:2 weeks delivery

IC T
TSN 45 1/2 5/16
TSN 46 1/2 .394
蘆TSN TSN 55 5/8 5/16

Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

HW2

WA1
HC1

HC2
HC6
HC7
CX3
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
Insert Order Number ISO Catalog Number
TSN 45-20 T0625 TSN 1207-20 T01525 .785 ●
45-25 T0625 1207-25 T01525 .985 ●
45-30 T0625 1207-30 T01525 1.180 ●
45-40 T0625 1207-40 T01525 1.575 ●
46A-12 EF 1210A-12 EF .475 ●
46A-15 EF 1210A-15 EF .590 ●
46A-20 EF 1210A-20 EF .785 ●
46A-25 EF 1210A-25 EF .985 ●
46A-30 EF 1210A-30 EF 1.180 ●
46A-40 EF 1210A-40 EF 1.575 ●
46A-50 EF 1210A-50 EF 1.970 ●
46A-70 EF 1210A-70 EF 2.760 ●
55-20 T0625 1507-20 T01525 .785 ●
55-25 T0625 1507-25 T01525 .985 ●
55-30 T0625 1507-30 T01525 1.180 ●
55-40 T0625 1507-40 T01525 1.575 ●
55-50 T0625 1507-50 T01525 1.970 ●
For details of toolholders, see page 176. ●:Stock ★:2 weeks delivery

56
W S T W S T W S T
VDB125A .125 .106 .250 VDB218A .218 .144 .250 VDB312B .312 .202 .337

Ceramic
VDB156A .156 .106 .250 VDB250B .250 .202 .337 VDB344B .344 .275 .337
蘆VDB VDB188A .188 .144 .250 VDB281B .281 .202 .337 VDB375B .375 .275 .337

Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
Insert Order Number ISO Catalog Number
VDB 125 A015 T0225 VDB 125 A015 T00525 .015 ●
156 A015 T0225 156 A015 T00525 .015 ●
188 A015 T0225 188 A015 T00525 .015 ●
218 A015 T0225 218 A015 T00525 .015 ●
250 B015 T0225 250 B015 T00525 .015 ●
B031 T0220 B031 T00520 .031 ● ● ●
B062 T0220 B062 T00520 .062 ●
281 B015 T0225 281 B015 T00525 .015 ●
312 B015 T0225 312 B015 T00525 .015 ●
B031 EX001 B031 EX0001 .031 ●
T0220 T00520 .031 ●
B062 EX001 B062 EX0001 .062 ●
T0220 T00520 .062 ●
344 B015 T0225 344 B015 T00525 .015 ●
375 B015 T0225 375 B015 T00525 .015 ●
B031 EX001 B031 EX0001 .031 ●
T0220 T00520 .031 ●
B046 E02 B046 E004 .046 ●
T0220 T00520 .046 ●
B062 E02 B062 E004 .062 ●
EX001 EX0001 .062 ●
T0220 T00520 .062 ● ●
For details of toolholders, see pages 136 - 138. ●:Stock ★:2 weeks delivery

W S T W S T W S T
VDB125RA .125 .106 .250 VDB218RA .218 .144 .250 VDB312RB .312 .202 .337
VDB156RA .156 .106 .250 VDB250RB .250 .202 .337 VDB344RB .344 .275 .337
蘆VDB-R VDB188RA .188 .144 .250 VDB281RB .281 .202 .337 VDB375RB .375 .275 .337

Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

R
HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7

Insert Order Number ISO Catalog Number


VDB 125 RA T0225 VDB 125 RA T00525 .063 ●
156 RA T0225 156 RA T00525 .078 ●
188 RA T0225 188 RA T00525 .094 ●
218 RA T0225 218 RA T00525 .109 ●
250 RB T0220 250 RB T00520 .125 ● ●
T0225 T00525 .125 ●
281 RB T0225 281 RB T00525 .141 ●
312 RB T0225 312 RB T00525 .156 ●
344 RB T0225 344 RB T00525 .172 ●
375 RB T0225 375 RB T00525 .188 ●
For details of toolholders, see pages 136 - 138. ●:Stock ★:2 weeks delivery

57
Ceramic
W T L
VGK8250 .250 .328 1
Ceramic

VGK8312 .312 .328 1


蘆VGK VGK8375 .375 .328 1

L Ceramics
90° Silicon-Nitride SiAlON Alumina Alumina TiC Whisker
W
R

HW2

WA1
HC1

HC2
HC6
HC7
R

SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
Insert Order Number ISO Catalog Number
VGK 82502 T0220 VGK 82502 T00520 .031 ●
83122 T0220 83122 T00520 .031 ●
83124 T0220 83124 T00520 .062 ●
83752 T0220 83752 T00520 .031 ●
83754 T0220 83754 T00520 .062 ●
●:Stock ★:2 weeks delivery

W T L
蘆VGK-R VGK8312R .312 .328 1

L Ceramics
90° Silicon-Nitride SiAlON Alumina Alumina TiC Whisker
W
R

HW2

WA1
HC1

HC2
HC6
HC7
R SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
Insert Order Number ISO Catalog Number
VGK 8312R T0220 VGK 8312R T00520 .156 ●
●:Stock ★:2 weeks delivery

58
W T L W T L
VGW4125 .125 .187 .500 VGW6281 .281 .250 .750.

Ceramic
VGW4156 .156 .187 .500 VGW8312 .312 .337 1
VGW4187 .187 .187 .500 VGW8375 .375 .337 1
蘆VGW VGW6250 .250 .250 .750

L Ceramics
90° Silicon-Nitride SiAlON Alumina Alumina TiC Whisker
W
R

HW2

WA1
HC1

HC2
HC6
HC7
R

SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
Insert Order Number ISO Catalog Number
VGW 41251 EX001 VGW 41251 EX0001 .015 ●
41252 EX001 41252 EX0001 .031 ●
41561 EX001 41561 EX0001 .015 ●
41562 EX001 41562 EX0001 .031 ●
41871 EX001 41871 EX0001 .015 ●
T0220 T00520 .015 ●
41872 EX001 41872 EX0001 .031 ●
T0220 T00520 .031 ●
62501 T0220 62501 T00520 .015 ●
T0420 T01020 .015 ●
Z0220 Z00520 .015 ●
Z0420 Z01020 .015 ●
62502 EX001 62502 EX0001 .031 ●
T0220 T00520 .031 ●
62503 EX001 62503 EX0001 .046 ●
T0220 T00520 .046 ●
62814 EX001 62814 EX0001 .062 ●
83122 EX001 83122 EX0001 .031 ●
83124 T0220 83124 T00520 .062 ●
83752 EX001 83752 EX0001 .031 ●
T0220 T00520 .031 ●
83754 EX001 83754 EX0001 .062 ●
T0220 T00520 .062 ● ●
For details of toolholders, see pages 132 - 134. ●:Stock ★:2 weeks delivery

59
Ceramic
W T L W T L
VGW4125R .125 .187 .500 VGW6250R .250 .250 .750
Ceramic

VGW4156R .156 .187 .500 VGW8312R .312 .337 1


VGW4187R .187 .187 .500 VGW8375R .375 .337 1
蘆VGW-R VGW6218R .218 .250 .750

L Ceramics
90° Silicon-Nitride SiAlON Alumina Alumina TiC Whisker
W
R

HW2

WA1
HC1

HC2
HC6
HC7
R

SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
Insert Order Number ISO Catalog Number
VGW 4125R EX001 4125R EX0001 .063 ●
4156R EX001 4156R EX0001 .078 ●
4187R EX001 4187R EX0001 .094 ●
T0220 T00520 .094 ●
6218R EX001 6218R EX0001 .109 ●
6250R EX001 6250R EX0001 .125 ●
T0220 T00520 .125 ●
8312R EX001 8312R EX0001 .156 ●
T0220 T00520 .156 ●
8375R EX001 8375R EX0001 .188 ●
T0220 T00520 .188 ●
For details of toolholders, see pages 132 - 134. ●:Stock ★:2 weeks delivery

IC T
VNG33 3/8 3/16
蘆VNG VNG43 1/2 3/16

Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

R
HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
Insert Order Number ISO Catalog Number
VNG 331 T0425 VNGN 160404 T01025 1/64 ● ★
332 T0425 160408 T01025 1/32 ●
●:Stock ★:2 weeks delivery

60
IC T H
VNGA33 3/8 3/16 .150
蘆VNGA

Ceramic
VNGA43 1/2 3/16 .203

Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7
Insert Order Number ISO Catalog Number
VNGA 331 S0825 VNGA 160404 S02025 1/64 ●
T0220 T00520 1/64 ●
T0425 T01025 1/64 ● ★ ★
T0525 T01225 1/64 ● ●
Z0825 Z02025 1/64 ●
332 S0825 160408 S02025 1/32 ●
T0220 T00520 1/32 ● ●
T0420 T01020 1/32 ★
T0425 T01025 1/32 ● ● ★ ★
T0525 T01225 1/32 ● ●
Z0825 Z02025 1/32 ●
333 S0825 60412 S02025 3/64 ●
T0220 160412 T00520 3/64 ●
T0420 T01020 3/64 ★
T0425 T01025 3/64 ● ● ● ★
T0525 T01225 3/64 ●
T0825 T02025 3/64 ★
Z0825 Z02025 3/64 ●
431 T0425 220404 T01025 1/64 ●
436 T0420 220424 T01020 3/32 ●
For details of toolholders, see pages 123 and 124. ●:Stock ★:2 weeks delivery

IC T H
WNGA33 3/8 3/16 .150
WNGA43 1/2 3/16 .203
蘆WNGA WNGA54 5/8 1/4 .250

Ceramics
Silicon-Nitride SiAlON Alumina Alumina TiC Whisker

R
HW2

WA1
HC1

HC2
HC6
HC7
SX1
SX6
SX8
SP2
SX5
SX9

ZC4
ZC7

Insert Order Number ISO Catalog Number


WNGA 331 T0525 WNGA 060404 T01225 1/64 ●
332 T0525 060408 T01225 1/32 ●
333 T0525 060412 T01225 3/64 ●
431 T0220 080404 T00520 1/64 ●
Z0825 Z02025 1/64 ●
432 T0220 080408 T00520 1/32 ● ● ●
T0525 T01225 1/32 ●
T0820 T02020 1/32 ★ ●
T0825 T02025 1/32 ● ● ●
Z0825 Z02025 1/32 ●
433 T0220 080412 T00520 3/64 ● ● ●
T0525 T01225 3/64 ●
T0820 T02020 3/64 ★ ●
T0825 T02025 3/64 ● ● ●
434 T0420 080416 T01020 1/16 ●
T0820 T02020 1/16 ★
T0825 T02025 1/16 ● ●
For details of toolholders, see pages 126 and 129. ●:Stock ★:2 weeks delivery

61
62
Cermet
PVD Coated Cermet
Cermet / PVD Coated Cermet

T3N·XT3·C7X·XN4·Q15·C7Z
NTK Cermets
Cermet

■Our special manufacturing process increases the heat resistance, wear resistance and
fracture toughness of all our cermet grades.
■Chipbreakers can be ground into a cermet because they are solid composition materials.
■The users can expect longer tool life and excellent surface finishes for turning, grooving or
threading.

High High

T3N
Q15
Wear resistance

Wear resistance

XT3 C7Z
C7X

XN4

Fracture Toughness High Fracture Toughness High

蘆Applications
General steel Stainless steel Cast iron
Material
Carbon steel , Alloy steel Stainless steel , Cast steel Gray cast iron , Ductile cast iron

Cutting Finish Rough Finish Rough Finish Rough

range P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30

T3N T3N T3N


XT3 XT3 XT3
Cermets
C7X C7X
XN4

PVD Q15
Coated Q15 Q15
cermets
C7Z C7Z

64
蘆Case Study
Stainless Steel
AT clutch (Austenitic)
Cover Carbon Steel

Cermet
Insert : Grooving insert Insert : CNMG 432 ZF1

Cutting speed (SFM) 800 Cutting speed (SFM) 720


Feed (IPR) .0008 -.0016 Feed (IPR) .008
Depth of cut (INCH) .060 Depth of cut (INCH) .012 - .020
Coolant WET Coolant WET

C7X 200 pcs Q15 200 pcs

Cermet 100 pcs Cermet 100 pcs

Shaft Carbon Steel Crank shaft Carbon Steel

Insert : DNMG 431 ZF1 Insert : TPGH 731L B2

Cutting speed (SFM) 600 Cutting speed (SFM) 720


Feed (IPR) .008 Feed (IPR) .008
Depth of cut (INCH) .012 Depth of cut (INCH) .012 - .020
Coolant WET Coolant WET

XN4 200 pcs XT3 100 pcs

Cermet 140 pcs Cermet 60 pcs

65
Cermet / PVD Coated Cermet
Cermet PVD Cermet Dimensions (inch)

C7X

XN4
T3N

Q15
XT3
IC T R H

Shape Insert Order Number ISO Catalog Number


Cermet

CCGT 21.504R S CCGT 060201R S ★ .004

21.508R S 060202R S ★ 1/4 3/32 .110


.008
21.508L S 060202L S ★

32.504R S 09T301R S ★
S 3/8 5/32 .004 .173
Left hand shown 32.504L S 09T301L S ★

CCGT 21.51 FN AF1 CCGT 060204 FN AF1 ● 1/4 3/32 1/64 .110

32.51 FN AF1 09T304 FN AF1 ● 1/64

3/8 5/32 .173

32.52 FN AF1 09T308 FN AF1 ● 1/32


AF1

CCGT 21.504 AF1 CCGT 060201 AF1 ● .004

21.508 AF1 060202 AF1 ● .008


1/4 3/32 .110
21.51 AF1 060204 AF1 ● 1/64

21.52 AF1 060208 AF1 ● 1/32

CCGH 32.504 AF1 CCGH 09T301 AF1 ● .004

32.51 AF1 09T304 AF1 ● 3/8 5/32 1/64 .173

AF1, ZF1 32.52 AF1 09T308 AF1 ● 1/32

CCGT 21.504 FN AM3 CCGT 060201 FN AM3 ● .004

21.508 FN AM3 060202 FN AM3 ● 1/4 3/32 .008 .110

21.51 FN AM3 060204 FN AM3 ● 1/64

32.504 FN AM3 09T301 FN AM3 ● .004

32.508 FN AM3 09T302 FN AM3 ● .008


3/8 5/32 .173
32.51 FN AM3 09T304 FN AM3 ● 1/64

AM3 32.52 FN AM3 09T308 FN AM3 ● 1/32

For details of boring bars, see page 168. ●:Stock ★:2 weeks delivery
For details of toolholders for CNC Swiss Lathes, see NTK SS Series catalog.

66
Cermet PVD Cermet Dimensions (inch)

C7X

XN4
T3N

Q15
XT3
IC T R H

CCMT CNG_
Shape Insert Order Number ISO Catalog Number

Cermet
CCMT 21.51 AM3 CCMT 060204 AM3 ● 1/4 3/32 1/64 .110

32.51 AM3 09T304 AM3 ● 1/64

3/8 5/32 .173

32.52 AM3 09T308 AM3 ● 1/32


AM3, ZF1

CCMT 21.51 AM5 CCMT 060204 AM5 ● 1/4 3/32 1/64 .110

32.51 AM5 09T304 AM5 ● 1/64

3/8 5/32 .173

32.52 AM5 09T308 AM5 ● 1/32


AM5

CNGA 431 CNGA 120404 ● ● 1/64

432 120408 ● ● 1/2 3/16 1/32 .203

433 120412 ● ● 3/64

CNGG 4304 FN (ZF1) CNGG 120401 FN ZF1 ● .004

4308 FN (ZF1) 120402 FN ZF1 ● .008


1/2 3/16 .203
431 FN (ZF1) 120404 FN ZF1 ● 1/64

ZF1 432 FN (ZF1) 120408 FN ZF1 ● 1/32

CNGG 432 FN (CM5) CNGG 120408 FN CM5 ● 1/2 3/16 1/32 .203

CM5
For details of boring bars, see pages 168 and 171. ●:Stock ★:2 weeks delivery
For details of toolholders for CNGA43 or CNGG43, see page 121.

67
Cermet / PVD Coated Cermet
Cermet PVD Cermet Dimensions (inch)

C7X

XN4
T3N

Q15
XT3
IC T R H

Shape Insert Order Number ISO Catalog Number


Cermet

CNGG 4304R N1 CNGG 120401R N1 ● .004

4304L N1 120401L N1 ● .004

431R N1 120404R N1 ● 1/64


1/2 3/16 .203
431L N1 120404L N1 ● 1/64

432R N1 120408R N1 ● 1/32


N1
Right hand shown 432L N1 120408L N1 ● 1/32

CNMA 432 CNMA 120408 ● ★ 1/32

1/2 3/16 .203

433 120412 ● 3/64

CNMG 431 G CNMG 120404 G ● ● ● ★ 1/64

432 G 120408 G ● ● ● ★ 1/2 3/16 1/32 .203

433 G 120412 G ● ● ★ 3/64

542 GW1 160608 GW1 ● 1/32


5/8 1/4 .250
543 GW1 160612 GW1 ● ● 3/64

G, GW1 643 GW1 190612 GW1 ● ● 3/4 1/4 3/64 .312

CNMG 431 ZF1 CNMG 120404 ZF1 ● ● ★ 1/64

432 ZF1 120408 ZF1 ● ● ★ 1/2 3/16 1/32 .203

433 ZF1 120412 ZF1 ● ★ 3/64


ZF1

CNMG 432 ZW1 CNMG 120408 ZW1 ● ● 1/32

1/2 3/16 .203

433 ZW1 120412 ZW1 ● ● 3/64


ZW1

CNMG 431 WM CNMG 120404 WM ● 1/64

1/2 3/16 .203

432 WM 120408 WM ● 1/32


WM
For details of toolholders, see pages 121 and 128. ●:Stock ★:2 weeks delivery

68
Cermet PVD Cermet Dimensions (inch)

C7X

XN4
T3N

Q15
XT3
IC T R H
11
CNM_ CPGH
Shape Insert Order Number ISO Catalog Number

Cermet
CNMG 432 WR CNMG 120408 WR ● 1/2 3/16 1/32 .203

WR

CNMG 432 WV CNMG 120408 WV ● 1/2 3/16 1/32 .203

WV

CNMP 432 CM5 CNMG 120408 CM5 ● ● 1/2 3/16 1/32 .203

CM5

CNMP 432 ZP CNMG 120408 ZP ● 1/2 3/16 1/32 .203

ZP

CPGH 21.504 AM5 CPGH 060201 AM5 ● .004

21.508 AM5 060202 AM5 ● .008


1/4 3/32 .110
21.51 AM5 060204 AM5 ● 1/64

21.52 AM5 060208 AM5 ● 1/32

32.504 AF1 09T301 AF1 ● .004

32.508 AF1 09T302 AF1 ● .008


3/8 5/32 .173
32.51 AF1 09T304 AF1 ● 1/64

AM5, AF1 32.52 AF1 09T308 AF1 ● 1/32

CPGH 21.51 FN AM5 CPGH 060204 FN AM5 ● 1/4 3/32 1/64 .110

32.51 FN AF1 09T304 FN AF1 ● 3/8 5/32 1/64 .173


AM5, AF1
For details of toolholders for CNMG or CNMP, see pages 121 and 128. ●:Stock ★:2 weeks delivery
For details of toolholders for CPGH, see NTK SS Series catalog.

69
Cermet / PVD Coated Cermet
Cermet PVD Cermet Dimensions (inch)

C7X

XN4
T3N

Q15
XT3
IC T R H
11
Shape Insert Order Number ISO Catalog Number
Cermet

CPGR 422 AF1 CPGR 120308 AF1 ● 1/2 1/8 1/32 −

AF1

CPGT 21.504 FN (AM3) CPGT 060201 FN AM3 ● .004

21.508 FN (AM3) 060202 FN AM3 ● 1/4 3/32 .008 .110

21.51 FN (AM3) 060204 FN AM3 ● 1/64

32.504 FN (AM3) 09T301 FN AM3 ● .004

32.508 FN (AM3) 09T302 FN AM3 ● .008


3/8 5/32 .173
32.51 FN (AM3) 09T304 FN AM3 ● 1/64

AM3 32.52 FN (AM3) 09T308 FN AM3 ● 1/32

CPMH 21.51 AM5 CPMH 060204 AM5 ● 1/4 3/32 1/64 .110

2.531 AM5 080204 AM5 ● 1/64


5/16 3/32 .138
2.532 AM5 080208 AM5 ● 1/32

321 AM5 090304 AM5 ● 1/64


3/8 1/8 .177
AM5 322 AM5 090308 AM5 ● 1/32

For details of toolholders, see NTK SS Series catalog. ●:Stock ★:2 weeks delivery

70
Cermet PVD Cermet Dimensions (inch)

IC

C7X

XN4
T3N

Q15
XT3
IC T R H
55 7
Shape Insert Order Number ISO Catalog Number

Cermet
DCGT 21.504R S DCGT 070201R S ★ ● .004
1/4 3/32 .110
21.504L S 070201L S ● .004

32.504R S 11T301R S ★ .004


S 3/8 5/32 .173
Right hand shown 32.504L S 11T301L S ★ .004

DCGT 32.504 FM DCGT 11T301 FM ● .004

32.508 FM 11T302 FM ★ .008


3/8 5/32 .173
32.51 FM 11T304 FM ● 1/64

FM 32.52 FM 11T308 FM ● 1/32

DCGT 21.508 AM3 DCGT 070202 AM3 ● ● .008


1/4 3/32 .110
21.51 AM3 070204 AM3 ● 1/64

32.508 AM3 11T302 AM3 ● 1/32

32.508 AF3 11T302 AF3 ● 1/32

32.51 AF3 11T304 AF3 ● 3/8 5/32 1/64 .173

32.52 AM3 11T308 AM3 ● 1/32

AM3, AF3 32.53 AM3 11T312 AM3 ● 3/64

DCGT 21.504 FN (AM3) DCGT 070201 FN AM3 ● .004

21.508 FN (AM3) 070202 FN AM3 ● 1/4 3/32 .008 .110

21.51 FN (AM3) 070204 FN AM3 ● 1/64

32.504 FN (AM3) 11T301 FN AM3 ● .004

32.508 FN (AM3) 11T302 FN AM3 ● .008


3/8 5/32 .173
32.51 FN (AM3) 11T304 FN AM3 ● 1/64

AM3 32.52 FN (AM3) 11T308 FN AM3 ● 1/32

DCMT 21.51 AM3 DCMT 070204 AM3 ● ● 1/64


1/4 3/32 .110
21.52 AM3 070208 AM3 ● 1/32

32.51 AM3 11T304 AM3 ● ● 1/64


3/8 5/32 .173
AM3 32.52 AM3 11T308 AM3 ● ● 1/32

For details of toolholders, see NTK SS Series catalog. ●:Stock ★:2 weeks delivery

71
Cermet / PVD Coated Cermet
Cermet PVD Cermet Dimensions (inch)

C7X

XN4
T3N

Q15
XT3
IC T R H

Shape Insert Order Number ISO Catalog Number


Cermet

DNGA 431 DNGA 150404 ● 1/64

432 150408 ● ● 1/2 3/16 1/32 .203

433 150412 ★ 3/64

DNGG 431R B DNGG 150404R B ● 1/64

431L B 150404L B ● 1/64


1/2 3/16 .203
432R D148 150408R D148 ● 1/32
B, D148
Right hand shown 432L D148 150408L D148 ● 1/32

DNGG 4304R N1 DNGG 150401R N1 ● .004

4304L N1 150401L N1 ● .004

431R N1 150404R N1 ● 1/64


1/2 3/16 .203
431L N1 150404L N1 ● 1/64

432R N1 150408R N1 ● 1/32


N1
Right hand shown 432L N1 150408L N1 ● 1/32

DNGG 432 R6 DNGG 150408 R6 ● 1/2 3/16 1/32 .203

R6

DNGG 4304 FN ZF1 DNGG 150401 FN ZF1 ●

4308 FN ZF1 150402 FN ZF1 ●


1/2 3/16 1/32 .203
431 FN ZF1 150404 FN ZF1 ●

ZF1 432 FN ZF1 150408 FN ZF1 ●

DNGP 432 (ZP) DNGP 150408 ZP ● 1/2 1/16 1/32 .203

ZP
For details of toolholders, see pages 122, 123 and 128. ●:Stock ★:2 weeks delivery

72
Cermet PVD Cermet Dimensions (inch)

C7X

XN4
T3N

Q15
XT3
IC T R H

Shape Insert Order Number ISO Catalog Number

Cermet
DNMG 431 G DNMG 150404 G ● ● ● ★ 1/64

432 G 150408 G ● ● ● ★ 1/2 3/16 1/32 .203

433 G 150412 G ● 3/64

441 G 150604 G ★ 1/64


1/2 1/4 .203
443 G 150612 G ● 3/64

542 GW1 190608 GW1 ● 1/32


5/8 1/4 .250
G, GW1 543 GW1 190612 GW1 ● ● 3/64

DNMG 431 ZF1 DNMG 150404 ZF1 ● ● ★ 1/64


1/2 3/16 .203
432 ZF1 150408 ZF1 ● ● ★ 1/32

441 ZF1 150604 ZF1 ★ ★ 1/64


1/2 1/4 .203
ZF1 442 ZF1 150608 ZF1 ● ★ 1/32

DNMG 431 ZW1 DNMG 150404 ZW1 ★ 1/64

1/2 3/16 .203

432 ZW1 150408 ZW1 ● 1/32

442 ZW1 150608 ZW1 ★ ★ 1/2 1/4 1/32 .203


ZW1

DNMG 432 WR DNMG 150408 WR ● 1/32


1/2 3/16 .203
433 WR 150412 WR ● 3/64

442 WR 150608 WR ● 1/32


1/2 1/4 .203
WR 443 WR 150612 WR ● 3/64

DNMG 431 WM DNMG 150404 WM ● 1/64

1/2 1/16 .203

432 WM 150408 WM ● 1/32


WM

DNMG 432 WV DNMG 150408 WV ● 1/2 1/16 1/32 .203

WV
For details of toolholders, see pages 122, 123 and 128. ●:Stock ★:2 weeks delivery

73
Cermet / PVD Coated Cermet
Cermet PVD Cermet Dimensions (inch)

IC

C7X

XN4
T3N

Q15
XT3
IC T R H
55 11
Shape Insert Order Number ISO Catalog Number
Cermet

DPGT 21.504 FN (AM3) DPGT 070201 FN AM3 ● .004

21.508 FN (AM3) 070202 FN AM3 ● 1/4 3/32 .008 .110

21.51 FN (AM3) 070204 FN AM3 ● 1/64

32.504 FN (AM3) 11T301 FN AM3 ● .004

32.508 FN (AM3) 11T302 FN AM3 ● 3/8 5/32 .008 .173

AM3 32.51 FN (AM3) 11T304 FN AM3 ● 1/64

DPGT 21.508 AM3 DPGT 070202 AM3 ● .008


1/4 3/32 .110
21.51 AM3 070204 AM3 ● 1/64

32.508 AF3 11T302 AF3 ● .008


3/8 5/32 .173
AM3, AF3 32.51 AF3 11T304 AF3 ● 1/64

DPGT 21.504R S DPGT 070201R S ● .004

1/4 3/32 .110

S 21.504L S 070201L S ● .004


Right hand shown

DPGT 21.504 FM DPGT 070201 FM ● 1/4 3/32 .004 .110

FM
●:Stock ★:2 weeks delivery

74
Cermet Dimensions (inch)
.787 T

90°
W
R

XN4
W R T

Shape Insert Order Number

Cermet
GEV 300N ★ .118 .008 .205

350N ★ .138 .008 .335

400N ★ .157 .008 .335

400N04 ★ .157 .015 .335

500N ★ .197 .008 .335

550N ★ .217 .008 .335

600N ★ .236 .008 .335

650N ★ .256 .008 .335

700N04 ★ .278 .015 .335

750N ★ .295 .008 .335

800N ★ .315 .008 .335

For details of toolholders, see pages 142 and 143. ●:Stock ★:2 weeks delivery

75
Cermet / PVD Coated Cermet
Cermet Dimensions (inch)
B

A
C7X W R D A B T

Shape Insert Order Number


Cermet

GKP 3031R ●
.031 .004 .050
3031L ●

3047R ●
.047 .008 .075
3047L ●

3062R ●
.062 .008 .094
3062L ●

3088R ●
.088 .008 .094
3088L ●
.344 .405 .195
3094R ●
.094 .008 .150
3094L ●

3125R ●
.125 .008 .150
3125L ●

3156R ●
.156 .008 .150
3156L ●

3189R ●
.189 .012 .150
Right hand shown 3189L ●
For details of toolholders, see page 140. ●:Stock ★:2 weeks delivery

76
Cermet PVD Cermet Dimensions (inch)

IC
IC

C7X

XN4
T3N

Q15
XT3
IC T R H
T T
RC_ _, RP_ _ RNMG
Shape Insert Order Number ISO Catalog Number

Cermet
.472
RCMX 43M0 GM RCMX 1204M0 GM ★ ★ 3/16 − .165
(12mm)

.472
43M0 GB 1204M0 GB ★ ★ 3/16 − .165
(12mm)
GM, GB

RNMG 32 F RNMG 090300 F ★ 3/8 1/8 − .150

43 G 120400 G ● ● 1/2 3/16 − .203


G, F

RPG 32 RPGN 090300 ● 3/8 1/3 − −

42 120300 ● 1/8
1/2 − −
43 120400 ● 3/16

53 150400 ● 5/8 3/16 − −

63 190400 ● 3/4 3/16 − −

83 250400 ● 1 3/16 − −

RPMT 0602M0 GB RPMT 0602M0 GB ★ ★ 6mm 3/32 − .098

0802M0 GB 0802M0 GB ★ ★ 8mm 3/32 − .134

10T2M0 GB 10T2M0 GB ★ ★ 10mm 7/64 − .173

1203M0 GB 1203M0 GB ★ ★ 12mm 1/8 − .173

1604M0 GB 1604M0 GB ★ ● 16mm 3/16 − .216

GB 2004M0 GB 2004M0 GB ★ ★ 20mm 3/16 − .216

●:Stock ★:2 weeks delivery

77
Cermet / PVD Coated Cermet
IC T IC T Cermet PVD Cermet Dimensions (inch)
45° 45°

20°
15°
IC

C7X

XN4
T3N

Q15
XT3
R T IC T R,[A] H

A
SCMT SD_ _ SECN
Shape Insert Order Number ISO Catalog Number
Cermet

SCMT 32.52 AM3 SCMT 09T308 AM3 ●

3/8 5/32 1/32 .173

32.52 AM5 09T308 AM5 ★


AM3, AM5

SDC 42 A3 SDCN 1203 AE ● 1/2 1/8 [.047] −

SDKN 42 AE SDK 42 AEN ★ 1/2 1/8 [.047] −

53 AE 53 A ★ 5/8 3/16 [.047] −

SECN 53 AF TN SECN 1504 AF TN ● 5/8 3/16 [.094] −

●:Stock ★:2 weeks delivery

WIPER WIPER WIPER Cermet PVD Cermet Dimensions (inch)


15° 15° 15° 15°

H H
H
H
.055 75° 88°
0.1
C7X

XN4
T3N

Q15
XT3

45°

IC T IC T IC T
.08
R T IC T R H
R IC

SDCW43 SDCW43AE SDCW43EE SDCW43PE


Shape Insert Order Number ISO Catalog Number

SDCW 432 ● 1/32

433 ● 3/64

434 ● 1/16
1/2 3/16 .216
43 AE ●

EE ●

PE ● 1/32

For details of milling cutters, see pages 155 - 157. ●:Stock ★:2 weeks delivery

78
Cermet PVD Cermet Dimensions (inch)

C7X

XN4
T3N

Q15
XT3
IC T R H

Shape Insert Order Number ISO Catalog Number

Cermet
SNE 433 SNEN 120412 ● 3/64

1/2 3/16 −

434 120416 ● 1/16

634 190416 ● 3/4 3/16 1/16 −

SNG 322 SNGN 090308 ● ★ 3/8 1/8 1/32 −

422 120308 ● 1/2 1/8 1/32 −

432 120408 ● ★ ● 1/32

433 120412 ● ● 1/2 3/16 3/64 −

434 120416 ● ● 1/16

43EN − ● 1/2 3/16 − −

SNGA 321 SNGA 090304 ★ 1/64

3/8 1/8 .150

322 090308 ● ● 1/32

432 120408 ★ 1/2 3/16 1/32 .203

SNGG 321R B SNGG 090304R B ★ 1/64 .150

321L B 090304L B ★ 1/64 .150


3/8 1/8
322R B 090308R B ★ 1/32 .150

322L B 090308L B ★ 1/32 .150

431R B 120404R B ★ 1/64 .203

431L B 120404L B ★ 1/64 .203


1/2 3/16
432R C 120408R C ● ★ ★ 1/32 .203
B, C
Right hand shown 432L C 120408L C ★ 1/32 .203

For details of toolholders, see pages 117, 118, 125 and 129. ●:Stock ★:2 weeks delivery
For details of milling cutters, see page 159.

