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PPCoN Additional Technical Requirements

Electrical System

ADDITIONAL REQUIREMENTS

TO

NORSOK STANDARD

NORSOK Standard Cross Reference List

E-001, Electrical Systems, Rev. 3, Dec. 1997

For information please contact the following:


O. J. Hana – ojhana@ppco.com Tlf.: (+47) 52 02 16 36
G. Gundersen – ggunder@ppco.com Tlf.: (+47) 52 02 14 55

DOCUMENT NO.: REVISION NO.: REVISION DATE: APPROVED:

4574 01 01.03.99 Director, Technical Support Dept.


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PPCoN Additional Technical Requirements
Electrical System

CONTENT PAGE

1 INTRODUCTION ...................................................................................................................................4
1.1 PURPOSE AND SCOPE ..........................................................................................................................4
1.2 RESPONSIBILITY .................................................................................................................................4
1.3 APPROVAL ..........................................................................................................................................4
1.4 DISTRIBUTION/REVISION ....................................................................................................................4
1.5 FILING/RETRIEVING ............................................................................................................................4
1.6 REGISTRATION ....................................................................................................................................4
1.7 HANDLING OF NON-CONFORMANCES .................................................................................................5
1.8 ABBREVIATIONS/DEFINITIONS ............................................................................................................5
1.8.1 Abbreviations.................................................................................................................................5
1.8.2 Definitions ...................................................................................................................................5
1.9 NORMATIVE REFERENCES ..................................................................................................................5
2 TECHNICAL REQUIREMENTS .........................................................................................................6
2.1 GENERAL ............................................................................................................................................6
2.1.1 Climatic conditions........................................................................................................................6
2.1.2 Hazardous atmospheres.................................................................................................................6
2.1.3 Responsibility of area classification ..............................................................................................6
2.1.4 Interface and replacement of existing equipment and systems......................................................6
2.1.5 Use of annexes ...............................................................................................................................7
2.2 E-001 ELECTRICAL SYSTEMS.....................................................................................................7
2.2.1 5.1 System voltages and frequency ................................................................................................7
2.2.2 6.3 Uninterruptible power supply (UPS) system ...........................................................................7
2.2.3 5.4 Earthing ..................................................................................................................................7
2.2.4 5.5 Lighting system ........................................................................................................................8
2.2.5 5.5.2 Lighting equipment ...............................................................................................................8
2.2.6 7.1 High voltage switchboard........................................................................................................8
2.2.7 6.2 Low voltage switchboard.........................................................................................................8
2.2.8 6.5 Motors......................................................................................................................................9
2.2.9 7 RELAYS AND PROTECTION ....................................................................................................9
2.2.10 Other requirements......................................................................................................................10
2.3 OTHER REQUIREMENTS.............................................................................................................11
2.3.1 Junction boxes .............................................................................................................................11
2.3.2 Equipment to be taken permanently out of service ......................................................................11
2.3.3 Preventive maintenace (PM) requirements .................................................................................11
2.4 CABLE TRANSITS, TYPICAL DETAILS ................................................................................................12
2.4.1 Typical welding instruction of Roxtec frames..............................................................................13
2.4.2 Flanged steel frames, insulation level A-0...................................................................................14
2.4.3 Steel frames, insulation class A-0................................................................................................15
2.4.4 Steel frames, insulation class A-60 deck......................................................................................17
2.4.5 Steel frames, insulation class A-60 bulkhead ..............................................................................18
2.4.6 Steel frames, insulation class A-60 bulkhead ..............................................................................19
2.4.7 Steel frames, insulation class H-60 and H-120, bulkhead...........................................................20
2.4.8 Penetration for a single cable, insulation class A-0 – A-60, deck and bulkhead ........................21

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PPCoN Additional Technical Requirements
Electrical System

ANNEXES:

Annex 5:2:2:A: Uninterruptible power supply system


Annex 5:2:9:A: Operating circuit for ESD system battery isolating breaker(s)
Annex 5:2:9:B: Power supply to ESD system - drilling and platform
Annex 5:3:1:A: Trace heating installation details
Annex 5:3:5:A: Glanding & earthing details
Annex 5:3:5:B: Earthing & bonding

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PPCoN Additional Technical Requirements
Electrical System

1 INTRODUCTION

1.1 Purpose and Scope

These additional technical requirements are developed by Phillips Petroleum Company


Norway E&P. These additional technical requirements cover requirements additional to
the NORSOK Standards as listed under Normative References.

