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988F2 PDF
988F2 PDF
Wire
Color Wire Description
Wire
Color Wire Description Connector Location ¹ SENR5887
Number Number
Power Distribution Circuits Control Circuits (Cont'd.) Schematic Machine January 1996
101 RD BAT(+) 762 YL BUCKET POSITIONER SOL SW Connector Number
Location Location
102 RD HD LMP 818 BR SERIAL DATA (TRANSMIT)
CONN 1 C-14 1
Electrical Schematic Symbols And Definitions
105 RD KEY SW 819 GY SERIAL DATA (RECEIVE)
106 RD AUX CKT 820 BU TRANSMIT KEY CONN 2 A-2 2
109 RD ALT OUTPUT (+) TERM. 892 BR CAT DATA LINK (-) CONN 3 E-13 1
112 PU MAIN POWER RLY OUTPUT 893 GN CAT DATA LINK (+)
113 OR OPR MON PANEL 900 PU XMSN SHIFT SOL NO. 5 OR 4 CONN 4 A-12 D
114 GN WARNING HORN (FORWARD) 901 WH XMSN SHIFT SOL NO. 6 CONN 5 Service Tool
118 GY AUX CKT 910 YL XMSN NEUTIZER OVERRIDE 3 A-12 D
Diagnostic Connector
124 GN A/C INDICATOR
128 PK AUX CKT 975 WH CST AUTOSHIFT SOL RETURN
7 CONN 6 Starting and Charging
A-11 D
129 BU AUX CKT 993 BR ANALOG SENSOR COMMON 15 System Diagnostic Connector
140 BU AUX CKT 994 GY OIL PRESSURE (FILTERED)
18 8
CONN 7 B-10 D
150 RD BAT(+) 995 BU COOLANT TEMPERATURE 32 13 4 9 T
29 10 CONN 8 C-12 3
164
188
WH
WH
HYDRO CTRL WTL POWERTRAIN CTRL
AUX CKT
996 GN ENGINE SPEED/TIMING SENSOR
POWER
19 28 F CONN 9 C-12 4 Pressure Temperature Level Flow
24 34 25 Symbol
199 OR AUX CKT 997 OR ANALOG SENSOR POWER (+ 5V) 1 1 17 CONN 10 C-11 4 Symbol Symbol Symbol
Ground Circuits 998 BR DIGITAL SENSOR RETURN 20 5 10 C 14
200 BK MAIN CHASSIS (3408E ONLY) A 9 CONN 11 D-10 5
23 22 11
201 BK OPR MON PANEL 999 WH PRIMARY CAMSHFT SPEED/TIMING 2 11 27 21 30 CONN 12 F-10 D
202 BK XMSN CTRL (3408E ONLY) 6 4 33 B CONN 13 D-9 6
203 BK CHASSIS DIAGNOSTIC A700 OR DIGITAL SENSOR POWER(+8V) 3 12 26 D 6 8 E 31 CONN 14 Transmission Service
207 BK STARTER DIAGNOSTIC (3408E ONLY) 5 2 D-9 6
229 BK BAT (-) A701 GY INJECTOR #1 7 Mode Plug (Switch Box)
250 BK PAYLOAD MON CUSTOMER GND A702 PU INJECTOR #2
251 BK PAYLOAD MON SYSTEM GND A703 BR INJECTOR #3 3 7 CONN 15 A-8 6
270 BK CMS IDENT CODE 0 A704 GN INJECTOR #4 16 CONN 16 A-8 7 Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
271 BK CMS IDENT CODE 1 A705 BU INJECTOR #5 CONN 17 A-8 7
272 BK CMS IDENT CODE 2 A706 GY INJECTOR #6 CONN 18 C-7 6
273 BK CMS IDENT CODE 3 A707 PU INJECTOR #7
274 BK CMS IDENT CODE 4 A708 BR INJECTOR #8 CONN 19 D-7 6 Normally open switch that is closed due to an applied condition, and will open again with a
278 BK XMSN CTRL IDENT CODE 2 A746 PK TURBO OUTLET PRESSURE CONN 20 E-7 6
279 BK XMSN CTRL IDENT CODE 3 A747 GY ATMOSPHERIC PRESSURE specific decrease in that condition.
CONN 21 F-7 6
280 BK XMSN CTRL IDENT CODE 4 A751 YL AFTER COOLER TEMP
281 BK XMSN CTRL IDENT CODE 5 E701 PK AUTO RIDE CNTL SW CONN 22 E-8 6
600 BR
Lighting Circuits
DASH LAMP BASIC
G759
G760
WH
WH
QUICKSHIFT SW (NO.) LVR STEER
XMSN CONT SPEED 2 SW TO GND
D Breaker - Alternator (80 Amp) B-12 22 Sensor - Torque Converter Speed D-10 Harness And Wire Electrical Schematic Symbols
604 OR STOP LAMP G761 YL XMSN CONT SPEED 3 SW TO GND E Breaker - Circuit (Blower Motor) 15 Amp A-7 23 Sensor - Transmission Speed E-9 Module Identifier (MID)
605 YL TURN LAMP LEFT G762 BR XMSN CONT SPEED 4 SW TO GND MID No. Module
606 GY TURN LAMP RIGHT G763 PU XMSN CONT NEUT SW TO GND E Breaker - Circuit (Seat) 15 Amp A-7 24 Sensor - Turbo Outlet Pressure F-13
607 PK FLOOD LAMP FRONT G764 PK XMSN CONT PK BRK LVR SW TO GND D Breaker - Engine ECM (15 Amp) A-11 F Shifter - Transmission F-10 26 Computerized Monitoring System (CMS) A AA 1 1
610 OR HEAD LAMP BASIC G765 GN XMSN CONT LVC ENABLE 36 Engine Control
D Breaker - Key Switch (10 Amp) B-11 2 Solenoid - A/C Clutch D-15 1 2 2
615
616
YL
BU
CAB FLOOD LAMP/ROPS
BUCKET FLOOD LAMP/BOOM FLOOD LAMP
G768
G794
GN
OR
XMSN CONT SPEED 1 SW TO GND
INJECTOR COMMON 81 Transmission Control Component Identifier (CID) List Component Identifier (CID) List Cont.
D Breaker - Main Power (80 Amp) B-11 B Solenoid - Bucket Float B-4
637 GN LCL LAMP CID No. Component CID No. Component Typical representation of a Typical representation of a
644 OR BRIGHTNESS ADJUST D Breaker - Running Lamps (10 Amp) B-11 B Solenoid - Bucket Kickout B-4 Computerized Monitoring System (CMS) 26 Deutsch connector. The Sure-Seal connector. The
Engine Control 36
Control Circuits Plug Receptacle
709 OR SENSOR POWER SUPPLY
4 Control - Engine A-14 B Solenoid - Lift Kickout B-4 096 Fuel Level Sensor 001 Cylinder 1 Injector Solenoid plug contains all sockets plugand receptacle contain
751 GN XMSN SHIFT SOL NO. 1 OR 3 B Control - Hydraulic Hand (VCTC) A-4 25 Solenoid - Lockup Clutch D-10 100 Engine Oil Pressure Sensor 002 Cylinder 2 Injector Solenoid and the receptacle contains both pins and sockets.
752 YL XMSN SHIFT SOL NO. 2 2 all pins.
754 BU XMSN SHIFT SQL NO. 3 OR 1 F Control - Stic Group F-4 18 Solenoid - Ride Control D-1 110 Engine Coolant Temperature Sensor 003 Cylinder 3 Injector Solenoid
755 OR XMSN SHIFT SQL NO. 4 OR 5 5 Control - Transmission D-8 26 Solenoid - Start Aid C-11 168 Electrical System Voltage 004 Cylinder 4 Injector Solenoid
761 GY LIFT KICKOUT SOL SW 177 Power Train Oil Temperature Sensor 005 Cylinder 5 Injector Solenoid
E Converter - Voltage C-7 22 Solenoid - VCTC Valve D-11
248 CAT Data Link 006 Cylinder 6 Injector Solenoid Pin or Socket
E Fuses (10 Amp) A-7 12 Solenoid - Injector 1&3 E-12 Number
270 Harness Code (CMS) 007 Cylinder 7 Injector Solenoid
E Fuses (15 Amp) A-6 19 Solenoid - Injector 2&4 D-12 Failure Mode Identifiers (FMI) List 271 Action Alarm 008 Cylinder 8 Injector Solenoid
4 Ground - Engine A-13 27 Solenoid - Injector 5&7 E-12 FMI No. Failure Description 324 Action Lamp 042 Rail Control Valve Wire, Cable, or Harness Component
6 Ground - Engine D-11 28 Solenoid - Injector 6&8 D-12 0 Data valid but above normal operational range. Assembly Identification Part Number
427 Front Brake Oil Temperature Sensor 091 Throttle Position Sensor
1 Data valid but below normal operational range. Single Wire
2 Ground - Engine D-11 25 Solenoids - Transmission Valve F-10 428 Rear Brake Oil Temperature Sensor 100 Engine Oil Pressure Sensor
2 Data erratic, intermittent, or incorrect. Connector
E Ground - Frame B-11 2 Suppressor - Arc D-15 600 Hydraulic Oil Temperature Sensor 110 Coolant Temperature Sensor