79
Cermet / PVD Coated Cermet
Cermet PVD Cermet Dimensions (inch)

C7X

XN4
T3N

Q15
XT3
IC T R H

Shape Insert Order Number ISO Catalog Number


Cermet

SNGG 322R N1 SNGG 090308R N1 ● ● 1/32

3/8 1/8 .150

322L N1 090308L N1 ● 1/32

N1 432R N1 120408R N1 ● ● 1/2 3/16 1/32 .203


Right hand shown

SNGG 322 R3 SNGG 090308 R3 ● 3/8 1/8 1/32 .150

R3

SNMA 321 SNMA 090304 ● 3/8 1/8 1/64 .150

SNMG 321 F SNMG 090304 F ● 1/64

322 F 090308 F ● 1/32


3/8 1/8 .150
322 K 090308 K ● ● 1/32

323 F 090312 F ● 3/64

432 G 120408 G ● ● ★ 1/32

433 G 120412 G ● ● ★ ★ 1/2 3/16 3/64 .203

434 G 120416 G ● ★ 1/16

543 GW1 150612 GW1 ● 5/8 1/4 3/64 .250

F, G, GW1 643 GW1 190612 GW1 ● 3/4 1/4 3/64 .312

SNMG 432 ZF1 SNMG 120408 ZF1 ● ● 1/32

1/2 3/16 .203

433 ZF1 120412 ZF1 ● 3/64


ZF1

SNMG 432 ZW1 SNMG 120408 ZW1 ● 1/32

1/2 3/16 .203

433 ZW1 120412 ZW1 ● ● 3/64


ZW1
For details of toolholders, see pages 117, 118, 125 and 129. ●:Stock ★:2 weeks delivery
80
Cermet PVD Cermet Dimensions (inch)

IC

C7X

XN4
T3N

Q15
XT3
R T 11 IC T R H

SNM _ SP_ _
Shape Insert Order Number ISO Catalog Number

Cermet
SNMG 432 WM SNMG 120408 WM ★ 1/2 3/16 1/32 .203

WM

SNMG 432 WR SNMG 120408 WR ★ 1/2 3/16 1/32 .203

WR

SNMP 432 ZP SNMG 120408 ZP ● 1/2 3/16 1/32 .203

ZP

SPC 422 SPCN 120308 ● ● 1/2 1/8 1/32 −

433 120412 ● 1/2 3/16 3/64 −

633 190412 ● 3/64


3/4 3/16 −
634 190416 ● 1/16

SPCE 732 SPCE 050208 ● 7/32 3/32 1/32 −

032 070208 ● 5/16 3/32 1/32 −

SPEB 222 SPEB 060308 ● 1/4 1/8 1/32 .118

SPG 321 SPGN 090304 ★ 1/64

322 090308 ● ● 3/8 1/8 1/32 −

324 090316 ● 1/16

421 120304 ● 1/64


1/2 1/8 −
422 120308 ★ ● ● 1/32

432 120408 ● ● 1/32


1/2 3/16 −
433 120412 ● 3/64

For details of toolholders for SNMG43 or SNMP43, ●:Stock ★:2 weeks delivery
see pages 117, 118, 125 and 129.
81
Cermet / PVD Coated Cermet
15° IC T Cermet PVD Cermet Dimensions (inch)

11°

C7X

XN4
T3N

Q15
XT3
A
IC T R,[A] H

SPGR, SPM _ SPKN


Shape Insert Order Number ISO Catalog Number
Cermet

SPGR 321 AF1 SPGR 090304 AF1 ● 1/64


3/8 1/8 −
322 AF1 090308 AF1 ● 1/32

421 AF1 120304 AF1 ● 1/64


1/2 1/8 −
AF1 422 AF1 120308 AF1 ● 1/32

SPKN 42 ED TR SPKN 1203 ED TR ●

1/2 1/8 [.055] −

ED TL ED TL ●

53 ED TR 1504 ED TR ● 5/8 3/16 [.078] −

SPME 032 SPME 070208 ● 5/16 3/32 1/32 −

SPM 322 SPMN 090308 ● 3/8 1/8 1/32 −

422 120308 ● 1/2 1/8 1/32 −

●:Stock ★:2 weeks delivery

82
Cermet PVD Cermet Dimensions (inch)

C7X

XN4
T3N

Q15
XT3
IC T R H

TB_ _, TC_ _ TNG _


Shape Insert Order Number ISO Catalog Number

Cermet
TBGE 521 TBGE 060104 ● 1/64

5/32 1/16 −

522 060108 ★ 1/32

TCGD 521 TCGD 060104 ● 5/32 1/16 1/64 .089

TCGH 5204L B1 TCGH 060101L B1 ● .004

5/32 1/16 .089

B1 521L B1 060104L B1 ● 1/64


Left hand shown
TCGT 21.504 AF1 TCGT 110201 AF1 ● .004

21.51 AF1 110204 AF1 ● 1/4 3/32 1/64 .110

21.52 AF1 110208 AF1 ● 1/32

32.508 AM3 16T302 AM3 ● .008


3/32 5/32 .173
AF1, AM3 32.51 AM3 16T304 AM3 ● 1/64

TCMT 21.51 AM3 TCMT 110204 AM3 ★ 1/4 3/32 1/64 .110

32.52 AM5 16T308 AM5 ★ 3/32 5/32 1/32 .173


AM3, AM5

TNG 321 TNGN 160304 ● 3/8 1/8 1/64 −

432 220408 ● 1/2 3/16 1/32 −

TNGA 322 TNGA 160308 ● 3/8 1/8 1/32 .150

332 160408 ★ ★ 1/32


3/8 3/16 .150
333 160412 ★ 3/64

432 220408 ★ 1/32


1/2 3/16 .203
433 220412 ● 3/64

For details of boring bars for TCGT or TCMT, see pages 169. ●:Stock ★:2 weeks delivery
For details of toolholders for TNGA33 , see page 126 and 127.

83
Cermet / PVD Coated Cermet
Cermet PVD Cermet Dimensions (inch)

C7X

XN4
T3N

Q15
XT3
IC T R H

Shape Insert Order Number ISO Catalog Number


Cermet

TNGG 221R B TNGG 110304R B ● ● 1/64

221L B 110304L B ● ● 1/4 1/8 1/64 .089

222L B 110308L B ● ★ 1/32

331R B 160404R B ● ★ 1/64

331L B 160404L B ● ★ 1/64


3/8 3/16 .150
332R B 160408R B ● ★ 1/32

332L B 160408L B ● ★ 1/32

431R C 220404R C ● ● 1/64

431L C 220404L C ● ● 1/64


1/2 3/16 .203
432R C 220408R C ● ● 1/32
B, C
Right hand shown 432L C 220408L C ● ● 1/32

TNGG 321R N1 TNGG 160304R N1 ● 1/64

321L N1 160304L N1 ● 3/8 1/8 1/64 .150

322L N1 160308L N1 ● 1/32

331R N1 160404R N1 ● 1/64

331L N1 160404L N1 ● 1/64


3/8 3/16 .150
332R N1 160408R N1 ● 1/32
N1
Right hand shown 332L N1 160408L N1 ● 1/32

TNGG 331R L2 TNGG 160404R L2 ● 1/64

3/8 3/16 .150

L2 332R L2 160408R L2 ● 1/32


Right hand shown

TNGG 331 R1 TNGG 160404 R1 ★ 1/64

3/8 3/16 .150

332 R1 160408 R1 ★ ● 1/32


R1
For details of toolholders, see pages 126 and 127. ●:Stock ★:2 weeks delivery

84
Cermet PVD Cermet Dimensions (inch)

C7X

XN4
T3N

Q15
XT3
IC T R H

Shape Insert Order Number ISO Catalog Number

Cermet
TNGG 322 FN ZF1 TNGG 160308 FN ZF1 ● 3/8 1/8 1/32 .150

331 FN ZF1 160404 FN ZF1 ● 1/64

3/8 3/16 .150

332 FN ZF1 160408 FN ZF1 ● 1/32


ZF1

TNMA 322 TNMA 160408 ● 3/8 1/8 1/32 .150

332 160408 ● ● 3/8 3/16 1/32 .150

TNMG 221 F TNMG 110304 F ● 1/4 1/8 1/64 .089

321 F 160304 F ● 1/64


3/8 1/8 .150
322 F 160308 F ● 1/32

321 G 160304 G ● ● 1/64

322 G 160308 G ● ● 3/8 1/8 1/32 .150

323 G 160316 G ● 3/64

331 G 160404 G ● ● ● ★ 1/64

332 G 160408 G ● ● ● ★ 3/8 3/16 1/32 .150

333 G 160412 G ● ★ ★ 3/64

431 G 220404 G ● 1/64

432 G 220408 G ● ● ● 1/2 3/16 1/32 .203

F, G 433 G 220412 G ● ● 3/64

TNMG 321 ZF1 TNMG 160304 ZF1 ● ● 1/64

322 ZF1 160308 ZF1 ● 3/8 1/8 1/32 .150

323 ZF1 160312 ZF1 ● 3/64

331 ZF1 160404 ZF1 ● ● ★ 1/64

332 ZF1 160408 ZF1 ● ● ★ 3/8 3/16 1/32 .150

333 ZF1 160412 ZF1 ● 3/64

ZF1 432 ZF1 220408 ZF1 ● 1/2 3/16 1/32 .203

For details of toolholders, see pages 126 and 127. ●:Stock ★:2 weeks delivery

85
Cermet / PVD Coated Cermet
Cermet PVD Cermet Dimensions (inch)

C7X

XN4
T3N

Q15
XT3
IC T R H

TNM_ TP
Shape Insert Order Number ISO Catalog Number
Cermet

TNMG 321 ZW1 TNMG 160304 ZW1 ● 1/64


3/8 1/8 .150
322 ZW1 160308 ZW1 ● ● 1/32

331 ZW1 160404 ZW1 ● 1/64


3/8 3/16 .150
332 ZW1 160408 ZW1 ● ● 1/32

ZW1 432 ZW1 220408 ZW1 ● 1/2 3/16 1/32 .203

TNMG 331 WM TNMG 160404 WM ● 1/64

3/8 3/16 .150

332 WM 160408 WM ● 1/32


WM

TNMG 332 WR TNMG 160408 WR ● 3/8 3/16 1/32 .150

WR

TNMG 332 WV TNMG 160408 WV ● 3/8 3/16 1/32 .150

WV

TNMP 331 ZP TNMG 160404 ZP ● 1/64

3/8 3/16 .150

332 ZP 160408 ZP ● 1/32

432 ZP 220408 ZP ● 1/2 3/16 1/32 .203


ZP

TP 404 TPGA 110201 ● .004

41 110204 ● ● 1/4 3/32 1/64 .137

42 110208 ● ● 1/32

61 160304 ● 1/64
3/8 1/8 .163
62 160308 ● 1/32

For details of toolholders, see pages 126 and 127. ●:Stock ★:2 weeks delivery

86
Cermet PVD Cermet Dimensions (inch)

C7X

XN4
T3N

Q15
XT3
IC T R H
11

Shape Insert Order Number ISO Catalog Number

Cermet
TPC 2204 TPCN 110301 ● 1/4 1/8 .004 −

3204 160301 ● 3/8 1/8 .004 −

322 160308 ● 3/8 1/8 1/32 −

432 220408 ● 1/32


1/2 3/16 −
433 220412 ● 3/64

TPG 321 FN TPGN 160304 FN ● 1/64


3/8 1/8 −
322 FN 160308 FN ● 1/32

TPGE 731 TPGE 090204 ● ● 1/64


7/32 3/32 −
732 090208 ● ● 1/32

TPG 221 TPGN 110304 ● ● 1/64


1/4 1/8 −
222 110308 ● ● ★ 1/32

321 160304 ● ● 1/64

322 160308 ● ● ● 1/32


3/8 1/8 −
323 160312 ● 3/64

324 160316 ● 1/16

332 160408 ● 3/8 3/16 1/32 −

431 220404 ● ● 1/64

432 220408 ● ● 1/2 3/16 1/32 −

433 220412 ● ● 3/64

TPGH 631L B3 TPGH 080204L B3 ● 3/16 3/32 1/64 .095

731R B2 090204R B2 ● 1/64


7/32 3/32 .118
731L B2 090204L B2 ● 1/64

2204L B3 110301L B3 ● .004


B2, B3 1/4 1/8 .138
Left hand shown 221L B3 110304L B3 ● 1/64

●:Stock ★:2 weeks delivery

87
Cermet / PVD Coated Cermet
60° T Cermet PVD Cermet Dimensions (inch)

11°
30°

IC

C7X

XN4
T3N

Q15
XT3
IC T R,[A] H

A
TPG, TPM TPKN
Shape Insert Order Number ISO Catalog Number
Cermet

TPGR 221 AF1 TPGR 110304 AF1 ● 1/64


1/4 1/8 −
222 AF1 110308 AF1 ● 1/32

321 AF1 160304 AF1 ● 1/64


3/8 1/8 −
322 AF1 160308 AF1 ● 1/32

431 AF1 220404 AF1 ● 1/64


1/2 3/16 −
AF1 432 AF1 220408 AF1 ● 1/32

TPGR 221 FN AF1 TPGR 110304 FN AF1 ● 1/4 1/8 1/64 −

321 FN AF1 160304 FN AF1 ● 1/64

3/8 1/8 −

322 FN AF1 160308 FN AF1 ● 1/64


AF1

TPGS 731R P1 TPGS 090204R P1 ● 1/64

731L P1 090204L P1 ● 7/32 3/32 1/64 −

732R P1 090208R P1 ● 1/32

TPGR 221R P1 TPGR 110304R P1 ● 1/64


1/4 1/8 −
221L P1 110304L P1 ● 1/64

321R P1 160304R P1 ● 1/64

321L P1 160304L P1 ● 1/64


3/8 1/8 −
322R P1 160308R P1 ● 1/32
P1
Left hand shown 322L P1 160308L P1 ● 1/32

TPKN 32 PDTR TPKN 1603 PDTR ● 3/8 1/8 [.050] −

43 PDTR 2204 PDTR ● 1/2 3/16 [.055] −

TPM 221 TPMN 110304 ● 1/64


1/4 1/8 −
222 110308 ● 1/32

321 160304 ● 1/64


3/8 1/8 −
322 160308 ● 1/32

●:Stock ★:2 weeks delivery

88
Cermet PVD Cermet Dimensions (inch)

C7X

XN4
T3N

Q15
XT3
IC T R H

Shape Insert Order Number ISO Catalog Number

Cermet
TPMR 221 A283 TPMR 110304 A283 ● 1/4 1/8 1/64 −

321 A283 160304 A283 ● 1/64

3/8 1/8 −

322 A305 160308 A305 ● 1/32


A283, A305
●:Stock ★:2 weeks delivery

89
Cermet / PVD Coated Cermet
Cermet Dimensions (inch)

T3N
Full Rad
0.15 W S T

Shape Insert Order Number


Cermet

VDB 125 A 015 ● .125 .106

.250

188 A 015 ● .188 .144

250 B 015 ● .250 .144 .337

VDB 125 R A ● .125 .106

.250

188 R A ● .188 .144

250 R B ● .250 .144 .337


R
For details of toolholders, see pages 136 - 138. ●:Stock ★:2 weeks delivery

Cermet Dimensions (inch)


.787 T
90°
W

R
XN4

W R T

Shape Insert Order Number

VGE 125N015 ● .125 .015 .205

156N015 ● .156 .015 .335

188N015 ● .188 .015 .335

250N015 ● .250 .015 .335

312N015 ● .312 .015 .335

375N015 ● .375 .015 .335

For details of toolholders, see page 141. ●:Stock ★:2 weeks delivery

90
Cermet PVD Cermet Dimensions (inch)

C7X

XN4
T3N

Q15
XT3
IC T R H

VBGT VNGA
Shape Insert Order Number ISO Catalog Number

Cermet
VBGT 21.508 FN (AM3) VBGT 110202 FN AM3 ● .008
1/4 3/32 .110
21.51 FN (AM3) 110204 FN AM3 ● 1/64

2208 FN (AM3) 110302 FN AM3 ● .008


1/4 1/8 .110
AM3 221 FN (AM3) 110304 FN AM3 ● 1/64

VBGT 3304 AM3 VBGT 160401 AM3 ● .004

3308 AM3 160402 AM3 ● .008

331 GA 160404 GA ● 3/8 3/16 1/64 .173

332 GA 160408 GA ● 1/32

GA, AM3 333 GA 160412 GA ● 3/64

VNGA 331 VNGA 160404 ● 1/64

3/8 3/16 .150

332 160408 ● ● 1/32

For details of toolholders for VNGA33, see pages 123 and 124. ●:Stock ★:2 weeks delivery

91
Cermet / PVD Coated Cermet
Cermet PVD Cermet Dimensions (inch)

C7X

XN4
T3N

Q15
XT3
IC T R H

Shape Insert Order Number ISO Catalog Number


Cermet

VNGG 3304R N1 VNGG 160401R N1 ● .004

3304L N1 160401L N1 ● .004

331R N1 160404R N1 ● 1/64


3/8 3/16 .150
331L N1 160404L N1 ● 1/64

332R N1 160408R N1 ● 1/32


N1
Left hand shown 332L N1 160408L N1 ● 1/32

VNMG 331 AM1 VNMG 160404 AM1 ● ● ● ★ 1/64

331 GE 160404 GE ● 1/64


3/8 3/16 .150
332 AM1 160408 AM1 ● ● ● ● ★ 1/32

333 AM1 160412 AM1 ● 3/64

431 AM1 220404 AM1 ● 1/64


1/2 3/16 .203
AM1, GE 432 AM1 220408 AM1 ● 1/32

VNMG 331 ZF1 VNMG 160404 ZF1 ● 3/8 3/16 1/64 .150

ZF1

VNMG 332 WM VNMG 160408 WM ● 3/8 3/16 1/32 .150

WM

VNMP 331 ZP VNMM 160404 ZP ● 3/8 3/16 1/64 .150

ZP
For details of toolholders, see pages 123 and 124. ●:Stock ★:2 weeks delivery

92
Cermet PVD Cermet Dimensions (inch)

C7X

XN4
T3N

Q15
XT3
IC T R H

WCGT, WPGT WNMG


Shape Insert Order Number ISO Catalog Number

Cermet
WCGT 5208 QB WCGT 020102 QB ● .008
5/32 1/16 .089
521 QB 020104 QB ● 1/64

21.504 FN AM3 040201 AM3 ● .004

21.508 FN AM3 040202 AM3 ● 1/4 3/32 .008 .110

AM3, QB 21.51 FN AM3 040204 AM3 ● 1/64

WPGT 21.504 FN AM3 WPGT 040201 AM3 ● .004

21.508 FN AM3 040202 AM3 ● 1/4 3/32 .008 .110

21.51 FN AM3 040204 AM3 ● 1/64


AM3

WNMG 432 WR WNMG 080408 WR ● ● 1/2 3/16 1/32 .203

WR

WNMG 432 WV WNMG 080408 WV ● 1/2 3/16 1/32 .203

WV
For details of boring bars, see pages 170 and 172. ●:Stock ★:2 weeks delivery
For details of toolholders, see page 129.

93
94
Coated Carbide
PVD Coated Micro Grain Carbide

KM1·ZM3·QM3·VM1·TAS
NTK Micro Grain Carbide
■These grades have been developed by reducing
the size of WC hard grains, which are the main
component of cemented carbide, to about 1μm.
Coated Carbide

As a result, they are tougher and harder than


conventional cemented carbides.
■All of those grades demonstrate excellent wear
resistance and anticracking properties at high
temperatures.
Application range
250

Cutting speed (m/min)


200

VM1
150 QM3
TAS
Finer 100
ZM3
50 KM1

0
Fracture Toughness High
General carbide Micro grain carbide

Grade Composition Features Applications

KM1 WC(Non coated) Sharp cutting edges Cast iron , Aluminum

ZM3 TiN Deposition resistance Stainless steel and Titanium

QM3 TiCN Heat resistance , wear resistance General steel , Grooving tool.

VM1 Special TiCN Sharp cutting edges Free cutting steel

TAS TiAIN Abrasion and thermal shock resistance Stainless steel

蘆Applications
General steel
Material Stainless steel , Cast steel
Carbon steel , Alloy steel

Cutting Finish Rough Finish Rough

Range P01 P10 P20 P30 P40 M01 M10 M20 M30 M40

QM3 VM1
ZM3 TAS
Carbide
QM3
ZM3

96
蘆Negative Insert
Grade Dimensions (inch)

QM3
KM1

VM1
ZM3

TAS
Shape Insert Order Number ISO Catalog Number
IC T R

CNGG 431 FN ZP CNGG 120404 FN ZP ● ● 1/64

432 FN ZP 120408 FN ZP ● ● 1/32

Coated Carbide
CNMG 432 Z5 CNMG 120408 TNB Z5 ● 1/32

DNGG 431 FN ZP DNGG 150404 FN ZP ● ● 1/64

432 FN ZP 150408 FN ZP ● ● 1/32


1/2

DNMG 431 G DNMG 150404 TN G ★ 1/64

DNMG 431 Z5 DNMG 150408 TNB Z5 ★ 1/32

SNMG 432 Z5 SNMG 120408 TNB Z5 ● 1/32

TNGG 3308 FR C TNGG 160402 FR C ★ .008

TNGG 3304 FR DA TNGG 160401 FR DA ★ .004

TNGG 3304 FR U2 TNGG 160401 FR U2 ★ 3/16 .004


3308 FR U2 160402 FR U2 ● .008
331 FR U2 160404 FR U2 ★ 1/64
332 FR U2 160408 FR U2 ● 1/32
3308 FL U2 160402 FL U2 ● .008
331 FL U2 160404 FL U2 ● 1/64
332 FL U2 160408 FL U2 ● 3/8 1/32
TNGG 3308 FN ZP TNGG 160402 FN ZP ● ● .008
331 FN ZP 160404 FN ZP ● ● 1/64
332 FN ZP 160408 FN ZP ● ● 1/32
TNMG 331 Z5 TNMG 160404 TNB Z5 ● 1/64

332 Z5 160408 TNB Z5 ● 1/32


VNGG 3308 FN ZP VNGG 160402 FN ZP ● .008
331 FN ZP 160404 FN ZP ● 1/64
332 FN ZP 160408 FN ZP ● 1/32
VNMG 331 AM1 VNMG 160404 TNB AM1 ● 1/64

332 AM1 160408 TNB AM1 ● 1/32

WNGG 431 FN ZP WNGG 080404 FN ZP ● ● 1/64

432 FN ZP 080408 FN ZP ● ● 1/32


1/2
WNMG 432 Z5 WNMG 080408 TNB Z5 ● 1/32

433 Z5 080412 TNB Z5 ● 3/64


For details of toolholders, see pages 121 - 129. ●:Stock ★:2 weeks delivery

97
PVD Coated Micro Grain Carbide

蘆Positive Insert
Grade Dimensions (inch)

QM3
KM1

VM1
ZM3

TAS
Shape Insert Order Number ISO Catalog Number
IC T R

CCGT 21.501R S CCGT 060200R S ● ● ★ .001


21.504R S 060201R S ● ● .004
21.508R S 060202R S ★ ● 1/4 3/32 .008
Coated Carbide

21.504MR S 060201MR S ★ ★ *.003


21.508MR S 060202MR S ● *.007
32.501R S 09T300R S ● ● ★ .001
32.504R S 09T301R S ● ★ ● .004
32.508R S 09T302R S ★ ● ● .008
32.51R S 09T304R S ● 3/8 5/32 .016
32.504MR S 09T301MR S ★ ★ *.003
32.508MR S 09T302MR S ★ ★ *.007
32.51MR S 09T304MR S ★ *.015
21.501L S 060200L S ● ● .001
21.504L S 060201L S ● ● 1/4 3/32 .004
21.508L S 060202L S ★ ● .008
32.501L S 09T300L S ● ● .001
32.504L S 09T301L S ● ● 3/8 5/32 .004
Left hand shown 32.508L S 09T302L S ● .008
CCGT 21.501R U CCGT 060200R U ★ ● .001
21.504R U 060201R U ★ ● 1/4 3/32 .004
21.508R U 060202R U ★ ● .008
32.501R U1 09T300R U1 ★ .001
32.504R U1 09T301R U1 ★ ● .004
3/8 5/32
32.508R U1 09T302R U1 ★ ● .008
32.51R U1 09T304R U1 ★ .016
21.504L U 060201L U ★ .004
1/4 3/32
21.508L U 060202L U ★ .008
32.501L U1 09T300L U1 ★ .001
32.504L U1 09T301L U1 ★ .004
3/8 5/32
32.508L U1 09T302L U1 ★ .008
Right hand shown 32.51L U1 09T304L U1 ★ .016
CCGT 21.501 FN (AM3) CCGT 060200 FN AM3 ★ ★ .001
21.508 FN (AM3) 060202 FN AM3 ● ★ .008
21.51 FN (AM3) 060204 FN AM3 ● .016
1/4 3/32
21.504M FN (AM3) 060201M FN AM3 ● *.003
21.508M FN (AM3) 060202M FN AM3 ● ● *.007
21.51M FN (AM3) 060204M FN AM3 ● *.015
32.501 FN (AM3) 09T300 FN AM3 ★ ★ .001
32.508 FN (AM3) 09T302 FN AM3 ● ★ ● .008
32.51 FN (AM3) 09T304 FN AM3 ● ★ .016
32.52 FN (AM3) 09T308 FN AM3 ● 3/8 5/32 .031
32.504M FN (AM3) 09T301M FN AM3 ● ● *.003
32.508M FN (AM3) 09T302M FN AM3 ★ ● *.007
32.51M FN (AM3) 09T304M FN AM3 ★ *.015
CCGT 32.501 FN (AZ7) CCGT 09T300 FN AZ7 ★ ★ .001
32.504M FN (AZ7) 09T301M FN AZ7 ★ ★ *.003
3/8 5/32
32.508M FN (AZ7) 09T302M FN AZ7 ★ ● *.007
32.51M FN (AZ7) 09T304M FN AZ7 ★ ● *.015
CCGT 21.508 FN 1L CCGT 060202 FN 1L ★ 1/4 3/32 .008

32.51 FN 1L 09T304 FN 1L ★ 3/8 5/32 .016


* Corner radius "04M" "08M" "1M" are designed for parts that requires less than .004", .008", .016" shoulder radius.
For details of boring bars, see page 168. ●:Stock ★:2 weeks delivery
For details of toolholders for CNC Swiss Lathes, see NTK SS Series catalog.