1.2 Responsibility

The Section Leader for Electrical & Automation systems is responsible for this document
and for ensuring that it is updated or revoked when required by organizational or
operational conditions.

1.3 Approval

The document shall be approved by the Director, Technical Support Department.

1.4 Distribution/revision

This document is distributed in accordance with the distribution list. Those persons
specified on the distribution list are responsible for inserting revised pages when received
and for removing obsolete. In addition they are responsible for informing Information
Logistics, lost manuals, changes in address and for returning the manual when no longer
required. This document is also available on NORSOK homepage:
http://www.nts.no/norsok/implementation

1.5 Filing/retrieving

The record copy (RC) is filed be the Competence Area for Information Logistics.

1.6 Registration

This document as well as the directives are registered with an individual document number
in the company's document administration system (FYI) which is managed by the
Competence Area for Information Logistics.

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PPCoN Additional Technical Requirements
Electrical System

1.7 Handling of non-conformances

Deviations shall be handled in accordance with guideline CP-217, "Reporting and Handling
of Non-Conformance and Deviation Permit". All approved/rejected deviations shall be sent
to the Technical Document Center for registering and filing.

1.8 Abbreviations/definitions

1.8.1 Abbreviations
CCR Central Control Room
ESD Emergency Shut Down
LER Local Equipment Room
UPS Uninterruptible Power Supply
YESD Yellow Emergency Shut Down (NAS 1)
NAS "Nødavstengning"

1.8.2 Definitions

1.9 Normative References

NORSOK Standards:
E-001 Electrical Systems
E-002 Adjustable Speed ac Motor Drives
H-001 Heating, Ventilation & Air Conditioning (HVAC)
Z-010 Installation of Electrical, Instrument & Telecommunication
Z-015 Temporary Equipment

PPCoN References:
CP 217 Guidelines for the Control of Non-Conformance
3826 Area Classification.
4672 Heating, Ventilation & Air-Conditioning (HVAC)
4676 Field Instrumentation
4675 Safety Shutdown Systems
2169 PPCoN Engineering Numbering System (PENS)
3599 “Arbeid på elektrisk utstyr”
3093 Notification of ESD Design & Modification (CP 501)
4584 Electrical, Instrumentation & Telecommunication Installation
4085 Pre-Commissioning, Commissioning and Handover Manual
4086 Mechanical Completion Manual
3801 Notification of Electrical Installation

Other References:

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PPCoN Additional Technical Requirements
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2 TECHNICAL REQUIREMENTS

2.1 General

2.1.1 Climatic conditions


The installation shall operate satisfactory under the following environmental conditions:
Maximum sea temperature: : + 18oC
Minimum sea temperature: : + 2oC
Maximum air temperature: : + 25oC
Minimum air temperature: : - 10oC
Maximum indoor temperature: : + 35oC
Maximum relative humidity : : 100% (condensing in field)
Minimum relative humidity : : 28%
Atmosphere: : Saltine and corrosive
Wind velocity: : 25m/sec gusting to 45m/sec
for more detail information see
Structural Design of Modules (currently

being prepared, contact discipline)

2.1.2 Hazardous atmospheres


All equipment to be in operation during situation of hazard and accident, except where
located in CCR, LER, in emergency switch room, emergency generator room, battery
charger and UPS room or living quarters, shall as a minimum be suitable for zone 1 area,
gas group IIA, temperature class T3 hazardous atmosphere.
Note: Battery room installation shall be approved for gas group IIC.