3 Voltage above normal or shorted high. A AA 9X-1123
2 Ground - Frame D-13 2 Switch - Battery Disconnect D-13 601 Brake Air Pressure Sensor 164 Rail Pressure Reading C A
4 Voltage below normal or shorted low.
Off Machine Switch Specifications E Ground - Platform A-5 C Switch - Blower F-5 627 Parking Brake Switch 168 Electrical System Voltage 325-PK-14 1 325-PK-14
5 Current below normal or open circuit.
Part No. Function Actuate Deactuate Contact Position Transmission Control 81 174 Fuel Temperature
7 Horn - Forward C-2, E-2 29 Switch - Brake Pressure F-9 6 Current above normal or grounded circuit.
362 ± 29 mN, 45.6 mm ID point 303 mN MIN 168 Electrical System Voltage 175 Engine Oil Temperature Pin Socket Wire
3E-6428 Coolant Flow Normally Open A Lamp - Action (CMS) F-3 30 Switch - Bucket Positioner B-1 7 Mechanical system not responding properly. Color
(1.3 ± .1 oz, 1.8 in ID point) (1.1 oz MIN) 190 Engine Speed Sensor 190 Engine RPM Sensor
A Meter - Service F-4 21 Switch - CMS Brightness Adjustment E-4 8 Abnormal frequency, pulse width, or period.
4 grams 1.5 grams 248 Data Link 248 CAT Data Link
3E-6429 Steering Oil Flow Normally Open 9 Abnormal update.
(.14 oz) (.05 oz) A Monitor - Computerized System (CMS) E-3 13 Switch - Coolant Flow E-13 263 + 8V Sensor Supply 253 Personality Module Mismatch
10 Abnormal rate of change. 2 200-BK-14
8270 kPa MAX 6890 ± 345 kPa A-B, Normally Open C Motor - Blower F-5 A Switch - Flood Lamp E-4 270 Harness Code 254 Internal ECM Failure
3E-6452 Brake Pressure 11 Failure mode not identifiable.
(1199 psi MAX) (1000 ± 50 psi) A-C, Normally Closed
B Motor - Floor Heater Blower B-3 A Switch - Floor Blower D-4 12 Bad device or component. 621 STIC Downshift Switch 261 Timing Calibration
210 ± 70 kPa —
9X-7781 Trans Filter Pressure
(30 ± 10 psi) —
Normally Open 8 Motor - Front Washer A-8 21 Switch - Forward Horn E-3 13 Out of calibration. 622 STIC Upshift Switch 262 Analog Sensor Power Supply Circuit Number Wire
623 STIC Direction Switch 263 Digital Sensor Power Supply Identification Gauge
275 to 1750 kPa ¹ — 8 Motor - Front Wiper D-3 C Switch - Front Intermittent Wiper E-5
114-5333 Refrigerant Pressure (AC) Normally Open ² 626 Lock Switch 264 Shutdown Inputs Are Incorrect
(40 to 255 psi) — 9 Motor - Rear Washer A-8 2 Switch - Ground Level Shutdown D-13
627 Parking Brake Switch 268 Programmed Parameter Fault
¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing 10 Motor - Rear Wiper E-6 A Switch - Key Start D-5
pressur the closed condition can be maintained down to 170 kPa (25psi). 628 Quick-shift Switch 273 Turbo Outlet Pressure Calibration Electrical Schematic Symbols And Definitions
6 Motor - Starter D-11 F Switch - Left Hand Console F-4 631 Solenoid 1 (Reverse) 274 Atmospheric Pressure Calibration
² Contact position at the contacts of the harness connector.
C Radio F-5 31 Switch - Lift Kickout B-1 632 Solenoid 2 (Forward) 281 Engine Lamp
284 EMS Engine On
FUSE - A component in an electrical circuit that will open the circuit if too much current flows
2 Receptacle - Aux Start D-14 B Switch - Neutralizer Limit F-3 633 Solenoid 3 (Gear 4)
through it.
D Relay - Ether B-11 A Switch - Neutralizer Override C-4 634 Solenoid 4 (Gear 3) 285 EMS Coolant Lamp
E Relay - Flood Lamp A-6 29 Switch - Neutralizer pressure F-8 635 Solenoid 5 (Gear 2) 286 EMS Oil Lamp
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
Related Service Manuals 636 Solenoid 6 (Gear 1) 298 Invalid Service Brake Switch
D Relay - Main Power B-11 29 Switch - Parking Brake F-8 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
638 Start Relay 342 Loss Of Sec Engine RPM Signal
D Relay - Start A-11 29 Switch - Parking Brake Pressure F-9 Title Form No.
653 Control 545 Ether Inject Control Relay
C Resistor - Blower Speed F-5 A Switch - Quickshift D-4 Alternator (3E-7577):
Consist No. 3E-7577 SENR4978 668 Shift Handle 548 Throttle Lock Lamp
6 Resistor - Starter Diagnostic D-11 C Switch - Rear Wiper F-5 SENDER - A component that is used with a temperature or pressure gauge. The sender
Computerized Monitoring System (CMS) SENR5247 670 Left Brake Pedal Position Sensor 680 Ride Control Switch
measures the temperature or pressure. Its resistance changes to give an indication to the
Resistor and Solenoid Specifications D Resistor - System Voltage (CMS) A-10 32 Switch - Refrigerant (A/C) E-15 Starting And Charging Systems SENR2947 671 Transmission Speed Sensor T gauge of the temperature or pressure.
Component Part No. Resistance (Ohms)¹ 11 Seat - Air Suspension D-6 21 Switch - RH Service Brake D-3 Starting Motor: (6V-0890) 672 Torque Converter Speed Sensor
Overall 3.0 ± .15 Consist No. 6V-0890 SENR3860 678 Impeller Clutch Solenoid Valve
Resistor - Blower Motor Speed 9X-4383 12 Sensor - Atmospheric Pressure F-13 A Switch - Ride Control C-4
Tap 1.0 ± .05 Transmission Control SENR5704
12 Sensor - Backup Cam S/T F-13 A Switch - Running Lamp E-4 679 Lockup Clutch Solenoid Valve RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
Resistor - Starter/Diagnostic Conn,
System Voltage
3E-7842 150.0 ± 7.5 Troubleshooting Manual 3408E and 3412E SENR1060 826 Torque Converter Temperature It has a coil that makes an electromagnet when current flows through it. The electromagnet
13 Sensor - Engine Coolant Temp F-13 A Switch - Start Aid D-4
can open or close the switch part of the relay.
Solenoid - A/C Clutch 100-4512 14.4 ± 0.6 12 Sensor - Engine Oil Pressure E-13 33 Switch - Steering Oil Flow B-11
Solenoid - Bucket Float 3E-8647 85.3 ± 5.0 12 Sensor - Engine Oil Temp E-13 29 Switch - Stop Lamp F-8
Solenoid - Bucket, Lift Kickout 109-1739 83 CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
14 Sensor - Front Axle A-1 C Switch - Thermostat F-5
much current flows through it. This does not destroy the circuit breaker and it can be reset to
Solenoid - Lockup Clutch 9X-9830 4.3 15 Sensor - Fuel Level F-9 21 Switch - Throttle Lock C-3
become part of the circuit again.
Solenoid - Rail Pressure Control Valve 107-0677 10.1 ± 3 12 Sensor - Fuel Temperature E-13 B Switch - Throttle Lock Resume/Accel B-3
Solenoid - Ride Control 104-7015 33.7 ± 1.0 16 Sensor - Hydraulic Oil Temperature A-8 B Switch - Throttle Lock Set/Decel B-3 SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
Solenoid - Start Aid 3E-6333 6 17 Sensor - Lift Cylinder Pressure (PMS) D-1 34 Switch - Transmission Filter (CMS) E-11 that makes an electromagnet when current flows through it. The electromagnet can open or
Solenoid - VCTC Valve 4V-1222 41.5 ± 4.2 18 Sensor - Lift Position (PMS) D-1 B Switch - Turn Signal F-11 close a valve or move a piece of metal that can do work.
Solenoids - Injector 105-1500 1.55 ± 0.20 12 Sensor - Primary Cam S/T F-13 12 Valve - Rail Pressure Control F-13
Solenoids - Transmission 3E-3748 8.5 Machine locations are repeated for components located close together. MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
A = Components located in dash. D = Components located on relay panel. activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
¹ At room temperature. that make electromagnet when current flows through them. It also has an internal switch that places
B = Components located in operator’s right console. E = Components located in right side service compartment.
C = Components located in cab overhead. F = Components located in operator’s left console. the latch coil circuit open at the time the coil latches.
WIRES THAT HAVE BATTERY VOLTAGE
WHEN THE KEY SWITCH IS OFF.
STARTING CIRCUIT.
GUAGE CIRCUIT.
CMS CIRCUIT.
WIPER/WASHER CIRCUIT.
