Reach Trucks

1350 kg capacity

Series RD 5200

Specifications
 Reach Trucks
Series RD 5200

4.33/4.34
100
100
4.35

100

4.21 4.25 4.26

100

100 140

825

914

914 876 4.1

4.20 4.22
4.28
274 without side shifter
325 with side shifter
1.8 222*

4.5
203 1040
4.4

4.7 788
4.2

25 172 25 185
1460
2 ø 102 x 74
2 ø 102 x 104
4.10

50** 200 50** 213

240
180***

2 ø 127 x 104
264 2 ø 127 x 74

1.9 1.9

* Top tie bar width - 840 for 6095 or 6855 lift height, 890 for 7620 and above
** 25 on lift heights above 8150
*** Height reduces from 180 mm with wheel wear
 Specifications Series RD 5200

1.1 Manufacturer Crown Equipment Corporation

General Information

1.2 Model RD 5220 - 1.35

1.3 Prime Mover electric
1.4 Operator Type stand
1.5 Load Capacity * Q t 1.35
1.6 Load Centre c mm 600
1.8 Load Distance x mm see table
1.9 Wheel Base y mm see table
2.1 Weight less battery kg see table
3.1 Tyre Type load, castor, drive poly / poly / poly
3.2 Tyres power unit side, drive mm Ø 330 x 140
Tyres

3.3 Tyres load side, standard wheel mm Ø 127 x 74

3.4 Castor Wheel size mm Ø 205 x 102
3.5 Wheels, (x = driven) number power unit side/load side 1x, 2 / 4
3.6 Track Width power unit side b10 mm 808
4.1 Tilt: Forkcarriage forwards/backwards angle ° 3/4
4.2 Mast collapsed height h1 mm see table
4.3 Free Lift h2 mm see table
4.4 Lift Height h3 mm see table
4.5 Mast h4 mm see table
4.7 Overhead Guard Height overhead guard (cabin) h6 mm see table
4.10 Outrigger Height std. wheel / Ø 102 / 127 / 152 h8 mm 102 / 127 / 152
4.20 Headlength l2 mm see table
4.21 Width Overall power unit side b1 mm 1065
Dimensions

4.22 Fork Dimensions standard / optional lengths thxwxl mm 45 x 100 x 915 / 762, 990, 1065, 1145, 1220
4.23 Fork Carriage DIN 15173 class/form A, B 2A
4.24 Fork Carriage Width incl. load backrest b3 mm 825
4.25 Width Across Forks with sideshifter / w.o. sideshifter b5 mm 200-685 / 305-760
4.26 Inside Straddle in 25 mm increments b4 mm 865 - 1270
4.28 Reach with sideshifter / w.o. sideshifter l4 mm 1030 / 1080
4.32 Ground Clearance centre wheelbase m2 mm 25 / 50
4.33 Working Aisle Width 1000 x 1200 traverse Ast mm see table
4.34 Working Aisle Width 800 x 1200 length Ast mm see table
4.35 Turning Radius Wa mm see table
4.37 Length over Outriggers l7 mm see table
5.1 Travel speed - standard w./w.o. load power unit first km/h 11.52 / 11.52
forks first km/h 9.12 / 9.12
- with productivity package w./w.o. load power unit first km/h 11.52 / 12.50
Performance

forks first km/h 9.12 / 10.40

5.2 Lift Speed w./w.o. load m/s 0.39 / 0.59
5.3 Lower Speed - standard w./w.o. load m/s 0.46 / 0.43
- with productivity package w./w.o. load m/s 0.46 / 0.56
5.4 Reach Speed w./w.o. load m/s 0.13 / 0.13
5.8 Max. Gradeability w. load % -
5.10 Brakes service - applied / released mechanical / electrical
parking mechanical / electrical
6.1 Traction Motor (60 min. rating) kW 4.8
6.2 Lift Motors (15% on time) kW 7.9
Motors

6.3 Max. Battery Size DIN 43531/35/36 A, B, C, no lxwxh mm see table

6.4 Battery Voltage nominal capacity 5h V/Ah see table
6.5 Battery Weight minimum kg see table
8.1 Type of Controller transistor

* Contact factory. Capacity may be subject to derating at height.

