HEMP-010 Operation of Heavy Earth Moving Equipment Rev.2 PDF

HAZARDS AND EFFECTS MANAGEMENT PROCESS (HEMP)
OPERATION OF HEAVY
CONSEQUENCE
CONSEQUENCE
PROBABILITY
PROBABILITY
RISK RATING
EARTHMOVING EQUIPMENT
RECOVERY
MEASURES
(A,B,C,D,E)
(A,B,C,D,E)
RESIDUAL
(0,1,2,3,4,5)
(0,1,2,3,4,5)
RATING
(Grader, Shovel, Excavator, Dozer, Rock
RISK
CONTROL MEASURES
Breaker, etc.)
SIGNIFICANT HSE
EFFECT
HAZARD
 Defective / poor  Health 2 C M  Pre-deployment inspection by Workshop In- 1 C L Medical Aid

condition of charge for its proper working condition.
equipment  Upper limbs  Regular inspection & maintenance of
disorders due to equipment to ensure its safe working
vibration condition.
 M.S. Disorder  Ensure operator checks / inspection prior to
 Noise use.
 Follow manufacturer instructions for
maintenance of equipment.
 Implementation of a prompt defect reporting
& rectification mechanism.
 Noise measurements and use of suitable
hearing protection.
 Periodic rest breaks / stretch-outs.
 Safety
3 C M  Pre-deployment inspection by Workshop In- 1 C L  Emergency
 Injury to personnel charge for its proper working condition. Response
 Fire due to electric  Regular inspection & maintenance of
short circuit / equipment to ensure its safe working
sparks / spilt fuel in condition.
hot parts  Ensure operator checks / inspection prior to
 Damage to use.
equipment & other  Follow manufacturer instructions for
assets maintenance of equipment.
 Implementation of a prompt defect reporting
 Ensure provision of suitable DCP / CO2 fire
extinguishers in the vicinity.
Revision No. Date Document No. Page

2 01.08.2014 HSE-HEMP-000-010 2 of 16
OPERATION OF HEAVY
CONSEQUENCE
CONSEQUENCE
PROBABILITY
PROBABILITY
RISK RATING
RECOVERY
MEASURES
(A,B,C,D,E)
(A,B,C,D,E)
RESIDUAL
(0,1,2,3,4,5)
(0,1,2,3,4,5)
RATING
RISK
CONTROL MEASURES
Breaker, etc.)
SIGNIFICANT HSE
EFFECT
HAZARD
 Environment
3 C M  Pre-deployment inspection by Workshop In- 1 C L  Stop the
 Land contamination charge for its proper working condition. equipment.
due to oil spillage  Regular inspection & maintenance of  Removal of
 Air pollution due to equipment to ensure its safe working contaminated
exhaust emissions condition. soil
Noise; disturbance  Ensure operator checks / inspection prior to  Initiate action
to local community use. to repair the
 Follow manufacturer instructions for equipment to
maintenance of equipment. limit noise
 Implementation of a prompt defect reporting levels.
 Provision of spill kits / drip tray within easy
reach.
 Noise measurements in the site periphery to
confirm noise levels within limit.
 Incompetent /  Health
Unauthorised 2 C M  Training and instructions to the Operators / 1 C L Medical Aid
Operation / Trainee  Upper limbs Trainees.
Operators disorders due to  Thorough checks / inspection prior to use.
vibration  Follow manufacturer instructions for
 M.S. disorder operation & maintenance of equipment.
 Hearing disorder  Implementation of a prompt defect reporting
 Noise measurements and use of suitable
hearing protection.
 Periodic rest breaks / stretch-outs.

