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A–1

SERVICE SPECIFICATIONS
C–1
SST AND SSM –

SST AND SSM


C–2
SST AND SSM – SST (Special Service Tools)

SST (Special Service Tools)

Section
Part Name
Part No.
Illustration

Angled Open End


Wrench 12 x 14 mm

Oil Pan Seal


Cutter

Hexagon 10 mm
Wrench

Valve Stem Oil


Seal Replacer

Valve Guide Bushing


Remover & Replacer

Valve Guide Bushing


Remover & Replacer

Valve Spring
Compressor

Cylinder Head Bolt


Wrench

Crankshaft Pulley
Holding Tool

Crankshaft Pulley
Puller

Timing
Gear Re-
mover
Crankshaft Pulley
Holding Tool

Remarks:
*1 4A–GE only
*2 A131L only
*3 4A–FE only
*4 Armature front bearing (1.4 kW type only)
*5 Speedometer driven gear oil seal
*6 No. 3 clutch hub (C50, C52 only)
C–3
SST AND SSM – SST (Special Service Tools)

SST (Special Service Tools) (Cont’d)

Section
Part Name
Part No.
Illustration

Cylinder Liner
Remover &
Replacer

Piston Pin
Remover & Replacer

(Body)

(Spring)

(Bushing ”B”)

(Guide ”G”)

(Guide ”H”)

Connecting Rod
Bushing Remover
& Replacer

Crankshaft Rear
Oil Seal Replacer

Crankshaft Rear
Oil Seal Replacer

Crankshaft Front
Oil Seal Replacer

Crankshaft Front
Oil Seal Replacer

Remarks:
*1 Front axle hub dust deflector
*2 4A–FE only
*3 4A–GE only
*4 Side gear shaft oil seal
*5 Camshaft oil seal (4A–FE only)
*6 Camshaft oil seal (4A–GE only)
C–4
SST AND SSM – SST (Special Service Tools)

SST (Special Service Tools) (Cont’d)

Section
Part Name
Part No.
Illustration

Crankshaft Front
& Rear Bearing
Replacer

Oil Filter Wrench

Radiator Service
Tool Set

Wire Gauge Set

Valve Clearance
Adjust Tool Set

Injection Measuring
Tool Set

(No. 6 Union)

(No. 7 Union)

(No. 1 Union)

EFI Fuel
Pressure
Gauge

Injection Pump
Camshaft Bearing
Cone Replacer

Injection Pump
Spline Shaft Puller

Remarks:
*1 4WD only
*2 Armature front bearing (1.0 kW type only)
*3 Rotor bearing
*4 Armature bearing
*5 Rear end frame
C–5
SST AND SSM – SST (Special Service Tools)

SST (Special Service Tools) (Cont’d)

Section
Part Name
Part No.
Illustration

Clutch Guide Tool

Clutch Guide Tool

Extension Housing
Bushing Replacer

Oil Seal Puller

Oil Seal Puller

5th Driven Gear


Replacer

Transmission Rear
Bearing Replacer

Transmission Bearing
Replacer

Transaxle Gear
Remover & Replacer

(Plate)

(Center Bolt)

(Set Bolt)

Remarks:
*1 4WD only
*2 2WD only
*3 Input shaft front bearing and output shaft front bearing
*4 Crankshaft front oil seal
C–6
SST AND SSM – SST (Special Service Tools)

SST (Special Service Tools) (Cont’d)

Section
Part Name
Part No.
Illustration

(Claw)

(Adaptor)

Countershaft
Bearing Replacer

Detent Ball Plug


Socket

Transfer Bearing
Replacer

Transfer Bearing
Replacer

Transmission &
Transfer Bearing
Replacer

(Replacer Pipe)

(Replacer ”A”)

(Replacer ”B”)

(Replacer ”C”)

(Replacer ”E”)

Remarks:
*1 Input shaft front bearing and output shaft front bearing (2WD
only)
*2 Front axle hub
*3 4WD only
*4 Front axle hub bearing
C–7
SST AND SSM – SST (Special Service Tools)

SST (Special Service Tools) (Cont’d)

Section
Part Name
Part No.
Illustration

(Replacer ”F”)

Transfer Bearing
Adjusting Nut
Wrench

Transfer Side
Bearing Adjusting
Nut Wrench

Transmission Oil
Plug

Output Shaft Bearing


Lock Nut Wrench

Companion Flange
Holding Tool

Clutch Diaphragm
Spring Aligner

TOYOTA Automatic
Transmission Tool
Set

(Oil Seal Puller)