2.1.3 Responsibility of area classification


When determining area classifications all proposals should be made to the E&P Safety
Engineering Section before approval from electrical responsible person.
See Engineering Directives 3826 Area Classification.

2.1.4 Interface and replacement of existing equipment and systems


Interface to- or replacement of existing equipment and/or systems should comply with the
philosophy used on the platform involved. Anyhow a case by case evaluation shall be
done to evaluate use of NORSOK or old specifications. An evaluation shall be done in
close co-operation with responsible discipline and shall be approved by responsible
discipline.
Reference between drawings (existing platform drawings and new drawings) is mandatory.
This is applicable for all drawings, also standard vendor package drawings. These
requirements also apply between different types of drawings, ie. electrical, mechanical and
instrument. If vendors standard drawings contain different symbols or signs than those
used on PPCo facilities, a legend explaining symbols shall be used.
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2.1.5 Use of annexes


The content of all annexes in this additional technical requirement are PPCoN
interpretation of roles and regulations and shall as such be considered normative. The
drawings in the annexes give more detailed information than NORSOK and include
valuable installation and design information. Anyhow the layout of the drawings shall be
considered as guidelines only.

2.2 E-001 ELECTRICAL SYSTEMS


The alpha/numeric headings in the following chapter reference the headings in NORSOK
standard E-001.

2.2.1 5.1 System voltages and frequency


Distribution systems on existing platforms are not uniform. Differences are found in
generated voltages and frequency, distribution voltages and system earthing. D.C. system
voltages also vary from platform to platform. Reference shall be made to Company for
details of the system in use on a particular platform.

All electrical equipment shall be specified at the rated voltage and frequency (if applicable)
of the system it is connected to. Equipment that does not have the correct ratings shall not
to be used. Manufacturers + or - variations of the equipment marked ratings cannot be
allowed as a justification for use if the marked ratings do not match the system ratings e.g.
460 volts motors are not to be used on 480 volt systems, 230 volt lighting fittings are not to
be used on 240 volt systems, equipment rated for 50 Hz cannot be used on 60 Hz
systems. Exception to the above may be allowed for US manufactured equipment but only
with regard to voltage variations. The Company shall be contacted for clarification should
this question arise.

2.2.2 6.3 Uninterruptible power supply (UPS) system


See annex 5:2:2:A

2.2.3 5.4 Earthing


See also NORSOK Z-010 Electrical, Instrumentation and Telecommunication Installation.

Additions to existing earthing systems should comply with the philosophy used on the
platform involved. However, the vendors earthing system may be accepted if it can be
documented that this is required for the CE-marking.

Different distribution systems


The requirements for the PE system are applicable irrespective of the type of distribution
system employed i.e. solidly earthed neutral, high resistance earthed neutral, floating
neutral, etc.

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2.2.4 5.5 Lighting system


Design/earth leakage protection
Normal lighting services shall be designed in accordance with FEA-M § 1621.9 (TN-S),
§ 1623 and each circuit shall be fitted with earth fault protection with a rated sensitivity of
30 mA, see FEA-M § 1653.6. A common alarm signal for earth-fault to be distributed to
central control room (CCR).
Emergency lighting circuits and other important equipment feeded from emergency
distribution boards will only require a common alarm (CCR) for earth leakage. Earth
leakage monitoring of each circuit are preferred. Emergency lightig circuit and other
important equipment shall be equipped with signal contacts who activates both on
manually and automatically operation of the breakers (to off position). A common alarm
signal to be distributed to CCR. Signal contacts can be voided if actual consumers have its
own internal alarm facilities which provide external alarms on lack of power.

Helideck, sea surface, aircraft warning, crane alarm lights


Helideck lighting, sea surface lighting, aircraft warning lights and crane alarm lights shall
be powered from the emergency generator.

2.2.5 5.5.2 Lighting equipment


Floodlights & control gear
Floodlights & control gear shall be mounted in locations where they can be easily
maintained and mounted in groups for a particular area. Flood lighting shall not be
controlled by photo-electric cell or contactor.