2 01.08.2014 HSE-HEMP-000-010 3 of 16
OPERATION OF HEAVY
CONSEQUENCE
CONSEQUENCE
PROBABILITY
PROBABILITY
RISK RATING
RECOVERY
MEASURES
(A,B,C,D,E)
(A,B,C,D,E)
RESIDUAL
(0,1,2,3,4,5)
(0,1,2,3,4,5)
RATING
RISK
CONTROL MEASURES
Breaker, etc.)
SIGNIFICANT HSE
EFFECT
HAZARD
 Safety
4 C H  Deploy only trained & competent operators 1 C L  Emergency
 Injury to personnel for equipment operation. Response
/ fatality  Do not leave the ignition keys in the
 Damage to equipment when not in use; switch off the
equipment & other engine and deposit keys to an authorised
assets person.
 Operators under training shall be deployed
only in plain areas away from other works
under strict supervision of an experienced
operator.
operating the equipment.
 Environment
 Wastage of 1 E M As above. 1 D L  None.

resource
 Movement of  Health 0 NA -NA- NA -NA-
personnel /
presence of vehicle, -NA-
equipment,
materials, etc., in  Safety 4 C H  Plan the work area properly to avoid 1 C L  Emergency
the vicinity. congestion and conflicting activities in the response
 Personal Injury / vicinity.
Fatality  Ensure provision of adequate work area for
 Asset Damage safe manoeuvre of vehicle / equipment.
 Discuss with all those working in the vicinity
for precautions to be taken.
 Ensure provision of authorised Banksman to

2 01.08.2014 HSE-HEMP-000-010 4 of 16
OPERATION OF HEAVY
CONSEQUENCE
CONSEQUENCE
PROBABILITY
PROBABILITY
RISK RATING
RECOVERY
MEASURES
(A,B,C,D,E)
(A,B,C,D,E)
RESIDUAL
(0,1,2,3,4,5)
(0,1,2,3,4,5)
RATING
RISK
CONTROL MEASURES
Breaker, etc.)
SIGNIFICANT HSE
EFFECT
HAZARD
guide the Drivers / Operators and to control

the work.
 Restrict movement of personnel in the
vicinity; do not allow unauthorized personnel
in the work area.
 Ensure Banksman & Helper (s) stay at safe
distance from the equipment and within the
view of the operator.
 Operator cabin should be kept clear for
visibility, do not paste papers or provide
curtains in the cabin.
 Park the vehicles away from the equipment
operating area; only the vehicle to be loaded
shall be present in the area.
 Proper storage of materials.
 Maintain good housekeeping in work area.
 Provision of warning signs, barricades and
supervision.
 Do not allow anyone to climb on the
equipment when it is motion.
 Watch the surroundings for movement /
presence of personnel, vehicle, equipment,
storage of materials, during operation and
ensure safe clearance in the surroundings.
 Always be within safe speed limits that make
control easier in all situations.
 Get down & confirm or ask for assistance
when in doubt over safe clearance.

2 01.08.2014 HSE-HEMP-000-010 5 of 16
OPERATION OF HEAVY
CONSEQUENCE
CONSEQUENCE
PROBABILITY
PROBABILITY
RISK RATING
RECOVERY
MEASURES
(A,B,C,D,E)
(A,B,C,D,E)
RESIDUAL
(0,1,2,3,4,5)
(0,1,2,3,4,5)
RATING
RISK
CONTROL MEASURES
Breaker, etc.)
SIGNIFICANT HSE
EFFECT
HAZARD
 Environment

resources
 Inadvertent  Health 0 A NA -NA- NA -NA-
movement
-NA-
 Safety
 Personal Injury 3 C M  Stop the equipment when not in operation or 1 C L  Emergency

 Asset damage when fuelling, during maintenance works, response
etc., with work attachment lowered to the
ground, directional lever in neutral position,
parking brake firmly engaged, and engine
switched ‘off’.
 Provide chocks on both side wheels for wheel
mounted equipment
 Extend the outriggers and position properly
when required to park the equipment in slopes
due to unavoidable situations.
 Environment 0 A NA -NA- NA -NA-
-NA-