98
蘆Positive Insert
Grade Dimensions (inch)

QM3
KM1

VM1
ZM3

TAS
Shape Insert Order Number ISO Catalog Number
IC T R

CCGW 21.501 FN CCGW 060200 FN ★ .001


21.504 FN 060201 FN ● .004
21.501 H Polished 060200 H ★ 1/4 3/32 .001

Coated Carbide
21.504 H Polished 060201 H ★ .004
21.508 H Polished 060202 H ★ .008
32.501 FN 09T300 FN ★ .001
32.504 FN 09T301 FN ● .004
32.501 H Polished 09T300 H ★ .001
32.504 H Polished 09T301 H ★ .004
32.508 H Polished 09T302 H ★ 3/8 5/32 .008
32.500 V Polished 09T30 V ★ 0.0
32.504 P Polished 09T301 P ★ .004
32.508 P Polished 09T302 P ★ .008
Non chipbreaker 32.508M P Polished 09T302M P ★ *.007
* Corner radius "04M" "08M" "1M" are designed for parts that requires less than .004", .008", .016" shoulder radius.
For details of boring bars, see page 168. ●:Stock ★:2 weeks delivery
For details of toolholders for CNC Swiss Lathes, see NTK SS Series catalog.

99
PVD Coated Micro Grain Carbide

蘆Positive Insert
Grade Dimensions (inch)

QM3
KM1

VM1
ZM3

TAS
Shape Insert Order Number ISO Catalog Number
IC T R

DCGT 21.501R S DCGT 070200R S ● ● .001


21.504R S 070201R S ● ● .004
21.508R S 070202R S ● ● .008
1/4 3/32
Coated Carbide

21.51R S 070204R S ● .016


21.504MR S 070201MR S ★ ★ *.003
21.508MR S 070202MR S ● ★ *.007
32.501R S 11T300R S ● ● ● .001
32.504R S 11T301R S ● ★ ● .004
32.508R S 11T302R S ● ● ● .008
32.51R S 11T304R S ● 3/8 5/32 .016
32.504MR S 11T301MR S ★ ★ *.003
32.508MR S 11T302MR S ★ ★ *.007
32.51MR S 11T304MR S ★ *.015
21.501L S 070200L S ● ● .001
21.504L S 070201L S ● ● 1/4 3/32 .004
21.508L S 070202L S ● ● .008
32.501L S 11T300L S ● .001
32.504L S 11T301L S ● 3/8 5/32 .004
Right hand shown 32.508L S 11T302L S ● .008
DCGT 21.501R U DCGT 070200R U ★ ★ ● .001
21.504R U 070201R U ★ ★ ● 1/4 3/32 .004
21.508R U 070202R U ★ ★ ● .008
32.501R U1 11T300R U1 ★ ★ .001
32.504R U1 11T301R U1 ★ ★ ● .004
3/8 5/32
32.508R U1 11T302R U1 ★ ★ ● .008
32.51R U1 11T304R U1 ★ ★ .016
21.508L U 070202L U ★ 1/4 3/32 .008
32.501L U1 11T300L U1 ★ .001
32.504L U1 11T301L U1 ★ .004
3/8 5/32
32.508L U1 11T302L U1 ★ .008
Right hand shown 32.51L U1 11T304L U1 ★ .016
DCET 21.504MR UHG DCET 0702008R UHG ★ 1/4 3/32 .003

Right hand shown 32.504MR UHG 11T3008R UHG ★ 3/8 5/32 .003
DCGT 21.501 FN (AM3) DCGT 070200 FN AM3 ● ★ ★ .001
21.504 FN (AM3) 070201 FN AM3 ★ ★ .004
21.508 FN (AM3) 070202 FN AM3 ★ ★ .008
21.51 FN (AM3) 070204 FN AM3 ★ ★ 1/4 3/32 .016
21.504M FN (AM3) 070201M FN AM3 ● ● *.003
21.508M FN (AM3) 070202M FN AM3 ● ● *.007
21.51M FN (AM3) 070204M FN AM3 ● *.015
32.501 FN (AM3) 11T300 FN AM3 ● ★ .001
32.508 FN (AM3) 11T302 FN AM3 ● ● ★ .008
32.51 FN (AM3) 11T304 FN AM3 ● ● ★ .016
32.52 FN (AM3) 11T308 FN AM3 ● 3/8 5/32 .031
32.504M FN (AM3) 11T301M FN AM3 ● ★ *.003
32.508M FN (AM3) 11T302M FN AM3 ★ ● *.007
32.51M FN (AM3) 11T304M FN AM3 ★ ● *.015
DCGT 32.501 FN (AZ7) DCGT 11T300 FN AZ7 ★ ● .001
32.504M FN (AZ7) 11T301M FN AZ7 ★ ★ *.003
32.508M FN (AZ7) 11T302M FN AZ7 ★ ● 3/8 5/32 *.007
32.51M FN (AZ7) 11T304M FN AZ7 ★ ● *.015
32.52 FN (AZ7) 11T308 FN AZ7 ★ ★ .031
* Corner radius "04M" "08M" "1M" are designed for parts that are required less than .004", .008", .016" shoulder radius.
For details of toolholders for CNC Swiss Lathes, see NTK SS ●:Stock ★:2 weeks delivery
Series catalog.
100
蘆Positive Insert
Grade Dimensions (inch)

QM3
KM1

VM1
ZM3

TAS
Shape Insert Order Number ISO Catalog Number
IC T R

DCGT 21.51 FN 1L DCGT 070204 FN 1L ★ 1/4 3/32 .016


32.508 FN 1L 11T302 FN 1L ★ .008
3/8 5/32
32.51 FN 1L 11T304 FN 1L ★ .016

Coated Carbide
DCGW 21.501 FN DCGW 070200 FN ★ .001
21.504 FN 070201 FN ★ .004
21.501 H hed 070200 H ★ 1/4 3/32 .001
Polis
21.504 H hed 070201 H ★ .004
Polis
21.508 H o li s hed 070202 H ★ .008
P
32.501 FN 11T300 FN ★ .001
32.504 FN 11T301 FN ★ .004
32.501 H hed 11T300 H ★ .001
Polis
hed
3/8 5/32
32.504 H Polis 11T301 H ★ .004
32.508 H hed 11T302 H ★ .008
Polis
Non chipbreaker 32.500 V o li s hed 11T30 V ★ 0.0
P
* Corner radius "04M" "08M" "1M" are designed for parts that are required less than .004", .008", .016" shoulder radius.
For details of toolholders for CNC Swiss Lathes, see NTK SS Series catalog. ●:Stock ★:2 weeks delivery

101
PVD Coated Micro Grain Carbide

蘆Grooving Insert
Grade Dimensions (inch)

QM3
Shape Insert Order Number
W R T

GEV 300N ★ .118 .008 .205


300N04 ★ .118 .015 .205
350N04 ★ .138 .015 .335
Coated Carbide

400N ★ .157 .008 .335


400N04 ★ .157 .015 .335
450N04 ★ .177 .015 .335
500N ★ .197 .008 .335
500N04 ★ .197 .015 .335
550N04 ★ .217 .015 .335
600N ★ .236 .008 .335
600N04 ★ .236 .015 .335
650N04 ★ .256 .015 .335
700N04 ★ .278 .015 .335
750N04 ★ .295 .015 .335
800N04 ★ .315 .015 .335
For details of toolholders, see pages 142 and 143. ●:Stock ★:2 weeks delivery

蘆Grooving Insert
Grade Dimensions (inch)
QM3

Shape Insert Order Number


W R D A B T

GKP 3031R ●
.031 .004 .050
3031L ●
3062R ●
.062 .008 .094
3062L ●
3094R ●
.094 .008 .150
3094L ●
.344 .405 .195
3125R ●
.125 .008 .150
3125L ●
3156R ●
.156 .008 .150
3156L ●
3189R ●
.189 .012 .150
3189L ●
For details of toolholders, see page 140. ●:Stock ★:2 weeks delivery

102
蘆Positive Insert
Grade Dimensions (inch)

QM3
KM1

VM1
ZM3

TAS
Shape Insert Order Number ISO Catalog Number
IC T R

TCGT 7304R S TCGT 090201R S ● ★ .004


7/32
7308R S 090202R S ● .008
21.504R S 110201R S ● ★ 3/32 .004

Coated Carbide
7304L S 090201L S ★ 1/4 .004
21.504L S 110201L S ★ .004
TCGT 7304R U TCGT 090201R U ★ .004
7/32 3/32
7308R U 090202R U ★ .008
TCGW 7301 FN TCGW 090200 FN ● .001
7/32
7304 FN 090201 FN ● .004
3/32
21.501 FN 110200 FN ★ .001
1/4
Non chipbreaker 21.504 FN 110201 FN ★ .004
For details of boring bars, see page 169. ●:Stock ★:2 weeks delivery
For details of CNC Swiss Lathes, see NTK SS Series catalog.

103
PVD Coated Micro Grain Carbide

蘆Positive Insert
Grade Dimensions (inch)

QM3
KM1

VM1
ZM3
Shape Insert Order Number ISO Catalog Number

TAS
IC T R

VCGT 2201R U VCGT 110300R U ● ● .001


2204R U VCGT 110301R U ● ● .004
2208R U VCGT 110302R U ● ● 1/4 1/8 .008
Coated Carbide

2204MR U VCGT 110301MR U ● *.003


2208MR U VCGT 110302MR U ● *.007

VCET 2204MR U VCET 1103008R UHG ★ 1/4 1/8 *.003

VCGT 2201 FN (AM3) VCGT 110300 FN AM3 ● ● .001


2204 FN (AM3) VCGT 110301 FN AM3 ● ● .004
2208 FN (AM3) VCGT 110302 FN AM3 ● ● .008
1/4 1/8
2204M FN (AM3) VCGT 110301M FN AM3 ● ★ ● *.003
2208M FN (AM3) VCGT 110302M FN AM3 ● ★ ● *.007
221M FN (AM3) VCGT 110304M FN AM3 ★ ★ *.015
VCGT 2201 FN (AZ7) VCGT 110300 FN AZ7 ★ ● .001
2204M FN (AZ7) VCGT 110301M FN AZ7 ★ ● *.003
1/4 1/8
2208M FN (AZ7) VCGT 110302M FN AZ7 ★ ● *.007
221M FN (AZ7) VCGT 110304M FN AZ7 ★ ★ *.015
VCGW 2201 H Polished VCGW 110300 H ★ .001
2204 H Polished VCGW 110301 H ★ 1/4 1/8 .004
Non chipbreaker 2208 H Polished VCGW 110302 H ★ .008
* Corner radius "04M" "08M" "1M" are designed for parts that requires less than .004", .008", .016" shoulder radius.
For details of toolholders for CNC Swiss Lathes, see NTK SS Series catalog. ●:Stock ★:2 weeks delivery

104
CBN /
Diamond Coated Carbide
CBN

CBN B16·B26·B36
Grade Style Applications Typical parts Turning hardened steel

Brake disks & drums


Rough & Finish
B16 Solid

Notch wear resistance


turning gray iron
Cylinder liners B26
B36
Single or
Hardened steel Gears
B26 Multi
(Continuous - Interruption) Shafts
tipped

Multi Hardened steel Gears


B36
CBN / Diamond

tipped (Interruption) Shafts


Breakage resistance

■B16 General applications Cutting speed (SFM)


B16 is a solid PVD coated CBN grade with a high
CBN content. An increased CBN content and a Rough turning 500 - 3500
binder high in binding force, B16's main range
Finish turning 1000 - 5000
application is cast iron machining.

■B26 & B36


B26 is a CBN grade which has the combined 800
toughness and wear resistance needed for high 700
SPEED (sfm)

performance hard turning steel applications. B26 is 600

available in petite (single use) sizes but with multi- 500

tipped cutting edges. 400


300
■B36 200
B36 is a special ceramic bonded CBN grade. 100
B36 has the combined toughness and thermal 0

shock resistance needed for interrupted hard 50 55 60 65 70


HARDNESS (Rc)
turning applications.

蘆Case Study
Brake disk Longer tool life Gear Constant tool life
(Rough) (61-65RC)

蘆Material 蘆Material
Gray cast iron 5120H
蘆Insert 蘆Insert
SNM435 CNGA432
蘆3500 SFM 蘆430 SFM
Heavily
蘆.028 IPR 蘆.006 IPR
Interrupted
蘆.040" DOC 蘆.004" DOC
蘆With coolant 蘆No coolant

NTK : B16 800 pcs/edge NTK : B36 50 pcs/edge

CBN 650 pcs/edge CBN 20 - 50 pcs/edge

106
蘆CCMW
Grade Dimensions (inch)

Insert Order Number ISO Catalog Number

B16

B26

B36
# of edge IC T R

CCMW 21.51 P CCMW 060204 P ● 1 1/4 3/32 1/64


21.52 P 060208 P ● 1 1/4 3/32 1/32
32.51 PD 09T304 PD ● 2 3/8 5/32 1/64
32.52 PD 09T308 PD ● 2 3/8 5/32 1/32
For details of boring bars, see page 168. ●:Stock ★:2 weeks delivery

蘆CNGA / CNMA

CBN / Diamond
Grade Dimensions (inch)

Insert Order Number ISO Catalog Number

B16

B26

B36
# of edge IC T R

CNGA 431 PQ CNGA 120404 PQ ★ 4


1/64
CNMA 431 PD CNMA 120404 PD ● 2
CNGA 432 PQ CNGA 120408 PQ ★ 4
1/2 3/16 1/32
CNMA 432 PD CNMA 120408 PD ● 2
433 PQ 120412 PQ ★ 4
3/64
PD PD ● 2
For details of toolholders, see pages 121 and 128. ●:Stock ★:2 weeks delivery

蘆DNGA / DNMA
Grade Dimensions (inch)

Insert Order Number ISO Catalog Number


B16

B26

B36
# of edge IC T R

DNGA 431 PQ DNGA 150404 PQ ★ 4


1/64
DNMA 431 PD DNMA 150404 PD ● 2
DNGA 432 PQ DNGA 150408 PQ ★ 4
1/2 3/16 1/32
DNMA 432 PD DNMA 150408 PD ● 2
433 PQ 150412 PQ ★ 4
3/64
PD PD ● 2
For details of toolholders, see pages 122, 123 and 128. ●:Stock ★:2 weeks delivery

蘆RNM
Grade Dimensions (inch)

Insert Order Number ISO Catalog Number


B16

B26

B36

# of edge IC T R

RNM 42S TN RNMN 42S TN ★ Solid 1/8 −


1/2
43S TN 43S TN ★ Solid 3/16 −

Edge prep: TN is T0425 ●:Stock ★:2 weeks delivery


For details of toolholders, see page 116.

107
CBN

蘆SNM
Grade Dimensions (inch)

Insert Order Number ISO Catalog Number

B16

B26

B36
# of edge IC T R

SNM 322S TNB SNMN 322S TNB ★ Solid 1/32


3/8 1/8
323S TN 323S TN ★ Solid 3/64
422S TN 422S TN ★ Solid 1/32
1/8
423S TN 423S TN ★ Solid 3/64
432S TN 432S TN ★ Solid 1/2 1/32
433S TNF 433S TNF ★ Solid 3/16 3/64
434S TNF 434S TNF ★ Solid 1/16
Edge prep: TNB is T0225, TN is T0425, TNF is T0825 ●:Stock ★:2 weeks delivery
CBN / Diamond

For details of toolholders, see pages 117, 118, 125 and 129.

蘆SNGA / SNMA
Grade Dimensions (inch)

Insert Order Number ISO Catalog Number

B16

B26

B36
# of edge IC T R

SNGA 432 PE SNGA 120408 PE ★ 8


1/32
SNMA 432 PQ SNMA 120408 PQ ● 4
1/2 3/16
433 PE 120412 PE ★ 8
3/64
PQ PQ ● 4
For details of toolholders, see pages 125 and 129. ●:Stock ★:2 weeks delivery

蘆TCMW
Grade Dimensions (inch)

Insert Order Number ISO Catalog Number


B16

B26

B36

# of edge IC T R

TCMW 21.51 P TCMW 110204 P ● 1 1/4 3/32 1/64

For details of boring bars, see page 169. ●:Stock ★:2 weeks delivery

蘆TNM
Grade Dimensions (inch)

Insert Order Number ISO Catalog Number


B16

B26

B36

# of edge IC T R

TNM 223S TNC TNMN 223S TNC ★ Solid 1/4 1/8 3/64

332S TN 332S TN ★ Solid 1/32


3/8 3/16
333S TNF 333S TNF ★ Solid 3/64
Edge prep: TN or TNC is T0425, TNF is T0825 ●:Stock ★:2 weeks delivery
For details of toolholders, see pages 126 and 127.

108
蘆TNGA / TNMA
Grade Dimensions (inch)

Insert Order Number ISO Catalog Number

B16

B26

B36
# of edge IC T R

TNGA 331 PH TNGA 160404 PH ★ 6


1/64
TNMA 331 PT TNMA 160404 PT ● 3
TNGA 332 PH TNGA 160408 PH ★ 6
3/8 3/16 1/32
TNMA 332 PT TNMA 160408 PT ● 3
333 PH 160412 PH ★ 6
3/64
PT PT ● 3
For details of toolholders, see pages 126 and 127. ●:Stock ★:2 weeks delivery

CBN / Diamond
蘆TPM
Grade Dimensions (inch)

Insert Order Number ISO Catalog Number

B16

B26

B36
# of edge IC T R

TPM 321 PT TPMN 160304 PT ● 3 1/64


3/8 1/8
322 PT 160308 PT ● 3 1/32

●:Stock ★:2 weeks delivery

蘆VNGA / VNMA
Grade Dimensions (inch)

Insert Order Number ISO Catalog Number


B16

B26

B36
# of edge IC T R

VNGA 331 PQ VNGA 160404 PQ ★ 4


1/64
VNMA 331 PD VNMA 160404 PD ● 2
3/8 3/16
VNGA 332 PQ VNGA 160408 PQ ★ 4
1/32
VNMA 332 PD VNMA 160408 PD ● 2
For details of toolholders, see pages 123 and 124. ●:Stock ★:2 weeks delivery

109
Diamond Coated Carbide

Diamond Coated UC2


蘆Best Performance for
Al alloy (High Si Al alloy), MMC(FRM)
Ceramics, Reinforced ceramics, Carbon

蘆Features
CBN / Diamond

■ Improvement in Wear Resistance


Superior wear resistance designed for hard-to-cut aluminum material i.e. High Si Al alloy
and MMC material.

蘆Physical Performance
UC2 Natural diamond DLC PCD Composition of Diamond Coating
Crystal structure Diamond Diamond Amorphous Diamond

Bonded phase None None None Co, Ni, etc Fine and thick diamond layer
has improved wear resistance
performance.
Density(g/cm3) 3.5 3.5 1.7 - 2.2 4.1
Special surface treatment has
improved spalling resistance
Young's modulus(GPa) 1000 280 - 300 280 - 300 800 performance.

Hardness(GPa) 100 90 - 120 10 - 50 10 - 50

■ Variety in Shapes Types of shapes


蘆Moulded chipbreakers ensure better chip control.
蘆UC2 inser ts have a deeper cutting potential due
to the coating covering the whole cutting edge.

■ Lower Cost Effective cutting-edge area


Available in multi cornered geometries and no Note: The line indicates an effective cutting-edge
re-grinding cost. area.
Single-sided chipbreaker Without chipbreaker

Cost reduction
by switching to
multi-corner type

PCD(Brazed with
UC2 sintered diamond)

蘆Characteristics of Material
■ UC2 has well-balanced durability against spalling and abrasion.

110
蘆Boring of Al Alloy
Competitor's PCD Part name Hub of Motor-bike
Material
(Sintered diamond) UC2 Material Aluminum alloy
SPMW090312
Part number Brazed cutter
(4-corner type)
Cutting speed 600m/min ←
Feed rate 0.4mm/rev ←
Cutting depth 4.0 mm (Total) ←
Coolant WET ←
Tool life 3,000 pcs/cornerr 6,000 pcs/corner

・UC2 with a molded chipbreaker Chips by PCD Chips by UC2

CBN / Diamond
breaks up the chips to a manageable
size. The operator has to stop the
machine in remove the chips when
using the PCD insert. Scale: 0.4" Scale: 0.4"

蘆Outer Roughing of Al Alloys


Competitor's PCD Part name Piston
Material
(Sintered diamond) UC2 Material Aluminum alloy(Al+13vol%Si)
SPMW090312
Part number Brazed cutter
(4-corner type)
Cutting speed 600m/min ←
Feed rate 0.4mm/rev ←
Cutting depth 4.0 mm (Total) ←
Coolant WET ←
Tool life 3,000 pcs/corner 6,000 pcs/corner

・UC2 doubled tool life over the PCD. Productivity was improved.
・Although the PCD can be re-ground eight times, UC2 allowed a cost reduction by extending the life of the tool and using
a four-cornered insert.

蘆Rough Boring of Al Alloys


Competitor's PCD Part name Piston
Material
(Sintered diamond) UC2 Material Aluminum alloy(Al+13vol%Si)
TPGW110304 Special shape
Part number
(1 cutting edge) (2 cutting edges)
Cutting speed 8000m/min-1 ←
Feed rate 0.15mm/rev ←
Cutting depth 3.0mm ←
Coolant WET ←
Tool life 1 pc/corner 8,000 pcs/corner

・The competitor's PCD insert cannot machine a single part because of chatter and the brazed tip coming off.
・The long effective cutting-edge on the UC2 inserts can take deeper cuts, and its chipbreaker eliminated chatter.

111
Diamond Coated Carbide

蘆Ceramics Outer Diameter Finishing


Competitor's PCD Part name Vacuum switch parts
Material
(Sintered diamond) UC2 Material Ceramic calcined body
Brazed cutter VNMM160404-ZP
Part number
(w/out chipbreaker) (2-corner, w/molded chipbreaker)
Cutting speed 150m/min ←
Feed rate 0.2mm/rev ←
Cutting depth 8.0mm ←
Coolant DRY ←
Tool life 300 pcs/corner 400 pcs/corner

・The life of UC2 can be extended to 1.3 times that of a competitor's PCD tool, thus allowing productivity to be correspondingly
CBN / Diamond

improved.
・UC2 insert can cut to greater depths than conventional PCD tools. This features requires less insert changes.

蘆Aluminum Alloy Plunge Cutting


Part name Two-wheel cylinder, mouth-chamfered
Material Carbide UC2 Material Aluminum alloy(Al+12vol%Si)
BSMN3207Z24
Part number Special shape
(Formed insert)
Cutting speed 148m/min ←
Feed rate 0.06mm/rev ←
Cutting depth 3.0mm ←
Coolant WET ←
Tool life 5,000 pcs/corner 50,000 pcs/cornerr

・Carbide inserts caused too much build-up edge which resulted in insert failure.
・UC2 has excellent build-up edge resistance. UC2 comes in a variety of shapes and can extend tool life 10 times vs.
carbide inserts.

112
■ Standard Stock

Shape Insert Order Number ISO Catalog Number UC2 Screw Wrench

Single-sided chipbreaker CNMM 431 ZP CNMM 120404 ZP ★ − −

Single-sided chipbreaker TNMM 331 ZP TNMM 160404 ZP ★ − −

Single-sided chipbreaker VNMM 331 ZP VNMM 160404 ZP ★ − −

CCMT 21.51 AM3 CCMT 060204 AM3 ★ LRIS - 2.5×7 RLR - 15S
Single-sided chipbreaker

CCMT 32.51 AM3 CCMT 09T304 AM3 ★

CBN / Diamond
LRIS - 4×6
Single-sided chipbreaker CCMT 32.52 AF1 CCMT 090308 AF1 ★ LLR - 25S
LRIS - 4×8
Single-sided chipbreaker DCMT 32.51 AM3 DCMT 11T304 AM3 ★

Without chipbreaker SPM 421 SPMN 120304 ★ − −

Single-sided chipbreaker SPMR 421 AF1 SPMR 120304 AF1 ★ − −

TCMT 21.51L AP TCMT 110204L AP ★


Single-sided chipbreaker
for left-handed use
TCMT 21.52L AP TCMT 110208L AP ★
Wiper
Single-sided chipbreaker TCMT 21.51 WL AP TCMT 110204 WL AP ★ LRIS - 2.5×7 RLR - 15S
for left-handed use

TPMT 221L AP TPMT 110304L AP ★


Single-sided chipbreaker
for left-handed use
TPMT 222L AP TPMT 110308L AP ★

Single-sided chipbreaker
for left-handed use TPMR 221L AP TPMR 110304L AP ★ − −

Single-sided chipbreaker
for left-handed use TPMR 321 AF1 TPMR 160304 AF1 ★ − −

LR - S - 2×4.4
TPMP 631L AP TPMH 080204L AP ★ RLR-13S
LR - S - 2×5.5

TPMT 631L AP TPMT 080204L AP ★ −

Single-sided chipbreaker LR - S - 2.5×4.8


for left-handed use TPMP 731L AP TPMH 090204L AP ★ RLR - 15S
LR - S - 2.5×6
LR - S - 3×6.2
TPMH 221L AP TPMH 110304L AP ★ RLR - 20S
LR - S - 3×7.8
LR - S - 4×5.8
TPMH 321L AP TPMH 160304L AP ★ RLR - 20S
LR - S - 4×9
Wiper
Single-sided chipbreaker TPMT 631 WL AP TPMT 080204 WL AP ★ − −
for left-handed use

Single-sided chipbreaker RPMX 42 MO GB RPMX 1203 MO GB ★ − −

Single-sided chipbreaker VCMT 221 AM3 VCMT 110304 AM3 ★ LRIS - 2.5×7 RLR - 15S

★:2 weeks delivery

113
114
Toolholders
for Ceramic
Toolholders for Ceramic Insert

CCLN - CX 95°
CCLN 95°

Stock Dimensions (inch)


Toolholder Insert
R L h b L1 h1 f L2
CCLN R/L 164 CX ● ● 1.00 1.00 6.00 1.00 1.25 1.34 CNGX 45
(CNGX 43)
(CNG 45)
CCLN R/L 204 CX ● ● 1.25 1.25 6.00 1.25 1.50 1.34 (CNG 43)

Spare Parts
Clamp Blade Shim Shim screw Wrench
Insert
Toolholders

CNGX 43 ICSN 454


2415 −
CNGX 45 ICSN 434
1160 LW-4
CNG 43 ICSN 454
2417 9414
CNG 45 ICSN 434
Note: If CNGX43 is used, a ICSN454 shim is needed. ●:Stock ★:2 weeks delivery
If CNG45 is used, a 2417 clamp & 9414 blade are needed.
Toolholders for Ceramic

If CNG43 is used, a 2417 clamp, 9414 blade & ICSN454 shim are needed.