Gauge glass, panel lights


Where general illumination is insufficient for the reading of gauge glass, panels etc. then
these shall be provided with dedicated local fixtures classified for the pertinent area.

2.2.6 7.1 High voltage switchboard


Key lockers
A key locker shall be provided in switchgear areas for use in conjunction with lock-out
isolation procedure. For further details see HMS Procedures & PPCoN Procedures Manual
chapter 5.

2.2.7 6.2 Low voltage switchboard


Key lockers
A key locker shall be provided in switchgear areas for use in conjunction with lock-out
isolation procedure. For further details see HMS Manual & PPCoN Procedures Manual
chapter 5.
Motor starters shall have a thorough coordination. The type of coordination used shall be
agreed upon.

DOCUMENT NO.: REVISION NO.: REVISION DATE: APPROVED:

4574 01 01.03.99 Director, Technical Support Dept.


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PPCoN Additional Technical Requirements
Electrical System

2.2.8 6.5 Motors


Rating and supply fluctuations
Before an existing motor is being replaced with a motor built to a different standard (E.G.
replacing a US NEMA standard motor with a European CENELEC standard motor) the
actual starting and running loads of the existing machine shall be measured and these
values used when selecting the replacement motor. It is not sufficient to only use the
nameplate ratings on the existing motor since safety factors and operating characteristics
may require a larger replacement motor if built to a different standard. Mechanical,
Process and/or Drilling Departments should also be consulted prior to selecting a
replacement motor. Precautions must be taken with regards to axial thrust and tolerances
if the new motor shall be used on a US NEMA pump without thrust bearings. Flange
adaptors can be manufactured to fit European flanged motors to US NEMA pumps.
If the old motor is damaged, measures should be taken to verify if the old motor was
correctly rated.
Starting torque shall be adequate for each particular application.

2.2.9 7 RELAYS AND PROTECTION


Undervoltage release for "ESD" tripping
Where "ESD" tripping is required, the circuits concerned shall have disconnecting device
who operates/trips circuits controlled by a relay which trips the disconnecting device when
the relay coil is de-energized. i.e. a fail safe system (UVT). The operating voltage of this
relay to be taken from an external source and as stated in the data sheets. The remote
ESD signal shall de-energize the trip relay.
In case of high voltage motor starter circuits who require "ESD" tripping, the contactor
operating coil shall be controlled by an undervoltage release relay. This relay shall isolate
the supply to the motor anti-condensation heater when its coil is de-energized.
NOTE: Shunt trip devices shall not to be used.

ESD system battery Ex isolating breaker


The ESD system batteries shall be isolated after a YESD by tripping the Ex circuit breaker
connected downstream of the batteries. The circuit breaker shall be tripped by de-
energizing its undervoltage release relay. To enable this breaker to be reset, a special
reset circuit is required.
This allows the undervoltage release relay to be energized for some minutes so that the
breaker can be closed and the ESD system reset.
See annex 5:2:9:A

ESD power supply, drilling/platform


See annex 5:2:9:B for arrangement of ESD power supplies for platform ESD systems and
drilling ESD systems.

Air flow, safety device


All duct heaters shall be safety interlocked with the air flow sensor in the ventilation duct to
disconnect heaters on loss of air flow. Motor starter contacts are not acceptable as an
interlock device. Local resetting of the heaters is required due to safety precautions.
DOCUMENT NO.: REVISION NO.: REVISION DATE: APPROVED:

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2.2.10 Other requirements


Ventilation, alarms
Air flow is to be monitored by an air flow sensor and not by an auxiliary contact on the fan
motor starter. An alarm shall be given on ventilation failure & the boost charge feature
shall be inhibited on all chargers feeding batteries within the room.

Batteries
The batteries shall be installed within a battery room or a battery locker.

Starting batteries for fire pumps, emergency generators and other mechanical equipment
shall not be mounted on the unit. They shall be allocated in a clean, dry location with
suitable mechanical protection.