2 01.08.2014 HSE-HEMP-000-010 6 of 16
OPERATION OF HEAVY
CONSEQUENCE
CONSEQUENCE
PROBABILITY
PROBABILITY
RISK RATING
RECOVERY
MEASURES
(A,B,C,D,E)
(A,B,C,D,E)
RESIDUAL
(0,1,2,3,4,5)
(0,1,2,3,4,5)
RATING
RISK
CONTROL MEASURES
Breaker, etc.)
SIGNIFICANT HSE
EFFECT
HAZARD
 Reckless / hasty &  Health  Periodic inspection & maintenance of

abrupt operation / 2 C L equipment. 1 C L  Medical Aid
Blind spots /  MS Disorders  Operate within safe speed limits and adjust
narrow areas  Whole body the speed to suit the ground conditions.
vibration  Periodic rest breaks & stretch-outs.
 Safety  Operator cabin should be kept clear for
 Personal Injury 3 C M curtains in the cabin. 1 C L  Emergency
 Asset damage  Restrict movement of personnel, presence of response
vehicle, equipment, storage of materials in the
vicinity by provision of warning signs,
barricades and supervision.
 Deploy only trained & authorised operators.
 Avoid sudden starts, stops or turns, slow
down for turns and uneven or slippery
surfaces
 Avoid operating the equipment sideways /
negotiate any turns on inclines to prevent
imbalance.
 Always check for blind spots while operation.
 Check for aisle or area of operation; take
extra precautions while working in narrow
areas.
 Operate within safe speed limits that make
 Never change between forward and reverse
gear, at high speeds.
 Avoid fast swings, hoists and sudden stops.

2 01.08.2014 HSE-HEMP-000-010 7 of 16
OPERATION OF HEAVY
CONSEQUENCE
CONSEQUENCE
PROBABILITY
PROBABILITY
RISK RATING
RECOVERY
MEASURES
(A,B,C,D,E)
(A,B,C,D,E)
RESIDUAL
(0,1,2,3,4,5)
(0,1,2,3,4,5)
RATING
RISK
CONTROL MEASURES
Breaker, etc.)
SIGNIFICANT HSE
EFFECT
HAZARD
 Do not operate control levers from outside the

cabin.
-NA-
 Reversing /  Health 0 A NA -NA- NA -NA-
manoeuvring in
congested areas -NA-
 Safety
 Proper layout management, to minimise the 1 C L  Emergency
 Vehicle accident / 4 C H need for reversing / provision of adequate Response
damage space for manoeuvring the equipment.
 Injury / death of  Ensure proper positioning of the rear / side
personnel view mirrors, to maximise the view.
 Operator cabin should be kept clear for
curtains in the cabin.
 Familiarise yourself with the area by turning
around or get down & confirm when in doubt.
 Walk around / watch for movement / presence
of personnel / vehicles / objects or any
obstructions in the front, sides / rear and
observe safe clearance.
 Ask for assistance or get down and confirm,
when in doubt.
 Provision of reverse horn and ensure its
proper working condition.

2 01.08.2014 HSE-HEMP-000-010 8 of 16
OPERATION OF HEAVY
CONSEQUENCE
CONSEQUENCE
PROBABILITY
PROBABILITY
RISK RATING
RECOVERY
MEASURES
(A,B,C,D,E)
(A,B,C,D,E)
RESIDUAL
(0,1,2,3,4,5)
(0,1,2,3,4,5)
RATING
RISK
CONTROL MEASURES
Breaker, etc.)
SIGNIFICANT HSE
EFFECT
HAZARD
 Observe the signals of an authorised

Banksman for reversing in congested areas.
 Environment 0 A - -NA- NA -NA-

NA
-NA- -
 Deployment of  Health 0 A NA -NA- NA -NA-

more than one
equipment in the -NA-
work area /  Safety
multiple activities  Operator cabin should be kept clear for 1 C L  Emergency
 Personal Injury / 4 C H visibility, do not paste papers or provide Response
Fatality curtains in the cabin.
 Asset Damage  Plan the work area properly to avoid
congestion and conflicting activities in the
vicinity.
 Ensure provision of adequate work area for
safe manoeuvre of each vehicle / equipment.
 Ensure provision of dedicated & authorised
Banksman to guide the Operator and to
control the work area.
 Discuss the activities prior to start of activity
(Toolbox Talks) to agree responsibilities and
ensure proper co-ordination among the team.
 Restrict movement of personnel in the
vicinity; do not allow unauthorized personnel
in the work area.

