M.E.FORGE TECH Plot No 234,1 th Main 3rd Cross ,3rd Phase Peenya Industrial Area Bangalore-560 058 ‘TEST REPORT INSPECTION CERTIFICATE EN-10204 : 2004 Type 3.1 [TCNo:7960B _ Dt. 27.3.2019 [inv No: 7960__Dt. 27.3.2019 Customer :M/s L & T Valves Limited [Type of forging : Open Valves Manufacturing Unit, L&T Bypass Road [DISC FORG 400mm C1.2500 GR.FSI [AL1263F/00] Malumichampatti. Coimbatore- 641050 Material Code No. : AL1263F-Y-A75SG BONNET FORG GR.F91 2"-4" CL.600-2500 UT [AL3230F/00) /Material Code No. : AL3230F-D-A7SGFS IP O Ref: 10170895/12.2.2019 [Reduction Ratio : 4:1 W.0: 71796, 98 lOQty : 342 Nos. [Raw Material Detai 3. Test Cetificate No, : 1A04355 1. Maker ‘Sail 4. Specification ‘ASTM A182 F91 2. Size _: Sqr 240 mm 5. Heat No/Batch No._: 1620192/71 Chemical Analysis in Percentage. ce [wm [si [ s [ Pp [Ni [ c [Mo NbN S2 BL [vA[Ta As perspec Min_| 0.08 | 0.30 [020|_- [ - | - | 8.00 | 0.85 [0.06 8 18 [As per spec Max. | 0.12 [0.60 | 0.50 | 0.010 | 0.020 | 0.40 [9.50 [1.05 [0.10 [0.01 [0.07 p.02 [o.25[ 0.01 [Obtained o.it | 0.37 [0.29 [0.007 [0.014 | 0.10 | 8.24 | 0.88 [0.09 §.0070.06 .00310.18 [0.009 HEAT TREATMENT. Process Temperature DegC__Soaktime hrs Cooling media ‘Normalisi 1060 3.00 Air “Tempering 780 5.00 ‘Air Mechanical Properties : at Room Temperature YS [TS |v%Elong|%Red ‘Hardness in HBW Bend Test ‘Mpa_| Mpa | GL =4dlin Areal 180 Deg ,D=3t Min (“41s [20 [20 [40 200 Max 248 Result Test value [480_[ 688.4 [24 [32 208-216 Satisfactory NDT - Ultrasonic Testing Magnetic Particle Testing (Condition of Surface: _: Proof Machined Proof Machined [Testing standard 2 SA-388 ASTM A275/A275M |Acceptance level : :AM 2032 ASME SEC.VIIDIV2, _|:ASME B16.34Mandatory Appendix II Inference : Found satisfactory, [No defect observed - Accepted identification Details : MEFT/ F91/part No/1620192/71_Punched on all the forgings [We hereby certify that the items mentioned above has been tested and inspected in our presence and are found to be in accordance with the drawings and_satisfy the requirements of the specifications.M.E.FORGE TECH Plot No 234,1 Ith Main 3rd Cross ,3rd Phase Peenya Industrial Area Bangalore-560 058 ULTRASONIC INSPECTION REPORT Report No : 7960B Date : 27.3.2019 laty 3+2 Nos. WO NO : 71796,71798 |Customer : Mis L&T Valves Limited - Po No. & Date 10170895/12.2.2019 Item Description : DISC FORG 400mm C12500 GRLEDI [AL 1263/00) | Material Code No. : AL1263F-Y-A75G BONNET FORG GR.F91 2"-4" CL.600-2500 UT [AL3230F/00] Material Code No. : AL3230F-D-A75GFS_ [Material Specification ASTM A182 FO [Surface Condtion Proof Machined Equipment Einstein ll TFT - MODSANIC [Transducer size &Freqency : Dia 10mm, 24mm - 2 MHz Normal Range of CRT 20-200 MM Technique : Pulse Echo |Scanning : Manual Couplant Used OIL, (Calibration Standard: IW BLOCK Testing Std ASTM A388 Acceptance level : ASME B16.34 Appendix 4 & NDE - 007 Settings :54+60B Identification Details : MEFT/Mat/Drg No Punched on all Forgings \Observed and Remarks : No recordable indications Observed ACCEPTEDMH. FORGE THECrF Plot No 234,1 1th Main 3rd Cross ,3rd PhasePeenya Industrial Area Bangalore-560 058 MAGNETIC PARTICLE EXAMINATION REPORT IREPORT No: __7960B/27.3.2019 lary 1342 Nos. Customer: : Mis L&T Valves Limited ONO 10170895/12.2.2019 Name of part: DISC FORG 400mm C2500 GR.F91 [AL12638/00} | Material Code No. : AL1263F-Y-A75G BONNET FORG GR.F91 2"-4" CL.600-2500 UT [AL3230F/00] Material Code No. : AL3230F-D-A7SGFS, Stage of test roof machined Material Specification "ASTM A 182 F91 Requirement : MPI Equipment Used :Magna Flux Yoke Type Type of Current :DCIAC ‘Type of Magnetization _—_:Non Fluorescent Black Powder - Kerosene Base. Pole Spacing 46" Magnetisation Technique :Yoke Methode of Exam Continuous &Wet Method Ref STD Specification ‘ASTM A275 & ASME B16.34 Appendix 2 & NDE 002 Rev. 8 TEST RESULT Under the above conditions of testing, No Relevant indication observed. Accepted