CAST RESIN DRY-TYPE POWER TRANSFORMERS INSTALLATION, OPERATION & MAINTENANCE MANUAL $B000-1.SY wg ‘Z WA HBT SUNTEN SUNTEN ELECTRIC CO., LTD.Foreword ‘Thank you for purchasing the SUNTEN brand transformer. This Installation, Operation & Maintenance Manual contains useful information regarding the transformer’ functions and ‘operating procedures as well as precautions that should be observed during use. To ensure proper uise of the transformer, please read this manual thoroughly before operation. Keep this manual hhandy for quick reference whenever a question arises. W The contents of this manual are subject to change without prior notice Every effort has been made in the preparation of this manual \o ensure the accuracy of its contents. However, should you have any questions ot find any crrors, please contact us Safety Precautions ‘he Following general safety precautions mast be observed during all phases of uperation, service and repair ofthis transformer. If this transformer is used in a manner ot specified in this manual, the proteetion provided with this transformer may be impaired. Also, Shunde Special Transformer Works assumes no liability forthe customer's failure to comply with these requirements. M The appearance of the symbol “!" in this manual indicates that special eare should be taken. 1 ! To avoid injury, death of personnel, or damage to the instrument, the operator must refer to the explanation in the Installation, Operai yn & Maintenance Manual. jet compliance with this manual’s safety precautions must he observed at all times. Non compliance might result ini jury, death of personal or damage to the transformer.WW 45 ISUNTEN CONTENTS a Appli Service Conditions 4 Handling of Transformer 5 Transportat 4 Acceptance Examination 5 Storage 5 Installation 6 Inspection Pi 1 To Operation Test Before Operation 7 Switching On 8 Maintenance o Security Remarks 0 cprR97oh 45 ISUNTEN [Var Oy E This instruction applies to the handling, transportation, storage, installation, operation and ‘maintenance of the cast resin dry-type transformers manufactured by SHUNDE SPECIAL. TRANSFORMER WORKS, with on-load or no-load tap changer and rated capacity up wo 20000kvA und voltage level up to 35kV. 2.1 Max, ambient temperature: 40°C ; Altitude not exceeding 1000 m, For locations with higher than max. ambient temperature and/or altitude, the rated values have 10 be adjusted according to IEC 726 {DRY-TYPE POWER TRANSFORMERS) standards 2.2 There are several protection levels namely 1POO, 1P20, IP23 ete. 2.3 For cooling method we provide customer optional Air Natural cooling (AN) of Air Forced cooling (AF) systems, Good ventilation in the tansformer room is necessary forboth AF and AN products. 1'the transformer is installed in a basement or a Jocation with limited airflow, Ventilation fans should be installed in the transformer room, The airflow value should be 2~ dun /min, per 1kW Loss (P.-+P ) 3.1 Hoist jack, truck crane or forklift truck can be used for handlin 3.2 The handling procedure should comply with the relevant local regulations. HOOK HERE ” signs are applied at the four lower corners of the package. Fnsure that the clamping angle between the steel hoisting lines does not exceed 60°. Lifta transtormer with rating, as shown in figure I. Ifthe transformer is not crated or is to be lifted out of the crate, ‘use al four lifting lugs on the transformer simultaneously as shown in figure 2 Gore. 2epre.97 POS figure 1 3.4 The position of the center of gravity is shown with a sign on the crate. IP'the c ter of gravity is not al the center of the crate, the length of the hoisting lines should be adjusted to ensure that the hook is in line with the center of gravity. 3.5 The transformer should be handled with care. ORTATION 4.1 The transformer can be transported by train, ship, truck or plane. The vehicle should be kept clean and relatively free of dust 4.2 The transformer should be secured to the vehicle, Swing ing, jarring or shifting during transportation should be avoided 4.3 Supplementary accessories, parts, and delivery document are packaged separately and delivered together withthe transformer for transformers without erating 4.4 Products without crating should be scoured to the vehicle by binding through the holes in Wheels, clamps or lifting lugs. Binding on the c Is, insulators, supporting blocks or eables is strictly prohibited. 4.5 Angle of inclination for transportation must be less than 30 4.6 Stacking of transformers is not allowed during transportation 1 storage. Use wood Jocks not less than 100mm high to support the transformer during transit at port or storage at destination.7 gli Ss BL ISUNTEN ACCEPTANCE EXAMINATION Inspection should be carried out imme: ely following transformer on-site delivery. The following items are tobe checked! 