2 01.08.2014 HSE-HEMP-000-010 9 of 16
OPERATION OF HEAVY
CONSEQUENCE
CONSEQUENCE
PROBABILITY
PROBABILITY
RISK RATING
RECOVERY
MEASURES
(A,B,C,D,E)
(A,B,C,D,E)
RESIDUAL
(0,1,2,3,4,5)
(0,1,2,3,4,5)
RATING
RISK
CONTROL MEASURES
Breaker, etc.)
SIGNIFICANT HSE
EFFECT
HAZARD
 Banksman and other workers should stay

away from the equipment and remain in
Operator’s view at all times.
 Stop the equipment before getting closer for
any work to be carried out.
 Park the vehicles away from the equipment
operating area; only the vehicle to be loaded
shall be present in the area.
 Proper storage of materials.
 Maintain good housekeeping in work area.
 Provision of warning signs, barricades and
supervision.
 Watch the surroundings for movement /
presence of personnel, vehicle, equipment,
storage of materials, during operation and
ensure safe clearance in the surroundings.
 Always be within safe speed limits that make
 Get down & confirm or ask for assistance
when in doubt over safe clearance.
 Environment

resources
 Lack of  Health -NA- NA -NA-

communication
between Banksman -NA-

2 01.08.2014 HSE-HEMP-000-010 10 of 16
OPERATION OF HEAVY
CONSEQUENCE
CONSEQUENCE
PROBABILITY
PROBABILITY
RISK RATING
RECOVERY
MEASURES
(A,B,C,D,E)
(A,B,C,D,E)
RESIDUAL
(0,1,2,3,4,5)
(0,1,2,3,4,5)
RATING
RISK
CONTROL MEASURES
Breaker, etc.)
SIGNIFICANT HSE
EFFECT
HAZARD
& Operator  Safety
 Personal injury 4 C H  Deployment of trained & authorised 1 C L  Emergency

 Property damage Banksman & Operators Response
 Ensure proper communication and
coordination between Banksman & Operator
 Pre-job discussion between the Operator and
Banksman to discuss job & agree on mode of
communication.
 Banksman should stay away from the
equipment but within the view of the
Operator.
 Strict adherence to Banksman signals.
 Prohibit presence of unauthorised personnel
in the work area.
-NA-
 Poor visibility due  Health
to dust generation 0 A NA -NA- NA -NA-
-NA-
 Safety  Operator cabin should be kept clear for
 Personal injury due 3 C M curtains in the cabin. 1 C L  Emergency
to poor visibility  Deploy trained Operators and Banks man. Response
 Collision with other  Ensure movement of vehicles and Equipment
vehicle / equipment are controlled by banks man wearing

2 01.08.2014 HSE-HEMP-000-010 11 of 16
OPERATION OF HEAVY
CONSEQUENCE
CONSEQUENCE
PROBABILITY
PROBABILITY
RISK RATING
RECOVERY
MEASURES
(A,B,C,D,E)
(A,B,C,D,E)
RESIDUAL
(0,1,2,3,4,5)
(0,1,2,3,4,5)
RATING
RISK
CONTROL MEASURES
Breaker, etc.)
SIGNIFICANT HSE
EFFECT
HAZARD
& damage to assets Fluorescent jackets.

 Barricade the area, do not allow personnel in
the vicinity.
 Spray water in work areas to suppress dust,
where practicable.
 Consider provision of screens, where feasible
to prevent air borne dust.
 Stop work when visibility is poor.
 Environment
 Pollution due to air 3 C M  As above. 1 C L  Stop work

borne dust
 Disturbance to
local community
 Soft Soil / Boulders  Health
/ Undulated terrain 0 A NA -NA- NA -NA-
/ Slopes / Lack of -NA-
equipment stability.
 Safety
 Equipment tilting 4 D H  Deploy trained and experienced operators. 1 D L  Emergency

& damage  Deploy trained & competent banks man. response
 Personal injury  Keep away from the edges of filling /
excavation.
 Avoid climbing over big boulders.
 Ensure stability of the soil by proper
compaction.
 Ensure equipment stability when handling

