You are on page 1of 6
M.E.FORGE TECH Plot No 234,11th Main 3rd Cross ,3rd Phase Peenya Industrial Area Bangalore-560 058 TEST REPORT INSPECTION CERTIFICATE EN-10204 : 2004 Type 3.1 [TC No: 1961A. Dt. 31.8.2020 Inv No: 1961 Dt. 31.8.2020, [Customer :M/s L&T Valves Limited [Type of forging: Open Enathur Village Kanchipuram 631561 ISEAT RING FORG 2" CL.150-1500 GRLF316 [AV43208/51] |AV4320F-A-A78Q PO Ref: 10202125/31.7.2020 Reduction Ratio : 4:1 W.O: L442, Qty + 59 Nos. [Raw Material Details = 3. Test Cetificate No, 3936 1. Maker : HEL 4, Specification : ASTM A 182 Gr F316/F316L. 2. Size: Dia 300 mm 5. Heat No/Batch No._: 1393/4467 Chemical Analysis in Percentage. c Ma Si 8 P Ni Cr_[_ Mo _ [Nitrogen IAS per spec Min, - = 10.00 | 16.00 | 2.00_|- [As per spec Max. | 0.030 | 2.0 | 1.00 | 0.030 | 0.045 | 14.00 | 18.00 | 3.00 0.10 [Obtained 0.020 [1.396 [0.304 [0.015 [0.033 | 10.05 | 16.33 | 2.016 [o.o71 HEAT TREATMENT Process Temperature DegC Soak timers Cooling media Solu.Annealing 7040 4.00 Water ‘Mechanical Properties : at Room Temperature 02% S| TS | %Elong | %6Red Hardness Nimm2_| Nimm2 | GL=4d | in Area ABW. Min| 205 [sis | 30 50 Max| 235 Test value [369 [613 | 45 [73.5 _[_167, 165, 167, 165, 167, IGC Practice E as per ASTM A262_is satisfactory Visual Inspection Carriedout as per ASTM A 961 and found Satisfactory NDT - Ultrasonic Testing Dye Penetrant Examination (DPE) [Condition of Surface: Proof Machined : Proof Machined [Procedure : ASTM A388 & ASME SEC. V : ASME Sec.V. Article 6, JAcceptance As per ASME B 16.34 Appendix IV & NDE-007 :ASME Seo VII Div.1 Appendix 8. & NDE 003 Rev.11 Inference Found satisfactory, No defect observed - Accepted iti MEFT /SS316/ laccordance with the drawings and_satisfy the requirements of the specifications. ME FORGE TECH nee Plot No. 242, 11" Main, 3" Cross. 3° Phase, Peenya Industrial Area Bangalore - 560058 DYE PENETRENT TEST REPORT REPORT NO. Date T96TASI.8.2020, ‘CUSTOMER Ms L&T Valves Led. ‘CUSTONER PONOJ Date 10202125/31.7.2020 ‘COMPONENT & Material Code | SEAT RING FORG 2° CL.180-1500 GRIGIO [AVA300N51] ~ AVIS2OF-A-ATEQ MATERIAL SPECIFICATION | ASTMA 102 Gr FSIGIFS16L HEAT NO. 1 Batch No. A1393/467 ‘JOB WO. No La, ‘Quantity. 58 Nos. TEST DETAILS 5. Surface Condition ofthe Job Proof Machined 2. Surface Temperature Foon Temperate of 260856 3. Method of Exam ‘ara “4 Procedure ‘AST E65 5: Acceptance Standa "ASME B 18.04 ppendic il & NOE 008 Rev TT ©. Penetant Typo? _Spray- Water Washable ‘Manufaetror: MAGNAFLUX SKL SP1 7. Giwanor (PT remover) Spray Wiser Wasnabe ‘Manufacturer MAGNAFLUK= SKC 1 8 Developer Spray - Water Washable Manufacturor: MAGNAFLUX- SKD S2 2. Shelf Life Staiement 6 Years From te Date OFM Method description 74 Pre leaning Method: By wiing the loaner, and then viped wih int ree ct & alow oS mines before apphing Panevan .Penetant Application: By Spaying Dwell ime mi, 20 Wises *2.Developer Appleation By Spraying Developing Time 710 Minutes min, and 30 Niles Wax 12, Post Cleaning + By wiping the desner, ander wed wth int fee cath as s00n as posse *4.Lightntonsity Minimum 1078 Lux ‘Result: No cracks dbsonved, ACCEPTED, Tesjeney MICROLAB sop 8a waran rs ABORATON ‘Accredited by NABL SP 101, 2" Main Road, Ambattur Industrial state, Chena ~600 058 Phone: 044 26242525, 044 2624 4388 Ema re@ microabehennol.com, webs: wor microlabtesting.com TC- 6815, ULR-TC681520000013703F TEST REPORT cumanaes ; Repo No/ Dee | MLE25r (2021 De 9a ztz0 waite FORGE -TeEcH You rl Dato | Ret MEFTan anes 24 Jun 200, Bot Ne 24, 1h main Sr cos Ourrt/ Date | TOCR 2405/0-21 be 07 Ju 2020 Bangalore-560 058 Date of Testing | 08 Jul 2020 -18 Jul 2020 Sample Drawn By _| Customer Sample Description | Heat No/Batch No: 1393/4467 Material: ASTM A182 F316/F316L, Qty: 1No | 1 [chemical Analysis (FeN) ASTM E1086.2014, MLIVAL/Fe/2013-2014 Test Parameters . Observation Carbon (C) (6) 0.020 Silicon (Si) (2%) 0.304 Manganese (Mn) (9) 