Vendor recommendations for care and maintenance of batteries shall be displayed in a


prominent position in the battery room.

Separation, different types of battery


Nickel-cadmium batteries and lead acid batteries should not normally be located in the
same battery room. However, on upgrading projects where existing battery rooms are
utilized, batteries with different kinds of electrolyte may be placed in the same room
providing the batteries are mounted on separate battery racks. Each rack is to be clearly
marked as to which type of electrolyte it contains and to be spaced so far from each other
that no misunderstanding about the types is possible.
NOTE: The 20 mm or 50 mm air circulation gap between cells of battery banks, as stated
in FEA-M 1451.3 is not required. Use manufacturers recommendations.
Open lead/acid batteries are preferred.

Battery rooms
All walking areas in battery rooms to be covered with non-slip rubber matting.

An emergency eye wash station shall be installed in battery rooms or areas where battery
electrolyte is being handled or mixed, or personnel should have in their possession, small
personal eye wash bottles.

All materials used for battery rooms and lockers shall be corrosion resistant or protected
against corrosion by suitable painting. The battery short circuit protection switchgear
(typically an Ex(de) circuit breaker) shall be installed in the nearest room adjacent to the
battery room, see FEA-M paragraph 1457.

DOCUMENT NO.: REVISION NO.: REVISION DATE: APPROVED:

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2.3 OTHER REQUIREMENTS

2.3.1 Junction boxes


For junction boxes, a space heater is not normally required, but a drain plug should be
fitted to larger junction boxes. When it is considered necessary to fit heaters (JB's with
volume above 50 litre) they shall be certified for the classification of the area involved and
shall not affect the certification of the box.
The selection of metal inside a housing must correspond to the requirements for the
housing. A stainless steel box shall have non-corrosive terminal blocks etc.
Panels containing equipment who generates electromagnetic interference (EMI) or is
vulnerable to EMI should be installed in metal panels who achieves Faraday's cage.

2.3.2 Equipment to be taken permanently out of service


See guideline: 2805 "Utstyr som settes permanent ut av drift".

2.3.3 Preventive maintenace (PM) requirements


Vendor documentation must contain recommended PM-routines.

DOCUMENT NO.: REVISION NO.: REVISION DATE: APPROVED:

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2.4 Cable transits, typical details

NOTES:

1. Transit used with single core AC-cables to have non-magnetic stayplates.

2. All transits to be seal welded both sides. See vendor instructions.


All welding to be shown on structural drawing.

3. Frames including compression plates, bolts and end packing to be stainless


steel. Other materials may be accepted in dry and safe area if EMC protection
isn’t required.

4. Cable number tags are to be fixed to every cable on both sides of every transit or
penetration. They are to be located so that if insulation is used, it does not obscure
the tag.

5. These details indicate the type ROXTEC transit (or equal) to be used.
Other types of transit frame e.g. Hawke and Brattberg can equally be used.
Transits and insert modules must be approved together.

6. Detail ‘A’, ‘B’ and ‘C’ cannot be used in class ‘A’, ‘B’ or ‘H’ fire walls.

7. For definition of fire walls, see N.P.D. regulations explosion and fire protection
etc. issued 07.02.92 and associated guidelines.

8. Fire patings stated for each detail are the maximum rating within that particular
class of fire wall.

9. Company will specify the type/details of the fire protection materials that will be
applied to steel bulkheads, e.g. mineral wool mandolite, pyrocrete, etc.
Company will also specify to which side of the bulkhead the material will be applied.
However the transit frames are always to be located on the non-exposed side of the
bulkhead.

10 Halogenfree insert modules shall be used.

11 To accomplish EMC-protection, EMC-insert modules must be used. Two types of


insert modules are available – double sided water protection and single sided water
protection. The installation must strictly be done acc. to vendors instructions.

12 When EMC-insert modules are used, it is important that tension in the cable is
taken in to consideration before dismantling both sides of the mantle. If not, the
dismantled area might be to long.