GROUND CIRCUIT.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L K OPERATOR STATION
YYY FUEL HOOD FLOOD LAMP L77 D ZZ CONN 40
JJJ YYY DDD NOTE F C TURN B+ OR-18 1 113-OR-18 A 113-OR-18 L77 200-BK-14 200-BK-14 H
A RAIL PRESSURE LEVEL 9X-6775 L22 L22 NEUTRALIZER SWITCH SHOWN
RD-00 E798-PK 1 E798-PK A DDD NOTE D C2 HAZARD 1 8 G762-BR-18 GROUND BK-18 2 201-BK-18 B 201-BK-18 Q 200-BK-14 200-BK-14 1 200-BK-14
SENSOR LIMIT SWITCH WITH LH BRAKE L77 D
E797-WH 2 E797-WH B CONTROL VALVE 2 200-BK 31 GROUND 2 7 G761-YL-18 SIG (DEEP) BU-18 4 447-PK-18 C 447-PK-18 QQ 5 G768-GN-18 UPSHIFT (N/C) 615-YL-14 615-YL-14 615-YL-14 4 615-YL-14
124-9325 YY 9X-4232 PEDAL UP ZZ
CONN 53 107-0677 1 DDD 30B 3 G750-BU-18 6 G760-WH-18 SIG (SHALLOW) YL-18 3 CONN 46 6 G760-WH-18 UPSHIFT (N/O) 616-BU-14 616-BU-14 616-BU-14 3 H
DOME LAMP BLOWER SW N/C D ZZ
RD-00 412-BU 412-BU 1 BK-18 4 537-GN 49A HEAD LAMP 4 G763-PU-18 5 G768-GN-18 ANTENNA 7 G761-YL-18 DOWNSHIFT (N/C) A 1 G757-OR-18 200-BK-14 2 FRT ROPS
EE AA AA CC 3E-6389 WH,GN 6P-3236 STIC CONTROL 3 L21 L21
998-BR 2 BK-18 3 102-BU 49 + BATTERY 5 G755-GY-18 3 G750-BU-18 201-BK-18 YY 509-WH-18 2 LEFT SPKR 8 G762-BR-18 DOWNSHIFT (N/O) 202-BK-18 G757-OR-18 ZZ H FLOOD LAMP
12 V BATTERY DDD SOL 2 SOL 3 SOL 4 BBB KK L22 GP 2 A
POS NEG POS NEG 997-OR 6 G768-GN-18 2 202-BK-18 201-BK-18 201-BK-18 C WH-18 508-PU-18 1 WH/BK,GN/BK LEFT SPKR KK 3 G750-BU-18 FORWARD SW 202-BK-18 202-BK-18 615-YL-14 9X-6774
3T-5760 FLASHER FORWARD 4TH GEAR 3RD GEAR 1 117-0298 N/O L78 L78
997-OR 7 G760-WH-18 4 G755-GY-18 G756-YL-18 G756-YL-18 A RD-18 511-BR-18 7 GY/BK,VI/BK RIGHT SPKR 1 124-GN 4 G755-GY-18 REVERSE SW 202-BK-18 200-BK-14
2
BK-00
COOLANT FLOW SW 8V-2514 8 G761-YL-18 1 G763-PU-18 201-BK-18 432-PK-18 B BK-18 512-GN-18 8 GY,VI RIGHT SPKR 5 520-WH 1 G763-PU-18 NEUTRAL SW
200-BK
615-YL
3E-6428 9 G762-BR-18 432-PK-18 202-BK-18 200-BK 3 GROUND 4 517-BU 5 202-BK-18 2 202-BK-18 GROUND
DDD 3 Q G BK
520-WH
K AM/FM 4
519-PK
F JJJ 606-GY 10 202-BK-18 4 QQ 592-BU 6 +12V 3 516-GN 201-BK-18
G764-PK-18 ANTENNA RD A
C491-PU-18
2 D 3 ACTION LAMP
C
A
B
FLOOD LAMP 200-BK 997-OR A OR-18 +5V 605-YL 11 1 419-YL-18 A513-PK-18 5 NC 2 515-GY Q 201-BK-18
RAIL PRESSURE SENSOR K 9U-2331 1 2 A
9X-1439 607-PK 993-BR B YL-18 GROUND 6V-2485 NOTE G DDD 12 PARK 2 202-BK-18 4 NC 6 KK G748-PU-18 1 WH-18
4
7N-5876 411-PK-18
BRAKE SW L66 D BBB BBB 3
WH-18
WH-18
WH-18
WH-18
WH-18
WH-18
RD
C
F
BU
A
B
BK
E796-GN E796-GN C GN-18 SIGNAL 13 BRAKE 3 202-BK-18 D CONN 41 G749-YL-18 4 WH-18 A
102-RD
200-BK
6 XMSN 3E-5181 LH SPEAKER RADIO GP
JJJ TURN 14 PRESS SW K NN 202-BK-18 3 WH-18 ACTION ALARM RD 1 410-WH-18
5 SHIFTER TRANSMISSION SOLENOID NOTE: SHOWN 3E-7141 SWITCH SHOWN
RD
F
BU
F
BK
3E-6452
509-WH-18
996-GN 996-GN A OR-18 +12V 15 6T-7695 202-BK-18 2 WH-18 BK 2 201-BK-18
508-PU-18
SIGNAL T 3E-6328
516-GN
PRIMARY CAM S/T SENSOR
515-GY
517-BU
8C-5329 VALVES WITH BRAKE OFF WITH STEERING
998-BR 998-BR B BK-18 GROUND 127-1008 SW 16
3E-3748 THERMOSTAT SW AND TRANSMISSION LH CONSOLE SW L20 L20
2
1
2
1
2
1
202-BK-18
998-BR 999-WH C WH-18 SIGNAL 17
202-BK-18
9G-5589 TT TT TT 1 2
999-WH JJJ 18 WH-18 WH-18 3E-5465 ENABLED 108-8160 A MACHINE
4 1 NOTE: FOR USE ON MACHINES 4 3 BBB
997-OR A OR-18 +5V 19 H 975-WH-18 PARK WH-18 WH-18 BLOWER ACTION ALARM 3 410-WH-18 NUMBER STEERING AXLE TEMP STEEL MILL CODE
124-GN
COOLANT TEMP SENSOR WITH STEERING WHEEL ONLY
STOP-TAIL S RD-18 A 604-OR 993-BR B BK-18 GROUND 102-2240 NOTE G DDD 20 752-YL-18 A 752-YL-18 BRAKE RESISTOR MOTOR A ACTION LAMP 4 411-PK-18 DISPLAYED MONITORING APPLICATIONS PLUG
LAMP T WH-18 C 600-BR 995-BU 995-BU C WH-18 SIGNAL 537-GN B 975-WH-18 PRESS SW CONN 21 9X-4383 BBB 129-BU UNUSED 11 ON POWERUP
W Q K K 3E-7757 MOTOR A A
3E-6467 BK-18 B 200-BK 754-BU-18 G 754-BU-18 3E-6452 102-RD B A + + - 200-BK 200-BK UNUSED 19
JJJ BBB BBB
NOTE: REPLACES JUMPER PLUG EEE (LOCN E-7) NOTE: SWITCH BBB
996-GN A OR-18 +12V D 975-WH-18 5 F721-GY-18 200-BK UNUSED 20 16 STIC YES
201-BK-18
F BACKUP CAM S/T SENSOR L41 SHOWN WITH - L26 A NO 128-2559
ON MACHINES EQUIPPED W/TURN SIGNALS.