One–way Clutch Test


Tool

(Stator Stopper)

Counter Driven Gear


Holding Tool

Remarks:
*1 4WD only
*2 Crankshaft pulley holding tool
C–8
SST AND SSM – SST (Special Service Tools)

SST (Special Service Tools) (Cont’d)

Section
Part Name
Part No.
Illustration

No. 1 Piston Spring


compressor

(Snap Ring
Expander)

(Oil Pump Puller)

No. 2 Piston Spring


compressor

Oil Seal Remover &


Replacer

Drive Pinion Bearing


Replacer

Side Bearing Race


Replacer

Overdrive Bearing
Replacer

(Handle)

(Oil Seal Replacer)

(Oil Seal Replacer)

(Lock Nut Wrench)

Remarks:
* 1 LH side oil seal
*2 R H side oil seal
C–9
SST AND SSM – SST (Special Service Tools)

SST (Special Service Tools) (Cont’d)

Section
Part Name
Part No.
Illustration

(Bearing Replacer)

(Measure Terminal)

Differential Side
Bearing Puller

Differential Bearing
Replacer

Differential Side
Bearing Adjusting
Nut Wrench

Differential Drive
Pinion Bearing Cone
Replacer

Differential Drive
Pinion Rear Bearing
Replacer

Rear Axle Shaft


Bearing Replacer

Rear Axle Shaft


Oil Seal Replacer

Rear Axle Shaft


Puller

Differential Side
Gear Shaft Puller

Rear Axle Shaft


Bearing Remover

Remarks:
*1 4WD only
*2 Control valve housing bushing and bearing (TOYOTA type
PS)
C–10
SST AND SSM – SST (Special Service Tools)

SST (Special Service Tools) (Cont’d)

Section
Part Name
Part No.
Illustration

Replacer Set ”B”

(No. 1 Replacer
Handle)

(No. 2 Replacer
Handle)

Differential Drive
Pinion Oil Seal
Replacer

Differential Drive
Pinion Rear Bearing
Replacer

Differential Drive
Pinion Front Bearing
Remover

Rear Axle Shaft Oil


Seal Replacer

Knuckle Outer
Bearing Replacer

Differential Oil
Seal Replacer

Differential Drive
Pinion Bearing
Replacer

Drive Pinion Front


Bearing Remover

Companion Flange
Remover & Replacer

Remarks:
*1 Spark plug tube gasket (4A–FE only)
*2 4WD only
*3 Rear hub bearing
C–11
SST AND SSM – SST (Special Service Tools)

SST (Special Service Tools) (Cont’d)

Section
Part Name
Part No.
Illustration

(No. 1 Bolt)

(No. 3 Bolt)

Differential Preload
Adapter

Steering Knuckle
Bearing Cup
Replacer

Steering Knuckle Oil


Seal Replacer

Front Hub & Drive


Pinion Bearing
Replacer Set

Remover & Replacer


Handle

(Drive Pinion Rear


Bearing Cone
Replacer

(Differential Side
Bearing Cone
Replacer

Front Hub Bearing


Adjusting Tool

(Bolt & Nut)

(Retainer)

Remarks:
*1 2WD only
*2 Front axle hub bearing
*3 Input shaft rear bearing and output shaft rear
bearing
*4 Input shaft front oil seal
C–12
SST AND SSM – SST (Special Service Tools)

SST (Special Service Tools) (Cont’d)

Section
Part Name
Part No.
Illustration
Front Hub &
Drive Pinion Bearing
Tool Set

(Replacer)

(Replacer)

(Handle)

(Replacer)

Front Hub &


Drive Pinion Bearing
Tool Set

Drive Pinion Front


Bearing Cup Replacer

(Handle)

Front Hub Inner


Bearing Cone
Replacer

Drive Pinion Front


Bearing Cup
Replacer

Front Hub Bearing


Replacer Set

Replacer

Remarks:
*1 Control shaft cover oil seal
*2 LH, RH side bearing outer– race
*3 Rear axle hub bearing
*4 4WD only
C–13
SST AND SSM – SST (Special Service Tools)

SST (Special Service Tools) (Cont’d)

Section
Part Name
Part No.
Illustration

(Handle)

Steering Knuckle Oil


Seal Replacer

Axle Hub &


Drive Pinion Bearing
Tool Set

(Handle)

