‘M.E.FORGE TECH Plot No 234,1 Ith Main 3rd Cross ,3rd Phase Peenya Industrial Area Bangalore-560 058 TEST REPORT. INSPECTION CERTIFICATE EN-10204 : 2004 Type 3.1 [TC No: 18334 Dt. 25.8.2020 Tny No: 1833 De. 25.8.2020 [Customer : M/s KSB MIL Controls Limited [Type of forging : Open Meladoor P.O.Mala-680 741 1. SEAT RING FORGING 10” 91000 2500# Kerala Part No./ Matl code : 607148020/171 PO Ref 112902/30.6.2020 rg, No, Rev. No: 607148/30 [Reduction Ratio : 4:1 W.0: 81996 Qty : 02 Nos. [Raw Material Details = 3. Test Cetificate No. +3956 11. Maker: AMBICA. 4, Specification + ASTM A 182 Gr F316/F316L, 2. Size _: Dia 300 mm 5, Heat No/Batch No._: 1393/4467 ‘Chemical Analysis in Percentage. € Mn Si Ss P Ni Gr_[__Mo [Nitrogen [As per spec Min, = = 10.00 | 16.00 | 2.00 [As perspec Max. | 0.03 | 2.00 | 1.00 | 0.030 | 0.045 | 14.00 | 18.00 | 3.00 0.10 [Obtained 0.020 [1.73 [0.323 | 0.009 | 0.036 [10.14 | 16.91 | 2.09 [0.029 HEAT TREATMENT Process Temperature DegC Soak timers Cooling media Solu. Annealing 1040 4.00 Water ‘Mechanical Properties : at Room Temperature 02% S| TS | %Elong | Red Hardness Mpa_| Mpa | Gb=4d | in Area BW 208 | sis | 30 30 Max Testvalue| 369 | 013 | 45 | 73.5 165 - 167 [Material Conforms to: NACE MROI-03 and NACE MROI-75 NDT - Ultrasonic Testing ‘Dye Penetrant Examination (DPE) Condition of Surface: Proof Machined Proof Machined Procedure: ASTM A388 ASTM E-165 [Acceptance :As per ASME B 16.34 Appendix IV ASME B 16.34 Appendix IIL Inference ‘ound satisfactory, |: No defect observed - Accepted Identification Details : MEFT/ F316 /A1393/4467/Drg.No. Punched on all Components, We hereby certify that the items mentioned above has been tested and inspected in our presence and are found (0 be in laccordance with the drawings and_satisfy the requirements of the specifications.M.E.FORGE TECH Plot No 234,11th Main 3rd Cross ,3rd Phase Peenya Industrial Area Bangalore-560 058 ULTRASONIC INSPECTION REPORT. Report No ; 18334, Date : 25.8.2020 laty 02 Nos. WO NO : 81996 Customer : Mis KSB MIL Controls Po No 112802/30.6.2020 Name of part 1, SEAT RING FORGING 10" 91000 2500# Part No./ Matl eode : 607148020/171 rg, No./ Rev. No: 607148/30 Material Specification : ASTM A 182 Gr F316/F316L [Surface Conation OPEN - forge Equipment Einstein I TFT |Transducer size &Freqency : Dia 10mm,20mm - 2 MHz Normal Range of CRT 0-300 mm Technique : Pulse Echo Scanning : Manual Couplant Used :OIL Reference Std: : SA 388 Calibration Standard : ASME B16.34 APPENDIX IV Reference Block iw BLock Heat No : A1393 Batch no : 4467 Settings 252 +6 dB Observed and Remarks _: No recordable indications Observed Identification Details : MEPT /ASTM A105/A1393/4467 PartNo. Punched on all the forgings ACCEPTED |Approved ByNE. FORGE THRCFr Plot No 234,1 1th Main 3rd Cross ,3rd PhasePeenya Industrial Area Bangalore-560 058 MAGNETIC PARTICLE INSPECTION REPORT IREPORT No: — 1833A/26.8.2020 ary 02 Nos. WO NO : 81996 Customer : Mls KSB MIL Controls Limited PONO 2112902 _Dt.: 30.6.2020 Name of part 1. SEAT RING FORGING 10" 91000 25004 Part No./ Matl code : 607148020/171 Drg. No./ Rev. No: 607148/30 [Stage of test Topen - Forge Material Specification ‘ASTM A 182 Gr F316/F316L Equipment Used Magna Flux Yoke Type Type of Current DC/AC ‘Type of Magnetization Longitudinal Pole Spacing 4"-6" Methode of Exam Wet Visible Procedure Std ASTM A 275 Acceptance :MSS-SP-53 ASME B16.34 Appendix 2 Heat No/Batch No: 2 A1393/4467 TEST RESULT Under the above conditions of testing, No Relevant indication observed. AcceptedM.E.FORGE TECH Plot No 234,11th Main 3rd Cross 3rd Phase Peenya Industrial Area Bangalore-$60 058 ‘TEST CERTIFICATE. INSPECTION CERTIFICATE EN-10204 : 2004 Typo 3.1 [TC No: 18338 Di 25.82020 Tny No: 1833, Dated 25.8.2020 [Customer : M/s KSB MIL Controls Limited [Type oFforging: Open Forging Meladoor P.O.Mala-680 741 [Component : Kerala ITOPFLANGE FORGNG PRE-M/C 2.5X1.5"ARC900# IP ORef: 112902 Dt: 30.6.2020 |Part No./ Matl. Code : 712829003QMV/030 |Drawing No/Rev. No. : 71282914 Reduction Ratio 4:1 W.ONo: 81997 lOty + 14 Nos. [Raw Material Detail 3. Chemical Ref no TA05120 1. Make :Sail 4. Specification :ASTM A105-14 2. Size: Sqr 200 mm 5. Heat NovBatch No. :72322/3847 6. Fully killed wrought raw material ‘Chemical Analysis in Peroentage, Cc [wm [si Ss P Ni G@ [Mo [a [v_ [ce [AsperspeeMin. | 018 | 0.60 | O15 [| - = - - - [As per speeMax. [022 [1.05 | 0.35 _| 0040 | 0035 | 040 | 0.30 | 0.12 | 04 [0080 | 042 (Obtained 21 [067 [0.21 | 0.008 | 0.010 {0.004 [0.011 | 0.005 [0.007 ]o.001 i329 HEAT TREATMENT Process “Temperature DegC___Soaktime hrs Cooling media ‘Normalising 300, 3.00 Air ‘Mechanical Properties : at Room Temperature 02% YS] TS _ | %Elong | %Red Hardness Nim? | Nimm2 | GL =4d | in Area BEN Min|_250 [485 | 22 | 30 Max| 187 Testvalue[ 330 | 562 | 296 [0 12-164 (Grain Structure __: Fine Grain Structure NDT - Ultrasonic Testing ‘Magnetic Particle Testing (Condition of Surface ‘Open forged Open forged [Testing standard ASME SA 388. ASTM A275 |Acceptance level ‘ASME B16.34Mandatory Appendix IV___|:MSS SP 53 & ASME B16.34 Appendix 2 Hnference : Found satisfactory, |: No defect observed - Accepted Hdentfication Details: MEFT /A 105/72322/3547/Part No. Punched on all the forgings [We hereby certify thatthe items mentioned above has been tested and inspected in our presence and are found fo be in laccordance with the drawings and_satisfy the requirements ofthe specifications.M.E.FORGE TECH Plot No 234,L1th Main 3rd Cross 3rd Phase Peenya Industrial Area Bangalore-560 058 (Approved as "WELL KNOWN FORGE" undor 1BR Act vide Cert No 223 Valid upto19.10.2021) Certification of Manufacture and Test of Forgings (Recognition Under Regulation 4C(2) as applicable) FORM-IIG ‘TEST CERTIFICATE [TC No: 18338 Di. 25.82020 Tny No: 1833, Dated: 25,8020 [Customer : Mis KSB MIL Controls Limited [Type of forging: Open Forging Meladoor P.O.Mala-680 741 lComponent : Kerala |TOPFLANGE FORGNG PRE-M/C 2.5X1.S"ARC900# PORef: 112902 Dt: 306.2020 Part Now Math. Code : 712829003QMV/030 [Drawing No/Rev. No. : 71282914 |Reduction Ratio 4:1 W.0.No: 81997 loty : 14 Nos. [Raw Material