CRGN
CRGN

Stock Dimensions (inch)


Toolholder Insert
R L h b L1 h1 f L2
CRGN R/L 164 CD ● ● 1.00 1.00 6.00 1.00 1.25 1.34 RNG 45
CRGN R/L 204 CD ● ● 1.25 1.25 6.00 1.25 1.50 1.34 (RNG 43)
CRGN R/L 165 CD ● ● 1.00 1.00 6.00 1.00 1.25 1.34
RNG 55
CRGN R/L 205 CD ● ● 1.25 1.25 6.00 1.25 1.50 1.34
CRGN R/L 206 CD ● ● 1.25 1.25 6.00 1.25 1.50 1.65 RNG 65

Spare Parts
Clamp Blade Shim Shim screw Wrench
Insert

RNG 45 IRSN 43
1160
RNG 43 2413 IRSN 45
9414 LW-4
RNG 55 IRSN 53 1180
RNG 65 2417 3919 1182
Note: If RNG43 is used, a IRSN45 shim is needed. ●:Stock ★:2 weeks delivery

116
CSDN - CX 45°
CSDN 45°

Dimensions (inch)
Toolholder Stock Insert
h b L1 h1 L2
CSDN N 164 CX ● 1.00 1.00 6.00 1.00 1.65 SNGX 45
(SNG 43)
CSDN N 204 CX ● 1.25 1.25 6.00 1.25 1.65 (SNG 45)
CSDN N 165 CX ● 1.00 1.00 6.00 1.00 1.65 SNGX 55
CSDN N 205 CX ● 1.25 1.25 6.00 1.25 1.65 (SNG 55)

Spare Parts
Clamp Blade Shim Shim screw Wrench

Toolholders
Insert

SNGX 45 2415 − ISSN 434


SNG 43 ISSN 454 1160
2417 9414
SNG 45 ISSN 434 LW-4
SNGX 55 2415 −
ISSN 534 1180
SNG 55 2417 9414

Toolholders for Ceramic


Note: If SNG43 is used, a 2417 clamp, 9414 blade & ISSN454 shim are needed. ●:Stock ★:2 weeks delivery
If SNG45 or SNG55 is used, a 2417 clamp & 9414 blade are needed.

CSKN - CX 75°
CSKN 75°

Stock Dimensions (inch)


Toolholder Insert
R L h b L1 h1 L2 f
CSKN R/L 164 CX ● ● 1.00 1.00 6.00 1.00 1.34 1.25 SNGX 45
(SNG 43)
CSKN R/L 204 CX ● ● 1.25 1.25 6.00 1.25 1.34 1.50 (SNG 45)
CSKN /L 165 CX
R
● ● 1.00 1.00 6.00 1.00 1.34 1.25 SNGX 55
CSKN R/L 205 CX ● ● 1.25 1.25 6.00 1.25 1.34 1.50 (SNG 55)

Spare Parts
Clamp Blade Shim Shim screw Wrench
Insert

SNGX 45 2415 − ISSN 434


SNG 43 ISSN 454 1160
2417 9414
SNG 45 ISSN 434 LW-4
SNGX 55 2415 −
ISSN 534 1180
SNG 55 2417 9414
Note: If SNG43 is used, a 2417 clamp, 9414 blade & ISSN454 shim are needed. ●:Stock ★:2 weeks delivery
If SNG45 or SNG55 is used, a 2417 clamp & 9414 blade are needed.

117
Toolholders for Ceramic Insert

CSRN - CX 75°
CSRN 75°

Stock Dimensions (inch)


Toolholder Insert
R L h b L1 h1 L2 f
CSRN R/L 164 CX ● ● 1.00 1.00 6.00 1.00 1.34 1.13 SNGX 45
(SNG 43)
CSRN R/L 204 CX ● ● 1.25 1.25 6.00 1.25 1.34 1.38 (SNG 45)
CSRN /L 165 CX
R
● ● 1.00 1.00 6.00 1.00 1.50 1.10 SNGX 55
CSRN R/L 205 CX ● ● 1.25 1.25 6.00 1.25 1.50 1.35 (SNG 55)

Spare Parts
Clamp Blade Shim Shim screw Wrench
Toolholders

Insert

SNGX 45 2415 − ISSN 434


SNG 43 ISSN 454 1160
2417 9414
SNG 45 ISSN 434 LW-4
SNGX 55 2415 −
ISSN 534 1180
SNG 55 2417 9414
Toolholders for Ceramic

Note: If SNG43 is used, a 2417 clamp, 9414 blade & ISSN454 shim are needed. ●:Stock ★:2 weeks delivery
If SNG45 or SNG55 is used, a 2417 clamp & 9414 blade are needed.

118
New Double-Clamp
Toolholders
New Double-Clamp Toolholders

蘆Features
3 different clamp systems are available for one toolholder just by changing a clamp.

■ Double-clamp type ■ Dimple-clamp type ■ Clamp-on type

Clamp screw also accessible from bottom of the toolholder. This is an


Toolholders

advantage when using toolholder up-side down.

蘆Selection Guide
New Double-Clamp Toolholders

Shank Toolholders

91° 91° 93° 93° 95° 95°


P. 127 P. 126 P. 122 P. 123 P. 121 P. 126

62° 72° 107° 117°


45° 45°  30'  30' 75°  30'  30'
P. 125 P. 125 P. 122 P. 124 P. 121 P. 123 P. 124

Boring Bars

93° 95° 95° 75°


P. 128 P. 128 P. 129 P. 129

120
WCBN L1
L2

b
°
75


h1
・Right hand shown.

蘆Holder and Applicable Inserts


Stock Dimensions (mm)
Toolholder Insert
R L h b L1 h1 f L2
CNGA 43

Toolholders
(CNGA 45)
WCBN R/L 2525M12 ★ ★ 25 25 150 25 22 32
(CNG 43)
(CNG 45)
A toolholder comes with two shim seats. If insert thickness 5/16" is used, remove one shim seat. ●:Stock ★:2 weeks delivery
If CNG style insert is used, a TC6CN clamp is needed.

New Double-Clamp Toolholders


WCLN L2
L1

b
f


°
95

h1

・Right hand shown.

蘆Holder and Applicable Inserts


Stock Dimensions (mm)
Toolholder Insert
R L h b L1 h1 f L2
WCLN R/L 2525M12 ★ ★ 25 25 150 25 32 32 CNGA 43
(CNGA 45)
(CNGX 43)
WCLN R/L 3225P12 ★ ★ 32 25 170 32 32 32
(CNGX 45)
※ ※ ※ ※ ※ ※
(CNG 43)
WCLN R/L 20-4D ● ● 1.25 1.25 6.00 1.25 1.50 1.25 (CNG 45)
A toolholder comes with two shim seats. If insert thickness 5/16" is used, remove one shim seat. ●:Stock ★:2 weeks delivery
If CNGX style insert is used, a HC6CN clamp is needed.
If CNG style insert is used, a TC6CN clamp is needed.
※ The dimensions of WCLN R/L 20-4D are shown in inch size.

121
New Double-Clamp Toolholders

WDJN L2
L1

b
f

°

93

h1
・Right hand shown.

蘆Holder and Applicable Inserts


Stock Dimensions (mm) (inch)
Toolholder Insert
R L h b L1 h1 f L2
WDJN R/L 2525M15 ★ ★ 25 25 150 25 32 38 DNGA 43
Toolholders

(DNGA 45)
WDJN R/L 3225P15 ★ ★ 32 25 170 32 32 38 (DNGX 45)
(DNG 43)
WDJN R/L 20-4D ● ●
※ ※ ※
1.25 1.25 6.00 1.25 1.50 1.50
※ ※ ※ (DNG 45)

A toolholder comes with two shim seats. If insert thickness 5/16" is used, remove one shim seat. ●:Stock ★:2 weeks delivery
If DNGX style insert is used, a HC6DN clamp is needed.
If DNG style insert is used, a TC6DN clamp is needed.
New Double-Clamp Toolholders

※ The dimensions of WDJN R/L 20-4D are shown in inch size.

WDNN L2
L1
f

' b
°30
62
10°
h1

蘆Holder and Applicable Inserts


Dimensions (mm)
Toolholder Stock Insert
h b L1 h1 f L2

DNGA 43
(DNGA 45)
WDNNN 2525M15 ★ 25 25 150 25 12.5 42.5 (DNGX 45)
(DNG 43)
(DNG 45)

A toolholder comes with two shim seats. If insert thickness 5/16" is used, remove one shim seat. ●:Stock ★:2 weeks delivery
If DNGX style insert is used, a HC6DN clamp is needed.
If DNG style insert is used, a TC6DN clamp is needed.

122
WDHN L2
L1

b
f

'
30


10

h1
・Right hand shown.

蘆Holder and Applicable Inserts


Stock Dimensions (mm)
Toolholder Insert
R L h b L1 h1 f L2

DNGA 43

Toolholders
(DNGA 45)
WDHN R/L 2525M15 ★ ★ 25 25 150 25 32 35 (DNGX 45)
(DNG 43)
(DNG 45)

A toolholder comes with two shim seats. If insert thickness 5/16" is used, remove one shim seat. ●:Stock ★:2 weeks delivery
If DNGX style insert is used, a HC6DN clamp is needed.
If DNG style insert is used, a TC6DN clamp is needed.

New Double-Clamp Toolholders


WVJN L2
L1

b
f


93
13°
h1

・Right hand shown.

蘆Holder and Applicable Inserts


Stock Dimensions (mm)
Toolholder Insert
R L h b L1 h1 f L2
WVJN R/L 2525M16 ★ ★ 25 25 150 25 32 41 VNGA 33
(VNGA 35)
WVJN R/L 3225P16 ★ ★ 32 25 170 32 32 41 (VNGX 35)

A toolholder comes with two shim seats. If insert thickness 5/16" is used, remove one shim seat. ●:Stock ★:2 weeks delivery
If VNGX style insert is used, a HC6VN clamp is needed.

123
New Double-Clamp Toolholders

WVVN L2
L1

b
0'
°3
72

15°
h1
蘆Holder and Applicable Inserts
Dimensions (mm)
Toolholder Stock Insert
h b L1 h1 f L2
VNGA 33
Toolholders

WVVNN 2525M16 ★ 25 25 150 25 12.5 44 (VNGA 35)


(VNGX 35)

A toolholder comes with two shim seats. If insert thickness 5/16" is used, remove one shim seat. ●:Stock ★:2 weeks delivery
If VNGX style insert is used, a HC6VN clamp is needed.
New Double-Clamp Toolholders

WVPN L2
L1
2

b
f

0'

10°
7°3
11
10°
h1

・Right hand shown.

蘆Holder and Applicable Inserts


Stock Dimensions (mm)
Toolholder Insert
R L h b L1 h1 f L2
VNGA 33
WVPN R/L 2525M16 ★ ★ 25 25 150 25 32 35 (VNGA 35)
(VNGX 35)

A toolholder comes with two shim seats. If insert thickness 5/16" is used, remove one shim seat. ●:Stock ★:2 weeks delivery
If VNGX style insert is used, a HC6VN clamp is needed.

124
WSSN

h1
L1


L2

b
f
45°

・Right hand shown.

蘆Holder and Applicable Inserts


Stock Dimensions (mm)
Toolholder Insert
R L h b L1 h1 f L2

SNGA 43

Toolholders
(SNGA 45)
WSSN R/L 2525M12 ★ ★ 25 25 150 25 32 35 (SNGX 45)
(SNG 43)
(SNG 45)

A toolholder comes with two shim seats. If insert thickness 5/16" is used, remove one shim seat. ●:Stock ★:2 weeks delivery
If SNGX style insert is used, a HC6SN clamp is needed.
If SNG style insert is used, a TC6CN clamp is needed.

New Double-Clamp Toolholders


WSDN L2
L1
f

b
45°

h1

蘆Holder and Applicable Inserts


Dimensions (mm)
Toolholder Stock Insert
h b L1 h1 f L2

WSDNN 2525M12 ★ 25 25 150 25 12.5 35 SNGA 43


(SNGA 45)
(SNGX 45)
(SNG 43)
WSDNN 3225P12 ★ 32 25 170 32 12.5 35 (SNG 45)

A toolholder comes with two shim seats. If insert thickness 5/16" is used, remove one shim seat. ●:Stock ★:2 weeks delivery
If SNGX style insert is used, a HC6SN clamp is needed.
If SNG style insert is used, a TC6CN clamp is needed.

125
New Double-Clamp Toolholders

WWLN L2
L1

b
f

°
95

h1
・Right hand shown.

蘆Holder and Applicable Inserts


Stock Dimensions (mm)
Toolholder Insert
R L h b L1 h1 f L2
WNGA 43
Toolholders

(WNGA 45)
WWLN R/L 2525M08 ★ ★ 25 25 150 25 32 33
(WNG 43)
(WNG 45)
A toolholder comes with two shim seats. If insert thickness 5/16" is used, remove one shim seat. ●:Stock ★:2 weeks delivery
If WNG style insert is used, a TC6CN clamp is needed.
New Double-Clamp Toolholders

WTGN L2
L1

b
f


°
91

h1

・Right hand shown.

蘆Holder and Applicable Inserts


Stock Dimensions (mm)
Toolholder Insert
R L h b L1 h1 f L2
TNGA 33
(TNGA 35)
WTGN R/L 2525M16 ★ ★ 25 25 150 25 32 35
(TNG 33)
(TNG 35)
A toolholder comes with two shim seats. If insert thickness 5/16" is used, remove one shim seat. ●:Stock ★:2 weeks delivery
If TNG style insert is used, a TC5TN clamp is needed.

126
WTFN L2
L1

b
f

°
91


h1
・Right hand shown.

蘆Holder and Applicable Inserts


Stock Dimensions (mm)
Toolholder Insert
R L h b L1 h1 f L2
TNGA 33

Toolholders
(TNGA 35)
WTFN R/L 2525M16 ★ ★ 25 25 150 25 32 27
(TNG 33)
(TNG 35)
A toolholder comes with two shim seats. If insert thickness 5/16" is used, remove one shim seat. ●:Stock ★:2 weeks delivery
If TNG style insert is used, a TC5TN clamp is needed.

New Double-Clamp Toolholders

127
New Double-Clamp Toolholders

S - WCLN Min. Machining Diameter φ33mm ∼

L1
Dm L2 h

Dm

Ds
α

°
95

・Right hand shown.

蘆Holder and Applicable Inserts


Min.
Stock Dimensions (mm) Machining Dia.
Toolholder Insert
Toolholders

R L Ds h L1 f L2 α Dm
S25R - WCLN R/L 12 ★ ★ 25 24 200 17 40 14 33

S32S - WCLN /L 12R


★ ★ 32 30 250 22 50 12 40 CNGA 43
(CNGX 43)
S40T - WCLN R/L 12 ★ ★ 40 38 300 27 60 10 50 (CNG 43)
S50U - WCLN R/L 12 ★ ★ 50 47 350 35 65 8 63
New Double-Clamp Toolholders

If CNGX43 is used, a HC6CN clamp is needed. ●:Stock ★:2 weeks delivery


If CNG43 is used, a TC6CN clamp is needed.

S - WDUN Min. Machining Diameter φ42mm ∼

L1
L2 h
Dm

Dm
f

Ds

α

・Right hand shown.

蘆Holder and Applicable Inserts


Min.
Stock Dimensions (mm) Machining Dia.
Toolholder Insert
R L Ds h L1 f L2 α Dm

DNGA 43
S32S - WDUN R/L 15 ★ ★ 32 30 250 22 50 12 42
(DNG 43)

If DNG43 is used, a TC6DN clamp is needed. ●:Stock ★:2 weeks delivery

128
S - WSKN Min. Machining Diameter φ50mm ∼

h
Dm

°
75
f
Dm

Ds
α
L2
L1


・Right hand shown.

蘆Holder and Applicable Inserts


Min.
Stock Dimensions (mm) Machining Dia.
Toolholder Insert

Toolholders
R L Ds h L1 f L2 α Dm

SNGA 43
S40T - WSKN R/L 12 ★ ★ 40 38 300 27 60 10 50
(SNG 43)

If SNG43 is used, a TC6CN is needed. ●:Stock ★:2 weeks delivery

New Double-Clamp Toolholders


S - WWLN Min. Machining Diameter φ33mm ∼

L1
Dm L2 h
Dm
f

Ds

α
°
95

・Right hand shown.

蘆Holder and Applicable Inserts


Min.
Stock Dimensions (mm) Machining Dia.
Toolholder Insert
R L Ds h L1 f L2 α Dm
S25R - WWLN R/L 08 ★ ★ 25 24 200 17 40 14 33
WNGA 43
S32S - WWLN /L 08R
★ ★ 32 30 250 22 50 12 40
(WNG 43)
S40T - WWLN R/L 08 ★ ★ 40 38 300 27 60 10 50
If WNG43 is used, a TC6CN is needed. ●:Stock ★:2 weeks delivery

129
New Double-Clamp Toolholders

蘆Spare Parts
Parts Clamp Shim Clamp screw Shim screw Torx wrench Torx wrench Spring

Toolholder

WC□□ DC6CN ACN423

WD□□ DC6DN ADN423


AOS-6×30W
FSS15-3.0×12
WV□□ DC6VN AVN323 (For Shank holder) LLR-T20 ASGL6-D
AOS-6×26W
LLR-T10
(For Boring bar)
WS□□ ASN423 FSS16-3.0×8
DC6CN (For Boring bar)
WW□□ AWN423-W
Toolholders

WT□□ DC5TN ATN323 AOS-5×26W LLR-T15 ASGL5-D


New Double-Clamp Toolholders

蘆Clamp Comparison Chart


Clamp Double-clamp type Dimple-clamp type Clamp-on type

Toolholder

WC□□ DC6CN HC6CN TC6CN

WD□□ DC6DN HC6DN TC6DN

WV□□ DC6VN HC6VN ――

WS□□ HC6SN
DC6CN TC6CN
WW□□ ――

WT□□ DC5TN ―― TC5TN

130
Grooving Tools
Grooving Tools

蘆BGV toolholder
■BGV toolholder is a flexible modular tooling system designed for ceramic grooving inserts with
V-bottoms. This system provides the user with excellent index repeatability and rigid clamping.

■This BGV tool shank offers the user flexibility and economy of a 4-way-use.

蘆Designed for both Axial mounting (0゚) and Radial


mounting (90゚).
Grooving

132
蘆Designed for both a Right hand anvil and a Left
hand anvil.

Grooving

Inserts are available in a width from .125" to .375". The providing a maximum depth of cut is 1.0".

BRV profiling tooling is also available. See pages 146 - 148 for details.

133
Grooving Tools

BGV
F
W

蘆Shank
Dimensions (inch)
Shank Stock Anvil Screw Stock
H W L
BS 20 ● 1.25 1.38 5.5 BAS 20 ●
Note: Shank comes with anvil screws - order anvil separately

L2

L2

Radial mounting
Grooving

Axial mounting ・Right hand shown.

蘆Anvil
Right hand
Dimensions
Stock Clamp Clamp Screw Insert
L2 (inch)
VGW 4125
BGVR 043020 .375 ● BGCR 04
4156
VGW 4156
054520 .562 ● BGCR 05
4187
VGW 6218
074520 .562 ● BGCR 07
6250
BRCS 2V
VGW 6250
086020 .750 ● BGCR 08
6281
VGW 8312
106020 .750 ● BGCR 10
8344
VGW 8344
119020 1.125 ● BGCR 11
8375

Left hand
Dimensions
Stock Clamp Clamp Screw Insert
L2 (inch)
VGW 4125
BGVL 043020 .375 ● BGCL 04
4156
VGW 4156
054520 .562 ● BGCL 05
4187
VGW 6218
074520 .562 ● BGCL 07
6250
BRCS 2V
VGW 6250
086020 .750 ● BGCL 08
6281
VGW 8312
106020 .750 ● BGCL 10
8344
VGW 8344
119020 1.125 ● BGCL 11
8375
Note: Anvil comes with clamp & clamp screw ●:Stock
134
蘆Ceramic Inserts
Dimensions (inch) Grade

WA1
SX5
Shape Insert
W R T L

VGW 41251 .015 ●


.125
41252 .031 ●
41561 .015 ●
.156 .187 .500
41562 .031 ●
41871 .015 ● ●
.187
41872 .031 ● ●
62501 .015 ●
62502 .250 .031 ● ●
.250 .750
62503 .046 ● ●
62814 .281 .062 ●
83122 .031 ●
.312
83124 .062 ●
.337 1
83752 .031 ● ●
.375
83754 .062 ● ●
●:Stock

Dimensions (inch) Grade

WA1
SX5

Grooving
Shape Insert
IC R T L

VGW 4125R .125 .063 ●


4156R .156 .078 .187 .500 ●
4187R .187 .094 ● ●
6218R .218 .109 ●
.250 .750
6250R .250 .125 ● ●
8312R .312 .156 ● ●
.337 1
8375R .375 .188 ● ●
For details of inserts, see pages 59 and 60. ●:Stock

135
Grooving Tools

DB

I L

W
H
• Right hand shown.

蘆Shank
Dimensions (inch)
Anvil Clamp
Shank Stock H W L I Stock Stock
Screw Screw
inch inch inch inch
DB1-1-16R ●
Grooving

1.00 1.00 6.00


DB1-1-16L ●
.750 DAS41 ● SC40F10 ●
DB1-1-20R ●
1.25 1.25 7.00
DB1-1-20L ●
(Shanks come complete with screws - order anvil and clamp separately)

蘆Anvil and Clamp


Right Hand Left Hand
Shank Size Insert
Anvil Clamp Anvil Clamp
R1E04 ● CR1-1-E04 ● L1E04 ● CL1-1-E04 ● VDB125
R1E05 ● CR1-1-E06 ● L1E05 ● CL1-1-E06 ● VDB156
R1E06 ● CR1-1-E06 ● L1E06 ● CL1-1-E06 ● VDB188, VDB218
1.00" SQ
R1E07 ● CR1-1-E07 ● L1E07 ● CL1-1-E07 ● VDB250
R1E09 ● CR1-1-E09 ● L1E09 ● CL1-1-E09 ● VDB312
R1E11 ● CR1-1-E11 ● L1E11 ● CL1-1-E11 ● VDB375
R2E04 ● CR1-1-E04 ● L2E04 ● CL1-1-E04 ● VDB125
R2E05 ● CR1-1-E06 ● L2E05 ● CL1-1-E06 ● VDB156
R2E06 ● CR1-1-E06 ● L2E06 ● CL1-1-E06 ● VDB188, VDB218
1.25" SQ
R2E07 ● CR1-1-E07 ● L2E07 ● CL1-1-E07 ● VDB250
R2E09 ● CR1-1-E09 ● L2E09 ● CL1-1-E09 ● VDB312
R2E11 ● CR1-1-E11 ● L2E11 ● CL1-1-E11 ● VDB375
●:Stock

136
DB Facing, Curve In

I L H
CL

W
RIGHT HAND

CL

LEFT HAND
• Right hand shown.

蘆Shank
Dimensions (inch)
Anvil Clamp
Shank Stock H W L I Stock Stock
Screw Screw
inch inch inch inch
DB7-1-7-16R 1.00 1.00 6.00

Grooving
DB7-1-7-20R 1.25 1.25 7.00
.750 DAS41 ● SC40F10 ●
DB7-1-7-16L 1.00 1.00 6.00
DB7-1-7-20L 1.25 1.25 7.00
(Shanks come complete with screws - order anvil and clamp separately)

蘆Anvil
O.D. range
Insert
3" - 4 - 1/2" 4 - 1/2" - 7" 7" - 14" 14" and over
DBA-4305 DBA-4405 DBA-4505 DBA-4605 VDB156 / VDB188
DBA-4307 DBA-4407 DBA-4507 DBA-4607 VDB250
Right hand
DBA-4309 DBA-4309 DBA-4509 DBA-4509 VDB312
DBA-4311 DBA-4311 DBA-4511 DBA-4511 VDB375
DBA-8305 DBA-8405 DBA-8505 DBA-8605 VDB156 / VDB188
DBA-8307 DBA-8407 DBA-8507 DBA-8607 VDB250
Left hand
DBA-8309 DBA-8309 DBA-8509 DBA-8509 VDB312
DBA-8311 DBA-8311 DBA-8511 DBA-8511 VDB375

蘆Clamp
Insert Number
VDB156 / VDB188 VDB250 VDB312 VDB375
Right hand CR1-1-E06A CR1-1-E07A CR1-1-E09A CR1-1-E11A
Left hand CL1-1-E06A CL1-1-E07A CL1-1-E09A CL1-1-E11A
●:Stock

137
Grooving Tools

DB Facing, Curve Out

CL
I L H

W
RIGHT HAND

CL

LEFT HAND
• Right hand shown.

蘆Shank
Dimensions (inch)
Anvil Clamp
Shank Stock H W L I Stock Stock
Screw Screw
inch inch inch inch
DB7-1-7-16R 1.00 1.00 6.00
Grooving

DB7-1-7-20R 1.25 1.25 7.00


.750 DAS41 ● SC40F10 ●
DB7-1-7-16L 1.00 1.00 6.00
DB7-1-7-20L 1.25 1.25 7.00
(Shanks come complete with screws - order anvil and clamp separately)

蘆Anvil
O.D. range
Insert
3" - 4 - 1/2" 4 - 1/2" - 7" 7" - 14" 14" and over
DBA-3305 DBA-3405 DBA-3505 DBA-3605 VDB156 / VDB188
DBA-3307 DBA-3407 DBA-3507 DBA-3607 VDB250
Right hand
DBA-3309 DBA-3309 DBA-3509 DBA-3509 VDB312
DBA-3311 DBA-3311 DBA-3511 DBA-3511 VDB375
DBA-7305 DBA-7405 DBA-7505 DBA-7605 VDB156 / VDB188
DBA-7307 DBA-7407 DBA-7507 DBA-7607 VDB250
Left hand
DBA-7309 DBA-7309 DBA-7509 DBA-7509 VDB312
DBA-7311 DBA-7311 DBA-7511 DBA-7511 VDB375

蘆Clamp
Insert Number
VDB156 / VDB188 VDB250 VDB312 VDB375
Right hand CR1-1-E06A CR1-1-E07A CR1-1-E09A CR1-1-E11A
Left hand CL1-1-E06A CL1-1-E07A CL1-1-E09A CL1-1-E11A
●:Stock

138
蘆VDB
Dimensions (inch) Ceramic Cermet

WA1
HC2
SX5

SX9

T3N
Insert
W R T

VDB 125 A015 .125 .015 ● ●


156 A015 .156 .015 ●
.250
188 A015 .188 .015 ● ●
218 A015 .218 .015 ●
250 B015 .015 ● ●
B031 .250 .031 ● ● ●
B062 .062 ●
281 B015 .281 .015 ●
312 B015 .015 ●
B031 .312 .031 ● ●
.337
B062 .062 ● ●
344 B015 .344 .015 ●
375 B015 .015 ●
B031 .031 ● ●
.375
B046 .046 ●
B062 .062 ● ● ●
●:Stock

Grooving
蘆VDB-R
Dimensions (inch) Ceramic Cermet

WA1
HC2
SX5

T3N
Insert
W R T

VDB 125 RA .125 .063 ● ●


156 RA .156 .078 ●
.250
188 RA .188 .094 ● ●
218 RA .218 .109 ●
250 RB .250 .125 ● ● ● ●
281 RB .281 .141 ●
312 RB .312 .156 .337 ●
344 RB .344 .172 ●
375 RB .375 .188 ●
For details of inserts, see pages 57 and 90. ●:Stock

139
Grooving Tools

NS

Toolholder Max. Clamp


Insert to fit b h l1 l2 f Clamp Stock
Number Doc Screw
NSR16-3D GKN3_R, RKN3_R, GKP3_R 0.210 1.00 1.00 6.00 1.25 1.25 CM-72 S-412 ●
NSL16-3D GKN3_L, RKN3_L, GKP3_L 0.210 1.00 1.00 6.00 1.25 1.25 CM-73 S-412 ●

蘆CERAMIC INSERTS
Dimensions Ceramic
Grooving

Shape Insert

HC2
SX2

ZC4
W R D A B T

GKN 3062R/L .062 .008 .094 ● ●


3094R/L .094 .008 .150 ● ●
3125 /L
R
.125 .012 .150 .344 .405 .195 ● ● ●
3156R/L .156 .012 .150 ●
3189R/L .189 .012 .150 ● ●
RKN 3078R/L .078 .039 .150 ●
3094 /L
R
.094 .047 .150 ●
3125R/L .125 .063 .150 .344 .405 .195 ●
3156R/L .156 .078 .150 ●
3189 /L
R
.189 .095 .150 ●
For details of inserts, see pages 42 and 44. ●:Stock

蘆CERMET, MICROGRAIN CARBIDE INSERTS


Dimensions Cermet Coated Carbide
Shape Insert
QM3
C7X

W R D A B T

GKP 3031R/L .031 .004 .050 ● ●


3047 /L
R
.047 .008 .075 ●
3062R/L .062 .008 .094 ● ●
3088 /L
R
.088 .008 .094 ●
.344 .405 .195
3094R/L .094 .008 .150 ● ●
3125 /L
R
.125 .008 .150 ● ●
3156R/L .156 .008 .150 ● ●
3189R/L .189 .012 .150 ● ●
For details of inserts, see pages 76 and 102 ●:Stock
* insert with special width and R in both GKN and GKP are available on requests.
140
VGT Clamp-on type (Inch type)
6.0
軛 (Max. depth)
.470

1.0
1.18
W
12

1.0

1.0
・Right hand shown.