Front Hub Outer


Bearing Cup Replacer

Rear Hub Outer


Bearing Cup
Replacer
Rear Hub Inner
Bearing Cup
Replacer

Drive Pinion
Rear
Bearing Cup
Replacer

Rear– Axle Bearing


Replacer

Steering Wheel
Puller

Pitman Arm Puller

Tie Rod End Puller

Remarks:
*1 4WD only
*2 Side gear shaft oil seal
*3 Tie rod end
C–14
SST AND SSM – SST (Special Service Tools)

SST (Special Service Tools) (Cont’d)

Section
Part Name
Part No.
Illustration
Rack & Pinion
Steering Rack
Housing Stand
Steering Gear
Housing
Overhaul Tool Set

Steering Pinion
Bearing Adjusting
Screw
Lock Nut Wrench

(Ball Joint Lock Nut


Wrench)

Hexagon Wrench

Tilt Handle Bearing


Replacer

Steering Gear
Housing Overhaul
Tool Set

(Hexagon Wrench)

Steering Pinion
Bearing Replacer

Steering Rack Shaft


Bushing Puller

Steering Pinion
Bearing Adjusting
Screw

Steering Pinion
Bearing Adjusting
Screw Wrench )

Remarks:
*1 Manual gear housing
*2 Rack end
*3 KOYO type PS
*4 No. 3 hub sleeve assembly
*5 Cylinder end stopper, control valve housing oil seal and
bearing (PS)
*6 Cylinder end stopper oil seal (KOYO type PS)
C–15
SST AND SSM – SST (Special Service Tools)

SST (Special Service Tools) (Cont’d)

Section
Part Name
Part No.
Illustration

(Steering Rack
Wrench)

(Steering Pinion
Bearing Adjusting
Screw Lock Nut
Wrench )

Steering Worm
Bearing Puller

(Claw ”6”)

(Claw ”C”)

(Claw ”D”)

(Claw ”E”)

Power Steering
Control Valve Puller

Steering Worm
Bearing Adjusting
Socket

Steering Worm
Bearing Adjusting
Screw Wrench

Rack Guide Cap


Lock
Nut Wrench

Rack Guide Lock


Nut Wrench

Remarks:
*1 Rack guide spring cap lock nut (Manual gear
housing)
*2 Input front bearing (4WD only)
*3 TOYOTA type PS
*4 4WD only
*5 Drive pulley (4A–FE)
*6 KOYO type PS
C–16
SST AND SSM – SST (Special Service Tools)

SST (Special Service Tools) (Cont’d)

Section
Part Name
Part No.
Illustration

Steering Gear Box


Replacer Set

Steering Sector
Shaft
Bushing Replacer

(Handle)

Ball Joint Puller

Ball Joint Puller

Steering Rack Oil


Seal Tool Set

Valve Cup Oil Seal


Remover

Valve Cup Oil Seal


Replacer

(Piston Ring Guide)

(Piston Ring Tool)

Steering Rack
Replacer ”D”

Rack Stopper
Wrench

Remarks:
*1 4WD only
*2 KOYO type PS
*3 Front axle hub bolt
*4 Manual gear housing
C–17
SST AND SSM – SST (Special Service Tools)

SST (Special Service Tools) (Cont’d)

Section
Part Name
Part No.
Illustration

Handle

Oil Seal ”A” Remover

Oil Seal ”A” Replacer

Steering Rack Oil


Seal Test Tool

Steering Rack Cover


“A”

Oil Seal ”B” Remover

Seal Ring Guide

Seal Ring Tool

Power Steering
Hose Nut 14 x 17
Wrench Set

Power Steering Hose


Nut Wrench

Brake Shoe Return


Spring Tool

Rear Suspension
Bushing Tool Set

Remark:
* 1 KOYO type PS
C–18
SST AND SSM – SST (Special Service Tools)

SST (Special Service Tools) (Cont’d)

Section
Part Name
Part No.
Illustration

(Replacer)

(Pipe)

(Handle)

Shoe Hold Down


Spring Driver

Rear Disc Brake Tool


Set

(Piston Driver)

Shock Absorber
Overhaul Tool Set

Front Shock Absorber


Ring Nut Wrench

Coil Spring
Compressor

Front Spring Upper


Seat Holder

Brake Booster
Push Rod Gauge

Brake Tube Union


Nut 10x 12 mm
Wrench

Remarks:
*1 Transaxle side gear shaft oil seal, front axle hub oil seal
and steering knuckle oil seal
*2 Rear spring upper seat holder
C–19
SST AND SSM – SST (Special Service Tools)

SST (Special Service Tools) (Cont’d)

Section
Part Name
Part No.
Illustration

Adjusting Bolt Guide


Nut

Luggage
Compartment
Door Torsion Bar
Tool

Windshield Moulding
Remover

Door Hinge Set


Bolt Wrench

Rear Wiper Pivot


Shaft
Lock Nut Wrench

Alternator Rear
Bearing Puller

Alternator Pulley
Set Nut Wrench Set

Wire ”G”
EFI Inspection

Wire ”F”
EFI Inspection

Diagnosis Check
Wire

Puller Set.