1.306 Phosphorus (P). (%) 0.033 Sulphur (S)_(%) 0015 Chromium (Cr). (%) 16.33 Molybdenum (Mo) (%) 2016 Nickel (NI) (%) 10.05 Nitrogen (N)_(%) 071 Remarks : The above chemical composition MEETS the requirement of ASTM A182 F31GIF316L. 2 | Tensile Test (0.2% Proof Stress) ASTM A370-201904 = ‘Test Parameters 4 Observation 0.2% Proof Strength (Nimm® or Mpa) 369 Tensile Strength (Nimm* or Mpa) 613 Elongation in 4D GL (%) 450 Reduction Aresi_ (%) 735 Remarks : The above Tensile parameters MEETS the requirement of ASTM A162 Grade F316/F316L. 3. | Brinell Hardness Test ASTM E10-2018 Test Conditions Value Load ‘5mm Ball /750 kg Load ‘Test Parameters Observation oe hs rpr ten tothe parsed rat ky carton nt apr tne aor San sted ae {ap tom tee conleten eile rfermes byte onan Aryans bt reper shoe omunateain wren? aye hw apt Tse Format os Mer ‘i Page 1 of 3 We microLas ‘softs WATAL TENG UAORATRY ‘Accredited by NABL ‘SP 101, 2" Main Road, Ambattur Industrial Estate, Chennai - 600 058. Phone: 48 2624 2525, 04426244388 Ema cre@microlabchenne|.com, web: www microlabtesting.com TC- 6815 ULR - T0681520000013703F (ML/2825/1/20-21 Dt-18 Jul 2020 Observed Values (HBW) 167, 165, 167 4 [ inargranulr Gorosion Test Pracice 2) | ASTI azea.2018 Test Conditions Value Sensitzalon Tap Degrees) Specinan wa sonstznd 675" or Test Sliton Fonte Sula Sut Ald Soon. Duration of Test_(Hours) 120 Hours Test Parameter bsorvation = Size (nm) 21.69. x20.000/x 880 Thick Total Surface Area of the specimen (cm?) 16.8864 Ini Weight ofthe specimen (@) o94o4e Stat of Test (6am) 13.07.2020 1100 am) End of Test (ddimm/yy) ¥ 18.07.2020 (11:00 am) Final weight of the specimen (g) 33.4239, Weight loss (g) 0.071 Conostn Rate (roy) ss10% 5 | iergranutr orosion Test Practice -e) | ASTM azea.aots Test Condens Valve ‘Sensitization Temp (Degree celcius) ‘Specimen was eet at 675 °C for 1 Test Soon Copper Copper ull Sue Duratonof Test tous) 15 Hous Test Parameters ‘bsorvation Size (nm) 102.27. 19,9002. Tick Total Surface Area of the specimen (cm*) " 65.6928, Start of Boling (dd/mmyy) End of Bolling (ddimmiyy) Bend Test Evaluation 19.07.2020 (6:00 pm) 14.07.2020 (9:00 am) 17/180 Degree No Cracks and IG Fissures Observed at ‘20x Magnification & No Intergranular attack observed at 250x Magnification. eo po ete rts stor Ay cron te owl ae th por Kt wi soya 35 ays ene cen tes isos Pe one A ompabs oaths pert shlbe comnts morgan 7anrethle tare TAF Samet mpodcedoueptin lange eptens = enor tected years anpgisratcand ety cer abet op Feamatne Migs Page 20f3 3 microas a spec ra arouse waco creed by HABL ‘SP 101, 2" Main Road, Ambattur Industrial Estate, Chennai - 600 058. Drone: 88 20242825 O44 2624388 Email: cre@microlabchennai.com, web: www. microlabtesting.com TC-6815 ULR- T0661820000016709F ML/2825/1/20-21 Dt-18 Jul 2020 Photo graphs ‘The miero and macro photographs are . ‘exhibited in Annexure — A Remarks : Test Found Satisfactory Verified By : Ananth For MICROLAB, Oe ce SR Balasubramaniam-ME., (Met. Engg) ‘Authorized Signatory End of the test report —~ te TH epee athe arr stl sm oro ay crc eel tN perks desea ie 35 jester Sate oes Page 90f3 MICROLAB A AN ISO/IEC 17025 MATERIAL TESTING LABORATORY . * ‘Accredited byHABL SP 101, 2°# Main Road, Ambattur Industrial Estste, Chennai - 600 058, Phone: O44 2624 2525, Email: cre@microiabchennal.com, web: ww micralabchennai.com TC-6815 ULR - 1681520000013703F ANNEXURE-A (Photograph) »:ML/2825/1/20-21 / Dt: 18 Jul 2020 SUPPLEMENT TO TEST REPORT-TR. N Intergranular Corrosion Test (Practice - Mag:1-20x For MICROLAB ry hee ~ ne SR Balasubramaniam-M.E., (Met. Engg) ‘Authorized Signatory ot ge es oy eae eae RnR w Arc Ne Mri ow SanpN cRNA eR ECHR TCO ‘Bi cum resort ¢ Ay sour eb uence eigen tre es tees omen [Satoe cass pes cece mba xr @ Spy eteaec a Pe WEY wD ATA Pa AT GCOS SEN ATTN EAT Ac Ameoreong age Sess Rae 9S RORSES Coo eee ee roma mucnereas Page 10f1

You might also like