Grooving condition stock


Width Max Depth Insert Item-No.
R L
(inch) (inch)

.115 ∼ .153 VGT R/L 16 - 3 ● ●

.154 ∼ .220 16 - 4 ● ●
.470
.221 ∼ .292 16 - 6 ● ●

.293 ∼ .378 VGE 16 - 8 ● ●

Grooving
蘆Parts
Toolholder Clamp Clamping screw Spring Wrench

VGT /L 16 - 3
R
CV /L 3N
R

16 - 4 CV R/L 4N
16 - 6 CV R/L 6
16 - 8 CV R/L 8 AOB-6N ASG-6 LW-4

蘆Inserts
Dimensions Cermet
XN4

Shape Insert
W R T

VGE 125N015 .125 .015 .205 ●

156N015 .156 .015 .335 ●

188N015 .188 .015 .335 ●

250N015 .250 .015 .335 ●

312N015 .312 .015 .335 ●

375N015 .375 .015 .335 ●


For details of inserts, see page 90. ●:Stock

141
Grooving Tools

GTV Clamp-on type (Metric type)


l1
11 (Max. depth)

b
f
W
12

h1

h
・Right hand shown.

Grooving condition Dimensions (mm) stock


Width Max Depth Insert Item-No.
w h b l1 h1 f l2 R L
(mm) (mm)

3.00 ∼ 3.50 3.0 16 16 100 16 20 25 GTV R/L 16 - 3N ★

3.00 ∼ 3.50 3.0 20 20 125 20 25 32 20 - 3N ★ ★

3.00 ∼ 3.90 3.0 25 25 150 25 30 32 25 - 3N ★ ★

4.00 ∼ 5.90 4.0 16 16 100 18 20 25 16 - 4N ★ ★

4.00 ∼ 5.90 4.0 20 - 4N ★ ★

6.00 ∼ 7.90 6.0 20 20 125 20 25 32 20 - 6 ★


Grooving

8.00 ∼ 9.00 11.0 8.0 20 - 8 ★

4.00 ∼ 5.90 4.0 GEV 25 - 4N ● ★

6.00 ∼ 7.90 6.0 25 25 150 25 30 32 25 - 6 ● ●

8.00 ∼ 9.00 8.0 25 - 8 ★

4.00 ∼ 5.90 4.0 32A - 4N ★ ★

6.00 ∼ 7.90 6.0 32 25 170 32 30 32 32A - 6 ★ ★

8.00 ∼ 9.00 8.0 32A - 8 ★ ★


●:Stock ★:2 weeks delivery
蘆Parts
Toolholder Clamp Clamping screw Spring Wrench
GTV R/L 16 - 3N

20 - 3N CV R/L 3N
25 - 3N

16 - 4N
CV R/L 4N
20 - 4N

20 - 6 CV R/L 6
20 - 8 CV R/L 8
25 - 4N CV R/L 4N
AOB-6C ASG-6 LW-4
25 - 6 CV R/L 6
25 - 8 CV R/L 8
32A4N CV R/L 4N
32A6 CV R/L 6
32A8 CV R/L 8

142
GKV Clamp-on type
l1
6° l2

b
f

11
(Max. depth)
h1 W

h
・Right hand shown.

Grooving condition Dimensions (mm) stock


Width Max Depth Insert Item-No.
w h b l1 h1 f l2 R L
(mm) (mm)

4.00 ∼ 5.90 4.0 GKV R/L 20 - 4N ★

6.00 ∼ 7.90 6.0 20 20 125 20 23.5 33 20 - 6

8.00 ∼ 9.00 8.0 20 - 8

Grooving
11.0

4.00 ∼ 5.90 4.0 GEV 25 - 4N ★

6.00 ∼ 7.90 6.0 25 25 150 25 23.5 38 25 - 6

8.00 ∼ 9.00 7.0 25 - 8

★:2 weeks delivery


蘆Parts
Toolholder Clamp Clamping screw Spring Wrench

GKV R/L 20 - 4N CV R/L 4N

20 - 6 CV R/L 6

20 - 8 CV R/L 8

25 - 4N CV R/L 4N
AOB-6C ASG-6 LW-4

25 - 6 CV R/L 6

25 - 8 CV R/L 8

143
Grooving Tools
.787 T Dimensions (inch) Cermet Coated Carbide

90°
W
R

QM3
XN4
W R T

Shape Insert

GEV 300N .118 .008 .205 ★ ★

300N04 .118 .015 .205 ★

350N .138 .008 .335 ★

350N04 .138 .015 .335 ★

400N .157 .008 .335 ★ ★

400N04 .157 .015 .335 ★ ★

450N04 .177 .015 .335 ★

500N .197 .008 .335 ★ ★

500N04 .197 .015 .335 ★

550N .217 .008 .335 ★

550N04 .217 .015 .335 ★


Grooving

600N .236 .008 .335 ★ ★

600N04 .236 .015 .335 ★

650N .256 .008 .335 ★

650N04 .256 .015 .335 ★

700N04 .278 .015 .335 ★ ★

750N .295 .008 .335 ★

750N04 .295 .015 .335 ★

800N .315 .008 .335 ★

800N04 .315 .015 .335 ★

For details of inserts, see pages 75 and 102. ★:2 weeks delivery

144
Profiling Tools
Profiling Tools

蘆BRV toolholder
■ BRV toolholder is a flexible modular tooling system designed for ceramic profiling inserts with
V-bottoms. This system provides the user with excellent index repeatability and rigid
clamping.

■ This BRV tool shank offers the user flexibility and economy of a 4-way- use.

蘆Designed for both Axial mounting (0゚) and Radial


mounting (90゚).
Profiling

146
蘆Designed for both Right hand anvil and Left
hand anvil.

Profiling

Inserts are available in I.C. size from 1/4" to 1/2".

BGV grooving tool is also available. See Pages 132-134 for details.

147
Profiling Tools

BRV

蘆Shank
Dimensions (inch)
Shank Stock Anvil Screw Stock
H W L
BS 20 ● 1.25 1.38 5.5 BAS 20 ●
Note: Shank comes with anvil screws - order anvil separately. ●:Stock

L2

L2

Radial mounting
Profiling

Axial mounting
・Right hand shown.

蘆Anvil
Dimensions (inch)
Anvil Stock Insert
L2
RCGX 23
BRVR 6020-2V .750 ●
RPGX 23
RCGX 35
Right hand 8020-3V 1.000 ●
RPGX 35
RCGX 45
9020-4V 1.125 ●
RPGX 45
RCGX 23
BRVL 6020-2V .750 ●
RPGX 23
RCGX 35
Left hand 8020-3V 1.000 ●
RPGX 35
RCGX 45
9020-4V 1.125 ●
RPGX 45
Note: Anvil does not come with clamp, clamp screw, shim & shim screw. ●:Stock
Order clamp, clamp screw, shim & shim screw separately.

蘆Spare parts
Right hand Left hand Clamp Clamp Screw Shim Shim Screw
BRVR 6020-2V BRCR-2V
BRCS 2V BN-2V BNS-2V
BRVL 6020-2V BRCL-2V
BRVR 8020-3V BRVL 8020-3V BRCN-3V BRCS 3V BN-3V BNS-3V
BRVR 9020-4V BRVL 9020-4V BRCN-4V BRCS 4V BN-4V BNS-4V

148
VRAON
l1
l2

b
h1

h
Dimensions (inch)
Holder Stock Insert
h b l1 l2
VRAON 16-2D ● 1.00 1.00 6.00 1.00 RCGX 102 , RCGX 23 , RPGX 23 ,
20-2D ● 1.25 1.25 6.00 1.00 RCGX 25 , RPGX 25
16-3D ● 1.00 1.00 6.00 1.25
20-3D ● 1.25 1.25 6.00 1.25 RCGX 103 , RCGX 35 , RPGX 35
24-3E ● 1.50 1.50 7.00 1.25
16-4D ● 1.00 1.00 6.00 1.50
20-4D ● 1.25 1.25 6.00 1.50 RCGX 104 , RCGX 45 , RPGX 45
24-4E ● 1.50 1.50 7.00 1.50
Note: If RCGX23 or RPGX23 is used, a SM2RVS shim is needed. ●:Stock

Profiling
蘆Parts
Clamping
Parts Clamp Shim Shim screw
screw

Toolholder

VRAON 16-2D
CL2RV SM2RV / SM2RVS SC40F-16 SC02C-08
20-2D
16-3D SC05C-08
20-3D CL3RV SM3RV SC10F-10
SC05C-10
24-3E
16-4D SC06C-08
20-4D CL4RV SM4RV SC40F-12
SC06C-10
24-4E

149
Profiling Tools

VRAO R/L
l1
l2

b
f
h1

h
・Right hand shown.

Stock Dimensions (inch)


Holder Insert
R L h b l1 h1 l2
VRAO R/L 16-2D ● ● 1.00 1.00 6.00 1.00 1.00 RCGX102, RCGX23, RPGX23
20-2D ● ● 1.25 1.25 6.00 1.25 1.00 RCGX25, RPGX25
16-3D ● ● 1.00 1.00 6.00 1.00 1.25
20-3D ● ● 1.25 1.25 6.00 1.25 1.25 RCGX103, RCGX35, RPGX35
24-3E ● ● 1.50 1.50 7.00 1.50 1.25
16-4D ● ● 1.00 1.00 6.00 1.00 1.50
20-4D ● ● 1.25 1.25 6.00 1.25 1.50 RCGX104, RCGX45, RPGX45
24-4E ● ● 1.50 1.50 7.00 1.50 1.50
Note: If RCGX23 or RPGX23 is used, a SM2RVS shim is needed. ●:Stock
Profiling

蘆Parts
Clamping
Parts Clamp Shim Shim screw
screw

Toolholder

VRAO R/L 16-2D


CL2RVRL SM2RV / SM2RVS SC40F-16 SC02C-08
20-2D
16-3D SC05C-08
20-3D CL3RV SM3RV SC10F-10
SC05C-10
24-3E
16-4D SC06C-08
20-4D CL4RV SM4RV SC40F-12
SC06C-10
24-4E

150
蘆Insert
Dimensions Ceramic
Shape Insert

WA1
HC2

HC7
SX5

SX9

ZC4
IC T θ

RCGX 101 P2010 3/16 .240 90 ●


102 P4815 ●
1/4 .309 120
T0820 ●
103 P4815 ●
P8015 ●
T0820 3/8 .309 120 ●
T0825 ●
T1625 ●
104 P6015 ● ●
S8020 ●
1/2 .312 120
T0820 ●
T1625 ●
105 P4815 ●
P8015 5/8 .388 120 ●
S8020 ●
106 P4815 ●
3/4 .388 120
P8015 ●
108 P8015 1 .461 140 ●

Profiling
RCGX 23 T0220 1/4 3/16 120 ● ●
25 T0220 1/4 5/16 120 ● ●
35 E02 ●
T0220 3/8 5/16 120 ● ● ●
T0420 ● ●
45 E02 ●
T0220 ● ● ●
1/2 5/16 120
T0420 ● ●
Z0620 ●
RPGX 23 T0220 1/4 3/16 120 ● ●
35 E02 ●
T0220 3/8 5/16 120 ● ● ●
T0420 ●
45 E02 ●
T0220 1/2 5/16 120 ● ● ●
T0420 ● ●
For details of inserts, see pages 43, 44 and 46. ●:Stock

151
Profiling Tools

HRCD
l1
l2

b
h1

h

Dimensions (mm)
Toolholder Stock Insert
h b l1 h1 l2
HRCD - 22 ★ CDH 22
- 33 ★ CDH 33
- 42 50 50 300 50 30 CDH 42
- 43 CDH 43
- 53 CDH 53
★:2 weeks delivery

蘆Insert
Dimensions Ceramic
Shape Insert
IC T H SP2 HC2 HC7
Profiling

CDH 22 P2810 1/2 1/4 .125 ● ●


33 Q6010 3/4 3/8 .250 ●
42 P8015 ●
1 1/2 .266
P12010G ●
43 P6010 1 3/4 .266 ●
515 P7110B ●
P7110 ● ●
1-1/4 3/8 .391
P8015 ●
Q7110 ●
53 P8015 ●
1-1/4 3/4 .391
Q9515 ●
For details of inserts, see page 36. ●:Stock

蘆Parts
Parts Cap screw Washer Shim Wrench

Toolholder
HRCD - 22 CS0316 W120 HACDH22 LW-2.5
- 33 CS0625 W110 HACDH33 LW-5
- 42 1/4-20UNC×11/4 W106 HACDH42
LWU-4
- 43 1/4-20UNC×11/2 W106 HACDH43
- 53 3/8-16UNC×11/2 W107 HACDH53 LWU-5
152
Milling
Cutters
High Speed Shear Mill

igh speed hear ill

Positive axial rake provides


■ Excellent burr-free cutting on the edges of the machined face
■ Excellent flatness on the machined face
■ Less machine horsepower required

Recommended work materials


■ Cast Irons, Ductile Irons
■ Carbon Steels, Alloy Steels & Stainless Steels

Available cutter diameter


■ 2.5, 3.0, 4.0, 5.0 inch

Availble lead angle


■ 45°, 75°, 88°
Milling

Screw-on Positive inserts offer


■ Excellent index repeatability
■ Cost Reduction in hardware - No clamps required

Wiper inserts also available


■ Reduce surface finishes
■ Increase feeds while maintaining good surface finishes
Wiper

Note:
Torque-control wrench needed for clamping ceramic inserts.
Recommended torque is 35lbs (4Nm).
Order TCW20 wrench separately.

154
蘆Lead angle 88 degree - SDW43〈A.R. +12° 〉
, R.R. 0°

D2
W

L1
L

88° a
D
88° D1

Lead Angle

Effective Dimensions (inch)


No. of
Cutter Cutting Dia. Height Bore Keyway Weight
Inserts D1 L1 a
D L D2 W
P250R100-SDW43-4C 2.500 4 2.590 2.000 1.000 .387 .780 .40 1.8 lbs
P300R100-SDW43-6C 3.000 6 3.070 2.000 1.000 .387 .780 .40 2.3 lbs
P400R150-SDW43-8C 4.000 8 4.070 2.000 1.500 .640 1.09 .40 3.3 lbs
P500R150-SDW43-10C 5.000 10 5.070 2.000 1.500 .640 1.09 .40 5.0 lbs

蘆Spare Parts

Insert screw Torx wrench


IS-5x10 K5620

Milling
蘆Inserts
Fig.1: SDCW43 Fig.2: SDCW43PE WIPER

15° 15°

D
D
88°

.08
R T
IC T IC
R

Dimensions (inch)
Shape Insert SX1 SX6 SX8 C7X
IC T R D Fig.

SDCW432T0420 1/2 3/16 1/32 .216 1 ● ● ● ●


SDCW433T0420 1/2 3/16 3/64 .216 1 ● ● ● ●
SDCW434T0420 1/2 3/16 1/16 .216 1 ● ● ● ●
SDCW43PET0420R 1/2 3/16 1/32 .216 2 ● ● ● ●
●:Stock

155
High Speed Shear Mill
蘆Lead angle 75 degree - SDW43〈A.R. +12° 〉
, R.R. 0°

D2
W

L1
L

a
D 75°

75° D1

Lead Angle

Effective Dimensions (inch)


No. of
Cutter Cutting Dia. Height Bore Keyway Weight
Inserts D1 L1 a
D L D2 W
E250R100-SDW43-4C 2.500 4 2.780 2.000 1.000 .387 .780 .36 1.8 lbs
E300R100-SDW43-5C 3.000 5 3.280 2.000 1.000 .387 .780 .36 2.3 lbs
E400R150-SDW43-6C 4.000 6 4.280 2.000 1.500 .640 1.09 .36 3.3 lbs
E500R150-SDW43-7C 5.000 7 5.280 2.000 1.500 .640 1.09 .36 5.0 lbs

蘆Spare Parts

Insert screw Torx wrench


IS-5x10 K5620
Milling

蘆Inserts
Fig.1: SDCW43 Fig.2:SDCW43EE WIPER

15° 15°

D D
.055 75°

IC R T IC T

Dimensions (inch)
Shape Insert
IC T R D Fig.
SX1 SX6 SX8 C7X

SDCW432T0420 1/2 3/16 1/32 .216 1 ● ● ● ●


SDCW433T0420 1/2 3/16 3/64 .216 1 ● ● ● ●
SDCW434T0420 1/2 3/16 1/16 .216 1 ● ● ● ●
SDCW43EET0420R 1/2 3/16 ― .216 2 ● ● ● ●
●:Stock

156
蘆Lead angle 45 degree - SDW43〈A.R. +12° 〉
, R.R. 0°

D2
W

L1
L
45°
a

45° D1

Lead Angle

Effective Dimensions (inch)


No. of
Cutter Cutting Dia. Height Bore Keyway Weight
Inserts D1 L1 a
D L D2 W
A300R100-SDW43-6C 3.000 6 3.740 2.000 1.000 .387 .780 .26 2.3 lbs
A400R150-SDW43-7C 4.000 7 4.740 2.000 1.500 .640 1.09 .26 3.3 lbs
A500R150-SDW43-8C 5.000 8 5.740 2.000 1.500 .640 1.09 .26 5.0 lbs

蘆Spare Parts

Milling
Insert screw Torx wrench
IS-5x10 K5620

蘆Inserts
Fig.1: SDCW43 Fig.2: SDCW43AE WIPER

15° 15°

D D
0.1 45°

IC R T IC T

Dimensions (inch)
Shape Insert
IC T R D Fig.
SX1 SX6 SX8 C7X

SDCW432T0420 1/2 3/16 1/32 .216 1 ● ● ● ●


SDCW433T0420 1/2 3/16 3/64 .216 1 ● ● ● ●
SDCW434T0420 1/2 3/16 1/16 .216 1 ● ● ● ●
SDCW43AET0420 1/2 3/16 ― .216 2 ● ● ● ●
●:Stock

157
High Velocity Mill

igh elocity ill

HVM cutters excel in high feed and heavy depth of cut milling applications
■ Clamp-on Negative inserts make high feed and heavy depth of cut machining possible
■ Shim seats are located to protect milling cutter body

Recommended work materials


■ Cast Irons, Ductile Irons
■ Carbon Steels, Alloy Steels & Stainless Steels
■ High Temperature Alloys
■ Hardened Steels

Available cutter diameter


■ 2.5, 3.0, 4.0, 5.0 inch

Available lead angle


■ 75°
Milling

Wiper inserts also available


■ Excellent surface roughness
■ High feed machining with maintained surface roughness
Wiper

Chip-breaker inserts also available


■ Excellent burr-free cutting
■ Less tool pressure required

Chip-breaker

158
蘆Lead angle 75 degree - SN43〈A.R. -6° 〉
, R.R. -10°

D2
W

L1
L

a
D 75°
75°
D1

Lead Angle

Effective Dimensions (inch)


No. of
Cutter Cutting Dia. Height Bore Keyway Weight
Inserts D1 L1 a
D L D2 W
E250R100-SN43-6N 2.500 6 3.050 2.000 1.000 .387 .780 .36 2.0 lbs
E300R100-SN43-8N 3.000 8 3.550 2.000 1.000 .387 .780 .36 3.0 lbs
E400R150-SN43-10N 4.000 10 4.550 2.000 1.500 .640 1.09 .36 4.0 lbs
E500R150-SN43-12N 5.000 12 5.550 2.000 1.500 .640 1.09 .36 5.5 lbs

蘆Spare Parts

Wedge Wedge screw Torx wrench Shim Shim screw Torx wrench
W6226 WS1266 K5615 S3212 SS1630 K5609

蘆Inserts

Milling
Fig.1: SNG43 Fig.2: SNGF43 Fig.3:SNG43EN
Chip-
Breaker WIPER

45°
0.4 .055
15°
IC R T IC R T IC T

Dimensions (inch)
Shape Insert
IC T R Fig.
SX1 SX5 SX6 SX8 SX9 WA1 C7X

SNG432T0220 1/2 3/16 1/32 1 ● ● ●


SNG432T0420 1/2 3/16 1/32 1 ● ● ● ● ● ●
SNG433T0220 1/2 3/16 3/64 1 ● ● ●
SNG433T0420 1/2 3/16 3/64 1 ● ● ● ● ● ●
SNG434T0220 1/2 3/16 1/16 1 ● ● ●
SNG434T0420 1/2 3/16 1/16 1 ● ● ● ● ● ●
SNGF433TRCC413 1/2 3/16 3/64 2 ●
SNG43ENTN 1/2 3/16 ― 3 ● ● ● ●
●:Stock

159
Xtreme-Feed Mill

treme eed ill

XFM cutters offer higher feed capacity by engaging more teeth

Recommended work materials


■ Cast Irons, Ductile Irons

Available cutter diameter


■ 3.0, 4.0, 5.0 inch

Availble lead angle


■ 88°

Screw-on Rectangular inserts with chip-breaker


Milling

■ Sharpness and Toughness


■ Reduced tool pressure
■ Increased depth of cut
■ Cost Reduction in hardware - No clamps required

Chip-breaker
Note:
Torque-control wrench needed for clamping ceramic inserts.
Recommended torque is 35lbs (4Nm).
Order TCW15 wrench separately.

Note:
Only right hand cutter available at this time.

160
蘆Lead angle 88 degree - LNX324〈A.R. -4° 〉
, R.R. 0°

D2
W

L1
L

88° a

88° D1

Lead Angle

Effective Dimensions (inch)


No. of
Cutter Cutting Dia. Height Bore Keyway Weight
Inserts D1 L1 a
D L D2 W
P300R100-LNX324-10C 3.000 10 3.130 2.000 1.000 .387 .770 .56 2.3 lbs
P400R150-LNX324-13C 4.000 13 4.130 2.000 1.500 .640 1.09 .56 3.3 lbs
P500R150-LNX324-16C 5.000 16 5.130 2.000 1.500 .640 1.09 .56 5.0 lbs

蘆Spare Parts

Insert screw Torx wrench


IS-4x12 K5615

Milling
蘆Inserts
Fig.1: LNX324
L D

W T R
150°

Dimensions (inch)
Shape Insert
L W T R D Fig.
SX1

LNX324-02T0420 5/8 3/8 1/4 1/32 .161 1 ●


LNX324-03T0420 5/8 3/8 1/4 3/64 .161 1 ●
LNX324-04T0420 5/8 3/8 1/4 1/16 .161 1 ●
●:Stock

161
Accel High Speed Mill

ccel igh speed ill

AHM with round style inserts make high speed milling of high temperature alloys and hardened steels possible

Recommended work materials


■ High Temperature Alloys
■ Hardened Steels

φD2
W

L1

L
φD1

Effective Dimensions
No. of
Cutter Cutting Dia. Height Bore Keyway Insert
φD1 Inserts L1
L φD2 W
RNIW200S075R03 2.000 3
.750 .322
RNIW250S075R04 2.500 4 2.000 .748 RNG45
RNIW300S100R05 3.000 5 1.000 .387
Milling

φD2
W
L1

φD1

Effective Dimensions
No. of
Cutter Cutting Dia. Height Bore Keyway Insert
φD1 Inserts L1
L φD2 W
RPIW200S075R04 2.000 4 .750 .322
2.000 .748 RPG43
RPIW300S100R05 3.000 5 1.000 .387

162
L
L2

φD1

φD2
Effective Shank Overall Head
No. of
Cutter Cutting Dia. Diameter Length Length Insert
φD1 Inserts φD2 L L2
RPIW125E125R03 1.250 1.250 1.640
3 4.000 RPG43
RPIW150E150R03 1.500 1.500 1.830

蘆Inserts
Dimensions (inch)
Shape Insert WA1 SX5 SX9 HC7
IC T R
RNG45E01 ● ●
RNG45T0220 ● ● ●
RNG45T0420 1/2 5/16 — ● ● ● ●
RNG45Z0620 ●
RNG45Z0825 ●

Milling
RPG43T0220 ● ● ●
RPG43T0420 ● ● ● ●
1/2 3/16 —
RPG43Z0620 ●
RPG43Z0825 ●
●:Stock

蘆Spare Parts

Cutter

Clamp Clamp screw Torx wrench Shim Shim screw


RNIW200S075R03
RNIW250S075R04 AMS-6T AOB-6S-T30 LLR-T30 ― ―
RNIW300S100R05
RPIW125E125R03
― ―
RPIW150E150R03
AMS-5T AOB-5S-T25 LLR-T25
RPIW200S075R04
ARP42A M3×8
RPIW300S100R05

163
Insert Grades for Cast Irons
SX1, SX6 & SX8 - Silicon Nitride Ceramics for Milling of Gray Cast Irons
NTK silicon nitride ceramics SX1, SX6 & SX8 make high-speed milling of cast iron possible. SX1 and SX6
grades have the highest silicon nitride content on the market. Both grades offer exceptional thermal shock
resistance and wear resistance at high cutting speeds. Finer finishes and flatter surfaces can be obtained when
SX1 and SX6 wiper inserts are used in high-speed milling. SX8 is the toughest silicon nitride grade for high
speed milling of cast iron. Use SX8 for applications where lack of fracture toughness due to heavy depth of
cut causes insert breakage.

SX1 Features
■ Excellent notch wear resistance at high speeds
■ Better thermal shock resistance at high speeds

SX6 Features NEW

■ Best notch wear resistance at high speeds


■ Excellent wear resistance at high speeds
■ Best thermal shock resistance at high speeds

SX8 Features
■ Toughest silicon nitride ceramics on the market

Depth of Cut Cutting Speed (SFM) Feed (IPT)


Work Material Grade Dry Wet
(inch) 500 1000 1500 2000 2500 3000 3500 .002 .004 .006 .008 .010 .012 .014

SX1 ● ○

.020 to .060 SX6 ● ○

SX8 ● ○
Gray Cast Iron
SX1 ● ○
Milling

Over .060
or SX6 ● ○
As cast
SX8 ● ○

SX1 ● ○

SX6 ● ○
.020 to .060
SX8 ● ○

C7X ● ○
Ductile Iron
SX1 ● ○

Over .060 SX6 ● ○


or
As cast SX8 ● ○

C7X ● ○

●:1st choice, ○:2nd choice

164
Insert Grades for High Temperature Alloys & Hardened Steels
SX5 & SX9 - SiAlON Ceramics for Milling of High Temperature Alloys
NTK SX5 and SX9 are SiAlON ceramics for high-speed milling of high temperature alloys. SiAlON ceramics
offer better wear resistance and higher toughness than silicon nitride ceramics when machining high
temperature alloys. SX5 is the toughest SiAlON grade on the market for machining high temperature alloys at
high cutting speed. Use SX5 for applications where lack of fracture toughness due to heavy depth of cut
causes insert breakage. SX9 has both the best thermal shock resistance and the best noth wear resistance in the
SiAlON ceramics. Use SX9 for applications where thermal shock resistance or notch wear due to high-speed
cutting cause insert breakage.

SX5 Features SX9 Features


■ Excellent notch wear resistance at high speeds ■ Best notch wear resistance in the SiAlON ceramics
■ Toughest SiAlON grade on the market ■ Best thermal shock resistance in the SiAlON ceramics

Work Cutting Speed (SFM) Feed (IPT) Depth of Cut (INCH)


Grade Dry Wet
Material 1500 2000 2500 3000 3500 .002 .003 .004 .005 .006 .007 .020 .040 .060 .080 .100 .120

SX5 ● ○
High
Temperature SX9 ● ○
Alloys
WA1 ● ○

●:1st choice, ○:2nd choice

WA1, Whisker-Reinforced Ceramic for Milling of High Temperature Alloys and Hardened Steels
NTK WA1 is a whisker-reinforced ceramic material with silicon-carbide(SiC) whiskers added to alumina. WA1
has been used widely for machining high temperature alloys and machining hardened steel at high cutting speeds.
WA1 has a higher (SiC) content than other competitor's whisker-reinforced ceramics. The resulting material,
WA1, shows higher toughness and better thermal shock resistance which are needed in milling applications.

WA1 Features NEW

■ Higher toughness compared with competitor's whisker reinforced ceramics


■ Better thermal shock resistance compared with competitor's whisker ceramics

Milling
■ Best notch wear resistance in the whisker-reinforced ceramics

HC7, Alumina-TiC Ceramic for Milling of Hardened Steels


NTK HC7 consists of aluminum oxide and titanium carbide (TiC). HC7 shows better surface view than whisker-reinforced
ceramics in machining hardened steel. Use HC7 for finish milling applications where are needed surface roughness.

HC7 Features ■ Excellent surface roughness in milling of hardened steel


Cutting Speed (SFM) Feed (IPT) Depth of Cut (INCH)
Work Material Grade Dry Wet
300 600 900 1200 1500 .002 .003 .004 .005 .010 .020 .030 .040 .050

WA1 ● ○
45 - 55 Rc
Hardened HC7 ● ○
Steel
WA1 ● ○
55 - 65 Rc
HC7 ● ○

●:1st choice, ○:2nd choice

165
Insert Grades for Steels
C7X - Cermet for Milling of Ductile Irons & Steels
NTK's newest cermet C7X, is designed for higher speed milling of ductile iron, carbon steels, alloy steels and
stainless steels. By adding special alloy binders in the composition,C7X has special alloy binders which increase
both its wear and thermal shock resistance. Also, C7X has increased fracture toughness comparable with some
carbide milling grades on the market.

