M.E.FORGE TECH
Plot No 234,1 Ith Main 3rd Cross ,3rd Phase
Peenya Industrial Area
Bangalore-560 058
‘TEST CERTIFICATE.
INSPECTION CERTIFICATE EN-10204 ; 2004 Type 3.1
[TC No: 1720 Di. 10.7.2019 finv No: 1720 Dé. 10.7.2019
[Customer : M/s KSB MIL Controls Limited 'Type of Forging: Die Forging
Meladoor P.O.Mala-680 741 |Component: BONNET FORGING 1.5"-2" 41100 600#
Kerala Part No./ Matl Code : 702453002247
|Drawing No. / Rev. No: 702453/12
PO Ref: 109985/18.2.2019
[Reduction Ratio: 4:1 W.ONo: D218 loty : 44 Nos.
[Raw Material Details 3. Chemical Reno: TA0I670/46.2017
1. Maker : SAIL 4. Specification ASTM A 182 Gr FI Cls-1
2. Size: Dia 120mm 5, Heat No/Batch No. : 0886833/3699
6. Fully killed wrought raw material
‘Chemical Analysis in Percentage.
€ Mn Si s P Ni_| Gr | Mo
[AS per spee Min. 0.05 [0.30 | 0.50 1.00 [0.44
[As per spec Mas 0.15_| 0.60 | 1.00_[ 0.030 | 0.030 1.50_ | 0.65
[Obtained 0.140 [0.500 [0.630 | 0.020 | 0.022 1.100 0.460
HEAT TREATMENT
Process ‘Temperature DegC Soak time hrs Cooling media
Normalising 10 2.00 Air
Tempering 640 4.00 Air
‘Mechanical Properties : at Room Temperature
oa%vs| TS [%blong | %Red | Hardness | Gay vanaarane | Bend Test
Nimm2_|Nimm2 |GL=4a fin Area BHN ft-lb 180 Deg .D=3t
Minl 205 [415 | 20 | 45 121
Maxi 174 ‘Min 15/Avg20 Result
Toa | 4a
(28928 psi] 63816 psi] 28 | 56
Test value 140-150 28, 36, 32 Satisfactory
Material Conforms to NACE MROI-03 and NACE MROI-75
NDT- Ultrasonic Testing Magnetic Particle Testing
[Condition of Surface: Proof Machined Die forged
[Procedure : ASTM A388 “ASTM A275
|Acceptance :As per ASME B 16.34 Appendix IV EMSS SP 53 & ASME BI6.34 Appendi
Inference : Found satisfactory : No defect observed - Accepted
[identification Details : MEFT/F] 1CL1/702453002/247/0886833/3699 Punched _on Components
[We hereby certify that the items mentioned above has been tested and inspected in our presence and are found to be in
laccordance with the drawings and satisfy the requirements of the specifications.ME. FORGE THECrFrr
Plot No 234,1 Ith Main 3rd Cross ,3rd PhasePeenya Industrial Area Bangalore-560 058
MAGNETIC PARTICLE INSPECTION REPORT
REPORTNo: _ 1720/10.7.2019
Qty 44 Nos.
Customer M/s KSB MIL Controls Limited
PO NO :_ RM/109985/18.2,2019
Name of part
Component: BONNET FORGING |. " 41100 600#
Part No./ Matl Cod 102453002/247
Drawing No. / Rev. No: 702453/12
Stage of test: Open -Forge
Material Specification: ASTM A182 F11CL1
Equipment Used :Magna Flux Yoke Type
Type of Current DC/AC
[Type of Magnetization _—_:Longitudinal
Pole Spacing 4-6"
IMethode of Exam ‘Wet Visible
Procedure Std ‘ASTM A275
|Acceptance MSS SP 53 & ASME B16.34 Appendix 2
Heat No/Batch No: 1 0886833/3699
MPI NO MPI 01-44
TEST RESULT
Under the above conditions of test
, No Relevant indication observed. Accepted