C
B
403-GN
998-BR B BK-18 GROUND 755-OR-18 I 755-OR-18 PARK BRAKE 1 BK-18 604-OR 11 515-GY 1 RD 200-BK HARNESS CODE 4 25 274-BK-18
F 127-1008 D
F732-PK F732-PK C WH-18 SIGNAL J 975-WH-18 2 BK-18 12 200-BK 2 BK SERVICE METER 200-BK HARNESS CODE 3 26 273-BK-18 17 WHEEL YES NO 128-2560
604-OR
ON
600-BR
519-PK
200-BK
BK-18 2 901-WH-18 K 901-WH-18 13 251-BK-18 HARNESS CODE 2 27 272-BK-18
124-GN-14
BACKUP JJJ K 9X-0023 6T-7337
ALARM BK-18 1 997-OR A OR-18 +5V F 975-WH-18 15 129-BU CIGAR LIGHTER HARNESS CODE 1 28 271-BK-18
G746-WH-18
TURBO OUTLET PRESS SENSOR NEUTRALIZER NOTE C L39 L39 L23 L23
123-6449 993-BR B YL-18 GROUND 900-PU-18 E 900-PU-18 19 C529-GY-18 403-GN 9W-0335 HARNESS CODE 0 29 270-BK-18 BK-18 1 1
202-BK-18
L45 103-6091 PRESSURE SW L20 L20
REAR WIPER SW
512-GN-18
511-BR-18
A746-PK A746-PK C GN-18 SIGNAL L 975-WH-18 20 C530-BU-18 201-BK-18 CLEAR 9 291-BK-18 BK-18 2 2
4E-8950 3T-6655 A
975-WH-18
L45
592-BU
A513-PK-18
200-BK
997-OR A OR-18 +5V 975-WH-18 M NOTE: SWITCH SHOWN 18 118-GY 113-OR-18 UNUSED 39 201-BK-18 BK-18 4 4
ATMOSPHERIC PRESS SENSOR TT TT TT WITH BRAKE PEDAL UP D A
102-RD
200-BK
993-BR B YL-18 GROUND N 14 F703-GY-18 L24 113-OR-18 UNUSED 38 201-BK-18 5 BK-18 5
103-6093 L38 L38 L24 DH
419-YL-18
B B
1
2
1
2
1
2
A747-GY A747-GY C GN-18 SIGNAL 17 F704-OR-18 RH SPEAKER 505-BU CMS BRIGHTNESS UNUSED 10 201-BK-18 BK-18 6 BK-18 6
L27
W TT
JJJ CYL HEAD CYL HEAD CYL HEAD CYL HEAD 1 6T-7695 ADJUSTMENT SW NEUTRALIZER UNUSED 34 A PPP A
CONN 12 NNN
SOL 1 SOL 3 SOL 5 SOL 7 INDICATOR LAMP
WH-18
WH-18
WH-18
WH-18
WH-18
WH-18
997-OR A OR-18 +5V 2 3E-7183 GROUND 2 201-BK-18 201-BK-18
644-OR-18
D
118-GY
118-GY
ENGINE OIL PRESS SENSOR 7N-5876
L20
993-BR B YL-18 GROUND 3 UNUSED 6 201-BK-18
103-6092 A B L20
994-GY 994-GY C GN-18 SIGNAL 4 118-GY 200-BK A DISPLAY BRIGHTNESS 5 644-OR-18
XMSN RRR RRR K D L27 D L
JJJ 6 505-BU 504-YL PW 600-BR G794-OR-18 ALT R-TERMINAL 12 403-GN 403-GN
997-OR A OR-18 +5V TRANS FILTER SW SPEED BK-18 1 202-BK-18 1 202-BK-18
K K 7 504-YL A A 113-OR-18 UNUSED 30 403-GN
ENGINE OIL TEMP SENSOR XXX XXX XXX XXX CONN NN D D 2 Y
12
11
10
2
7
1
2
8
9
5
6
4
3
993-BR B BK-18 9X-7781 SENSOR WH-18 2 2 8 FOR CB 201-BK-18 113-OR-18 A SYSTEM VOLTAGE 7 A401-RD-18 HEAD LAMP
604-OR
B 22
607-PK
201-BK-18
604-OR
G746-WH-18
450-YL-18
419-YL
102-RD
JJJ 10 592-BU 592-BU A CONV OIL TEMP PWM 15 443-YL-18
113-OR-18
G764-PK-18
C491-PU-18
G756-YL-18
202-BK-18
432-PK-18
447-PK-18
200-BK
P P
200-BK
WH
WH
997-OR A OR-18 +5V 426-BR-18 200-BK 200-BK B PRIM STEER FLOW SW 37 417-GY-18
OR
OR
GY
GY
PU
PU
FUEL TEMP SENSOR L14
610-OR
STOP-TAIL 3E-0155 7N-5876 L14
LAMP S RD-18 A 604-OR 993-BR B BK-18 GROUND 102-2240 200-BK-14 C REAR AXLE SENS SIG 17 446-PU-18
XXX XXX REAR WIPER
3E-6467 T WH-18 C 600-BR A751-YL A751-YL C WH-18 SIGNAL P B D 118-GY 1 RD-14 WIPER B+ 600-BR A PARK BK PRESS SW 31 G756-YL-18
200-BK
3E-6388
1
2
4
3
1
2
4
3
BK-18 B 200-BK 2 426-BR-18 200-BK 118-GY 2 RD-18 WASHER B+ 200-BK S E701-PK-18 TRANS FILTER SW 33 426-BR-18 FLOOD LAMP
CONN 3 JJJ JJJ B RUNNING 9X-6775
F 201-BK-18 1 201-BK-18 1 G748-PU-18 L 200-BK 200-BK 3 BK-18 GROUND 200-BK 113-OR-18 CAT LINK + 23 893-GN-18
A513-PK-18
LAMP SW A
A701-GY
A703-BR
A705-BU
A707-PU
F728-BR
F728-BR
993-BR 2 G749-YL-18 D 502-OR 4 WH-14 HIGH SPEED 600-BR 113-OR-18 CAT LINK - 24 892-BR-18
F726-YL
F726-YL
CONN 49
200-BK-14
Y
1
2
3
4
5
6
C GND L79
993-BR 200-BK-14 3 G750-BU-18 H MOTOR GN 4 504-YL L79 501-GN 5 YL-14 LOW SPEED 600-BR SA 3E-7181 BK OIL PRESS SW 35 432-PK-18 607-PK
E F E
201-BK-18
202-BK-18
200-BK-14
102-RD
592-BU
FLOOD LAMP INJECTOR L40 2 S RIDE CONTROL
L37
L80
607-PK 200-BK-18 200-BK-14 4 G763-PU-18 1 507-WH 500-BR 6 BU-14 PARK 102-BU 600-BR FUEL LEVEL PWM 18 447-PK-18 200-BK 200-BK
9X-1439 SOLENOIDS L55 L38 L38 L22 L22 T L80 3 INDICATOR LAMP Y
200-BK 443-YL-18 L38 5 G755-GY-18 BK 2 200-BK 506-PU 506-PU 7 BR-18 WASHER 102-BU S 600-BR FRONT AXLE SENS SIG 13 429-YL-18 200-BK 200-BK-14
F725-WH-18
E799-BR-18
F700-BU-18
F 105-1500 L36 L36 7N-5876
997-OR-18
993-BR-18
A701-GY 201-BK-18 L36 6 G768-GN-18 P GY 6 118-GY 8 S 5 UNUSED 40 610-OR
200-BK-14
F726-YL C 403-GN 7 G760-WH-18 B+ BR 3 503-BR UNUSED 36 FORWARD 607-PK SS E
D
200-BK-14
6 S A HORN
A703-BR 113-OR-18 A OR-18 + BATTERY G765-GN-18 752-YL-18 32 SOL 2 - FWD B 8 G761-YL-18 OR 5 505-BU 102-BU 610-OR F706-PU-18 UNUSED 14 113-OR-18 322-GY 6 606-GY
200-BK
606-GY
200-BK
A705-BU 201-BK-18 B BK-18 GROUND 901-WH-18 36 SOL 6 - SPD 1 2 337-WH 9 G762-BR-18 113-OR-18 BATTERY + 1 113-OR-18 7T-0969 SS SS 114-GN 5 200-BK-14
L81
PANEL S A
975-WH-18
L11
F728-BR 443-YL-18 C WH-18 SIGNAL 751-GN-18 31 SOL 1 - REV 1 307-OR 10 202-BK-18 600-BR 113-OR-18 R TURN INDICATOR 22 606-GY 1 610-OR
321-BR-18
TORQUE CONVERTER
G794-OR-18
600-BR
607-PK
L44 L44
E701-PK-18
F706-PU-18
A708-BR 755-OR-18 34 SOL 4 - SPD 3 TO PRELUBE 12 7N-5876 S 200-BK THROTTLE LOCK PARK BK PRESS SW 32 C491-PU-18 SS SS SS SS 4 322-GY
201-BK-18
910-YL-18
OIL TEMP SENSOR TIMER INDICATOR LAMP
F729-GN 754-BU-18 33 SOL 3 - SPD 4 13 Y 3 114-GN
L53
3E-5370 7N-5876 HEAD
A706-GY 975-WH-18 39 SOL RETURN 14 200-BK 200-BK 200-BK S COMPUTERIZED MONITORING SYSTEM (CMS)
200-BK
200-BK
200-BK
CONN 48 B
600-BR
A704-GN 975-WH-18 10 UNUSED 15 200-BK FLOOD 103-8529 LAMP FORWARD
L47 L47 LAMP SW 9X-7165 RH TURN HORN
F727-BU C 279-BK-18 279-BK-18 26 OPTION PLUG 2 16 S R 600-BR
A 1 3E-7182 FLOOD LAMP LAMP 7T-0970
A702-PU C ALT C A 278-BK-18 278-BK-18 4 OPTION PLUG 1 17 308-YL 600-BR
REFRIGERANT SW EEE S 2 L1 9X-6775 5C-8964
109-RD-4 + R 403-GN BK-18 B 202-BK-18 6 UNUSED 18 102-BU S 200-BK A
114-5333
RD-00
BK-00
CONN 43 C OFF 3
2
1