C7X Features
■ Stable performance on semi-finishing and finishing steel regardless of dry or wet conditions
■ High fracture toughness makes some roughing as well as finishing operations possible
■ Stable tool life when milling with coolant by reducing chipping and breakage due to thermal cracks

Depth of Cut Cutting Speed (SFM) Feed (IPT)


Work Material Grade Dry Wet
(inch) 200 400 600 800 1000 .002 .004 .006 .008 0.10

400 Series-
Martenstic & Up to .150 C7X ● ○
Ferritic

300 Series-
Stainless Steel
Austenitic
Up to .150 C7X ● ○

Precipitation
Hardness Up to .100 C7X ● ○
(17- 4etc)

130 - 220 BHN Up to .120 C7X ● ○

Carbon Steel-
1000 Series
& 220 - 300 BHN Up to .080 C7X ● ○
Alloy Steel-
4000
5000
6000
8000 300 - 400 BHN Up to .040 C7X ● ○
Milling

9000
Series

- 45 Rc Up to .020 C7X ● ○

●:1st choice, ○:2nd choice

166
Boring Bar
Boring Bar

蘆Boring bars for CC_T

CC_T Parts
Min. Bore Dimensions
insert Torx screw Wrench
Boring bars
Stock
for CC_T
φD φd θ l1 l2 f

0.500 0.375 11゚ 6.0 − 0.250 S06M-SCLCR-2 ●


0.625 0.500 9゚ 6.0 − 0.312 21.5_ TS-25.45-6M1 T-7 S08M-SCLCR-2 ●
0.812 0.625 7゚ 8.0 − 0.406 S10R-SCLCR-2
0.625 0.500 11゚ 6.0 − 0.312 S08M-SCLCR-3
32.5_ TS-4.7-8M1 T-15
0.812 0.625 7゚ 8.0 − 0.406 S10R-SCLCR-3
For details of inserts, see pages 36, 66, 67, 98, 99, 107 and 113. ●:Stock

蘆Mini Boring bars for CC_T


Boring

CC_T Parts
Min. Bore Dimensions
insert Torx screw Wrench
Mini Boring bars
Stock
for CC_T
φD φd θ l1 l2 f

0.394 0.375 11゚ 4.0 1.25 0.236 21.5_ TS-25.45-6M1 T-7 S06H-SCLCR-2 ●
For details of inserts, see pages 36, 66, 67, 98, 99, 107 and 113. ●:Stock

168
蘆Boring bars for TC_T

TC_T Parts
Min. Bore Dimensions
insert Torx Screw Wrench
Boring bars
Stock
for TC_T
φD φd θ l1 l2 f

0.500 0.375 11゚ 6.0 1.00 0.250 S06M-STFCR-2 ●


0.625 0.500 9゚ 6.0 1.00 0.312 S08M-STFCR-2 ●
21.5_ TS-25.45-6M1 T-7
0.812 0.625 7゚ 8.0 1.50 0.406 S10R-STFCR-2 ●
1.000 0.750 6゚ 10.0 1.75 0.500 S12S-STFCR-2
1.280 1.000 6゚ 12.0 2.00 0.640 32.5_ TS-4.7-10M1 T-15 S16T-STFCR-3
For details of inserts, see pages 83, 103, 108 and 113. ●:Stock

蘆Boring bars for TP_T

Boring
TP_T Parts
Min. Bore Dimensions
insert Torx Screw Wrench
Boring bars
Stock
for TP_T
φD φd θ l1 l2 f

0.500 0.375 7゚ 6.0 1.00 0.250 S06M-STFPR-2


0.625 0.500 5゚ 6.0 1.00 0.312 21.5_ TS-25.45-6M1 T-7 S08M-STFPR-2
0.813 0.625 0゚ 8.0 1.50 0.406 S10R-STFPR-2 ●

1.000 0.750 0゚ 10.0 1.75 0.500 32_ TS-44-3 T-10 S12S-STFPR-3 ●

●:Stock

169
Boring Bar

蘆Boring bars for WC_T

WC_T Parts
Min. Bore Dimensions
insert Torx screw Wrench
Boring bars
Stock
for WC_T
φD φd θ l1 l2 f

0.500 0.375 11゚ 6.0 − 0.250 S06M-SWUCR-2 ●


0.625 0.500 9゚ 6.0 − 0.312 21.5_ TS-25.45-6M1 T-7 S08M-SWUCR-2 ●
0.812 0.625 7゚ 8.0 − 0.406 S10R-SWUCR-2
For details of inserts, see page 93. ●:Stock

蘆Mini Boring bars for WC_T

WC_T Parts
Boring

Min. Bore Dimensions


insert Torx screw Wrench
Mini Boring bars
Stock
for WC_T
φD φd θ l1 l2 f

0.394 0.375 11゚ 4.0 1.250 0.236 21.5_ S06H-SWUCR-2 ●


0.228 0.500 11゚ 4.0 0.750 0.114 S08H-SWUCR-1.2-2 ●
TS-25.45-6M1 T-7
0.308 0.500 11゚ 4.0 1.000 0.154 520 S08H-SWUCR-1.2-3 ●
0.374 0.500 11゚ 4.0 1.125 0.189 S08H-SWUCR-1.2-4 ●
For details of inserts, see page 93. ●:Stock

170
S - WCLN Min. Machining Diameter φ33mm ∼

L1
Dm L2 h

Dm

Ds
α

°
95

・Right hand shown.

蘆Holder and Applicable Inserts


Min.
Stock Dimensions (mm) Machining Dia.
Toolholder Insert
R L Ds h L1 f L2 α Dm
S25R - WCLN R/L 12 ★ ★ 25 24 200 17 40 14 33

S32S - WCLN /L 12
R
★ ★ 32 30 250 22 50 12 40 CNGA 43
(CNGX 43)
S40T - WCLN R/L 12 ★ ★ 40 38 300 27 60 10 50 (CNG 43)
S50U - WCLN R/L 12 ★ ★ 50 47 350 35 65 8 63
If CNGX43 is used, a HC6CN clamp is needed. ★:2 weeks delivery
If CNG43 is used, a TC6CN clamp is needed.

S - WDUN Min. Machining Diameter φ42mm ∼

L1
L2 h
Dm

Dm
f

Ds

Boring

・Right hand shown.

蘆Holder and Applicable Inserts


Min.
Stock Dimensions (mm) Machining Dia.
Toolholder Insert
R L Ds h L1 f L2 α Dm

DNGA 43
S32S - WDUN R/L 15 ★ ★ 32 30 250 22 50 12 42
(DNG 43)

If DNG43 is used, a TC6DN clamp is needed. ★:2 weeks delivery

171
Boring Bar

S - WSKN Min. Machining Diameter φ50mm ∼

h
Dm

°
75
f
Dm

Ds
α
L2
L1


・Right hand shown.

蘆Holder and Applicable Inserts


Min.
Stock Dimensions (mm) Machining Dia.
Toolholder Insert
R L Ds h L1 f L2 α Dm

SNGA 43
S40T - WSKN R/L 12 ★ ★ 40 38 300 27 60 10 50
(SNG 43)

If SNG43 is used, a TC6CN is needed. ★:2 weeks delivery

S - WWLN Min. Machining Diameter φ33mm ∼

L1
Dm L2 h
Dm
f

Ds

α
°
95
Boring

・Right hand shown.

蘆Holder and Applicable Inserts


Min.
Stock Dimensions (mm) Machining Dia.
Toolholder Insert
R L Ds h L1 f L2 α Dm
S25R - WWLN R/L 08 ★ ★ 25 24 200 17 40 14 33
WNGA 43
S32S - WWLN /L 08
R
★ ★ 32 30 250 22 50 12 40
(WNG 43)
S40T - WWLN R/L 08 ★ ★ 40 38 300 27 60 10 50
If WNG43 is used, a TC6CN is needed. ★:2 weeks delivery

172
蘆Spare Parts
Parts Clamp Shim Clamp screw Shim screw Torx wrench Torx wrench Spring

Toolholder

WC□□ DC6CN ACN423


FSS15-3.0×12
AOS-6×30W
WD□□ DC6DN ADN423 (For Shank holder)
LLR-T20 LLR-T10 ASGL6-D
AOS-6×26W
WS□□ ASN423 FSS16-3.0×8
(For Boring bar)
DC6CN (For Boring bar)
WW□□ AWN423-W

蘆Clamp Comparison Chart


Clamp Double-clamp type Dimple-clamp type Clamp-on type

Toolholder

WC□□ DC6CN HC6CN TC6CN

WD□□ DC6DN HC6DN TC6DN

WS□□ HC6SN
DC6CN TC6CN
WW□□ ――

Boring

173
174
Tube Scarfing
Tube scarfing

ATS (HN59ATS type [Right hand]・HN60ATS type [Left hand])


l1
l2
15°

h
15°

h1

b
・Left hand shown. l1

Stock Dimensions (mm)


Toolholder Insert
R(59) L(60) h b l1 h1 l2
HN 60/59 ATS-33E 19 19 160 12.5 26
TSN45
ATS-44E ★ 25 25 160 18.5 26
ATS-44E-5 25 25 160 18.5 26 TSN55
★:2 weeks delivery

BTS (HN59BTS type [Right hand] ・HN60BTS type [Left hand])


h1

l2 b
l1
・Left hand shown.

Stock Dimensions (mm)


Toolholder Insert
R(59) L(60) h b l1 h1 l2
HN 60/59 BTS-33E 19 19 160 19 25
TSN45
Scarfing

BTS-44E 25 25 160 25 25
BTS-44E-5 25 25 160 25 25 TSN55

176
蘆Inserts IC T

90
°
R
Ceramic Dimensions (inch)
Insert Number R
CX3 IC T
TSN 45-20 T0625 ● .785
45-25 T0625 ● .985
1/2 5/16
45-30 T0625 ● 1.180
45-40 T0625 ● 1.575
46A-12 EF ● .475
46A-15 EF ● .590
46A-20 EF ● .785
46A-25 EF ● .985
1/2 .394
46A-30 EF ● 1.180
46A-40 EF ● 1.575
46A-50 EF ● 1.970
46A-70 EF ● 2.760
55-20 T0625 ● .785
55-25 T0625 ● .985
55-30 T0625 ● 5/8 5/16 1.180
55-40 T0625 ● 1.575
55-50 T0625 ● 1.970
●:Stock

蘆Parts
Parts Clamp Clamping screw Shim Shim screw Wrench

Scarfing
Toolholder
HN60/59 ATS-33E ASN423 M3×5.5
ATS44E AZT659D M3×8
ASN522 M3×8
ATS44E-5
HAZT1255A M4×5.5
HC60/59TS-4 WS0620 LW-3
HN /59
60
BTS-33E ASN423 M3×5.5
BTS-44E AZT659D M3×8
ASN522 M3×8
BTS-44E-5
HAZT1255A M4×5.5

177
178
Technical
Information
Speed Chart for Turning
(SFM)
DEPTH HC7
B36 HC1 XT3
MATERIAL HARDNESS OF HC2 ZC4 HC6 T3N XN4
B26 HW2 C7X
CUT ZC7
.020 2500 2000 1000 1100
130 .080 2000 1800 900 950 750
.150 650
.020 2500 2000 880 900
180 .080 2000 1800 780 800 650
.150 580
.020 2000 1800 800 800
220 .080 1500 1500 700 700 580
CARBON .150 530
STEEL .020 1800 1500 700 700
260 .060 1500 1300 600 600 540
1000 SERIES .120 500
.020 1500 1500 600 600
ALLOY 300 .060 1200 1200 500 500 420
STEELS .120 350
.020 1200 1200 1200 550 550
4000 350 .040 1000 1000 1000 450 450 350
5000 .080 270
6000 .020 1000 1000 450 400
8000 40RC .040 800 350 300
9000 .080
SERIES .010 600 250
50RC .020 550
.060 500
.010 450 420 500
60RC .020 400 370 450
.040 370 340
.010 350 350 450
65RC .020 300 300 375
.040 250 250
.020 600 600
280 .060 500 500 400
.120 350
.020 800 300
45RC .040 700
.080 600
TOOL STEEL
.010 500 500
55RC .020 450 450
.040 400 400
.010 400 400 480
62RC .020 350 350 420
.040 300 300
.020 800 800 630
BEARING 200 .080 700 600
STEEL .150 550
.010 400 400 480
52100 62RC .020 350 350 450
Technical Information

.040 300 300


.020 900 1000
STAINLESS 160 .040 780 850 550
STEEL .120 550
.020 800 850
300 SERIES 200 .040 780 500
.120 500
NOTE:RECOMMENDED STARTING SPEEDS BASED UPON USING CNGA-432 INSERT
CHOICE:1st 2nd

180
(SFM)
DEPTH HC7
B36 HC1 SX5
MATERIAL HARDNESS OF HC2 ZC4 WA1 T3N XT3 XN4
B26 HW2 SX9
CUT ZC7
.020 1000 1100
160 .040 950 600
.120 600
.020 800 850
STAINLESS 200 .040 800 500
STEEL .120 500
.010 800 900 300
400 SERIES 45RC .020 700 800 250
.040 800
.010 450 540 700 250
55RC .020 400 480 700
.040 400 600
.010 1500 650 700
AM355 .020 1200 600
.080
.020 1200 1000 350
36RC .040 1200 1000
INCONEL
.120 1000 800
718
.020 1000 800
X750
42RC .040 900 750
.100 900 700
.020 1000 800
40RC .040 900 700
.100 850 650
WASPALOY
.020 800 600
45RC .040 800 600
.080 750 550
.020 700 800 600
RENE 88
45RC .040 600 800 600
INCONEL 713
.080 750 550
.020 650 1000 800
IN 100 .040 1000 800
.080 950 750
.020 1000 800 600 650
INCONEL
.040 1000 800 500 600
600 SERIES
.120 1000 800
.020 1200 1000 350
30RC .040 1200 1000
.120 1000 800
HASTELOY
.020 1000 800 250
40RC .040 900 700
.120 900 700
.020 1000
K-MONEL .040 800 600 650
.080 800 500 600
.010 1000 1200 1200 350
40RC .020 800 1000 1000 300
Technical Information

.080 700 900 800


STELLITE
.010 600 725 725
55RC .020 500 600 600
.040 450 500 500
NOTE: RECOMMENDED STARTING SPEEDS BASED UPON USING CNGA-432 INSERT
CHOICE:1st 2nd

181
Speed Chart for Turning
(SFM)
DEPTH HC1 SX1
HC2 XT3
MATERIAL HARDNESS OF B16 HW2 HC6 SX6 SP2 T3N XN4
HC7 Q15
CUT SE1 SX8
.020 3000 3000 2000 2000 3000 3000 700
180 .080 2500 2000 2000 2500 2500 650
GRAY AS CAST 1800 2000 2000
CAST IRON .020 2500 2000 1500 1500 2000 2000 600
230 .080 1500 1500 1500 2000 2000 500
AS CAST 1500 1500 1500
.020 2000 2000 1800 2000 2000 800
200 .060 1500 1500 1500 2000 2000 700
MALLEABLE AS CAST 1200 2000 2000
IRON .020 2000 1800 1500 1500 1500 600
250 .060 1600 1500 1500 1500 500
AS CAST 1500 1500 1500
.020 1800 1500 1500 800
180 .060 1500 650
DUCTILE
AS CAST
IRON
(NODULAR IRON) .020 1500 1200 1200 500
250 .060 1200 450
AS CAST
.020 1800 1800 1800
200 .060 1500 1500
ALLOY
AS CAST 1200 1200
IRON
Cylinder Liner Etc. .020 1500 1500 1200
280 .060 1200 1200
AS CAST 1000 1000
.020 600 600
65HS .060 600 500 500
.120 500 500 500
.020 500
CHILLED
IRON 75HS .040 500
.080 400 300 300
.010 400
80HS .020 400
.040 350
.020 1800 1800 1800 700
NIRESIST
IRON 170 .040 1500 1500 2000 2000
.080 1500 1500
.010 1500
70 .020 1200 1200
.080 1000
.010 1000 800
POWDER
METAL 150 .020 800 700
.080 600
.010 650
250 .020 600
.080
ALUMINUM .040 3500
ALLOY .080 3500
Technical Information

Low SI Content .160 3000


NON .040 3000
FERROUS .080 2500
(Copper, Brass) .160 2500
NON .010 1500
METALLICS .020 1200
Nylons, Acrylics .080 1000
NOTE: RECOMMENDED STARTING SPEEDS BASED UPON USING CNGA-432 INSERT
CHOICE:1st 2nd

182
(SFM)
DEPTH SX1
HC2 SX5 C7X
MATERIAL HARDNESS OF HC6 SX6 WA1 T3N XT3 XN4
HC7 SX9 C7Z
CUT SX8
.020 800 800 800 700
130 .040 700 650
.120 600 600
.020 700 700 700 550
CARBON
180 .040 600 500
STEEL
.120 550 500
.020 700 700 600 550
1000 SERIES
220 .040 600 500
.120 500 500
ALLOY
.020 600 600 550 500
STEELS
260 .040 500 450
.120 450 450
4000
.020 600 600 500 450
5000
300 .040 450 400
6000
.080 350
8000
.020 500 500 400 400
9000
350 .040 350 350
SERIES
.080 350
.010 400 400 300 250
40RC .020 250
.040 250
.020 600 600 600 550
250 .040 600 550
.120 500
.020 500 500 500 450
DIE STEEL 320 .040 450 400
.080 400
.010 400 1000 250 250
45RC .020 800 200
.040 200
.020 1000
160 .040
STAINLESS .120
STEEL .020 850
200 .040
.080
.020 1500 1500 3000 700 600
180 .060 2500
AS CAST 2000
GRAY IRON
.020 1200 1200 2500 600 500
230 .060 2000
AS CAST 1500
.020 2000 750 700
DUCTILE
180 .040 1500 600
IRON
AS CAST 1500 500
.010 3000 2500 500
36RC .020 2500 2000
Technical Information

INCONEL .080 2000 1500


718 .010 2500 2000 400 400
42RC .020 2000 1500
.040 2000 1500
NOTE: SPEEDS ARE RECOMMENDED AS A STARTING POINT TO BE ADJUSTED ACCORDINGLY.
CHOICE:1st 2nd

183
Types, Applications, and Characteristics of NTK Insert Materials

蘆Ceramic Series
Physical characteristics
NTK Bending Young's Thermal expan- Heat
Components Applications Density Hardness
strength modulus sion coefficient conductivity
Grade
g/cm3 HRA MPa GPa X10-6/K W/m-K
・Highly efficient cutting of gray
SX1 Si3N4 3.2 93.5 1200 320 3.0 29
cast iron
Silicon-nitride-based

SX5 SiAlON ・Ni-based Heat Resistant Alloys 3.6 92.5 1100 350 4.0 18

・Highly efficient cutting of gray


SX6 Si3N4 3.2 93.5 1200 320 3.0 29
cast iron

・Strong interrupted cutting of


SX8 Si3N4 3.2 93.0 1200 320 3.2 33
gray cast iron

SX9 SiAlON ・Ni-based Heat Resistant Alloys 3.3 93.5 1200 330 3.0 15

TiN-coating
SP2 + Si3N4
・Rough turning of gray cast iron 3.2 93.5 1100 320 3.0 29

・Semi-finishing and finishing of cast iron


HC1 Al2O3 4.0 94.0 700 400 7.8 17
・Tube scarfing

・Semi-finishing and finishing of cast iron


HW2 Al2O3 4.1 94.0 750 390 7.8 19
・Liner machining

・Semi-finishing and finishing of cast iron regardless dry or wet


SE1 Al2O3 3.8 94.5 800 390 7.7 31
・V-pulley

・Semi-finishing and finishing of cast iron


Alumina-based

HC2 Al2O3 +TiC 4.3 94.5 800 420 7.8 21


・Machining of hardened materials

TiN-coating ・Machining of hardened materi-


ZC4 Al2O3 + TiC
4.6 95.5 1000 420 7.8 25
als

・Semi-finishing and finishing of ductile materials


HC6 TiC + Al2O3 ・Using Coolant semi-finishing and finishing 4.7 94.0 800 450 7.6 29
of cast iron

・Machining of hardened materials Turning of


HC7 Al2O3 +TiC roll materials 4.6 95.5 1000 420 7.9 25
・Semi-finishing and finishing of cast iron

・Machining of hardened materials


TiN-coating
ZC7 Al2O3 + TiC
Turning of roll materials 4.6 95.5 1000 420 7.9 25
・Semi-finishing and finishing of cast iron
Whisker-based

・Rough turning of heat-resistant alloys


WA1 Al2O3 + SiC ・Highly efficient machining of cast iron 3.7 94.5 1200 400 7.6 -
・Roughing of hardened rolls
Technical Information

蘆CBN Series
Ultrahigh-pressure
sintered compacts

NTK Grade Binder CBN content Applications


B16 TiN-coated special ceramics 82% High-speed rough finishing of gray cast iron and rolled materials

B26 TiN-based 65% Continuous and interrupt cutting of sintered steel at middle speed ranges

B36 Special ceramics 65% Interrupt cutting of sintered steel at middle speed ranges

*Note : Data of coated products relates to the respective base materials.

184
蘆Cermet Series
Physical characteristics
NTK Bending Young's Thermal expan- Heat
Components Applications Density Hardness
strength modulus sion coefficient conductivity
Grade
g/cm3 HRA MPa GPa X10-6/K W/m-K
・High-speed finishing of steel
T3N TiC + TiN 6.0 92.7 1400 450 8.3 13
・Machining of sintered alloys
Cermets

XT3 TiC + TiN ・Semi-finishing and finishing of steel 6.3 92.5 1700 450 8.4 21
・General turning of steel
XN4 TiN-based 5.9 91.5 1900 450 8.9 42
・Grooving of steel
・Semi-finishing and finishing of steel
C7X TiCN 7.0 91.5 1800 440 8.2 31
・Grooving of steel
cermets

・High-speed finishing of ductile cast


coated

Q15 TiCN-coating iron 6.3 92.5 1700 450 8.4 21


PVD

C7Z TiN-coating ・Boring and grooving of steel 7.0 91.5 1800 440 8.2 31

蘆Micrograin Carbide Series


Physical characteristics
NTK Bending Young's Thermal expan- Heat
Components Applications Density Hardness
strength modulus sion coefficient conductivity
Grade
g/cm3 HRA MPa GPa X10-6/K W/m-K
Micrograin
KM1 Micrograin ・Turning for aluminum 14.4 91.0 3000 580 5.8 63
carbide carbide
・Turning of stainless steel and
ZM3 TiN-coating 14.4 91.0 3000 580 5.8 63
PVD coated

titanium
Micrograin
carbides

・Continuous/interrupt cutting
QM3 TiCN-coating 14.4 91.0 3000 580 5.8 63
and milling of steel
VM1 TiCN-coating ・Turning of free-cutting steel 14.8 92.0 2500 640 5.7 84

TAS TiAlN-coating ・Turning for stainless steel 14.8 92.0 2500 640 5.7 84

Technical Information

185
NTK RECOMMENDATION CHART FOR MACHINING

Application Range of NTK Insert Grade

Al2O3 Cubic Boron Nitride Al2O3-SiC Whisker Ceramic


Ceramic B16 WA1 NEW
HC1 B26
HW2 B36
SE1 NEW
Si3N4 Ceramic
High

SX1
Al2O3-TiC
SX5
Ceramic
SX6 NEW
HC2
SX8
ZC4
SX9
HC7 / ZC7
CVD Coated Si3N4 Ceramic
TiC SP2
Cutting speed

Ceramic
HC6 CVD Coated Carbide
CP7
CP8 PVD Coated
Cermet Micro Grain Carbide
T3N ZM3
XT3 QM3
C7X NEW
VM1
XN4 TAS
Low

PVD Micro Grain Carbide


Coated Cermet KM1
Q15
C7Z NEW

Low Feed High


Technical Information

186
GUIDELINES FOR CERAMIC SUCCESS
Use a Rigid Set-Up.
NTK ceramics work best when both the machine
and work piece are secure - eliminate overhang.

Use Sturdy Tooling.


For best results, use toolholders designed for ceramics
whenever possible. A top clamp with a pin lock is recom-
mended when using an insert with a hole. Use a mechani-
cal chip breaker if possible. Also, make sure that the insert
pocket is clean and burr free.

Use the Largest Insert Size Possible


The strength of Ceramics has increased dramatically over
the years, but the fact remains - larger is stronger.

Use Suggested Speeds and Feeds


Avoid dwelling in cuts. Consult charts.

Use a Negative Insert with the Largest Corner Angle.

100˚ 80˚ 55˚ 35˚


60˚

STRENGTH INCREASES

Use the Largest Nose Radius Use the Largest Lead Angle Possible.
Possible Distributing the workload over a greater area of
Without Causing Chatter. the cutting edge will prolong tool life.
Usually the stronger the nose radius the longer
the tool life. Avoid using 0.4 corner radius inserts.

Use Proper Edge Preparation.


Success with ceramic greatly depends upon the
cutting edge. Consult the edge preparation
sections for proper specifications.

Use No Coolant with Ceramics Except


Silicon Nitride.
If this is not possible then a flooded coolant
condition must be used.
Technical Information

Use Ceramics Safely.


Make sure machine operators have adequate
training in the use of high speed ceramics.
Follow machining parameters with safety in
mind at all times.

187
MATERIAL SELECTION FOR MACHINING HIGH TEMPERATURE ALLOYS

Applications Grade Dry Wet


Cutting speed (SFM) A Feed (IPR) Depth (INCH)
150 300 600 900 1200 1500 .004 .008 .012 .016 .020 .024 .020 .040 .080 .120 .160

WA1 ○ ●

Rough SX5 ○ ●

SX9 ○ ●

WA1 ○ ●

Semi-finish
SX9 ○ ●

WA1 ○ ●

Finish ZM3 ●

QM3 ●

WA1 ●

Grooving
SX5 ●

Cutting speed (SFM) Feed (inch/tooth) Depth (INCH)


Applications Grade Dry Wet
1500 2000 2500 3000 3500 4000 .002 .003 .004 .005 .006 .007 .020 .040 .060 .080 .100

SX5 ● ○

Milling
SX9 ● ○

●:1st choice, ○:2nd choice


Note: Based on using RNG45 insert cutting Inco718
Cutting Speed(SFM)

1500
WA1
1200 SX9
900
SX5
600
Technical Information

300
ZM3,QM3
0
Continuous Light Interrupted Interrupted

188
蘆Recommended Grades for High Temperature Alloys
Machinability rating and recommended insert grades for machining various High temperature alloys are shown in Table1.

Table1
Rating Rough no scale &
Rough Turning Scale Grooving Milling
Work Material semi Finish
B 1st 2nd 1st 2nd 1st 2nd 1st 2nd
Airesist 1.6 SX9 SX5 WA1 SX9 WA1 SX5 SX9 SX5
Astrology 0.8 SX5 SX9 WA1 SX9 WA1 SX5 SX9 SX5
Hastelloy C 1.8 SX9 SX5 WA1 SX9 WA1 SX5 SX9 SX5
Inco625 0.8 SX9 SX5 WA1 SX9 WA1 SX5 SX9 SX5
Inco713 1.0 SX9 SX5 WA1 SX9 WA1 SX5 SX9 SX5
Inco718 1.0 SX5 SX9 WA1 SX9 WA1 SX5 SX9 SX5
Inco738 1.2 SX9 SX5 WA1 SX9 WA1 SX5 SX9 SX5
Inco909 1.5 SX9 SX5 WA1 SX9 WA1 SX5 SX9 SX5
Inco925 1.0 SX5 SX9 WA1 SX9 WA1 SX5 SX9 SX5
Mar M247 1.0 SX9 SX5 WA1 SX9 WA1 SX5 SX9 SX5
Udimet720 0.8 SX9 SX5 WA1 SX9 WA1 SX5 SX9 SX5
Waspaloy 0.8 SX5 SX9 WA1 SX9 WA1 SX5 SX9 SX5

蘆How To Find Recommended Insert Grade


Find recommended insert grade from above Table 1 in consideration of your work material & application.
Contact your local NTK representative, if more information is needed.

蘆How To Find Recommended Cutting Speed


1) Find cutting speeds "A" shown in "Grade Selection" on page 188.
2) Find machinability rating "B" of your work material from above Table 1.
3) Find machinability rating "C" of your work hardness from Table 2 below.