Detail 3. Chemical Ref. no 1A05120 1. Make :Sail 4, Specification ASTM A10S-14 2. Size: Sqr 200 mm 5. Heat NovBatch No, :72322/3847 6. Fully killed wrought raw material ‘Cliemical Analysis in Percentage. Cc [Ma [Si s P Ni Ge [Mo [a [v [ce [Asperspeemin. | 018 | 0.60 | o1s | - - 7 E s [As per speeMax. | 0.22 [1.05 [0.35 | 0040 [0035 | 040 | 030 | 0.12 | 04 [0.080 | 042 (Obtained oat [067 [0.21 | o.00s | 0.010 [0.004 [0.011 | 0.005 [0.007 Jo.001 p.329 HEAT TREATMENT Process Temperature DegC__Soaktime hrs Cooling media ‘Normalising 900, 3.00 ‘Air “Mechanical Properties : at Room Temperature (02% VS] TS | %Elong | Red Hardness Bend Test Nimm2 | Nimm2 | GL =4d] in Area BEN 180 Deg ,D=3t Min| 250 [485 | 22 | 30 Max| 187 Testvalue[ 330 | 562 _| 296 | 60 162-164 Satisfactory (Grain Structure: Fine Grain Swusture NDT - Ultrasonic Testin ‘Magnetic Particle Testing [Condition of Surface ‘Open forged Open forged [Testing standard ASME SA 388 ‘ASTM A 275 |Acceptance level ‘ASME B16.34Mandatory Appendix IV |:MSS SP 53 & ASME B16.34 Appendix 2 Hinference : Found satisfactory, No defect observed - Accepted Identification Details ; MEFT /A 105/72322/3547/Part No. Punched on all the forgings [We hereby "Certify thatthe particulars entered here in by us are correct. This satisfies the requirements of Indian Boiler SE i MONOGRAM/SEAL oreM.LE.FORGE TECH Plot No 234,1 Ith Main 3rd Cross ,3rd Phase Peenya Industrial Area Bangalore-560 058 ULTRASONIC INSPECTION REPORT Report No : 18338 Date : 25.8.2020 ty 14 Nos. WO NO : 81997 ICustomer : M/s KSB MIL Controls Po No 112902/30.6.2020 Name of part TOPFLANGE FORGNG PRE-MIC 2.5X1.5"ARC900# Part No./ Matl. Code : 712829003QMV/030 Drawing No./Rev. No. : 712829/4 Material Specification : ASTM A105-14 Surface Condtion OPEN - forge Equipment Einstein | TFT |Transducer size &Freqency : Dia 10mm,20mm - 2 MHz Normal Range of CRT 20-300 mm Technique : Pulse Echo [Scanning Manual Couplant Used ‘OIL Reference Sid: |: SA 388 Calibration Standard ASME B16.34 APPENDIX IV Reference Block lw BLock Heat No : 72322 Batch no : 3547 Settings 82 +6 dB Observed and Remarks _: No recordable indications Observed Identification Details : MEFT /ASTM A10S/ 72322/3547_Part.No._Punched on all the forgings ACCEPTED. Approved ByM.E. FORGE THECE Plot No 234,1 Ith Main 3rd Cross ,3rd PhasePeenya Industrial Area Bangalore-560 058 MAGNETIC PARTICLE INSPECTION REPORT REPORT No: — 1833B/25.8.2020 laTy 5:14 Nos, WO NO : 81997 Customer: : Mls KSB MIL Controls Limited PO NO 2412902 Dt: 30.6.2020 Name of part: TOPFLANGE FORGNG PRE-MIC 2.5X1.5"ARC900# Part No./ Matl, Code : 712829003QMV/030 Drawing No/Rev. No. : 712829/4 [Stage of test: Fopen - Forge Material Specification: ‘ASTM A105 Equipment Used Magna Flux Yoke Type Type of Current DC/AC Type of Magnetization —_—_:Longitudinal Pole Spacing a6" IMethode of Exam ‘Wet Visible Procedure Std ‘ASTM A 275 lAcceptance MSS-SP-53 ASME B16.34 Appendix 2 Heat No/Batch No: 17232213847 TEST RESULT Under the above conditions of testing, No Relevant indication observed. Accepted