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2.4.1 Typical welding instruction of Roxtec frames.

Note: Specific instructions must be taken from the certificate of the transit.

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2.4.2 Flanged steel frames, insulation level A-0

Ref. DNV-certificate No.: F-14818 issued 02.05.98.


Insulation / installation drawing: Roxtec dwg. 81060120-004 page 1 and 2.

Hazard side Safe side

Detail A

Non-classified transit

Flanged frames must be continous welded from both sides. Welding must not be
performed inside the transit.

The frames should be fitted to the non hazard side of the bulkhead or deck.

Typical penetration of non-classified bulkhead & deck, see note 6.

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2.4.3 Steel frames, insulation class A-0

Ref.: DNV-certificate No.: F-14818 issued 02.05.97.


Insulation / installation drawing: Roxtec dwg. 81060120-004 page 1 and 2.

Hazard side Safe side

Detail B

Non-classified transit

Frames must be continous welded on both sides. Welding must not be


performed inside the transit.

The frames should be fitted to the non hazard side of the bulkhead or deck.

Typical penetration of non-classified bulkhead & deck, see note 6.

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Steel frames, insulation class A-0

Ref.: DNV-certificate No.: F-14818 issued 02.05.97.


Insulation / installation drawing: Roxtec dwg.: 81060120-004 page 1 and 2.

Hazard side Hazard side

Detail C

Flanged frames installed as in detail C must be continous welded from both sides.
Welding must not be performed inside the transit.

If both sides are fire hazard or safe, it can be installed in the middle.

Typical penetration of non-classified bulkhead & deck, see note 6.

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2.4.4 Steel frames, insulation class A-60 deck

Ref.: DNV-certificate No.: F-14818 issued 02.05.97.


Insulation / installation drawing: Roxtec dwg. 81060120-001 page 1/2.

Safe side

Hazard side
Detail D

Deck and frame of transit to be insulated with type approved A-60 class of insulation on
the exposed side.

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2.4.5 Steel frames, insulation class A-60 bulkhead

Ref.: DNV-certificate No.: F-14818 issued 02.05.97.


Insulation / installation drawing: Roxtec dwg.: 81060120-008 page 1/1.

Hazard side Safe side

Detail E

Bulkhead and frame of transit to be insulated with type approved A-60 class of insulation
on the exposed side.

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2.4.6 Steel frames, insulation class A-60 bulkhead

Ref.: DNV-certificate No.: F-14818 issued 02.05.97.


Insulation / installation drawing: Roxtec dwg.: 81060120-001 page 2/2.

Min. 300 mm.

Hazard side Hazard side

Detail F

This frame can be installed acc. to detail ‘A’, ‘B’ and ‘C’ as long as both sides of the bulkhead
are fire hazard sides.

Deck and frame of transit to be insulated on one side with type approved A-60 class insulation.
In addition the same insulation must be applied on the other side at least 300 mm out from the
transit and covering the frame of the transit.

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2.4.7 Steel frames, insulation class H-60 and H-120, bulkhead

Ref.: DNV-certificate No.: F-14819 issued 02.05.97.


Insulation / installation drawing: Roxtec dwg.: 81060120-006 page 1/1.

Hazard side Safe side

Detail G

Bulkhead and frame of transit to be insulated with type approved H-60 / H-120 class of
insulation on the exposed side.

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2.4.8 Penetration for a single cable, insulation class A-0 – A-60, deck and bulkhead

Ref. DNV-Certificate No. F-14294 issued 14.06.96.


Insulation / installation drawing: Roxtec dwg.: 81060120-003 page 1 and 2.
81060110-007 page 1 and 2.

Safe side Hazard side

Detail G

Deck to be insulated with approved insulation according to classification covering the steel
egde of the steel sleeve.

Bulkhead to be insulated on fire hazard side with approved insulation according to


classification covering the steel edge of the sleeve.

Transits used with single core AC-cables to have non-magnetic steel sleeves.

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