2 01.08.2014 HSE-HEMP-000-010 12 of 16
OPERATION OF HEAVY
CONSEQUENCE
CONSEQUENCE
PROBABILITY
PROBABILITY
RISK RATING
RECOVERY
MEASURES
(A,B,C,D,E)
(A,B,C,D,E)
RESIDUAL
(0,1,2,3,4,5)
(0,1,2,3,4,5)
RATING
RISK
CONTROL MEASURES
Breaker, etc.)
SIGNIFICANT HSE
EFFECT
HAZARD
materials by proper positioning of out riggers

in tyre mounted backhoe loaders.
 Move slowly and ensure body doesn’t hit
against equipment parts due to vibration
caused.
 Environment
 Pollution due to  Spray water in work areas to suppress dust,

2 C M 1 C L Nil
dust where practicable.
 Consider provision of screens, where feasible
to prevent air borne dust.
 Unsafe practices in  Health -NA- NA -NA-
operation
-NA-
 Safety
 Personal injury 4 C H  Do not store loose materials in the cabin. 1 C L  Emergency

 Asset damage  Do not carry passengers in the cabin where Response
there is no such provision.
 Do not paste papers or provide curtains in the
cabin – operator cabin should be kept clear
for visibility.
 Ensure that foot rests and handrails are free of
oil, grease etc. Ensure usage of footsteps and
handrails for climbing ‘IN’ and getting
‘OUT’.
 Do not allow personnel to take rest in the
work attachment (bucket) or under the

2 01.08.2014 HSE-HEMP-000-010 13 of 16
OPERATION OF HEAVY
CONSEQUENCE
CONSEQUENCE
PROBABILITY
PROBABILITY
RISK RATING
RECOVERY
MEASURES
(A,B,C,D,E)
(A,B,C,D,E)
RESIDUAL
(0,1,2,3,4,5)
(0,1,2,3,4,5)
RATING
RISK
CONTROL MEASURES
Breaker, etc.)
SIGNIFICANT HSE
EFFECT
HAZARD
shadow of the equipment.

 Do not allow personnel to stand in between
the loader bucket and tyre/track when the
operator is on the machine.
 Do not allow anyone to stand in the bucket.
 Do not operate control levers from outside the
cabin.
 Work attachments shall be manoeuvred
suitably to avoid protruding and causing
hindrance to movement or to passerby while
travelling.
-NA-
 Flying particles /  Health
Projectiles  Restrict access only to authorized personnel
 Lung disorders 2 C M in the work area. 1 C L  Medical Aid
 Eye irritation  Provide screens where practicable, to protect
personnel working / passing nearby.
 Provide warning sign boards.
 Use appropriate PPE- respiratory mask,
coverall, safety boots, helmet & goggles.
 Safety
 Personal injury 3 C M  Restrict access only to authorized personnel 1 C L  Emergency

 Damage to in the work area. response
windshields  Provide screens where practicable, to protect
 Damage to personnel working / passing nearby.

2 01.08.2014 HSE-HEMP-000-010 14 of 16
OPERATION OF HEAVY
CONSEQUENCE
CONSEQUENCE
PROBABILITY
PROBABILITY
RISK RATING
RECOVERY
MEASURES
(A,B,C,D,E)
(A,B,C,D,E)
RESIDUAL
(0,1,2,3,4,5)
(0,1,2,3,4,5)
RATING
RISK
CONTROL MEASURES
Breaker, etc.)
SIGNIFICANT HSE
EFFECT
HAZARD
structures, other  Provide warning sign boards.

vehicle / equipment  Provide metal grills to protect the windshields
/ materials, etc., in from flying pieces / projectiles.
the vicinity  Avoid dropping objects from raised buckets;
instead move the bucket closer and drop down
slowly.
 Ensure proper orientation and carry out
operation with reference to the structures,
other vehicle / equipment / materials, etc., in
the surroundings.
 Those working in the vicinity to use
appropriate PPE - coverall, safety boots,
helmet & goggles.
 Environment 2 E M  Prompt collection disposal. 1 C L  None.
 Disturbance to
landscape due to
debris
 Vibration of  Health
equipment /  Pre-job inspections by the Workshop In-
Repetitive  Upper limbs 2 C M charge to ensure its proper working 1 C L  Medical Aid
movement / disorders due to condition.
continuous vibration  Regular inspection & maintenance of
operation  M.S. Disorder equipment.
 Noise  Ensure operator checks / inspection prior to
use.
maintenance of equipment.