(Puller Clamp)

Remarks:
*1 4WD wagon only
*2 Tilt steering column only
C–20
SST AND SSM – SST (Special Service Tools)

SST (Special Service Tools) (Cont’d)

Section
Part Name
Part No.
Illustration

Puller Slide
Hammer )

Spring Tension Tool

Bearing Remover

Bearing Remover
Attachment

Universal Puller

Oil Pressure Gauge


Set

Remarks:
*1 Tilt steering column only
*2 Speedometer driven gear oil sea!
*3 4WD only
NOTE: For reference to SSTs for the Air Conditioning System see page AC–9.
C–21
SST AND SSM – SSM (Special Service Materials)

SSM (SPECIAL SERVICE MATERIALS)


Part Name Part No. Sec. Use etc.

Cylinder head cover


Camshaft bearing cap No. 1
Half circle plug (for 4A–FE)
Sea! packing or– equivalent
Oil pan
Oil pan baffle plate (for– 4A–GE)

Transmission case
Control shaft cover
Transfer case
Transfer inspection hole cover
Transfer right case
Seal packing 1281,
Transaxle case and transmission case cover
Three bond 1281 or equivalent

Transfer left case x Differential lock control cover


Transfer left case x Right case
Transfer left case x Inspection hole cover

Seal packing No. 1282–B or Water inlet housing (for 4A–FE)


equivalent Water outlet pipe (for 4A–FE)

Rear bearing retainer set bolt


Differential intermediate No. 1 case mounting
screw
Reverse idler gear shaft lock bolt

(A240L)
Oil gallery cover set screw
Adhesive 1324, (A131L)
Three bond 1324 or equivalent Differential bearing retainer set bolt
Differential carrier cover set bolt
(A241H)
Oil gallery cover tighten bolts
Torque converter mounting bolts

Sun roof guide rail cover set bolt


Sun roof drive motor set bolt

Union (for 4A–GE)

Engine drain plug

Oil pressure switch (for 4A–FE)


oil pressure sender gauge (for 4A–GE)
Adhesive 1344,
Three bond 1344, Straight screw plug
Loctite 242 or equivalent Transmission case cover set bolt
Transmission case set bolt
Transaxle case set bolt
Transfer case set bolt
Transfer right case set bolt
Shift and select lever shaft assembly set bolt
Control shaft cover
C–22
SST AND SSM – SSM (Special Service Materials)

SSM (SPECIAL SERVICE MATERIALS) (Cont’d)


Part Name Part No. Sec. Use etc.

Transaxle housing tighten bolts

Adhesive 1344, Pinion bearing adjusting screw


Three bond 1344, Pinion bearing adjusting screw lock nut
Loctite 242 or equivalent Rack guide spring cap
Rack guide spring cap lock nut
Rack housing cap

(A240 L )
Transaxle housing x Transaxle case
Transaxle case x Rear cover
Adhesive 1131, (A241 H)
Three bond 1131, Transaxle housing x Transaxle case
Loctite 518 or equivalent Transaxle case x Rear cover
Transaxle housing x Transfer assembly

Dupont paste No. 4817 Rear window defogger wire

Side protection moulding adhesive Side protection moulding

(0 – 15°C or 32 – 59°F)
Windshield glass
Windshield glass adhesive set No. 15 Rear window glass
Back door glass

(15–35°C or 59–95° F)
Windshield glass
Windshield glass adhesive set No. 35 Rear window glass
Back door glass

(35 – 45°C or– 95 – 11°F)


Windshield glass
Windshield glass adhesive set No. 45 Rear window glass
Back door glass

Windshield glass
Dam kit Rear window glass
Back door glass

Quarter window glass


Butyl tape set
Sun roof

Windshield glass
Three cement black Rear window glass
Back door glass

NOTE: For reference to SSMs for the Air–Conditioning System see page AC–9.

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