蘆Recommendation for Hardness


Table2
HRC (Hardness) < 30 30 35 40 45

C 1.3 1.15 1 0.85 0.7


Technical Information

蘆Recommended Cutting Speed


Recommended
A × B × C = Cutting Speed (SFM)

189
MATERIAL SELECTION FOR MACHINING HIGH TEMPERATURE ALLOYS

蘆Application Range For Nickel Based Alloys


Work material : Inco718 no scale Insert : RNG45
Depth of cut : .040 inch Coolant : WET

蘆WA1 Recommended Area


(Fig.1)
SFM
WA1 provides superior reliability in both roughing and
2300 semi-finishing of nickel based alloys.
WA1 is first recomended ceramics for nickel based
alloys.

1800

1300


800


500

.004 .008 .012 .016 .020 .024 IPR

蘆SX5 & SX9 Recommended Area


(Fig.2)
SFM
SX5 and SX9 do not have the same flank wear resistance as WA1 at high cutting speeds.
2300 SX5 and SX9 do have the best toughness and notch wear resistance at high cutting speeds.
In order to increase the wear resistance of both SX5 & SX9, the feed must be increased.
Increasing the feed utilizes the toughness of SX5 & SX9 gives the user a major advantage of
decreasing cycle time.
1800


1300


800
Technical Information

① ②
500

.004 .008 .012 .016 .020 .024 IPR

190
蘆How To Reduce Notch Wear
Notching is the main failure when machining nickel based alloys. Notching can be reduced by using proper insert
grade, insert shape and re-programing. The following information should help to minimize this problem.

A) Increase cutting speeds for WA1


When the cutting speeds are increased less notch wear is noticeable.
1800 SFM 500 SFM

Shown in Fig.1 ① on page 190 Shown in Fig.1 ② on page 190

B) Increase feed rates for SX5 and SX9


Increasing the feed with utilizing the superior toughness of both SX5 & SX9 is effective in
reducing notching.
.008 IPR .016IPR

Shown in Fig.2 ① on page 190 Shown in Fig.2 ② on page 190

C) Effect of depth of cut (Fig.3)


Prime consideration should be given to the
effect of depth of cut upon insert tool life.
There is a direct relationship between the insert
radius size and the maximum depth of cut
which should be taken. See the chart below for
recommendations.
Technical Information

•Recommended Depth of Cut Range


ROUND INSERT MAXIMUM D. OF C. *INSERT RADIUS MAXIMUM D. OF C.
1/4" .060"...Less 1/32" .008"...Less
3/8" .090"...Less 3/64" .012"...Less
1/2" .125"...Less 1/16" .016"...Less
1" .250"...Less 3/32" .024"...Less
*OPTIMUM D. OF C. IS 5-15% OF THE INSERT DIAMETER *BASED ON 0º LEAD ANGLE

191
MATERIAL SELECTION FOR MACHINING HIGH TEMPERATURE ALLOYS
D) Effect of lead angles (Fig.4)
-5
When cutting nickel based alloys consideration
should be given to using the largest lead angle
possible. When using large lead angles, the cutting -5 0 15
0
forces are spread over a larger surface area of the 45
insert. This will also improve tool life and surface
finish while reducing notching. As the lead angle
15
increases the chip will flow more easily.
Typical insert wear pattern showing the effect of
various lead angle changes and the resulting 45
increase of depth of cut notching.

E) Effect of Ramping
(Fig.5)

feed

Notch wear on the insert cutting edge as shown in (Fig. 5) is the result of multiple passes being taken at the same
depth of cut. This type of wear will minimize tool life.
The following programming examples will help to minimize this mode of failure.

(Fig.6)

feed

Programming "ramping" cuts in the same cutting direction is one of the best procedures to use to minimize
notching. By varying the DOC, wear is distributed over the entire cutting edge not on one point.

(Fig.7)
Technical Information

feed

Another programming change that may help to reduce notching is by varying the depth of cut . Again, the same
principle applies,notching takes place at various points on the cutting edge rather than concentrated at one point
as (Fig.5)

192
蘆How To Reduce Flank Wear
As mentioned earlier, SX5 & SX9 do not have the same flank wear resistance as WA1 at high cutting speeds. Use
WA1 for best flank wear resistance needed. Flank wear can be reduced by changing to optimized speeds & feeds for
SX5 & SX9.
(Fig.8)
A) Use WA1 Feed rate increased decreases wear amount of SX9
Use WA1 where more flank wear resistance SX9 SX9
Whisker ceramic
needed. .100
SX9

Flank wear (inch)


.075
B) Increase feed rates for SX5 & SX9 Whisker rainforced
In some case, in order to increase the wear .050
ceramic SX9

resistance of both SX5 & SX9, the feed


SX9
must be increased. By increasing the feed .025

and utilizing the toughness of SX5 & SX9, .000


the inserts are off the part sooner causing .000 .004 .008 .012 .016 .020
Feed (IPR)
less wear. Increasing the feed also decreases
Cutting condition
cycle time and improves productivity and Work material : INCO718 Cutting Speed : 800SFM
Insert shape : RNG45 Depth of Cut : .080inch
profitability. Coolant

C) Decrease cutting speeds for SX5 & SX9


When the cutting speeds are decreased less flank wear is noticeable.
1300 SFM 500 SFM

Shown in Fig.2 ③ on page 190 Shown in Fig.2 ① on page 190

蘆How To Eliminate Flaking and Breakage


A) Flaking
Flaking on the insert is often caused by too much cutting tool pressure due to increased flank
wear or notching. Take a look the failure mode and then refer how to reduce notch wear
shown on (page 191) or how to reduce flank wear show on (page193).
Also, a slightly larger T-land on the edge prep may help.
B) Breakage
Insert breakage should be improved by following guidelines.
Technical Information

Flaking Breakage

Shown in Fig.1 ③ on page 190 Shown in Fig.2 ④ on page 190

193
MATERIAL SELECTION FOR MACHINING HIGH TEMPERATURE ALLOYS
When the insert breakage happens at the begin of cut scale, it might be caused by too
high cutting speeds & feeds.
Knowing the hardness of the work material before the (Fig.9)
cutting begins may make all the difference between suc-
cess or failure. Many times on the shop floor the operator
does not know the part hardness.
If this information is not known then more time is need-
ed in the testing procedure trying to find the optimum f f/2
speed and feed range. As the material hardness increases
speed should decrease. Also, parts that have a forget scale
work surface require a 25% speed and feed reduction
until the scale is gone. This type of programing change
will reduce the potential of notching as a failure mode.

蘆How To Eliminate Chatter


Chatter problems are often caused by too much cutting pressure when machining
nickel-based alloys in especially profiling cut or grooving where over hang of holder
needed, cutting thin-walled parts or no rigidity machine, and it causes excessive
insert wear or insert breakage.
• Increase speeds and decrease feeds
• Use smaller I.C round insert, or smaller nose radius
• Choose an insert shape with most acute angle possible
• Use positive insert geometries
• Reduce lead angle
• Reduce edge preparation or use sharp edge
• Minimize overhang

蘆Milling
The dynamic toughness and wear resistance of both SX5 & SX9 grades open up a new frontier in high speed
milling of nickel-based alloys. Successful applications include the following :
1) Speed ranges of 2000-3500SFM
2) Feed ranges of ( .003-.006") per tooth
3) No coolant should be used when milling
4) Use RPG-32, RPG-43 or RNG-45 inserts
Technical Information

5) Heavy depth of cuts .040-.0100"

194
MATERIAL SELECTION FOR MACHINING CAST IRONS

蘆GUIDELINES FOR SUCCESSFUL MACHINING OF CAST IRONS


No Coolant. Sand in Castings.
Do not use coolant on heavy interruptions - When the scale contains sand, insert failure from
especially at high speeds. depth of cut notching increases.
Reduce the lead angle to minimize this problem.
Roughing
When roughing cast iron the nose of the insert Burrs
must be below the surface scale. When a breakout problem occurs, use a larger
nose radius, larger lead angle or decrease the
Out of Roundness feed rate exiting the workpiece.
Out of round cutting conditions cause excessive
tool wear. Make sure the insert nose is Dwelling
cutting at all times. Avoid dwelling in cuts. This will cause premature
insert wear.

蘆Turning Gray Cast Iron (HB 180 - 230)


Cutting Condition Coolant NTK Grade Selection Per Speed Range
Roughing-interrupted (as cast) × SX8 silicon nitride (300 - 5000SFM)
○ SX1, SX6, SP2 silicon nitride (300 - 5000SFM)
Roughing-continuous (as cast)
× HC1, HW2 ceramic (1000 - 2500SFM)
○ SP2, SX1, SX6 silicon nitride (1000 - 3000SFM)
Finish-interrupted
○ SE1 ceramic (500 - 2000SFM)
× HW2,HC1 ceramic (500 - 3000SFM)
Finish-continuous × HC2 ceramic (500 - 2000SFM)
○ SE1, HC6 ceramic (500 - 3000SFM)

蘆Turning Ductile (Nodular) Cast Iron (HB 180 - 250)


Cutting Condition Coolant NTK Grade Selection Per Speed Range
Roughing-interrupted (as cast) ○ SX8 silicon nitride (800 - 1500SFM)
Roughing-continuous (as cast) ○ SX9, SX1, SP2 silicon nitride (800 - 1500SFM)
○ WA1, SE1 ceramic (500 - 1500SFM)
Finish-interrupted
○ XT3, Q15 (300 - 800SFM)
○ HC6 ceramic (500 - 1500SFM)
Finish-continuous ○ SE1 ceramic (500 - 1500SFM)
○ XT3, Q15 cermet (300 - 800SFM)
Technical Information

蘆Milling Cast Irons


Cutting Condition Coolant NTK Grade Selection Per Speed Range
× SX1, SX6 silicon nitride (1000 - 3000SFM)
Rough-gray-ductile
× SX8 silicon nitride (1000 - 2000SFM)
× SX1, SX6, SX8 silicon nitride (600 - 3000SFM)
Finish-gray or ductile
× HC6 ceramic (1000 - 1500SFM)

195
MATERIAL SELECTION FOR MACHINING HARDENED STEELS (50-65RC)

蘆HARD TURNING USING HC2, HC7, ZC4 OR ZC7 CERAMIC


GUIDELINES FOR SUCCESS
• Machine, part & tooling set-up must be rigid minimize overhang.
• Check speed & feed charts for proper machining parameters.
• Use proper edge preparation - interrupted cuts may require additional edge preparation.
• Do not use coolant - if required, have flood condition and keep depth of cut constant.
• Use positive geometries for close tolerances or thin-walled parts.
• Qualify parts - hard turning will not correct incoming problems.

蘆RECOMMENDED SPEED CHART


800
700
SPEED (sfm)

600

500
400
300

200

100
0
50 55 60 65 70
HARDNESS (Rc)

蘆RECOMMENDED FEED CHART


NOSE D.O.C. FEED (lpr) INSTRUCTIONS
RADIUS (in) 30 micro 60 micro Speed Chart - Find your part hardness on
the scale. Follow the vertical line to your
1/64 ∼.007 .002 - .003 .003 - .004
recommended s.f.m. range. Start in the
1/32 ∼.015 .003 - .004 .004 - .005 middle.
3/64 ∼.020 .004 - .005 .005 - .0065 Feed Chart - Find your insert nose radius.
Follow the line across to find your maxi-
1/16 ∼.030 .004 - .0055 .006 - .0075
mum depth of cut and feed rates depend-
1/4 ∼.080 .007 - .010 .010 - .014 ing upon your surface finish requirements.

蘆HARD TURNING MILL & DIE ROLLS USING HC2 OR HC7 CERAMIC
Technical Information

GUIDELINES FOR SUCCESS


• When turning mill rolls use insert geometries such as CDH, LNJ, LNM & RCGX.
• When turning die rolls use insert geometries such as RCGX styles.
• All of these inserts come with a special edge preparation specifically designed by NTK.
• Follow the same speed & feed guidelines as described in the preceeding charts.
• Make sure that the lathe has adequate horsepower to run at the required speed and feed
ranges.
• Rigidity is a prime consideration especially for this type of machining.
196
蘆HARD TURNING WITH B26 & B36 CBN
Hard turning with ceramics is generally more economical than using CBN. For this reason NTK
recommends trying ceramic first. Most hard turning applications will be very successful when
NTK ceramic is used. Generally, NTK recommends using CBN where there are heavy interrup-
tions in hardened steels (58-65 RC). CBN can withstand greater impacts than ceramics. Also,
sharper nose radii can be used because of CBN's higher thermal conductivity characteristic and
strength. Both B26 & B36 are available in competitively priced multi-cornered geometries.

蘆HARD TURNING WITH T3N CERMET


Generally speaking, hard turning assumes the workpiece hardness falls within the (58-65 RC)
range. When the hardness falls into the (40-50 RC) range NTK T3N cermet material can be suc-
cessfully used. Since T3N has an extremely small grain size and high hardness, it will offer
excellent wear resistance. When machining in the (40-50 RC) range, chip control is usually a
concern. This will be no problem because of the NTK's variety of ground chipbreakers available.

蘆Troubleshooting Guide for Hard Turning with NTK Ceramic


PROBLEM POSSIBLE CAUSE POSSIBLE CORRECTIVE ACTION

Insert wears fast • Speed too high Consult speed chart


• Feed too slow Consult feed chart
Chattering • Tool pressure too high Reduce T-land and use positive insert
• Speed too low Increase speed
• Set-up not rigid enough Minimize overhangs and add rigidity
Top flaking • Speed or feed too high Consult speed or feed chart
• Improper edge preparation Consult NTK sales office
Insert breakage • Radius too weak Use larger nose radius
• Improper edge preparation Consult NTK sales office
• Coolant (if used) Turn off coolant
High-micro finish • Improper feed rate Consult feed chart
• Insert worn Replace insert
Technical Information

• Insert chipped See above


• Nose radius too small Use larger nose radius
Erratic tolerances • Too much cutting pressure Reduce insert radius or chamfer
Use positive insert geometry
Check rigidity of set-up
• Heat causes tolerances Use coolant – make sure that the
• fluctuations insert edge is flooded with coolant

197
GUIDELINES FOR CERMET SUCCESS
Use a Rigid Set-Up.
NTK cermets work best when both the machine and work
piece are secure - eliminate overhang.

Use Sturdy Tooling.


Use rigid tooling which reduces the chance of chatter.
Make sure the insert pocket is clean and burr free. Use a
top clamp.

Use Largest insert Size Possible.Use Largest Nose Radius


Possible Use Largest Lead Angle Possible.
Use Cermets to Machine the Following.

Carbon Steels Stainless Steels Aluminum (with low Si)


Alloy Steels Powdered Metal Non-Ferrous Materials
Tools Steels Inco 600-700 Series Non-Metallic Materials

Use Cermets to Machine (HRC 35-50) Use Correct Chipbreaker Design.


Materials. Do not curl the chips too tight.Avoid chips from
Cermets resist edge deformation and are very striking the insert or piling up at cutting edge.
wear resistant when machining harder materials.
Use Light Feeds.
Use Suggested Speed Range. Do not exceed .015IPR feed rate. Cermets are
Consult the speed chart for proper speeds cer- more feed sensitive than carbides.
met speeds increase productivity.

蘆IMPORTANT POINTS TO REMEMBER


Thermal Toughness.
Cermets are more thermal sensitive to coolant than carbides. As a result, rough turning, boring and
milling should not be performed using coolant. Conversely, coolant can be used when finish turning or
boring.
If a cermet insert breaks after machining several parts and coolant is being used, turn off the
coolant,replace the cutting edge and start over. Usually, this type of cermet failure is thermal related.
The toughness level of cermet materials increases when no coolant is used. Cermets resist cutting
edge build-up, so they cut much freer and surface finishes are excellent without the use of coolant. If
coolant has to be used, it must be a flooded condition.

Fracture Toughness.
Cermets are best used in semi-finishing and finishing applications. Cermets do not bend - carbides do.
Roughing through scaled surfaces are usually best performed by carbides. Cermets can machine
parts with interruptions but care must be taken in the form of larger lead angles, stronger insert
geometries and larger nose radius. Do not rough any material using a 55°or 35°rhomboid cermet
Technical Information

insert.

198
MATERIAL SELECTION FOR MACHINING STEELS

蘆GUIDELINES FOR SUCCESSFUL USING CERMETS


Tuning Steels. GRADE DISCUSSION
Using cermets to machine steels provide the user
with extended tool life, superior surface finishes T3N - Use this grade when turning (35-
and higher productivity through the use of speed. 50Rc) steels. Do not use on iterrupted
When using cermets to machine steels, feed rates cuts, only for finish applications.
and depth of cuts have to be selected more con- Can be used to mill (40 HRC) die
servatively than with carbides because of the dif- steels.
ference in strength. Do not run with coolant, if possible.

Milling Steels. XT3 - Use these general purpose grades


The criteria for success when using cermets for to finish and semi-finish steels and
milling are two fold ; improved surface finishes stainless steels.
and extended tool life. Most successful applica-
tions of cermets for milling are with cutters under XN4 - Use XN4 for the toughest steel
.250" in diameter. applications. Maximum depth of cut
-3.5mm. Can be run with or without
Consult the "Guidelines for Cermet coolant. Good choice on older
machines. (90m/min and up)
Success" section for additional infor-
mation. C7X - Use C7X for general purpose milling
of steels. Both exhibit excellent
shock and wear resistance.

蘆Carbon and Alloy Steels


Hardness (HB) Cutting Condition Speed Range NTK Grade Selection
Rough Turning 800 - 1200 T3N / XT3 / C7X
130 - 220 Finish Turning 300 - 650 XN4 / C7X
Milling 500 - 800 C7X
Rough Turning 500 - 800 T3N / XT3 / C7X
260 - 300 Finish Turning 350 - 580 XN4 / C7X
Milling 400 - 550 C7X
Rough Turning 350 - 600 T3N
300 - 400 Finish Turning 270 - 420 XT3
Finish-Milling 250 - 400 C7X / T3N

蘆Tool Steels
Technical Information

Finish Turning 100 - 135 T3N


- 45 HRC
Finish-Milling 75 - 150 C7X
NOTE - Speeds based upon using a CNGA-432 insert.
- Ceramics can be used in machining steels. Consult speed and feed chart.
- Mechanical chipbreakers should be used with ceramics.

199
MATERIAL SELECTION - MACHINING STAINLESS STEELS

蘆GUIDELINES TO SUCCESS USING CERMETS


Wear Resistance. The high hardness, low oxidation rate and exceptional lubricity of cermets
result in greater wear resistance and lower frictional forces when cutting stainless steels.

Surface Finish. Cermets resist cutting edge build-up and are much freer cutting than carbides.
As a result, surface finishes on stainless steels are excellent.

Chip Control. Stringy chips are a constant problem when machining stainless steels. By using
NTK's variety of chipbreakers, this problem can be solved.

Chipbreakers. Positive geometries and positive chipbreakers work best on stainless. Several
NTK chipbreaker designs show best results - NI, FN, ZP, CM5, B&C. See chip control pages for
specifications.

蘆Speed & Feed Recommendations - Turning & Milling Stainless Steels


Stainless Steel Hardness Type of Cut NTK Grade S.F.M. Range Feed Range Max. D.O.C.
160 Roughing C7X 450 - 600 .008 - .014 .150
400 Series- Semi-Finishing XT3 600 - 1000 .008 - .015 .075
Martensitic 200 Roughing C7X 400 - 550 .006 - .013 .125
and Semi-Finishing XT3 500 - 850 .006 - .013 .075
Ferritic 350 Roughing XN4 200 - 500 .004 - .012 .075
Semi-Finishing XT3/T3N 250 - 700 .004 - .012 .060
Roughing C7X 450 - 750 .003 - .005 .150
Milling
Semi-Finishing C7X/XT3 500 - 800 .003 - .005 .125
200 Roughing C7X 250 - 600 .006 - .012 .125
Semi-Finishing XT3/ C7X 300 - 800 .006 - .010 .075
300 Series- 260 Roughing XN4 250 - 575 .003 - .011 .100
Austenitic Semi-Finishing XT3/ C7X 300 - 700 .003 - .011 .050
350 Roughing XN4 175 - 450 .003 - .010 .070
Semi-Finishing XT3/T3N 250 - 600 .003 - .010 .040
Roughing C7X 350 - 600 .003 - .006 .150
Milling
Semi-Finishing C7X 450 - 700 .003 - .005 .125
Precipitation 175 Semi-Finishing XN4/ C7X 300 - 700 .008 - .014 .090
Hardness 250 Semi-Finishing XN4 250 - 500 .005 - .012 .080
(17-4 etc) 350 Semi-Finishing XT3/T3N 250 - 600 .004 - .012 .075
Technical Information

Roughing C7X 300 - 550 .003 - .005 .100


Milling
Semi-Finishing C7X 400 - 600 .003 - .004 .075

200
EDGE PREPARATION OF CERAMICS
・Much of the success of ceramics are the result ・The majority of ceramic applications can be
of using the correct edge preparations. handled with NTK's standard edge prepara-
Since ceramic is such a hard material, it needs tions.
some edge work in order to withstand cutting These edges are described on the next page.
forces to optimize the cutting tool performance. Whenever possible use a stocked standard
The correct edge preparation must correspond edge preparation. As special conditions arise,
to the ceramic grade being used, the kind of then the edge preparation will have to be modi-
material being machined and the machining fied to meet these conditions. The following
operation being performed. chart offers an explanation of edge prepara-
tions.

Explanation of Ceramic Cutting Edges

Up sharp edges are not recommended for


ceramics. Only cermets in some special
cutting tool applications.

Hones help protect the edge of ceramics


from chipping or fracturing. Feed rates
must be greater than the hone size to pre-
vent a rubbing rather than a cutting action.
EDGE STRENGTH INCREASES

Excessive honing reduces tool life.

Angle Width of T-Land


This geometry is typically the most common
of T-Land ceramic edge preparation. The cutting
forces are distributed over a concentrated
area of the ceramic edge. Aword of caution
- the larger the T-land or hone the greater
the cutting pressure, temperature and wear.

Angle Width of T-Land


of T-Land
A hone added to a T-land provides a
stronger edge to prevent chipping. Usually
this thype of geometry works best on inter-
rupted cuts or turning hardened steels.
R(Hone)
Technical Information

Angle Width of T-Land


of T-Land Double T-lands and hones are generally
used in heavy roughing cuts of hardened
materials. This edge is extremely shock
resistant but also generates large cutting
R(Hone)
forces.

201
EDGE PREPARATION FOR NTK CERAMICS
Standard Edge Preparation for NTK Ceramics
Grade Shape Thickness I.C. Size NTK Std. Edge Prep.
HC1
3/16" or less .004" T-land
HC2 Negative Rake all sizes
1/4" or over .008" T-land
HC6
HW2
ZC4 5/16" or less
Positive Rake all sizes .002" T-land
HC7 / ZC7 3/8" or over
SE1
SX1 5/16" or less .004" T-land
Negative Rake all sizes
SX6 1/2" or over .008" T-land
SX8 5/16" or less
Positive Rake all sizes .004" T-land
SP2 3/8" or over
SX5 Negative Rake
SX9 all sizes all sizes .002" T-land
Positive Rake
WA1

Recommended Edge Preparation for HC1, HC2, HC6, HC7,


HW2, ZC4, ZC7, SX1, SX5, SX6, SX8, SX9, SP2, WA1
Material Application Shape & Edge Preparation
Rough ① Negative rake .008" T-land (standard)
Cast iron ① Positive rake .002" T-land (standard)
Fine Finish
② Negative rake .004" T-land (standard)
① Negative rake .008" T-land (standard) 7.94 thick
Rough
② Negative rake .016" T-land (standard) 7.94 thick with Hone
① Negative rake .004" T-land (standard)
Mild Steel Finish-Semi-Finish
② Negative rake .008" T-land (standard)
① Negative rake .008" T-land (standard)
Finish with interruption
② Negative rake .008" T-land (special) with Hone
Finish-Semi-Finish ① Negative rake .008" T-land (special)
Hardened Steel ① Negative rake .004" T-land (standard)
Fine Finish
② Positive rake .002" T-land (standard)
Technical Information

Finish-Semi-Finish ② Positive rake .008" T-land with Hone (special)


Chilled Iron
Mill Roll Turning ① CDH or RCGX Double T-land (standard) insert
Hi-Ni Alloy Rough ① Positive rake .002" T-land
INCONEL 718 ① Positive rake Heavy hone (special)
WASPALOY etc. Finish
② Positive rake .002" T-land

202
Technical Data
Damage and Solution
Normal Wear (Flank wear [VB]) Notch wear [VC]

Solution Solution
Reduce the cutting speed. Change the tool grade for better wear resistance.
Increase the feed rate. Decrease the approch angle or change insert shape.
Increase nose-R size. Increase the feed rate.
Change the tool grade for better wear resistance.

Crater wear [KT] Chipping

Solution Solution
Reduce the cutting speed. Increase the amount of cutting-edge honing.
Change dry cutting to wet cutting. Reduce the rake angle.
Change the tool grade for better wear resistance. Change the tool grade for better notch resistance.

Fracture and breakage Thermal shock crack

Solution Solution
Review the cutting conditions (reduce軼f × d軻). Reduce the cutting speed and the feed rate.
Increase the amount of cutting-edge honing. Change wet cutting to dry cutting.
Change the tool grade for better notching resistance. Change the tool grade for better thermal shock resistance.

Built-up edge Plastic Deformation


Technical Information

Solution Solution
Increase the cutting speed and the feed rate. Reduce the cutting speed and feed rate.
Increase the rake angle. Reduce the cutting depth.
Use coolant. Change the tool grade for better heat resistance.

203
Technical Data

Edge Dimensions (mm) Edge Dimensions (mm)


Shape of the edge Shape of the edge
code rε X Y code rε X Y
80-deg rhombic insert. 0.4 0.007 0.028 35-deg rhombic insert 0.4 0.537 0.537
0.8 0.015 0.055 0.8 1.073 1.073
K 1.2 0.022 0.083 Q 1.2 1.61 1.610
1.6 0.029 0.110 1.6 2.146 2.146
2.4 0.044 0.165 2.4 3.218 3.218
80-deg rhombic insert Type 31) 0.4 0.040 0.040 Square insert (Type 12). 0.4 0.164 0.164
0.8 0.079 0.079 0.8 0.329 0.329
L 1.2 0.119 0.119 S 1.2 0.493 0.493
1.6 0.159 0.159 1.6 0.658 0.658
2.4 0.238 0.238 2.4 0.986 0.986
55-deg rhombic insert 0.4 0.463 - 35-deg rhombic insert 0.4 0.923 -
0.8 0.925 - 0.8 1.846 -
P 1.2 1.389 - V 1.2 2.769 -
1.6 1.851 - 1.6 3.692 -
2.4 2.776 - 2.4 5.538 -
55-deg rhombic insert 0.4 0.211 0.211 Square insert (Type 17) 0.4 0.003 0.033
0.8 0.422 0.422 0.8 0.006 0.066
Q 1.2 0.633 0.633 Y 1.2 0.009 0.099
1.6 0.844 0.844 1.6 0.012 0.132
2.4 1.265 1.265 2.4 0.017 0.132
Note: The values of X and Y in this table are based on a rake angle of 0 degrees. Therefore, these values slightly differ from
actual ones.
“ (Type XX)” denotes the type number of a standard C-shaped holder.