 Specifications Series RD 5200

Type RD 5220 - 1.35 TT

4.2 Mast collapsed height mm 2260 2415 2720 3025 3330
Dimensions

4.3 Free Lift* mm 1345 1495 1800 2105 2410

4.4 Lift Height mm 5025 5330 6095 6855 7620
4.5 Mast* mm 5945 6250 7010 7775 8535
4.7 Height overhead guard mm 2260 2415 2415 2415 2415
Minimum Straddle OD mm 1070 1070 1070 1070 1070

2.1 Truck Weight less battery battery compartment

B kg 2700 2750 2895 n/a n/a
RD 5220 - 1.35 C kg 2720 2770 2915 3045 3275
D kg 2740 2790 2935 3065 3295
E kg 2765 2815 2960 3090 3320

Type RD 5220 - 1.35 TT

4.2 Mast collapsed height mm 3560 3785 4065 4370
Dimensions

4.3 Free Lift* mm 2640 2870 3150 3450

4.4 Lift Height mm 8150** 8660 9295 10160
4.5 Mast* mm 9070 9575 10210 11075
4.7 Height overhead guard mm 2415 2415 2415 2415
Minimum Straddle OD mm 1070 1245 1270 1345

2.1 Truck Weight less battery battery compartment

C kg 3355 n/a n/a n/a
RR 5220 - 1.35 D kg 3375 3490 n/a n/a
E kg 3400 3515 3610 3720

** Subtract 305 mm from free lift, and add 305 mm to extended height for all modells if standard load backrest 1220 mm is required.
** Above h3 = 8150 Load Wheel Ø 152 mm standard.

RD 5220 - 1.35 TT
Compartment B C D E
1.8 •• w.o. Sideshift x 305 350 350 350
1.9 y 1465 1560 1605 1670
4.20 • I2 1425 1475 1520 1585
4.33 1000 x 1200 trav. Ast 2850 2910 2955 3020
4.34 800 x 1200 length Ast 2910 2965 3010 3075
4.35 Wa 1730 1825 1870 1935
4.37 standard wheel L7 1930 2025 2070 2135
6.3 lxwxh 360x975x785 412x975x785 457x982x785 525x982x785
6.4 max. V/Ah 36 / 600 36 / 750 36 / 800 36 / 900
6.5 min. kg 725 908 1035 1180