2 01.08.2014 HSE-HEMP-000-010 15 of 16
OPERATION OF HEAVY
CONSEQUENCE
CONSEQUENCE
PROBABILITY
PROBABILITY
RISK RATING
RECOVERY
MEASURES
(A,B,C,D,E)
(A,B,C,D,E)
RESIDUAL
(0,1,2,3,4,5)
(0,1,2,3,4,5)
RATING
RISK
CONTROL MEASURES
Breaker, etc.)
SIGNIFICANT HSE
EFFECT
HAZARD
 Noise measurements and use of suitable ear

plug.
 Maintain right posture while operating.
 Periodic rest breaks / stretch-outs. / job
rotation.
 Safety 0 A NA -NA- NA -NA-

-NA-
-NA-
 Improper access /  Health 0 A NA -NA- NA -NA-
egress
-NA-
 Safety
 Personal injury 3 C M  Ensure provision of footsteps / ladder / 1 C L  Emergency

handrail as applicable for getting in and out of Response
the cabin.
 Ensure that foot rest / ladder / handrail are
free of oil, grease etc.
 Ensure use of footsteps / ladder / handrail for
climbing ‘IN’ and getting ‘OUT’.
 -NA-

2 01.08.2014 HSE-HEMP-000-010 16 of 16

HEMP-010 Operation of Heavy Earth Moving Equipment Rev.2 PDF

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

HEMP-010 Operation of Heavy Earth Moving Equipment Rev.2 PDF

Uploaded by

Copyright:

Available Formats

HAZARDS AND EFFECTS MANAGEMENT PROCESS (HEMP)

 Defective / poor  Health 2 C M  Pre-deployment inspection by Workshop In- 1 C L Medical Aid

Revision No. Date Document No. Page

Revision No. Date Document No. Page

 Wastage of 1 E M As above. 1 D L  None.

Revision No. Date Document No. Page

guide the Drivers / Operators and to control

Revision No. Date Document No. Page

 Wastage of 1 E M As above. 1 D L  None.

 Personal Injury 3 C M  Stop the equipment when not in operation or 1 C L  Emergency

Revision No. Date Document No. Page

 Reckless / hasty &  Health  Periodic inspection & maintenance of

Revision No. Date Document No. Page

 Do not operate control levers from outside the

Revision No. Date Document No. Page

 Observe the signals of an authorised

 Environment 0 A - -NA- NA -NA-

 Deployment of  Health 0 A NA -NA- NA -NA-

Revision No. Date Document No. Page

 Banksman and other workers should stay

 Wastage of 1 E M As above. 1 D L  None.

 Lack of  Health -NA- NA -NA-

Revision No. Date Document No. Page

& Operator  Safety

 Personal injury 4 C H  Deployment of trained & authorised 1 C L  Emergency

Revision No. Date Document No. Page

& damage to assets Fluorescent jackets.

 Pollution due to air 3 C M  As above. 1 C L  Stop work

 Equipment tilting 4 D H  Deploy trained and experienced operators. 1 D L  Emergency

Revision No. Date Document No. Page

materials by proper positioning of out riggers

 Pollution due to  Spray water in work areas to suppress dust,

 Personal injury 4 C H  Do not store loose materials in the cabin. 1 C L  Emergency

Revision No. Date Document No. Page

shadow of the equipment.

 Personal injury 3 C M  Restrict access only to authorized personnel 1 C L  Emergency

Revision No. Date Document No. Page

structures, other  Provide warning sign boards.

Revision No. Date Document No. Page

 Noise measurements and use of suitable ear

 Safety 0 A NA -NA- NA -NA-

 Personal injury 3 C M  Ensure provision of footsteps / ladder / 1 C L  Emergency

Revision No. Date Document No. Page

You might also like