2ND SUMMATIVE TEST (2nd Semester/3RD QUARTER)

January 10, 2018

NAME: ___________________________________________ GRADE/SECTION: ___________________

I. Read the sentences carefully. Choose the letter of the correct answer.

1. Why are weld inspections conducted?

A. To determine whether the weld is of suitable quality for its intended application
B. To acquire a wide variety of knowledge on the part of welding inspector
C. To acquire knowledge on understanding of welding symbols, weld joint design, welding procedures
and standard requirements
D. All of the above
2. Which welding inspection service use audio waves to test for the proper echoing and vibration within
the welded pipe?
A. X-ray inspection
B. Ultrasonic inspection
C. Destructive weld testing
D. Surface crack detection
3. Which welding inspection is a method that used to establish weld integrity of performance?
A. X-ray inspection
B. Ultrasonic inspection
C. Destructive weld testing
D. Surface crack detection
4. Which welding inspection includes methods such as liquid penetrant inspection and magnetic particle
inspection?
A. X-ray inspection
B. Ultrasonic inspection
C. Destructive weld testing
D. Surface crack detection
5. Which is a non-destructive and critical evaluation method that allows the inspector to see the inside as
well as the underside of welded materials?
A. X-ray inspection
B. Ultrasonic inspection
C. Destructive weld testing
D. Surface crack detection
6. Where are X-ray inspections usually recorded?
A. Radiographic film
B. Video film
C. Camera film
D. Steel film
7. Why is visual inspection the simplest technique?
A. Because inspectors tend to look out for cracks, poor fusions, melted edges, and overlap.
B. Because inspectors just look at the defects
C. Because the inspector observes the damage visually
D. None of the above
8. How can the inspector compare the result of the welding job?
A. By the program of work submitted by the welder
B. By the list of materials prepared by the welder
C. By the blueprint supplied by the welder
D. All of the above
9. Why should the inspector ask the welder how they created the structure of the welding job?
A. To get a sense of whether they are following the proper procedures of welding
B. To get the idea of whether they know the job
C. To see if the welder is an expert
D. To check on the welder’s attitude
10. Which are generally not very wide and can be used in any welding position.
A. Tack welding
B. Welding inspection
C. Welded metal
D. Stringer beads

II. Enumeration

1-5. Characteristics of stringer beads

III. Essay

In not less than 2 sentences, explain why weld inspection is conducted.

 2ND SUMMATIVE TEST (2nd Semester/3RD QUARTER)
January 8, 2018

NAME: ___________________________________________ GRADE/SECTION: ___________________

I. Read the sentences carefully. Choose the letter of the correct answer.

1. It is a single progression of welding along a joint.

a. Weld bead or layered bead
b. Straight bead
c. Zigzag bead
d. Wave bead
2. In horizontal position, what pass number is the lowest part?
a. 1 b. 2 c. 3 d.4
3. What is the next pass number after the lowest part?
a. 1 b. 2 c. 3 d. 4
4. In horizontal position, where will the pass 2 be welded?
a. In a plate with a bevel
b. In a plate with no bevel
c. In an open butt joint
d. None of the above
5. Which is the correct vertical position?
a. b. c. d.

II. Enumeration
1-5. Indicators of Good Weld

6-10. Indicators of Bad Weld

III. Connect the correct weld profile to the illustration. Write the letter of the correct answer below the
illustration.

A. Arc Too Long

B. Speed Too fast

C. Normal Weld

D. Current Too High

E. Current Too Low

F. Speed Too Slow

.

III. ESSAY (4 points)

Choose one (1) indicator of a bad weld and discuss it in not less than 3 sentences
 Republic of the Philippines
Department of Education
Region VI – Western Visayas
f
Division of Silay City
DOÑA MONTSERRAT LOPEZ MEMORIAL HIGH SCOOL – SENIOR HIGH SCHOOL
City of Silay

THIRD PERIODICAL TEST/SECOND SEMESTER

SMAW NC II
SY 2017-2018

TABLE OF SPECIFICATIONS

% No. SKILLS
of of Item No.
Competency (ies) Items Items
R U A A E C
1. Distinguish root pass with root penetration not 13 3 10 6-8
exceeding the allowable tolerances 37-46
2. Discuss stringer or layered beads in 2 2 9-10
accordance with welding standards
3. Identify appropriate Personal Protective 5 5 1-5
Equipment (PPE) 5 5 46-50
4. Distinguish proper housekeeping (5S) 5 5 11-15
5. Classify the essentials of welding 5 16-20
6. List and illustrate acceptable weld profiles 16 10 6 21-30
31-36
Total
 Republic of the Philippines
Department of Education
Region VI – Western Visayas
f
Division of Silay City
DOÑA MONTSERRAT LOPEZ MEMORIAL HIGH SCOOL – SENIOR HIGH SCHOOL
City of Silay