•• Add 50 mm with optional sideshift

•• Subtract 50 mm with optional sideshift

Capacity
At a 600 mm load centre
Model RR 5220 1.35
– 1350 kg, 36 V
Batteries
Battery removal from left side
of truck. Standard battery
compartment rollers for
extraction with mechanized
equipment.
Standard Equipment
1. Crown Integrated Control
System with Access 1-2-3®
diagnostics.
2. 36 volt system.
3. CAN bus technology.
4. Work Relief Center
• Variable side stance
• Flexible five-point
positioning
• Back support with integral
hip support
• Arm/elbow support
padding
• Padded compartment
interior walls
• Operator console with
work surface and storage
• Lower storage compart-
ment
• Suspended floor
• 1740 cm2 floor area
• Non-skid rubber floor mat
• Console light
5. “Multi-task“ controller,
urethane covered.
6. Urethane covered steer
tiller.
7. Hydrostatic power
steering.
8. Standard display
• 4 character message
mode, 3 button access
• Access 1-2-3® service
tool with real time trouble
shooting diagnostics
• Four hour meters
• Battery discharge
indicator with lift interrupt
• PIN security
9. High visibility power unit.
10. High visibility mast.
11. Overhead guard.
12. 914 mm high load
backrest.
13. Tilting fork carriage.
14. Tandem articulating load
wheel.
15. Silent mast staging
system.
16. Quiet lift pumps.
17. High speed lift cut out 305
mm from maximum lift.
18. Crown manufactured drive
and lift motors.
19. Offset articulated drive
axle with 190° steer arc.
20. Key switch.
21. Horn.
Series RD 5200
22. Emergency power
disconnect.
23. SBE 320 amp grey battery
connector.
24. Large diameter battery
rollers.
25. Colour coded wiring.
Optional Equipment
1. Mast lift heights to 10160
mm.
2. Enhanced Display Panel
with 16 character
alphanumeric message
center, six button direct
access.
3. Maximum Performance
System (MPS) includes:
• Enhanced Display
• Rack Height Select
• Productivity Package
• Capacity Monitor
4. Tilt Position Assist.
5. Motor brush wear and
overtemp indicator
(requires enhanced
display)
6. Forward steering.
7. Lift limit with or without
override (requires height
encoder).
8. Battery retainer with
interlock.
9. 1065 and 1220 mm high
load backrest.
10. Work lights.
11. Fan.
12. Productivity package.
13. Corrosion/freezer
conditioning
14. Load wheel sizes and
compounds.
15. Removable outrigger tips.
16. Mesh screen mast guard.
17. Overhead guard mesh.
18. Crown manufactured
sideshifter. 50 mm each
way.
19. Polished and tapered forks.
20. Fork lengths.
21. Keyless on/off switch.
Work Relief Center
Soft, rounded surfaces make
compartment interior more
comfortable. Streamlined
exterior smooths entry/exit for
the operator. A lower floor
height (240 mm), first greets
the operator. A new 1740 cm2
floor and new patented, sus-
pended floorboard provide
comfortable footing.
A new brake pedal design
allows variable side stance
positions for the operator.
During travel and load hand-
ling, the operator can change
positions to increase comfort
and productivity.
Technical Information
Five-point positioning provides
better control and stability,
starting with the right hand on
the multi-task controller and
the left hand on the steer tiller.
Left foot on the brake pedal
and the right foot on the power
on pedal. The operator’s back
is naturally fitted against the
wrap around support cushion.
The new multi-task controller
naturally bridges Crown’s
current and past designs.
Intuitive operation is increa-
sed, reducing the learning
curve. Blending of hydraulic
control functions and traction
can improve productivity.
Control handle activation
forces are reduced. Soft grip
steer tiller with hydrostatic
steering reduced operator
fatigue.
Operator visibility is improved
with:
• Low profile power unit
• High visibility mast
• Angled mast cross bracing
• Angled overhead guard cross
bars
• Variable side stance
Superior Thermal Manage-
ment is the result of several
unique design features: redu-
ced heat generating compo-
nents, positioning of heat
generating components away
from the compartment, pad-
ding to insulate the compart-
ment from heat, and improved
air paths through the truck.
Clipboard surface and console
storage pockets are standard.
A large storage area is located
below the operator backrest.
Crown Integrated
Control System with
Access 1-2-3®
Crown’s Integrated Control
System provides unmatched
truck control for all primary
truck systems:
• Traction control
• Hydraulic pump control
• Hydrostatic steering
• Braking
• Display
The closed loop traction
system provides high available
torque utilizing a separately
excited Crown manufactured
motor.
Acceleration is dramatically
improved, increasing producti-
vity. On ramps or when inter-
facing with push back racking,
“Truck hold” feature electroni-
cally brakes the truck when the
handle is in neutral. Operator
does not have to release the
brake pedal, improving comfort
and control in these applica-
tions. Selected travel speed
remains constant regardless of
surfaces, load weight or
grades. Less throttling of
control handle means better
truck control and less fatigue
to the operator.
Separately excited motor tech-
nology eliminates forward and
reverse contactors.
Regenerative motor braking
helps save energy, increases
motor brush life and decreases
motor temperature. Cooling
fins on the brake rotor force
cool air down through the drive
motor.
Crown’s Access 1-2-3® con-
sists of 3 modules.
Each module is extensively
tested, enclosed for protection
and designed to work in a
variety of applications.
Access 1-2-3® is the most
comprehensive fault detection
system in the industry. The
Service Technician can active-
ly view inputs and outputs
during truck operation.
Access 1 Module
This is the display panel,
(Standard or Enhanced), and
the first point of trouble-
shooting.
No tools are required. Access
1 has three levels of interface:
• Operator feedback
• Full functionality of the truck
while monitoring analog and
digital inputs and outputs.
• Components can be
“driven” with full currents
and voltage eliminating
inconclusive continuity
guesswork.
Access 2 Module
This is the power supply for
the hydraulic system including
lift, all accessory functions,
and load sense hydrostatic
steering.