蘆Determining the measurement of the Insert Nose


Method of calculating the position of the nose(mm) Values of軼φd軻and
軼γε軻used to calculate軼 m軻 (mm)
Inscribed circle code Calculation value(φd) Nominal Calculation
Nose code
Shape Calculation expression - 5 3.971 value value(γε)

- 6 4.761 Y 0.2 0.2032


Technical Information

Trian- - 7 5.561 1 0.4 0.3969


3
m= d-γε
gular 2 2 8 6.351 2 0.8 0.7938
- 0 7.941 3 1.2 1.1906
d 3 - 9.525 4 1.6 1.5875
Square m= (√2 -1)× -γε
2 4 - 12.701 6 2.4 2.3812
5 - 15.875

Rhombic m= E θ -1E×( d -γε)


1
6 - 19.051
C sin 2 C 2 8 - 25.401

204
Insert Radius Compensation List
蘆Nose-R and Cutting Edge Positional Dimensions
Edge Dimensions (mm) Edge Dimensions (mm)
Shape of the edge Shape of the edge
code rε X Y code rε X Y
Triangular insert (Type 21, 22) 0.4 0.283 0.012 Square insert (Type 13) 0.4 0.145 0.043
0.8 0.567 0.024 0.8 0.291 0.084
A
1.2 0.850 0.036 1.2 0.436 0.168
(G)
1.6 1.134 0.048 1.6 0.581 0.252
2.4 1.701 0.072 E 2.4 0.872 0.503
Square insert (Type 11, 16) 0.4 0.089 0.024 (T) Triangular insert (Type 24) 0.4 0.397 -
0.8 0.178 0.048 0.8 0.794 -
1.2 0.268 0.072 1.2 1.191 -
1.6 0.357 0.096 1.6 1.587 -
2.4 0.535 0.143 2.4 2.281 -
Triangular insert (Type 23) 0.4 0.370 0.099 Square insert 0.4 0.033 0.003
0.8 0.740 0.198 0.8 0.066 0.006
B
1.2 1.110 0.297 H 1.2 0.099 0.009
(R)
1.6 1.480 0.397 1.6 0.132 0.012
2.4 2.219 0.595 2.4 0.089 0.017
80-deg rhombic insert (Type 21, 22) 0.4 0.028 0.007 55-deg rhombic insert 0.4 0.344 0.039
0.8 0.055 0.015 0.8 0.687 0.079
1.2 0.083 0.022 1.2 1.031 0.118
1.6 0.110 0.029 1.6 1.375 0.157
2.4 0.165 0.044 2.4 2.062 0.236
J
Triangular insert (Type 25) 0.4 0.012 0.283 35-deg rhombic insert 0.4 0.839 0.065
0.8 0.024 0.567 0.8 1.679 0.131
C
1.2 0.036 0.850 1.2 2.518 0.196
(F)
1.6 0.048 1.134 1.6 3.357 0.261
2.4 0.072 1.701 2.4 5.036 0.392
Square insert (Type 14) 0.4 0.164 - Square insert (Type 15) 0.4 0.024 0.089
0.8 0.329 - 0.8 0.048 0.178
D 1.2 0.493 - K 1.2 0.072 0.268
1.6 0.658 - 1.6 0.096 0.357
Technical Information

2.4 0.986 - 2.4 0.143 0.535

205
Technical Data
Screw and Wrench List for Holders
Dimensions (mm) Wrench
Shape Screw No.
a b c Torx Item-No.

LR-S-2×3.7 M2×0.4 3.2 3.7 T6 RLR-13S

LR-S-2×4.4 M2×0.4 3.2 4.4 T6 RLR-13S

LR-S-2×5.5 M2×0.4 3.2 5.5 T6 RLR-13S


Torx

LR-S-2.5×4.8 M2.5×0.45 3.6 4.8 T7 RLR-15S

90˚
LR-S-2.5×6 M2.5×0.45 3.6 6.0 T7 RLR-15S
b

LR-S-2.5×6.8 M2.5×0.45 3.6 6.8 T7 RLR-15S


c

a LR-S-3×6.2 M3×0.5 5.2 6.2 T10 RLR-20S

LR-S-3×7.8 M3×0.5 4.2 7.8 T10 RLR-20S

LR-S-4×5.8 M4×0.7 5.8 5.8 T10 RLR-20S

LR-S-4×9 M4×0.7 5.8 9.0 T10 RLR-20S

LRIS-2.2×6 M2.2×0.45 3.2 6.0 T6 RLR-13S

LRIS-2.5×7 M2.5×0.45 3.6 7.0 T7 RLR-15S


Torx

LRIS-3×6 M3×0.5 4.0 6.0 T10 RLR-20S


60˚
1230 - C M3×0.5 4.4 9.0 T8
b

LRIS-4×6 M4×0.7 5.8 6.0 T15 LLR-25S


c

a LRIS-4×8 M4×0.7 5.8 8.0 T15 LLR-25S

LRIS-4×10 M4×0.7 5.8 10.0 T15 LLR-25S

LRIS-5×10 M5×0.8 7.0 10.0 T20 LLR-28S


ISO standard
Torx
Technical Information

1150 - C M5×0.8 6.4 13.5 T10 RLR-20S

b 1160 - C M6×1 8.0 13.5 T20 LLR-28S

1161 - C M6×1 8.0 10.5 T20 LLR-28S


c

a
1180 - C M8×1 11.0 13.5 T20 LLR-28S

206
GRADE CROSS REFERENCE CHART
蘆CERAMICS

SUMITOMO

Taegue Tec /
Ssang Yong
VALENITE

Carboloy /
KYOCERA

Greenleaf

Indexable
Newcomer
SANDVIK

(Ceramtech)

TOSHIBA
KENNAMETAL

ROMAY

ISCAR
(Cerabit)

Ingersoll
Hertel
NTK

Seco
SPK
HC1
SN60 SN60
HW2 KO60 CC620 CC10 GEM-19 440 AC5 NP5200 SZ200 IN11 AW20 I50
SN80 AZ5000
SE1
KO90 SH1 ST100
HC2 CC650 Q32 CC20 NB90S LX21 A65 GEM-7 460 MC2 NP5000 IN23 AB30 I100
KY1615 SH2 ST300
C30
HC5 (CC30C)
(ZC4) Q35
CC6050 (
VPZ205)
HC7 (ZC7) KY4400 (VPZ215) (LX11) (A66N) ST300 IN22 AB20
HC6 SD200
WA1 KY4300 CC670 WG300
( ) : Coating

蘆SILICON NITRIDE
KENNAMETAL

VALENITE

GREENLEAF
KYOCERA

Indexable
Taegue Tec /
SUMITOMO
SANDVIK

TOSHIBA

Ssang Yong

ROMAY
ISCAR
(Cerabit)

Ingersoll
NTK

SPK
CC514
KY3500 Q6 NS260 SL800 CC5143
SX1 SX6 ( CC6090 FX105 KS500 ( SN400 AS10 IS8 MW43
KY3400) VPQ130 (NS260C) SL550C) CC52
CC52J
SL500 AS10 IS8 (CC58)
SP2 KY3000 GC1690 Q65 KS7000 SN500 (
SL200 SC10) (IS80) (CC58J)
SN26
SX8 CC690 Q60 KS6000 GSN AS10 IS8 MW30 CC513
SN300
KY1540
KY2000 CC6060
SX5 SX9 Q8 M101S SN700 MW47 CC5477
KY2100 CC6065
SPM014
( ) : Coating

蘆CERMET
KENNAMETAL

VALENITE

KYOCERA

Taegue Tec /
SUMITOMO

KORLOY
SANDVIK

TOSHIBA
MITSUBISHI

HITACHI
ISCAR

Ingersoll

DIJET
NTK

CT5015
VC605 ( T05A TN30 CN100
T3N KT125 HT2 CT5005 NX1010) NS520 ( IC20N CH350 LN11
VC610 T110A PV30) CT10
CT515
CT525 (NX2525) (T1200A) NS530 TC40
XT3 KT150 (
GC1525) (ATM530) (PV60)
C7X VC671 ( NS530 TC50
KT175 PS5 AP25N) T2000Z ( CN20 CH530 CX90
C7Z VC673 ATM530) TN60
NX99 TN60
VC630 ( T130A NS540
XN4 KT175 UP35N) ( ) ( ) TN100M IC40T CN20 CH5050 CX99
VC675 ( T1200A AT520
NX2525) TN6020
( ) : Coating

蘆CARBIDE
KENNAMETAL

VALENITE

KYOCERA
SUMITOMO

KORLOY

WALTER
SANDVIK

TOSHIBA
MITSUBISHI

HITACHI
ISCAR

DIJET

SECO
NTK

Technical Information

K45 SMA VC6 ST20E TX10S TTM


UC6010 IC50M ST15
K68 H13A VC27 ( ) U2 TU10 ( ) WS20B ( AT10
KM1 ( STi10T (AC900G) (T9015) CA6015 IC08 U20 JC215V)
KC9025) (GC4015) (SV310)
) (IC9015) (CN200) WAM10B
(TP1000)
(KC9215) (GC2025) (VP1510) (US7020 (AC304) (T6020) (TP400)
(IC507)
( )( ) ( )( ) ( )
(ZM3) KC9125 GC4025 (VP5525) UC6010 AC2000 (T7025) (IC9025) (NC310) (TP200) WAP20
(KC8050) (GC2025) (UC6020) (AC3000) (WAM20)
(IC8040)
( )( ) (VP5525) (UE6005) (AC1000) (TP1000)
(VM1) KC9110 GC3005 ( )
(KC9315) (GC4005) (VP5515) (UC6010) (AC700G) (TP100) WAP10
( ) ( ) (ACZ330) (AH330) (IC635) (T25M)
( ) GC1025 (SV901) GP20M
(QM3) KC792M (GC4025) ( ) (AC2000) (T7025) (PR630) (IC8025) (PC230) (CY150) (JC730V) (TP200) (WTL41)
(KC935) (SV230) U65
(GC2025) (US735) (EH20Z) (GH330) (IC9025) (TP25)
( ) : Coating

207
Technical Data
Conversions on Brinell Hardness of Steel
Brinell hardness Special Rockwell hardness
Rockwell hardness Tensile strength
Brinell 10mm balls, 3000kgf load Special brale indenter
kgf/mm2
recess Vickers Scale B
Scale A Load: Scale C Scale D Shore hard-
100 kgf [N/mm2]
diameter Standard Hultgren Tungsten hardness Load: 60 kgf Diameter: Load: 150 kgf Load: 100 kgf 15-N scale 30-N scale 45-N scale ness
Approximate
mm ball ball carbide ball brale 1/16"" brale brale Load: 15 kgf Load: 30 kgf Load: 45 kgf"
indenter indenter indenter value (1)
indenter
- - - - 940 85.6 - 68.0 76.9 93.2 84.4 75.4 97 -
- - - - 920 85.3 - 67.5 76.5 93.0 84.0 74.8 96 -
- - - - 900 85.0 - 67.0 76.1 92.9 83.6 74.2 95 -
- - - 767 880 84.7 - 66.4 75.7 92.7 83.1 73.6 93 -
- - - 757 860 84.4 - 65.9 75.3 92.5 82.7 73.1 92 -

2.25 - - 745 840 84.1 - 65.3 74.8 92.3 82.2 72.2 91 -


- - - 733 820 83.8 - 64.7 74.3 92.1 81.7 71.8 90 -
- - - 722 800 83.4 - 64.0 73.8 91.8 81.1 71.0 88 -
2.30 - - 712 - - - - - - - - -
- - - 710 780 83.0 - 63.3 73.3 91.5 80.4 70.2 87 -
- - - 698 760 82.6 - 62.5 72.6 91.2 79.7 69.4 86 -

- - - 684 740 82.2 - 61.8 72.1 91.0 79.1 68.6 - -


2.35 - - 682 737 82.2 - 61.7 72.0 91.0 79.0 68.5 84 -
- - - 670 720 81.8 - 61.0 71.5 90.7 78.4 67.7 83 -
- - - 656 700 81.3 - 60.1 70.8 90.3 77.6 66.7 - -
2.40 - - 653 697 81.2 - 60.0 70.7 90.2 77.5 66.5 81 -

- - - 674 690 81.1 - 59.7 70.5 90.1 77.2 66.2 - -


- - - 638 680 80.8 - 59.2 70.1 89.8 76.8 65.7 80 -
- - - 630 670 80.6 - 58.8 69.8 89.7 76.4 65.3 - -
2.45 - - 627 667 80.5 - 58.7 69.7 89.6 76.3 65.1 79 -

2.50 - 601 - 677 80.7 - 59.1 70.0 89.8 76.8 65.7 - -


- - 601 640 79.8 - 57.3 68.7 89.0 75.1 63.5 77 -

2.55 - 578 - 640 79.8 - 57.3 68.7 89.0 75.1 63.5 - -


- - 578 615 79.1 - 56.0 67.7 88.4 73.9 62.1 75 -

2.60 - 555 - 607 78.8 - 55.6 67.4 88.1 73.5 61.6 - -


- - 555 591 78.4 - 54.7 66.7 87.8 72.7 60.6 73 210 {2095}

2.65 - 534 - 579 78.0 - 54.0 66.1 87.5 72.0 59.8 - 205 {2010}
- - 534 569 77.8 - 53.5 65.8 87.2 71.6 59.2 71 202 {1981}

2.70 - 514 - 553 77.1 - 52.5 65.0 86.7 70.7 58.0 - 195 {1912}
- - 514 547 76.9 - 52.1 64.7 86.5 70.3 57.6 70 193 {1893}

495 - - 539 76.7 - 51.6 64.3 86.3 69.9 56.9 - 189 {1854}
2.75 - 495 - 530 76.4 - 51.1 63.9 86.0 69.5 56.2 - 186 {1824}
- - 495 528 76.3 - 51.0 63.8 85.9 69.4 56.1 68 186 {1824}

477 - - 516 75.9 - 50.3 63.2 85.6 68.7 55.2 - 181 {1775}
2.80 - 477 - 508 75.6 - 49.6 62.7 85.3 68.2 54.5 - 177 {1736}
- - 477 508 75.6 - 49.6 62.7 85.3 68.2 54.5 66 177 {1736}

461 - - 495 75.1 - 48.8 61.9 84.9 67.4 53.5 - 172 {1687}
2.85 - 461 - 491 74.9 - 48.5 61.7 84.7 67.2 53.2 - 170 {1667}
- - 461 491 74.9 - 48.5 61.7 84.7 67.2 53.2 65 170 {1667}

444 - - 474 74.3 - 47.2 61.0 84.1 66.0 51.7 - 162 {1589}
2.90 - 444 - 472 74.2 - 47.1 60.8 84.0 66.8 51.5 - 162 {1589}
- - 444 472 74.2 - 47.1 60.8 84.0 65.8 51.5 63 162 {1589}

2.95 429 429 429 455 73.4 - 45.7 59.7 83.4 64.6 49.9 61 154 {1510}
3.00 415 415 415 440 72.8 - 44.5 58.8 82.8 63.5 48.4 59 149 {1461}
3.05 401 401 401 425 72.0 - 43.1 57.8 82.0 62.3 46.9 58 142 {1392}
3.10 388 388 388 410 71.4 - 41.8 56.8 81.4 61.1 45.3 56 136 {1334}
3.15 375 375 375 396 70.6 - 40.4 55.7 80.6 59.9 43.6 54 129 {1265}

3.20 363 363 363 383 70.0 - 39.1 54.6 80.0 58.7 42.0 52 124 {1216}
3.25 352 352 352 372 69.3 (110.0) 37.9 53.8 79.3 57.6 40.5 51 120 {1177}
3.30 341 341 341 360 68.7 (109.0) 36.6 52.8 78.6 56.4 39.1 50 115 {1128}
3.35 331 331 331 350 68.1 (108.5) 35.5 51.9 78.0 55.4 37.8 48 112 {1098}
3.40 321 321 321 339 67.5 (108.0) 34.3 51.0 77.3 54.3 36.4 47 108 {1059}

3.45 311 311 311 328 66.9 (107.5) 33.1 50.0 76.7 53.3 34.4 46 105 {1030}
3.50 302 302 302 319 66.3 (107.0) 32.1 49.3 76.1 52.2 33.8 45 103 {1010}
3.55 293 293 293 309 65.7 (106.0) 30.9 48.3 75.5 51.2 32.4 43 99 {971}
3.60 285 285 285 301 65.3 (105.5) 29.9 47.6 75.0 50.3 31.2 97 {951}
3.65 277 277 277 292 64.6 (104.5) 28.8 46.7 74.4 49.3 29.9 41 94 {922}

3.70 269 269 269 284 64.1 (104.0) 27.6 45.9 73.7 48.3 28.5 40 91 {892}
3.75 262 262 262 276 63.6 (103.0) 26.6 45.0 73.1 47.3 27.3 39 89 {873}
3.80 255 255 255 269 63.0 (102.0) 25.4 44.2 72.5 46.2 26.0 38 86 {843}
3.85 248 248 248 261 62.5 (101.0) 24.2 43.2 71.7 45.1 24.5 37 84 {824}
3.90 241 241 241 253 61.8 100.0 22.8 42.0 70.9 43.9 22.8 36 82 {804}

3.95 235 235 235 247 61.4 99.0 21.7 41.4 70.3 42.9 21.5 35 80 {785}
4.00 229 229 229 241 60.8 98.2 20.5 40.5 69.7 41.9 20.1 34 78 {765}
4.05 223 223 223 234 - 97.3 (18.8) - - - - - -
4.10 217 217 217 228 - 96.4 (17.5) - - - - 33 74 {726}
4.15 212 212 212 222 - 95.5 (16.0) - - - - - 72 {706}

4.20 207 207 207 218 - 94.6 (15.2) - - - - 32 70 {686}


4.25 201 201 201 212 - 93.8 (13.8) - - - - 31 69 {677}
4.30 197 197 197 207 - 92.8 (12.7) - - - - 30 67 {657}
4.35 192 192 192 202 - 91.9 (11.5) - - - - 29 65 {637}
4.40 187 187 187 196 - 90.7 (10.0) - - - - - 63 {618}
Technical Information

4.45 183 183 183 192 - 90.0 (9.0) - - - - 28 63 {618}


4.50 179 179 179 188 - 89.0 (8.0) - - - - 27 61 {598}
4.55 174 174 174 182 - 87.8 (6.4) - - - - - 60 {588}
4.60 170 170 170 178 - 86.8 (5.4) - - - - 26 58 {569}
4.65 167 167 167 175 - 86.0 (4.4) - - - - - 57 {559}

4.70 163 163 163 171 - 85.0 (3.3) - - - - 25 56 {549}


4.80 156 156 156 163 - 82.9 (0.9) - - - - - 53 {520}
4.90 149 149 149 156 - 80.8 - - - - - 23 51 {500}
5.00 143 143 143 150 - 78.7 - - - - - 22 50 {490}
5.10 137 137 137 143 - 76.4 - - - - - 21 47 {461}

5.20 131 131 131 137 - 74.0 - - - - - - 46 {451}


5.30 126 126 126 132 - 72.0 - - - - - 20 44 {431}
5.40 121 121 121 127 - 69.8 - - - - - 19 42 {412}
5.50 116 116 116 122 - 67.6 - - - - - 18 41 {402}
5.60 111 111 111 117 - 65.7 - - - - - 15 39 {382}
Notes: 1. The numerals parenthesized in this table are usually not used.
2. The units and values enclosed in braces ({ }) in this table are based on SI units and are shown for reference only. (1 N/mm2 = 1 MPa)
3. This table is an excerpt from the JIS Iron and Steel Handbook.

208
For safe use of the Extra Hard Tool Product safety.
1. To use extra hard tool product.
In accordance with the Product Liability Law (PL law) that has been in effect since July 1, 1995, we affix warning
labels or caution labels to the packages of the products which are covered by the law. However, we donÅf t affix
specific caution labels onto the tool itself. Therefore, please read this leaflet before using extra hard tool products
and extra hard tool materials. In addition, we would like to ask you to inform your operators of the content of this
leaflet as part of your safety training.

2. Basic features of extra hard tool materials


2-1. Meaning and usage of terms in this leaflet
Extra hard tool material: Generic name for tool materials such as extra hard alloys, cermet, ceramic, CBN
sintering material and diamond sintering material.
Extra hard alloy : Tool material which is mainly made of WC (Carbonized tungsten)
Extra hard : Abbreviation for extra hard tool materials, or the abbreviation for extra hard alloy in the narrow sense.
Extra hard tool : Generic name of tools which are made of extra hard tool material.
2-2. Physical characteristics
Appearance: Each material is different. Example: Gray, black, gold color, etc. Odor: None
Hardness : Extra hard cermet: HV500 to 3000kg/mm2, Ceramic : HV1000 to 4000kg/mm2
Hardness : CBN sintering material : HV 2000 to 5000 kg/mm2, Diamond sintering material: HV8000 to 12000kg/mm2
Gravity: Extra hard: 9 to 16, cermet: 5 to 9, cerami : 2 to 7, CBN and diamond sintering material 3 to 5
2-3. Component
Carbide, nitride, carbonitride, oxide such as W, Ti, Al, Si, Ta, B, and materials that contain Co, Ni, Cr, Mo, etc. in
addition to those compounds.

3. Cautions for handling extra hard tool materials


・Extra hard materials can sometimes be quite fragile, although they are normally very hard. The materials may be damaged
by sharp impact or excessive tightening.
・Since extra hard materials have high specific gravity, care should be taken when handling large products or large amounts
of the products which are made of those materials.
・Extra hard materials have different thermal expansion ratios from other metallic materials. Therefore, cracks may occur in
the product after shrinkage fit or cold shrinkage fit because the temperature for use is significantly higher or lower than the
specification temperature.
・If the extra hard material has corrosion due to liquid for grinding, lubricant or water, etc., the strength of the material will be
deteriorated significantly. Be sure to store the material where it will not come in contact with liquids or water.

4. Cautions for machining extra hard tools


・Extra hard tools may lose strength significantly depending on the surface condition. Be sure to use diamonds for grinding.
・Extra hard tools may generate dust during grinding. If you inhale a great deal of the dust, it may affect your health. Please
make sure to have equipment for disposal and wear protective devices such as a mask, etc. If the dust comes in contact
with your bare skin gets into your eyes, wash thoroughly with water.
・When grinding the extra hard material or soldered material, heavy metal component will be included in the waste fluid. So,
make sure to dispose of the waste fluid properly.
・When regrinding extra hard tools, do a post check to be sure that no cracks have occurred.
・If you use a laser or electric pen, etc. to mark the extra hard material or products, it may cause cracks. Do not make mark-
Technical Information

ings at places where stress will be applied.


・If electric discharge machining is conducted on the extra hard material, remnant cracks may occur on the surface which
cause the material to weaken. Be sure to remove any cracks by grinding, if necessary.
・When soldering the extra hard materials, if the material temperature is much lower or higher than the melting temperature of
the soldering material, it may cause defluxion or breakage of the product. Be careful about the temperature.

209
Technical Data
Cautions for using cutting tools
Objective product Danger Countermeasure
Cutting tools in ◎This type of tool has very sharp blade. If you touch it *Wear protective gear, such as protective gloves, etc.,
general directly, you may get injured. especially when taking out the product from the case or
attaching the tool to a machine,

◎If you use it improperly or if the conditions for use are *Wear protective gear such as safety covers or protective
inappropriate, it may cause breakage or shattering of glasses.
the tool, which may result in injury. *l use within the recommended purpose of usage.
Refer to the operation manual, catalogue, etc.

◎Sudden increase of cutting resistance due to a mixture *Wear protective gear such as safety cover or protective
of impact and burden or excessive abrasion may cause glasses.
breakage or shattering of the tool, which may result in *Stop the machine, wear the protective gloves and use tools
injury. such as nipper or clipper, etc. to remove cutting chips.

◎Tools or workpieces will be very hot while cutting. *Wear protective gear such as protective gloves.
Therefore, if you touch them immediately after the
machining, you may get burn injury.

◎Sparks, heat generated due to breakage while cutting, *Do not use the tool where there is a possibility of fire or
cutting chips may also cause a fire. explosion.
*If you use insoluble cutting lubricant, be sure to have
antifire provisions.

◎When using the tool at high speed rotation if the whole *Wear protective gear such as safety cover or protective
machine including the holder of the machine is not well glasses.
balanced, the tool may get broken due to tremor or *Make sure to have a trial operation in advance in order
vibration, which may result in injury. to confirm that there is no vibration or abnormal sound.

◎Touching burrs on the machined product directly may *Do not touch with bare hands.
result in injury.

Throw-away type ◎If the chip or parts are not clamped securely, those may *Clean the surface for attachment of an insert or the part
(blade change type) fall down or scatter while cutting, which may cause injury. for fixture of the insert completely before attaching the
tools in general insert.
*Make sure that the insert or the part is clamped securely
using a spanner provided with the product before attach-
ment. Also, do not use any inserts or parts other than
the ones provided with the products.

◎If the tool is tightened too tightly using a tool such as *Do not use a tool such as a pipe. Use the spanner which
pipe, etc., the chip or tool may fall down or shatter while is provided with the product.
cutting. This is dangerous.

◎When using the tool at high speed rotation, a part or *Use the tools only for the recommended purposes.
chip may be thrown out by centrifugal force, which is Refer to the operation manual, catalog, or other source
very dangerous. Be careful about handling the tool safe- of information.
ly.

Cutters and other ◎The sharp cutter blades may cause injury if you touch *Wear protective gear such as protective gloves, etc.
tools that are rotated them directly with your hands.
for use
◎The tool may be deflected due to eccentric rotation or
*Use the tool within the recommended rotation speed.
bad balance that will cause vibration, breakage or scat-
*Check and adjust the accuracy of rotating section or bal-
tering of the tool, which may result in injury.
ance periodically so that eccentric rotation or deflection
does not occur due to abrasion of the bearings, etc.

Soldering tool ◎You may get injured due to defluxion or breakage of the *Confirm that the soldering is secure before use.
chips, etc. *Do not use under conditions which may cause the tool
to reach high temperatures.

Others ◎Repeating soldering many times may cause the chip to *Do not use the chip which has been soldered many
be broken easily. This is dangerous. times because the strength will be lower.
Technical Information

◎Using the tool for other than its intended purposes may *Use the tools only as specified.
cause breakage of the machine or tool. This is very dan-
gerous.

210
Index
Category Item Pages Category Item Pages
Ceramic WA1 4 VNG 60
SX5 8 VNGA 61
SX9 10 WNGA 61
SX1 12 Cermet T3N,XT3,C7X,XN4,C7Z 64
SX6 14 Stock List CCGT 66
SX8 16 CCMT 67
SP2 18 CNGA 67
HC1,HW2 20 CNGG 67,68
HC2,ZC4 22 CNMA 68
HC7,ZC7 26 CNMG 68,69
HC6 30 CNMP 69
SE1 31 CPGH 69
Ceramic CCGW 36 CPGR 70
Stock List CDH 36 CPGT 70
CNG 37 CPMH 70
CNGA 38,39 DCGT 71
CNGG 39 DCMT 71
CNGX 40 DNGA 72
DNG 40 DNGG 72
DNGA 41 DNGP 72
DNGG 41 DNMG 73
DNGX 42 DPGT 74
GKN 42 GEV 75
LNJ 42 GKP 76
LNX 43 RCMX 77
RCGX 43,44 RNMG 77
RKN 44 RPG 77
RNG 45 RPMT 77
RPG 46 SCMT 78
RPGX 46 SDC 78
SCG 46 SDKN 78
SDCW 47 SECN 78
SNG 48,49 SDCW 78
SNGA 50,51 SNE 79
SNGF 51 SNG 79
SNGX 51 SNGA 79
SPG 52 SNGG 79,80
TBGE 52 SNMA 80
TNG 53 SNMG 80,81
TNGA 54 SNMP 81
TNGG 55 SPC 81
TP 55 SPCE 81
TPG 55 SPEB 81
TPGE 56 SPG 81
TSN 56 SPGR 82
Index

VDB 57 SPKN 82
VGK 58 SPME 82
VGW 59,60 SPM 82

211
Index
Category Item Pages Category Item Pages
TBGE 83 VCGT 104
TCGD 83 VCGW 94
TCGH 83 VNGG 97
TCGT 83 VNMG 97
TCMT 83 WNGG 97
TNG 83 WNMG 97
TNGA 83 CBN B16,B26,B36 106
TNGG 84,85 Stock List CCMW 107
TNMA 85 CNGA 107
TNMG 85,86 CNMA 107
TNMP 86 DNGA 107
TP 86 DNMA 107
TPC 87 RNM 107
TPG 87 SNM 108
TPGE 87 SNGA 108
TPGH 87 SNMA 108
TPGR 88 TCMW 108
TPGS 88 TNM 108
TPKN 88 TNGA 109
TPM 88 TNMA 109
TPMR 89 TPM 109
VDB 90 VNGA 109
VGE 90 VNMA 109
VBGT 91 Diamond Coating UC2 110
VNGA 91 Stock List CCMT 113
VNGG 92 CNMM 113
VNMG 92 DCMT 113
VNMP 92 RPMX 113
WCGT 93 SPM 113
WPGT 93 SPMR 113
WNMG 93 TCMT 113
Coated Carbide KM1,QM3,TAS,VM1,ZM3 96 TNMM 113
Stock List CCGT 98 TPMH 113
CCGW 99 TPMP 113
CNGG 97 TPMR 113
CNMG 97 TPMT 113
DCET 100 VCMT 113
DCGT 100,101 VNMM 113
DCGW 101 Toolholders Tool holders for Ceramic
DNGG 97 CCLN 116
DNMG 97 CRGN 116
GEV 102 CSDN 117
GKP 102 CSKN 117
SNMG 97 CSRN 118
TCGT 103 New Double Clamp tool holders
Index

TCGW 103 WCBN 121


TNGG 97 WCLN 121
VCET 104 WDJN 122

212
Category Item Pages
WDNN 122
WDHN 123
WVJN 123
WVVN 124
WVPN 124
WSSN 125
WSDN 125
WWLN 126
WTGN 126
WTFN 127
S-WCLN 128
S-WDUN 128
S-WSKN 129
S-WWLN 129
Grooving Tools BGV 134
DB 136,137,138
GKV 143
GTV 142
NS 140
VGT 141
Profiling Tools BRV 148
HRCD 152
VRAON 149
VRAO /L R
150
Milling A-SDW43 157
E-SDW43 156
E-SN43 159
P-LNX324 161
P-SDW43 155
RNIW 162
RPIW 162,163
Boring S-SCLCR 168
S-STFCR 169
S-STFPR 169
S-SWUCR 170
S-WCLN 171
S-WDUN 171
S-WSKN 172
S-WWLN 172
Scarfing HN-ATS 176
HN-BTS 176
Technical Information - 179
Identification - 32
Index

213
214

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