4
3
NOTE E GGG W 709-OR-18 40 SENSOR +8V 19 600-BR 200-BK 322-GY LIGHTING GP - SIGNAL 105-0493
200-BK-14
NOTE A C A L80 L80 L10 S S ON 4 L26 L26
A704-GN
BUS BAR A FORWARD HORN SW
A706-GY
F729-GN
F729-GN
A702-PU
A708-BR
F727-BU
F727-BU
L79
ALTERNATOR G765-GN-18 450-YL-18 5 TRANS SPEED SENSOR 20 307-OR 200-BK
610-OR
114-GN
S 5
322-GY
WW
OPERATOR STATION
L81 L81 S B ST
607-PK
8C-6358 3E-7577 L79 7T-2296 E LLL LLL
102-RD
606-GY
200-BK-18 280-BK-18 28 SERVICE MODE 105-RD 338-PK 200-BK
200-BK
L77
605-YL
W Q L77 6 S
519-PK 1 BK-18 3 EE BK-4 C 281-BK-18 29 CLEAR MODE CONN 20 200-BK A 200-BK F701-BR-18 1 F701-BR-18 1 GN-18 RIDE CONTROL
2 GG WW L16 L16 KEY START SW VCTC INDICATOR
513-OR 2 BK-18 VCTC CONN 14 TRANS G758-PU-18 24 QUICKSHIFT SW (N/C) 200-BK 200-BK E799-BR-18 2 E799-BR-18 2 GN-18 SOL VALVE
B 2 3 B L54 L54 9G-7641 LAMP
B 1 998-BR-18 F716-WH-18 JJJ JJJ SOLENOID 202-BK-18 4 SERVICE G759-WH-18 25 QUICKSHIFT SW (N/O) 124-GN-14 637-GN-14 CONN 39 104-7015
UU DD 1 TO ENGINE VALVE 7N-5876 A L15
1
2
4
3
1
2
4
3
F715-PU-18 202-BK-18 3 MODE PLUG G757-OR-18 27 NEUTRALIZER SW (N/C) 519-PK
GROUND LEVEL B XXX XXX 4V-1222 L27 LIFT CYLINDER
L80
VV
L79
E VV
L77
280-BK-18 1 (SWITCH 452-PU-18 7 TORQUE CONVERTER SPD 200-BK A
L10
L81 L10 C NC
WH
WH
SHUTDOWN SW RESISTOR PRESSURE
OR
OR
BOX)
GY
GY
L67
OR-18
PU
PU
281-BK-18 2 G747-OR-18 11 LOCKUP CL SOL C A 998-BR-18 F722-OR-18 129-BU-18 A 129-BU-18 A + BATTERY
4D-1836 3E-7842 CONN S L1 L1 SENSOR
RD-00
RD-00
+ BATTERY
513-OR W G746-WH-18 3 NEUTRALIZER SW O 200-BK B F721-GY-18 251-BK-18 B 251-BK-18 B BK-18 GROUND
SUPPRESSOR-ARC (SHOWN IN ENGINE RUN POSITION) L23 L23 23 B NO 124-4672
GROUND
302-OR 1 G764-PK-18 23 PARK BRAKE SW (N/C) N AIR 200-BK FLOOR BLOWER SW C E799-BR-18 C529-GY-18 C C529-GY-18 C WH-18 SIGNAL
106-8704 D D F701-BR-18
XXX 301-BU 2 419-YL-18 30 PARK BRAKE SW (N/O) N SUSPENSION 600-BR 3E-7174 CONN 38
XXX XXX XXX L24 L24 A
11
2
4
8
7
3
6
9
12
10
2
1
2
3
4
C G765-GN-18 19 LUC SW TO B+ A SEAT 600-BR S 2 C529-GY-18
600-BR
600-BR
A 4 RH SERVICE BRAKE SW L29
GN-14
GN-14
164-WH-18 1 + BATTERY 140-BU 129-BU-18 251-BK-18 B 251-BK-18 B BK-18 GROUND LIFT POSITION
MUR440 117-7607 3 S 128-2316 (988F) SENSOR
616-BU-14
200-BK-14
200-BK-14
307-OR 18 KEY SW TO B+ 140-BU A517-OR F722-OR-18 129-BU-18 A 129-BU-18 A RD-18
615-YL-14
S 251-BK-18 + BATTERY
A513-PK-18
124-GN-14
A/C CLUTCH
606-GY
121-0284
RD-00
200-BK-14
(SHOWN W/BRAKE OFF)
BK-00
1
2
306-GN 38 START RELAY F721-GY-18 C530-BU-18 C530-BU-18 C C530-BU-18 C WH-18 SIGNAL
605-YL
A 5
SOLENOID CYL HEAD CYL HEAD CYL HEAD CYL HEAD
101-RD-4
TORQUE CONVERTER
507-WH
HHH
1
2
606-GY
501-GN
502-OR
304-WH-8 893-GN-18 8 CAT LINK + 200-BK-14
102-RD
118-GY
592-BU
506-PU
500-BR
519-PK
C LOCKUP 6 S L8 L15 L15 E CCC CCC
100-4512 SOL 2 SOL 4 SOL 6 SOL 8 SPEED SENSOR
199-OR-14
1
2
200-BK-14
CLUTCH 202-BK-18 A 892-BR-18 9 CAT LINK - A515-BR 605-YL CONN 37
B AUX START G S 9G-6724
513-OR
B
200-BK
L39
OR
G748-PU-18 12 STEER CONSOLE SW (N/O) 606-GY A700-OR-18 A RD-18 +8V
BU
200-BK
202-BK-18
2G-1830 7N-0718 G749-YL-18 13 STEER CONSOLE SW (N/C) 605-YL 998-BR-18 B BK-18 GROUND 200-BK
C
600-BR
CC HHH B G750-BU-18 14 FWD SW TO GND CONN 19 C491-PU-18 F702-GN-18 C WH-18 SIGNAL 200-BK 200-BK-14
MOTOR B A L16 L7 L7
2
1
BK-00 FF 4 202-BK-18 202-BK-18 G763-PU-18 15 NEUTRAL SW TO GND F721-GY-18 F721-GY-18 A 610-OR
STARTER HHH S THROTTLE SENSOR SS E
BK-00 BK-00 BK-00 3 452-PU-18 202-BK-18 G755-GY-18 16 REVERSE SW TO GND F702-GN-18 1 F702-GN-18 F702-GN-18 200-BK B 607-PK
BB 6V-0890 L56 QUICKSHIFT SW 3E-7700
L45
BK-00 G747-OR-18 1 G747-OR-18 G768-GN-18 17 UPSHIFT SW (N/C) A700-OR-18 8 A700-OR-18 A700-OR-18 200-BK 322-GY 6 606-GY
200-BK
B JJ MM S
606-GY
L36 L36 123-6376
200-BK
SS SS
L37
BK-4 975-WH-18 2 975-WH-18 G760-WH-18 20 UPSHIFT SW (N/O) F722-OR-18 9 F722-OR-18 F722-OR-18 600-BR 200-BK 114-GN 5 200-BK-14
RD-00
1 S
L37
CUSTOM MACHINE
FF A L7 FRONT
L45
C 5 709-OR-18 G761-YL-18 21 DOWNSHIFT SW (N/C) F706-PU-18 2 F706-PU-18 600-BR S 2 G758-PU-18 600-BR 1 610-OR
L28 L28 2 WIPER SS SS
203-BK
124-GN-14
616-BU-14
JJ UU
200-BK-14
200-BK-14
200-BK-14
251-BK-18
615-YL-14
MM NOTE: USED 3 S S 3 3E-6388 SS SS SS SS
BK-00 BK-00 202-BK-18 2 GROUND 11 202-BK-18 G759-WH-18 4 322-GY
L66
507-WH
G746-WH-18
G759-WH-18
S L
502-OR
501-GN
CONN 11
G747-OR-18
G765-GN-18
G757-OR-18
102-RD
118-GY
118-GY
506-PU
500-BR
G758-PU-18
519-PK
G764-PK-18
REAR AXLE ON MACHINES L66 START AID SW S
GN-18
975-WH-18
164-WH-18
4 606-GY A 3 114-GN
709-OR-18
893-GN-18
452-PU-18
321-BR-18
892-BR-18
202-BK-18
200-BK-14
W
450-YL-18
419-YL-18
SENSOR TO FRAME TO ENGINE WITH L35 L35 5 3E-7176 GND MOTOR HEAD
RD-00 207-BK 3 605-YL 501-GN 4 GN H
6 S
307-OR
306-GN
610-OR
114-GN
322-GY
519-PK
200-BK
200-BK
607-PK
DD AA AA BB 3E-5370 AUTOSHIFT TRANSMISSION CONTROL L37 L37 LAMP FORWARD
L38
WWW
201-BK-18
202-BK-18 5 762-YL 202-BK-18 G794-OR-18 1
450-YL-18
L38 L34 L34 L3 L3 S
POS NEG 12 V BATTERY POS NEG +24V OR-18 A 113-OR-18 A
113-OR-18 ONLY 128-6626 6 761-GY 998-BR-18 200-BK 2 BK T 9X-7165 RH TURN HORN
L57
998-BR-18
998-BR-18
3T-5760 L57 L55 L37 NOTE: SHOWN WITH L25 FLOOD LAMP LAMP 7T-0970
C
A
B
GROUND BK-18 B 201-BK-18 B
201-BK-18 7 C491-PU-18 118-GY 6 GY P
L55 W QUICKSHIFT OFF B+ Y 9X-6775 5C-8964
L40
SIGNAL WH-18 C 446-PU-18 C
446-PU-18 CONN 12 112-PU-4 500-BR 3 BR
L25
L13
L44 WWW B L44 L52 L52 L36 L36 L40 L67 L67
18
19
20
10
17
16
12
13
14
15
11
9
1
8
4
2
3
5
7
6
13
6
5
1
2
4
3
502-OR 5 OR LIGHTING GP - SIGNAL 105-0493
L18
B E
L1
CONN 51
L58
975-WH-18
IDENT PART NO. CHG LOC NOTE
419-YL
L21
L11
L19
L14
L78
L29
CONN 1 L57 L57 L46 START AID VOLTAGE S S HARNESS AS.