Access 3 Module
Full time management control
of traction, braking and other
system inputs and outputs.
Access 3 simplifies the system
by reducing componentry
including directional and pump
contactors, relays and other
hard wired components.
Information On Time consists
of clearly labeling each com-
ponent and providing an area
map showing the component
location. A Quick Reference
Troubleshooting Guide is
supplied with each truck
showing display operation,
code definitions, and an
overall component I.D. of the
entire truck.
Performance Profiling
Performance Profiling can be
accessed at the display to
customize truck performance
for specific applications or
operator requirements.
Crown’s Integrated Control
System provides a respon-
sive, energy efficient and
reliable machine.
Access 1-2-3® has been
extensively developed to
address the real world of
troubleshooting and repair.
Travel
Increased travel speeds
improve transport productivity
especially when long distan-
ces are involved. Acceleration
is increased to get the opera-
tor to the task quickly. An
optional Productivity Package
is available to increase empty
travel and lower speeds.
Steering
Load sense hydrostatic
steering is a low idle stand-by
system which reduces energy
consumption. Smooth, quiet
steering control with minimal
operator effort required at the
steer tiller. Drive tire rotates
190° for maximum manuvera-
bility.
VFS-RD5200-GB 6/01
Printed in Germany
Series RD 5200
Crown’s hydrostatic steering
system is simplified with
significantly fewer parts, thus
reducing maintenance
requirements.
Braking
A disc brake on the motor
armature shaft combined with
motor regenerative braking
provides sure braking with
fewer parts and maintenace
requirements. The offset,
articulated drive unit design
improves drive tire brake force
and eliminates the caster
brake, simplifying the system.
Suspension
The offset, articulated drive
unit design provides positive
floor contact.
Load Handling
The optional Maximum Perfor-
mance System (MPS) incor-
porates the enhanced Display,
the Productivity Package, the
Capacity Monitor, and the
Rack Select feature.
The Capacity Monitor shows
the approximate weight on the
forks and the fork height. It will
alert the operator when the
truck capacity is exceeded for
the fork height. It will also
show how high or to which lift
zone you can raise the load.
The Rack Select feature allows
the truck to be programmed to
stop a preselected heights.
As the name implies, MPS
offers the maximum producti-
vity in those high-throughput
applications.
Another useful option is the
Tilt Position Assist. This
allows the fork tilt to stop at a
preprogrammed position. If set
to a fork level condition, this
will allow maximum fork clea-
rance when entering pallets
and improve productivity.
DIN EN ISO 9002
Technical Information
Lift and lower speeds were
increased for productive pallet
put away and retrieval.
Blending of hydraulic and
traction functions, (travel, lift,
and reach), is attainable.
Lift, reach and sideshift are
proportional for load handling
accuracy.
Mast
High visibility mast design with
angled cross bracing and
angled overhead guard braces
improve visibility for high or
low stacking. Crown’s paten-
ted staging cushions coupled
with lowering dampers and
speed reductions at maximum
lift improve overall load
handling control.
Rolled steel outer channel
masts and inner “I” beams roll
on canted, steel, anti-friction
roller bearings for minimal
current draw and long life.
Telescoping mast sections
nest to reduce truck length.
Mast wrap around design
increases stiffness. Above
6855 mm lift, mast reinforce-
ment maintains maximum ca-
pacity. Load capacities benefit
from this design with lift
heights available to 10160mm.
Display
Two display options are avail-
able, (Standard and Enhan-
ced), for information manage-
ment on board. The Crown
5000 display has greatly sim-
plified servicing, maintenance
and fault rectification.
Reach Mechanism
Reach mechanism design
using CAD (computer aided
design) and FEM (finite ele-
ment modeling) technology
allows for accurate modeling
of stress conditions present in
key components of the
assembly. The result is no
high stress areas.
Inner arm has a one piece
plate with continuous welding.
Torque plate is also used to
give the mechanism stiffness
to resist twisting for long
lasting-durability. Outer arms
are designed with large heel
to provide more material for
stresses to be distributed
evenly. Robotically welded for
maximum strength.
Carriage
A hook type carriage
conforming to ISO class 2A
specifications is used. Load
backrest is standard.
Other Options
1. Audible Travel Alarm.
2. Flashing Lights.
Safety considerations and
dangers associated with
audible travel alarms and
flashing lights include:
• Multiple alarms and/or lights
can cause confusion.
• Workers ignore the alarms
and/or lights after day-in
and day-out exposure.
• Operator may transfer the
responsibility for “looking
out” to the pedestrians.
• Annoys operators and
pedestrians.
Other Options Available
Contact Crown.
Safety Regulations
Conforms to European safety
standards.
Dimensions and performance
data given may vary due to
manufacturing tolerances.
Performance is based on an
average size vehicle and is
affected by weight, condition
of truck, how it is equipped
and the conditions of the
operating area. Crown pro-
ducts and specifications are
subject to change without
notice.
European Manufacturing:
Crown Gabelstapler GmbH
Roding Germany
Crown Equipment
Galway, Ireland
Crown Lift Trucks Ltd.
Wokingham, United Kingdom