THIRD PERIODICAL TEST/SECOND SEMESTER

SMAW NC II
SY 2017-2018

I. Read the sentences carefully. Choose the letter of the correct answer.

1. It is made of chrome leather and provides complete protection chest to mid-calf from spark and hot
metal.
A. welding spats B. leather apron C. face shield D. earplugs
2. These are made from leather to protect the legs and feet,
A. Welding gloves B. leggings C. safety shoes D. respirators
3. These are used when grinding and chipping off slag.
A. Earplugs B. safety goggles C. safety shoes D. respirators
4. It has heat resistant soles and impact resistant toes.
A. Safety shoes B. safety goggles C. earmuffs D. respirators
5. It is used to protect the face and the eyes from the arc rays and heat and the spatter from molten metal.
A. Leather apron B. leather jacket C. welding spat D. welding helmet
6. It penetrates at the back of the plate.
A. Root pass B. filler pass C. hot pass D. capping pass
7. Why is it necessary to push the rod inside the pipe or plate in performing root pass?
A. So that the arc is inside when welding
B. So that the arch is outside when welding
C. So that the weld puddle is inside when welding
D. So that the weld puddle is outside when welding
8. Which weld pass immediately follows the stringer (root pass)?
A. Filler pass B. root pass C. capping pass D. hot pass
9. Which is a single progression of welding along a joint?
A. Weld bead or layered bead
B. Straight bead
C. Zigzag bead
D. Wave bead
10. In horizontal position, in which area will the pass 2 be welded?
A. In a plate with a bevel
B. In a plate with no bevel
C. In an open butt
D. None of the above
11. Which stands for 5S in housekeeping?
A. Seiri, Seiton, Seiso, Seiketsu, Shitshuke
B. Ssssssssimple cleaning
C. Shine, Spotless, Simple, Size, See
D. None of the above
12. Which is all about sweep?
A. Making sure the paint on all new machines shines like the bosses car
B. Making sure there is no dirt on the floor
C. Keeping the plant clean and making it easier to clean
D. All of the above
13. Why do we do 5S?
A. To make the area a more efficient and safer place to work
B. Because our supervisors tell us we need to
C. To make the work area look good for a visit
D. All of the above
14. Which one of these best describes 5S?
A. Nothing out of place and nothing missing
B. A place for everything and everything in its place, identified and ready for use
C. A home for everything
D. Safety first
15. When to do 5S?
 A. 5S is best done every day as part of good practice
B. 5S is best to be done when the workplace is not busy
C. 5S is best done at the end of the day or before end of work
D. 5S is best done anytime

II. ENUMERATION

16-20. Classify the essentials of welding

21.25. Indicators of Good Weld
26.30. Indicators of Bad Weld

III. Connect the correct weld profile to the illustration. Write the letter of the correct answer below the
illustration.

A. Arc Too Long

B. Speed Too fast

C. Normal Weld

D. Current Too High

E. Current Too Low

31. 32. 33.
F. Speed Too Slow
.

34. 35. 36.

IV.
37-41. Draw a plate with a horizontal position (2G)
42-46. Draw a plate with a vertical position (3G)

V. Answer and discuss in not less than 3 sentences.

47-50. Why is it important to use or wear Personal Protective Equipment before performing a welding
process?
 Republic of the Philippines
Department of Education
Region VI – Western Visayas
f
Division of Silay City
DOÑA MONTSERRAT LOPEZ MEMORIAL HIGH SCOOL – SENIOR HIGH SCHOOL
City of Silay