L40
200-BK 605-YL
E701-PK-18
JJJ C SOLENOID CONVERTER B NEUTRALIZER A 122-8484 00 B-6
L31
L50 F724-PU 200-BK 200-BK 114-GN
L52 L36 3E-6333
L56
F723-PK 997-OR 14 997-OR-18 119-1733 A 600-BR OVERRIDE SW 600-BR A R 322-GY B 122-8448 00 C-7
A 112-6156 1 S C 122-8446 00 C-11
F703-GY 993-BR 15 993-BR-18 PU-18 +12 V MEMORY OUT 4 A513-PK-18 600-BR S 2 600-BR 998-BR-18 4 998-BR-18 607-PK
G765-GN-18
S 2 R
A700-OR-18
F702-GN-18
F701-BR-18
426-BR-18
D 122-8487 00 D-6
201-BK-18
F701-BR F713-OR 19 WH-18 5 592-BU 202-BK-18 998-BR-18 200-BK 3 200-BK 610-OR
893-GN-18
+12 V SWITCHED OUT
998-BR-18
892-BR-18
3 S
200-BK-14
201-BK-18
G746-WH-18
L56
443-YL-18
3 S
G764-PK-18
C491-PU-18
G756-YL-18
R E 122-8454 00 A-2
F704-OR F714-PK 20 307-OR 1 102-RD 202-BK-18 G757-OR-18 998-BR-18 600-BR 1 600-BR 200-BK-14
113-OR-18
113-OR-18
+24 V BATTERY IN
200-BK-14
202-BK-18
432-PK-18
447-PK-18
S S
403-GN
F716-WH-18
304-WH-8
A700-OR-18
203-BK
L23 L23 4 2
F722-OR-18
F720-GN-18
F704-OR-18
F722-OR-18
F720-GN-18
F702-GN-18
F721-GY-18
F703-GY-18
F721-GY-18
109-RD-4
101-RD-4
F715-PU-18
F706-PU-18
F719-BR-18
F718-BU-18
F706-PU-18
604-OR
L68
102-RD
3 R
207-BK
203-BK
BACKUP 5 S 5
419-YL
L68
164-WH-18
F 105-0502 02 B-15 ATCH
L53
1
2
BK-18 2 975-WH-18 F714-PK F709-BU 22 997-OR-18 GROUND 6 200-BK
6 S
G765-GN-18
ALARM L53 B 6 THROTTLE G 122-8489 00 A-5
BK-18 1 321-BR-18 E799-BR 892-BR 6 892-BR-18 F700-BU-18 +24 V SWITCHED IN 2 113-OR-18 S 910-YL-18 998-BR-18
200-BK-14
202-BK-18
123-6449
307-OR
C LOCK SW H 4E-9104 05 F-2
310-PU
200-BK-14
F700-BU 893-GN 7 893-GN-18 F725-WH-18 RIDE S
610-OR
114-GN
322-GY
606-GY
607-PK
L4 L4
975-WH-18
975-WH-18
123-6370
4
1
2
6
9
12
10
11
8
3
7
5
F737-YL F703-GY 11 F703-GY-18 993-BR-18 NOTE: SWITCH SHOWN WITH CONTROL SW ABBREV COLOR J 122-8451 01 A-10
F702-GN F704-OR 12 F704-OR-18 E799-BR-18 C B OVERRIDE OFF CONN 31 RD RED K 122-8449 02 F-8
CONN CONN 18 103-6333
11
1
2
3
4
5
6
7
9
8
10
12
F722-OR E794-YL 31 E794-YL-18 E799-BR-18 10 NOTE: SEE CHART BELOW CMS SERVICE 1 290-BK-18
B E OR ORANGE M 4E-5763 03 B-1 STD
L59
A700-OR E793-BU 32 E793-BU-18 F716-WH-18 4 519-PK 2 291-BK-18
L60
6
5
1
2
4
3
(SWITCH BOX) YL YELLOW M 7I-3817 02 B-1 ATCH J
L10
FLOOD LAMP 607-PK 998-BR F705-PK 13 F715-PU-18 F704-OR-18 310-PU 2 164-WH-18 E701-PK-18 3 201-BK-18 Y
L8
L38 L7
C 9X-1439 200-BK 997-OR F701-BR 4 F701-BR-18 F721-GY-18
L33
F703-GY-18 201-BK-18 201-BK-18
L33
3 432-PK-18 F704-OR-18 4 201-BK-18 PK PINK N 4E-6643 04 B-1 C
F 993-BR F723-PK 34 F703-GY-18 F715-PU-18 1 447-PK-18 FOR PRELUBE CONN F703-GY-18 BK BLACK P 4E-9286 02 E-11
L54 L54 L3 L3 A
L1
F715-PU F724-PU 35 F704-OR-18 F716-WH-18 G765-GN-18 5 A401-RD-18 P.B. SW 27 910-YL-18 L1 GY GRAY Q 122-8485 00 D-7
L52 L52 L59 L59 S S L19 PU PURPLE Q 122-8463 00 F-11 ATCH
F716-WH 113-OR 26 113-OR-18 F722-OR-18 998-BR-18 L57 201-BK-18 892-BR-18 892-BR-18 6 893-GN-18 CONN G757-OR-18 1 270-BK-18
L62 L59 L33
1
2
3
4
5
10
11
12
10
11
9
9
8
3
7
8
6
6
7
4
5
12
NOTE: FOR OPTIONS BR BROWN R 126-6251 00 C-3 ATCH
L33
113-OR F700-BU 3 F700-BU-18 F706-PU-18 113-OR-18 893-GN-18 893-GN-18 7 892-BR-18 26 A 998-BR-18 2 271-BK-18
2
1
L33
L46 L46 A A RIDE CONTROL SW OPERATION FORWARD
F717-YL E799-BR 5 E799-BR-18 F720-GN-18 446-PU-18 426-BR-18 L33 25 114-GN 201-BK-18 CODE PLUG SEE 3 272-BK-18 GN GREEN S 122-8486 00 C-4
L76 L14 L14 HORN
114-GN
322-GY
L62 L62 CHART AT F-1 BU BLUE T 9U-3919 02 A-7
A517-OR
307-OR
F720-GN-18
F704-OR-18
A515-BR
610-OR
102-RD
F703-GY-18
F718-BU F711-GN 17 F719-BR-18 998-BR-18 17 417-GY-18 910-YL-18 4 273-BK-18
140-BU
G757-OR-18
600-BR
910-YL-18
E701-PK-18
G794-OR-18
308-YL
L62
105-RD
G759-WH-18
200-BK
202-BK-18
338-PK
998-BR-18
G758-PU-18
TURN L60 L32 L32 L70 SW INPUTS: 1=SW CLOSED, 0=SW OPEN 7T-0970
U 122-8456 00 A-8
337-WH
BK-18 2 200-BK F719-BR F712-GY 18 F718-BU-18 443-YL-18 L32 10 201-BK-18 G794-OR-18 5 274-BK-18
307-OR
LAMP L57 L57 L60 L1 V 4E-8278 01 B-6
RD-18 1 605-YL A234-BK A234-BK 16 F717-YL-18 8 606-GY 442-GY-18 11 F718-BU-18 E701-PK-18 6 201-BK-18 Y SYMBOL DESCRIPTION
3E-6466 L61 L33 SW POS F703-GY F704-OR W 122-8472 00 D-7
F711-GN F722-OR 40 F722-OR-18 F702-GN-18 7 605-YL 403-GN 13 F717-YL-18 F706-PU-18 CONN 30
L35
F L48 L61 L35 L4 L28 A