5.1 Whether parameters on the nameplate conform to those indicated in the contruct, for example typenno,,ruted voltage, connection symbol, impedance voltage, ete 5.2 Whether delivery documents are complete. 5.3 Whether assembly parts packed with transformer comply with the packing list. 5.4 Whother any damage or misalignment has oceurred during transportation; whether any connections have become loose or cracked: whether insulation layers are damaged; whether there are any forcign objects or dirt. In addition, remove wooden spacers used for transportation, ifany. 5.5 Re-pack the transformer after inypection unless it will be commissioned immediately, and store itn a safe weatherproof location to avoid damage or theft. If serious damage is found on the packaging or product, inform the transportation company and insurance company immediately and protect the goods from further handling until the problem is mutually resolved. 6.1 If temporary storage is necessary, the erating should not be dismantled. If it is dismantled for acceptance inspection, repackaging should be done afterwards. 6.2 For storage for a longer period, the transformer should be stored in w warehouse, whieh is clean, dry, and free of chemical or corrosive materials. 6.3 The transformers must not be stacked, 6.4 For temporary outdoor storage. transformer should he put on wooden spacers atleast 100mm high, Goreyft PAE NPV AMGEN) e 7.1 Study the instruetion, nameplate and overall dimensional drawings as well as <<99D268Dry Type Transformer Installation Drawings >> carefully belore installation Prepare the necessary lifting equipment and tools according to the weight of transformer and the installation requirements 2! The transformer should be kept at least 300mm away from walls and other equipment luring installation, Transformers installed side by side should have at least 300mm elearanee 7.3 {The minimum safe distanee between conductors and ground should conform to EC76-3-1 {POWER TRANSEORMERS-INSULATION LEVELS AND DIELECTRIC TEST- EXTERNAL CLEARANCES IN AIRY standards 7.4 The minimum safe distance between the I1V coil and ground is listed as follows: HY voltage oxy | tov | iskv | zoey | 3skv Net distanee (mm) 40 6 90 120 60 7.8 ! Normnally, the transformer can be positioned immediately at service site and be put into operation after installation and inspection. If the transformer must be fastened in place for shock proofing or if there are other special requirements, bolts should be embedded into the foundation. The position of the bolts should be in line with the installation holes of the transformer according to outline drawings. To secure the transformer, remove the wheels and bolt the transformer to the foundation, 7.6! The connections between live parts must he secure, The torque to be applied is listed as below Speciti Mio Miz Miz M20 Torque (Nm) 30 33 33 45 opre.9r 6(7 Zi Fs BL ISUNTEN 8. INSPECTION PRIOR TO OPERAGIOM 8.1! Check whether any fixed parts and connections have become loose. Re-tighten them if necessary, Do not over-tighten copper screws; their threads are easily damaged. 8.2! Check whether all parts assembled after transport are in good condition and whether any alien objects have become lodged inside the transformer (especially the air ducts). If excessive dust has accumulated, cleat it in accordance with paragraph 11.2. 8.3! Check whether the fans, temperature control devices, and other accessories function normally. Pay attention (o the direction of rotation of the fans if there isa three-phase power source, Normally air is blown up into the coil from the bottom. If not, the phase sequence of the power source should be changed, Reler to the co: Wg system instructions for details. For temperature control and indicati system and other accessories, wire connection should be done according to the instructions. PII Lis necessary to do the following tests before switching on: R WORKS 9.1 Test the DC resistance of windings at all tapping positions. 9.2 Do the polarity test according to IEC standard and test the voltage ratio at all taps. Test the connection to sec if it complies with the connection symbol, os Z 9.3 Check to see that the transformer enclosure and the core are solidly earthed. 