THIRD PERIODICAL TEST/SECOND SEMESTER

SMAW NC I
SY 2017-2018

NAME:___________________________________________ GRADE/SEC.___________SCORE:_________

TEST I. Read the sentences very carefully. Choose the letter of the correct answer.
1. The kind of tack weld that is done in a very short bead, it is used to fit up weld temporarily.
a .permanent tacking b. semi-permanent tacking c. bridge tacking d. all of the above
2. The type of tack weld that measures ¼”to1/2” length. It is use to fit up heavy pieces of metal.
a. permanent tacking b. semi-permanent tacking c. bridge tacking d.non of the above
3. A type of tack weld that uses stiffeners to keep both base metal aligned.
a. permanent tacking b. semi-permanent tacking c. bridge tacking d. all of the above.
4. This is a type of welding that used to fit weldment temporarily, permanently or aligning metals.
a. fillet weld b. groove weld c. weld all around d.tack welds
5. It is used to protect the eyes and face from arc rays and heat.
a.leather jacket b.welding shield or helmet c. safety goggles d.safety shoes
6. Allows only one hand to work freely.
a.earplugs b.handshield c.safety shoes d.welding gloves
7. It is putting thinf=gs in order or remove or discard what is not needed..
a.seiton b.seiketsu c.seiso d.seiri
8. Practice ‘FIVE S’ daily –make it a way of life; this also means commitment’
a.seiso b.seiton c.shitsuke d.seiketsu
9. The distance between the base metal and the tip of the electrode.
a. electrode size b. electrode angle c.arc length d. current
10. It is done by scratching the electrode to the base metal like scratching a match.
a. tapping method b. scratching method c. zigzag method d. none of the above
11. The amount of power in your welding.
a. direct pool b. current c. electrode size d. dragging
12. The position of your electrode.
a. electrode size b.arc length c. current d. electrode angle
13. Caused by short arc with exception of low hydrogen.
a. cracks b. overlap c. porosity d. warpage
14.Caused by shrinkage of weld metal.
a. warpage b. undercut c. incomplete fusion d. slag inclusion
15. It is done by moving the electrode downward until it just taps the base.
a. tapping method b. scratching method c. zigzag method d. slag
inclusion
16. First thing to do before starting to weld.
a. clean the base metal b. pre heat c. change current d. change electrode
17. Why is visual inspection the simplest technique?
a. Because inspectors tend to look out for cracks, poor fusions, melted edges, and overlap.
b. Because inspectors just look at the defects
c. Because the inspector observes the damage visually
d. None of the above
18. Caused by speed too fast.
a. poor penetration b. warpage c. porosity d. overlap
19. Which welding inspection includes methods such as liquid penetrant inspection and magnetic particle
inspection?
a. X-ray inspection
b. Ultrasonic inspection
c. Destructive weld testing
d. Surface crack detection
20. Current too low.
a. distorted metal b. incomplete fusion c. warpage d. fast travel
21. Uniform beading.
 a. porosity b. incorrect welding techniques c. correct welding techniques d. burnt

22. Caused by faulty electrode or poor manipulation.

a. overlap b. undercut c. distorted metal d. low current
23. Have heat resistance and have metal soles and impact resistance toes.
a. respirators b. earmuffs c. safety shoes d. face shield
24. Used for ear coverings and worn as protection against extreme noise.
a. welding spats b. earplugs c. earmuffs d. welding gloves
25. A pair of device inserted into the ear canal to protect from loud noise.
a. welding gloves b. earmuffs c. earplugs d. welding helmet
26. Are made from leather to protect the legs and feet.
a. welding gloves b. leggings c. safety shoes d. respirators
27. These will result to good fusion of base metal and electrode
a. correct current b. electrode size c. high arc length d .low current
28. Standardize the way of maintaining cleanliness.
a. seiso b. seiri c. shitsuke d. seiketsu
29. Set everything in proper place for quick retrieval and storage.
a. shitsuke b. seiri c. seiton d. seiso
30. It means ‘Discipline’.
a. shitsuke b. seiketsu c. seiton d. seiso

TEST II: Match the word in column A to its definition in column B. Write the letter of the correct answer.

Column A Column B
1. semi-permanent tacking a. method that allows inspector to see the inside as well as
the underside of welded material the underside of welded material
2. ultrasonic inspection b. simplest technique used mostly by welding inspectors
3. stringer beads c. done in a very short bead
4. X-ray inspection d. result is compared to the blueprint supplied by welder
5. visual inspection e. method such as liquid penetrant inspection
6. comparison technique f. used to establish weld integrity of performance
7. surface crack detection g. generally not very wide and can be used in any welding
position position
8. destructive weld testing h. use audio waves to test for the proper echoing and
vibration within the welded pipe vibration within the welded pipe
9. Personal protective equipment i. conducted to determine whether the weld is suitable
quality for its intended application quality for its intended application

10. weld inspection j. equipment that will protect the user against health or
safety risks at work safety risks at work
k. welding inspection technique

IV. Label the illustration of bridge tacking.

1._____________ 2. _____________

3.__________________

4.____________________ 5. _____________________

TEST III: Explain in not less than 3 sentences. (5 points)

1. Why is ‘Discipline’ very important to our work?

GOOD LUCK!