L67
BLADE, SPADE, RING, Y 4E-6644 03 B-2/D-2 STD
200-BK-14
L46
F712-GY F717-YL 29 F717-YL-18 998-BR-18 200-BK-14 1 L61 606-GY 606-GY 15 998-BR-18 F720-GN-18
OPERATOR STATION
UP
607-PK
L46 L61 ON 0 1 OR SCREW TERMINAL Y 105-0504 02 E-1 ATCH
L32
E793-BU F718-BU 30 F718-BU-18 A700-OR-18 975-WH-18 6 998-BR-18 202-BK-18 605-YL 605-YL 12 442-GY-18 Y
201-BK-18
STOP-TAIL L32 KK 3E-8843 00 F-5
L71
E794-YL F719-BR 36 F719-BR-18 F701-BR-18 321-BR-18 2 321-BR-18 202-BK-18 605-YL 14 443-YL-18 1 1
L47 L47 L65 L70 OFF CENTER CIRCUIT CONNECTED
102-RD
200-BK
LAMP FLOOD LAMP SS 105-0505 02 D-1 ATCH
113-OR-18
113-OR-18
892-BR F715-PU 27 F715-PU-18 892-BR-18 600-BR 3 600-BR 606-GY 16 426-BR-18
L74
L24
L72
3E-6467 893-GN F716-WH 28 F716-WH-18 893-GN-18 604-OR 4 604-OR 29 G756-YL-18 9X-6775 TT 104-6727 00 F-9
AUTO OFF 1 0 CIRCUIT NOT CONNECTED VV 122-8458 00 D-1 ATCH
607-PK
102-RD
102-RD
L70 L70 Y YY 4E-6637 03 A-8
T WH-18 C 600-BR 150-RD-14 F706-PU 25 F706-PU-18 F B 20 429-YL-18
ELECTRICAL CONNECTION ZZ 4E-9103 02 F-2
604-OR
200-BK
L31
BK-18 B 200-BK F721-GY F707-WH 24 CONN 8 975-WH-18 31 446-PU-18 129-BU
L12
L25 L25 Y TO VEHICLE STRUCTURE BBB 3E-7325 02 F-5
200-BK-14
200-BK-14
L31
L31 L23 L23 L2 L2
600-BR
605-YL 7 F706-PU F737-YL 37 F710-BR-18 200-BK-14 CONN 50 8 G758-PU-18 113-OR-18 C530-BU-18 C530-BU-18 INTERNAL ELECTRICAL CCC 122-8459 00 D-1
200-BK
200-BK
L72
610-OR
L72
200-BK
200-BK-14 1 F707-WH F720-GN 38 F720-GN-18 E794-YL-18 202-BK-18 BK-18 1 417-GY-18 201-BK-18 26 G759-WH-18 129-BU 129-BU A RESISTOR HEAD LAMP CONNECTION TO SURFACE DDD 101-7633 02 F-12 ATCH D
L42 L42 L62 FLOOR 9X-7165 DDD 107-1018 00 F-12 ATCH F
975-WH-18 6 F725-WH F708-YL 23 E793-BU-18 1 2 201-BK-18 201-BK-18 201-BK-18 19 102-RD A515-BR C OR/GY
L74
200-BK-14 BK-18 446-PU-18 OF COMPONENT
L74
L63 L62 L30 L30 L24 L24 HEATER EEE 105-3135 00 E-6
S RD-18 A 604-OR 321-BR-18 2 F708-YL 998-BR 9 998-BR-18 892-BR-18 200-BK 200-BK-14 BK-18 2 PP B 113-OR-18 21 308-YL A517-OR A OR/DKBU RD MOTOR Y CONNECTOR
L58 L59 L59 L71 L71 BLOWER HHH 2Q-3315 00 D-10 ATCH
T WH-18 C 600-BR 600-BR 3 F709-BU A700-OR 8 A700-OR-18 893-GN-18 200-BK 200-BK B 22 105-RD 200-BK B BK BK
L58 B 107-8672 JJJ 111-1651 04 A-14
L11
BK-18 B 200-BK 604-OR 4 F710-BR F702-GN 10 F702-GN-18 113-OR-18 519-PK E-E 200-BK-14 STEERING SW F701-BR-18 23 F719-BR-18 ATCH WIRE, CABLE,
606-GY 8 F705-PK 150-RD-14 2 150-RD-14 3E-6429 24 307-OR L11 Y KKK 122-8460 00 A-3 ATCH
L11
L21
STOP-TAIL F L64 L64 FRAME COMPONENT
150-RD-14 1 150-RD-14 28 G757-OR-18 L28 L28 L21 L21 LLL 123-6424 00 D-1 ATCH
LAMP F B GROUND CIRCUIT GROUPING
L# Z 123-1064 00 E-1
L14
3E-6467 27 G765-GN-18 DESIGNATION
L63 L63 L72 L14 MMM 123-1065 00 E-1
607-PK
L63 30 403-GN
L72 NNN 128-2559 00 E-1
32 600-BR 600-BR 600-BR
RELAY PANEL 122-8482 33 615-YL 600-BR 600-BR PPP 128-2560 00 E-1
F L73 L73 RRR 126-6256 00 E-8
607-PK 34 607-PK 202-BK-18 L21
TURN L49 L49 L65 L65 TTT 125-1155 00 B-3
BK-18 2 200-BK F710-BR-18 200-BK-18 35 610-OR G757-OR-18
LAMP
RD-18 1 606-GY 85 J 86 36 322-GY G757-OR-18 998-BR-18 THROTTLE LOCK SET/DECEL SW CONN 36 VVV 130-7170 00 A-1 ATCH
3E-6466 L14 129-2973 WWW 126-6257 00 D-13 ATCH
B
113-OR-18
113-OR-18
KKK B
L34
128-PK 37 128-PK 998-BR-18 998-BR-18 761-GY C 761-GY C BU-18 SOLENOID
L14
87 J XXX 107-4891 03 E-12
L50
308-YL-18 310-PU-18 998-BR-18 998-BR-18 188-WH-18 A +V DISPLAY 128-PK B 128-PK B OR-18 + BATTERY
310-PU
102-RD
RUNNING LAMPS BREAKER J 30 YYY 121-0596 03 F-14
L34
L50 B YL-18 251-BK-18 B GROUND 200-BK A 200-BK A BK-18 GROUND
9G-9882 87a ETHER RELAY F717-YL-18 C BR-18 E955-OR-18 C DATA
L48 L48 E N N
113-OR-18
L34
9X-1439 200-BK KEY BREAKER 2 102-RD 129-BU A TTT CONN 35
F L30 L30 L12 L4 THROTTLE LOCK RESUME/ACCEL SW SYSTEM II KEYPAD WW 2W-8715 00 D-12
164-WH-18
2
1
113-OR-18
JJJ CONN 52 9G-9487 J L39 SOLENOID
105-RD 1 L4 998-BR-18 C 998-BR-18 131-0453 TTT 129-0419 128-PK A 128-PK A OR-18 GGG 2Q-3457 00 D-8 ATCH E
+ BATTERY
429-YL-18
114-GN
L45 L45 10A J
F724-PU
F723-PK
L39
LIGHTING GP-SIGNAL 105-0493 203-BK 3 101-RD-14 308-YL 9 308-YL 199-OR-14 B F718-BU-18 B GN-18 200-BK C 200-BK C BK-18 GROUND
114-GN
610-OR
322-GY
761-GY
607-PK
128-PK
762-YL
MAIN RELAY L13 L13 KKK KKK CABLE AS.