9.4 Test coil insulation resistance, which under normal conditions (temperature: 20~30°C humidity below 90%) should meet the following requirements: HV to LV and earth = 300Mo. Instrument: 2500¥ megameter LV tocarth 2 100MO Instrument: 2500V megameter Mn surroundings with high humidity, insulation resistance will decrease. If it exeeeds 2M for every 1000V rated voltage (read at Imin, 25), it satisfies operational requirements, However, if the transformer gets extremely wet, it must be pre-dried hefore switching on or before the withstand voltage test is applied regardless of the resistance value, prp.97 79.5 Test core insulation resistance, which under normal conditions (temperature: 2 humidity below 90%) should meet the Following requirements Core to clumps and earth 2M 2 Instrument: 2500V megameter Sctew tocoreandearth >2M9 Instrument: 2500V megameter In vety humid climates insulation resistance will decrease, If it exceeds IMO it satisfies operational requirements 9.6 For transformers with on-lond tap changer, all essential inspections and tests should be carried out before operation according to relevant instructions for on-load tap changers. 9.7 Apply a scparate-source power frequeney withstand voltage Lest, with a test voltage of 85% ofthe routine test 10.1. Before switching om the transformer, switeh the taps to the appropriate position according to the nameplate and tapping indication plate 10.1.1 Foroffsload tap changing transformer, connect the tap links to proper positions according to the voltage of the local power network and the indications oa the nameplate and tapping indication plate. Example: fora tunsformer with arated voltage of 10 + 2%2.5% LY, its voltage is shown on the nameplate as: 1, 10s00V 2, 10250V) 3. 10000V 4. 9750) 5, 9500 IF che local voltage level is 10kV, the tapping Links should be conne: Figure 3 10 jed to Position 3, as shown in oorR97 s(7s BA ISUNTEN corkr Switch on the transformer, ifthe output from LY side is above normal, first make sure the HV side is switched off, then connect the tapping links to higher position, as shown in figure 4: if the ‘output from LV side is below normal, make sure HV side switched off, then connect the tapping. links to lower position, as shown in figure 5. Oo figured figures 10.1.2. For on-load regulation transformers, please refer to the on-load tap changer Operation Manual. First, commission the tap changer with the transformer switched off; if all \ications are normal switeh on the transformer 10.2 Transformer with temperature control box and temperature indicator (The temperature control box and temperature indicator ean use independent power or power ditcetly from switchgear, Please see Temperature Control Box and Temperature Indicator Operation Manual.) After the temperature control box and temperature indicator is commissioned. and all indications ate normal, frst switch on the transformer, then the temperature control bbox and temperature indicator 10.3 Transformer should be switched on with no load. The peak switching inrush current could reach 10 times the rated current. The fast motion protection set value should be higher than the switehing inrush current 04 1 When first switehing on, avoid heavily loading the transformer: Beginning with a light load and increasing to 4 heavy load is recommended. While switching on check for any abnormal noises. 10.5 Overload operation ofthe transformer should comply with IEC9DS_ (LOADING GUIDE FOR DRY-TYPE POWER TRANSEORMERS) standards or the over-Ioad curve in our Technical Manual.eee ‘he transformer can be switched on immediately after a period of service interruption. However, if hun s high and condensation appears on the winding surface, the transforn + can be operated agai only after it is dried. 11. MAINTENANCE: Periodical inspections and maintenance on a transformer are important to ensure that it functions properly. LLL! Gencraly, ifthe service site is clean and dry, che annwally; ifthe site is dusty or exposed fo chemicals or fog, inspections ought to be male every three to six 1.2 1 Yo guarantee adequate ventilation and prevent deteri ration of the winding insulation, accumulated dust must be removed from the insulators, and upper and. lower parts of windings. Use dry compressed air (2~S atmosphere) to eliminate dust from air channels. 11.3! Check to see whether attached purts and connections are secure; whether conductors and ‘other accessories have become rusted or corroded; or whether clectrie creeping or carbonization appears on insulation. If any problem is found take uppropriate corrective 114 After several years of operation (maximum of five years is recommended). check the transformer by test insulation resistance according to 9.4 and 9.5. Normally no other tests are required, PETES 121 1 To ave urrence of accidents a fence should be erected around an unenclosed transformer before applying power. 12.2 ! Safety First- absolutely never touch an energized transformer. 12.3. Only qualified technicians should perform testing, installation and maintenance work.67g EBA ISUNTEN Ada:Honggang Industrial Zone,Daliang Town, Shunde Ci ty. Guangdong Province “Tel:0765-2627411 2338283 Fax:765-2635597 2620023 Service hot line:0765-2338222 butp:/ www. sunten.com.cn