L76
113-OR-18 4 MAIN BREAKER 10 310-PU 124-GN-14 F718-BU-18 C WH-18 E M M
L45 3T-0376 L76 L3 L3 BUCKET POSITIONER SW AA 9U-1440 00 A-12/F-12
L75
9S-4693
L18
109-RD-4 19 109-RD-4 J 112-PU-4 11 E799-BR-18 118-GY 600-BR 998-BR-18 A BK-18 200-BK-18
128-PK
200-BK-14
J L18 L75 3E-7843 BB 4E-6625 02 A-12
998-BR 101-RD-4 20 STRAP AS. 7V-9275 80A J 106-RD-4 112-PU 5 306-GN L66 506-PU 200-BK
J L66 L69 L68 CC 4E-6628 01 F-12
997-OR 2 J 200-BK 12 112-PU-4 506-PU 507-WH 200-BK 200-BK BUCKET LIFT BUCKET 200-BK-18 600-BR-18
993-BR 24 200-BK 3 200-BK 507-WH 615-YL-14 607-PK L68 200-BK 200-BK DD 4E-6627 02 A-12
L49 80A KICKOUT KICKOUT FLOAT
G765-GN-18
J ALTERNATOR J J L73 L2 L2 E EE 9U-1439 02 F-12
101-RD
637-GN-14
BREAKER L17 L17 SOLENOID SOLENOID SOLENOID L76 L76
F702-GN 16 200-BK-18 4 A401-RD-18 200-BK 113-OR-18 A 113-OR-18 A OR-18 +24V FF 7K-1831 01 D-11
L44 L44 L64 109-1739 109-1739 3E-8647
128-PK
9S-4693 L64 GG 4E-6622 01 D-11
975-WH-18
A700-OR 25 101-RD 200-BK 200-BK-14 615-YL-14 615-YL-14 +24V (IN) 1 129-BU-18 129-BU-18 429-YL-18 C 429-YL-18 C WH-18 SIGNAL JJ 9U-1441 00 D-11
306-GN
200-BK-14
V G
L2
113-OR-18
RD-18
RD-18
RD-18
RD-18
RD-18
RD-18
L42
18 E794-YL-18 J 200-BK 112-PU-14 SEAT 199-OR-14 LIFT PRESS SNSR 13 C529-GY-18 2 C529-GY-18
112-PU-4
6N-8589
112-PU-4
J
1
3
2
4
L42 7T-8891 MOTOR 15 FLOOD LAMP FUSE A 3E-5370 UU 2G-1830 02 B-12
17 E793-BU-18
15A
BK-18 2 975-WH-18 112-PU-14
CONN 42
GROUND 21 251-BK-18 3 251-BK-18
V V V CIRCUIT BREAKER RELAY
C
8M-8948
A
12 892-BR-18 101-RD-14 J BK-18 1 306-GN UNUSED 18 4 129-BU
150-RD-14
150-RD-14
200-BK-14
G
200-BK
E797-WH
F707-WH
F725-WH
F716-WH
A704-GN
E796-GN
A700-OR
6N-8589 3T-0376
A701-GY
A706-GY
F729-GN
F704-OR
F713-OR
A747-GY
F702-GN
F722-OR
F720-GN
F711-GN
A702-PU
A703-BR
A705-BU
A707-PU
A708-BR
F703-GY
E799-BR
F712-GY
E793-BU
F721-GY
F727-BU
F728-BR
F701-BR
F700-BU
E798-PK
A746-PK
F706-PU
F709-BU
F710-BR
F715-PU
F718-BU
F719-BR
A234-BK
F724-PU
F714-PK
F732-PK
F705-PK
F723-PK
L43
A751-YL
E795-YL
E794-YL
F737-YL
F708-YL
F717-YL
PANEL
999-WH
996-GN
997-OR
113-OR
893-GN
994-GY
995-BU
998-BR
993-BR
412-BU
892-BR
L43
615-YL
NOT USED 2 V G 615-YL L75
C
B
A
2
1
1
2
229-BK-14 304-WH-8 1 975-WH-18 507-WH 106-WH-14 15 CAT DATA LINK + 19 893-GN-18 7 200-BK
JJJ J THIS THE FOLLOWING INFORMATION IS SENT FROM THE FRONT WASHER A A POWER POST V G A V
V G 616-BU
A A A L76
G765-GN-18
637-GN-18
1
L12
229-BK-14 22 314-PU-8 306-GN 506-PU 9G-8451 BLOWER MTR 124-GN-14 106-WH-14 15 CAT DATA LINK - 15 892-BR-18 5 893-GN-18 THIS SCHEMATIC IS FOR THE 988F
MODEL TRANSMISSION CONTROL TO CMS VIA THE CAT DATA LINK: MOTOR MOTOR 15 V V G 607-PK-14 L76 E
201-BK-18
761-GY
200-BK
200-BK
ELECTRONIC CONTROLLED ENGINE
128-PK
762-YL
200-BK
L17
200-BK-14 13 J 200-BK 106-WH-14 15 200-BK KEYPAD +24V 7 188-WH-18 6 892-BR-18
128-PK-18
128-PK-18
B 7T-8891 L69 L17
10
11
12
9
8
1
2
3
4
5
6
7
CONN CONN JJJ CIRCUIT (123-3125 CHG00)
306-GN
112-PU-14
L3 U
31
1
31
21
1
11
21
1
16
26
32
38
37
30
36
40
18
34
12
22
39
28
33
15
24
5
14
35
23
20
8
3
9
17
27
29
10
10
19
6
25
13
37
38
35
13
32
29
36
30
39
26
27
22
17
28
33
34
25
40
23
14
20
24
15
16
19
12
18
11
2
8
4
7
3
9
6
4
2
1
8 313-GY 338-PK 200-BK UNUSED 16 COMPONENTS ARE SHOWN INSTALLED ON A FULLY
112-PU-14
112-PU-14
112-PU-14
112-PU-14
YY 2 CONN
1. TRANSMISSION NEUTRAL - FOR PARKING BRAKE WARNING 6N-8589
113-OR-18
G A
114-GN
610-OR
606-GY
322-GY
761-GY
607-PK
200-BK-14
201-BK-18
207-BK 14 11 113-OR-18 112-PU-14 140-BU 251-BK-18 UNUSED 12 188-WH-18 OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
128-PK
429-YL-18
605-YL
762-YL
CONN 44 L65 3 2
10 2. PARKING BRAKE STATUS - OFF OR ON 10 606-GY 1 199-OR-14 251-BK-18 UNUSED 5 E955-OR-18
140-BU-14
4 THE CAT LINK WIRES MUST BE TWISTED TOGETHER
A401-RD-18
L65 G
THROTTLE LOCK RESUME/ACCEL
L13
200-BK
L13
150-RD-14 9 150-RD-14 9 605-YL 10A POWERTRAIN CTRL 3 124-GN-14 200-BK-14 TX OUT 9 818-BR-18 251-BK-18 AT LEAST 1 TURN PER INCH
GROUND L64 4. TRANSMISSION CONTROL FAULT CODES T G 5
L69
150-RD-14 7 150-RD-14 7 200-BK-14 10A CMS/CONVERTER 164-WH 4 164-WH-18 201-BK-18 200-BK-14 TX KEY OUT 3 820-BU-18 251-BK-18 2
THROTTLE LOCK SET/DECEL
T
DEMAND FAN ACTUATOR
G
THROTTLE LOCK ON/OFF
RAIL PRESS CTRL VALVE
L66
3.5A PWM DR & SOL RTN
INJECTOR COMMON 1&3
INJECTOR COMMON 2&4
INJECTOR COMMON 5&7
INJECTOR COMMON 6&8
L12
CONN 4 101-RD 1 322-GY 10A WIPER MOTOR 118-GY 5 118-GY 200-BK 200-BK-14 UNUSED 22 820-BU-18 A KKK NOTE B: NORMALLY OPEN BEFORE INSTALLATION
TURBO OUTLET PRESS
T G
HYD FAN PUMP PRESS
RAIL PRESS CTRL RTN
CONTROL GP
ATMOSPHERIC PRESS
4 761-GY 10A CIGAR LIGHTER 129-BU 6 129-BU 201-BK-18 200-BK 200-BK KEYPAD DATA 14 E955-OR-18 250-BK-18 B
ANALOG SENSOR +5V
RIDE CONTROL SW IN
RIDE CONTROL SW IN
SPARE/TDC PROBE +
L5
SPARE/TDC PROBE -
J T G A
RS232 DATA LINK Rx
SPEED/TIMING +12V
3 607-PK 10A KICKOUT/VCTC/SOL/RIDE CNTRL 128-PK 7 STRAP AS. 8R-6359 200-BK 200-BK STORE SW 11 F417-YL-18 819-GY-18 C NOTE D: STIC STEERING ONLY
+BATTERY DIRECT
+BATTERY DIRECT
G
E793-BU-18
112-PU-14 T
ETHER AID RELAY
0.3A HS SW OUT 2
E794-YL-18
892-BR-18
CAT DATA LINK -
RAIL PRESSURE
COOLANT TEMP
T V
MAIN RELAY ON
113-OR-18 A OR-18 HYDRAULIC 128-PK 6 128-PK 10A FLOOR HTR/FLOOD RELAY 128-PK 128-PK 9X-9099 ATCH & 6 129-BU-18 E CONNECTION NOTE F: WHEEL STEERING ONLY
OIL PRESSURE
304-WH
SPEED/TIMING
203-BK
302-OR
306-GN
313-GY
101-RD
109-RD
105-RD
314-PU
112-PU
310-PU
200-BK
207-BK
200-BK
200-BK
200-BK
308-YL
615-YL
615-YL
201-BK-18 B BK-18 GROUND SENSOR 8 114-GN 128-PK 128-PK 128-PK 2Q-3378 ATCH UNUSED 23 WL PAYLOAD MON KKK CONN 28 NOTE G: CONNECT THESE WIRES TO TURN SIGNAL SW
FUSE FUSE HOLDER
INJECTOR 1
INJECTOR 2
INJECTOR 3
INJECTOR 4
INJECTOR 5
INJECTOR 6
INJECTOR 7
INJECTOR 8
FUEL TEMP
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
SPARE
SPARE
SPARE
SPARE
6
4
11
13
20
19
18
17
14
15
16
12
10
7
C
H
D
E
B
A
TO ENGINE
9X-6775 615-YL 5 E799-BR-18 1 129-BU-18 END FRAME 537-GN - TERMINAL 1 537-GN - TERMINAL 1
STARTING & CHARGING SYSTEM L5 L5 NOTE H: WITH ATCH TURN SIGNAL SWITCH, REPLACE
YY 6 200-BK-14 2 251-BK-18 L5 L5
ENGINE CONTROL ECM SERVICE TOOL DIAGNOSTIC CONNECTOR RUNNING LAMP BREAKER 9G-9882 WITH 3T-2662
L29
4 C530-BU-18 3 C529-GY-18
105-6122 DIAGNOSTIC CONNECTOR L29 NOTE J: FOR HIGH LIFT ARRANGEMENT ONLY
3 C529-GY-18 4 C530-BU-18 L29 L29 H
L39 L39 FRONT ROPS
2 251-BK-18 5 E799-BR-18 200-BK-14
129-BU 1 129-BU-18 6 200-BK-14 L78 615-YL-14 FLOOD LAMP
9X-6774
8 201-BK-18 U E CONN 16
H D42505
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1