Maintenance

CAPACITIES AND
SPECIFICATIONS
GDP/GLP80-120DB
(GDP/GLP170-280DB) [D876];
GDP/GLP130-160EB
(GDP/GLP300-360EB) [D877]

PART NO. 524298464 8000 YRM 1348

 SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and
that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to
support the weight of the load.

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift
trucks. Disconnect the battery ground cable on internal combustion lift trucks.

• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT
TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.

• Keep the unit clean and the working area clean and orderly.

• Use the correct tools for the job.

• Keep the tools clean and in good condition.

• Always use YALE APPROVED parts when making repairs. Replacement parts must meet or exceed
the specifications of the original equipment manufacturer.

• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to
remove parts.

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit
needs repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are
flammable. Be sure to follow the necessary safety precautions when handling these fuels and when
working on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the
area. Make sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this manual:

WARNING
Indicates a condition that can cause immediate death or injury!

CAUTION
Indicates a condition that can cause property damage!
Capacities and Specifications Table of Contents

TABLE OF CONTENTS

Counterweight Weights ....................................................................................................................................... 1

Lift Truck Weights ................................................................................................................................................ 1
Capacities............................................................................................................................................................ 2
Engine Specifications .......................................................................................................................................... 3
Hydraulic System................................................................................................................................................. 4
Electrical System ................................................................................................................................................. 4
Tire Sizes............................................................................................................................................................. 4
Mast Speeds........................................................................................................................................................ 5
Torque Specifications, Cummins Diesel .............................................................................................................. 6
Lubrication System.......................................................................................................................................... 6
Torque Specifications, General............................................................................................................................ 6
Transmission ................................................................................................................................................... 6
Driveline and Axle ........................................................................................................................................... 6
Counterweight ................................................................................................................................................. 6
Differential ....................................................................................................................................................... 6
Brakes - Wet.................................................................................................................................................... 6
Brakes - Dry .................................................................................................................................................... 6
Steering........................................................................................................................................................... 6
Wheel Nuts...................................................................................................................................................... 7
Hydraulic System ............................................................................................................................................ 7
Mast ................................................................................................................................................................ 7
Carriage .......................................................................................................................................................... 7
Tilt Cylinders ................................................................................................................................................... 7
Wiper Arms, Front ........................................................................................................................................... 7

This section is for the following models:

GDP/GLP80-120DB (GDP/GLP170-280DB) [D876];

GDP/GLP130-160EB (GDP/GLP300-360EB) [D877]

©2008 Yale Materials Handling Corp. i

8000 YRM 1348 Lift Truck Weights

Counterweight Weights
Unit Main Counterweight
GDP/GLP170DB 2900 kg (6393 lb)
GDP/GLP80DB (GDP/GLP190DB) 3070 kg (6768 lb)
GDP/GLP90DB (GDP/GLP210DB) 3385 kg (7463 lb)
GDP/GLP100DB (GDP/GLP230DB) 4295 kg (9469 lb)
GDP/GLP250DB 4470 kg (9855 lb)
GDP/GLP120DB (GDP/GLP280DB) 5150 kg (11,354 lb)
GDP/GLP130EB (GDP/GLP300EB) 5360 kg (11,817 lb)
GDP/GLP140EB (GDP/GLP330EB) 5995 kg (13,217 lb)
GDP/GLP160EB (GDP/GLP360EB) 7050 kg (15,543 lb)

Lift Truck Weights

Unit kg lb
GDP/GLP170DB 11,735 25,872
GDP/GLP80DB (GDP/GLP190DB) 11,928 26,296
GDP/GLP90DB (GDP/GLP210DB) 12,508 27,572
GDP/GLP100DB (GDP/GLP230DB) 14,144 31,178
GDP/GLP250DB 14,343 31,621
GDP/GLP120DB (GDP/GLP280DB) 15,787 34,800
GDP/GLP130EB (GDP/GLP300EB) 16,669 36,753
GDP/GLP140EB (GDP/GLP330EB) 17,826 39,303
GDP/GLP160EB (GDP/GLP360EB) 18,710 41,253
GDP/GLP80-120DB (GDP/GLP170-280DB) models: 5335 mm (210 in.) mast, 2350 mm (92.5 in.) standard
carriage, 65 [70] × 200 × 1220 mm (2.6 [2.76] × 8 × 48 in.) forks.
GDP/GLP130-160EB (GDP/GLP300-360EB) models: 5310 mm (209 in.) mast, 2502 mm (98.5 in.) standard
carriage, 90 × 200 × 1375 mm (3.5 × 8 × 54 in.) forks.

1
Capacities 8000 YRM 1348

Capacities
Item Quantity
Engine Oil, QSB6.7, With Oil Filter 16.3 liter (17.2 qt)
Engine Oil, B LPG Plus, With Oil Filter 15.4 liter (16.3 qt)
Cooling System 25.5 liter (27 qt)
Hydraulic Tank (FULL mark)
GDP/GLP80-120DB (GDP/GLP170-280DB) 109 liter (28.8 gal)
GDP/GLP130-160EB (GDP/GLP300-360EB) 109 liter (28.8 gal)
Hydraulic System (Total Capacity)
GDP/GLP80-120DB (GDP/GLP170-280DB) 139 liter (36.7 gal)
GDP/GLP130-160EB (GDP/GLP300-360EB) 139 liter (36.7 gal)
Transmission 16.5 liter (17.4 qt)
Drive Axle and Differential
Dry Brake System
GDP/GLP80-120DB (GDP/GLP170-280DB) 19 liter (20 qt)
GDP/GLP130-160EB (GDP/GLP300-360EB) 21 liter (21.1 qt)
Wet Brake System
GDP/GLP80-120DB (GDP/GLP170-280DB) 19 liter (20 qt)
GDP/GLP130-160EB (GDP/GLP300-360EB) 21 liter (21.1 qt)
Planetary Gears
GDP/GLP80-120DB (GDP/GLP170-280DB) 2.8 liter (3.0 qt) each
GDP/GLP130-160EB (GDP/GLP300-360EB) 2.4 liter (2.5 qt) each
Fuel Tank (Diesel Engines) 128 liter (33.8 gal)
LPG Tank LPG HD-10 77 liter (20.3 gal)

2
8000 YRM 1348 Engine Specifications

Engine Specifications
Item Specification
Type Cummins B LPG Plus Cummins QSB6.7
Number of Cylinders 6 6
Firing Order 1-5-3-6-2-4 1-5-3-6-2-4
Bore 102 mm (4.02 in.) 102 mm (4.02 in.)
Stroke 120 mm (4.62 in.) 120 mm (4.62 in.)
Displacement 5.88 liter (359 in. 3 ) 6.7 liter (409 in. 3 )
Compression Ratio 9.25:1 17.2.1
Oil Pressure (Minimum, at 2500 rpm 345 kPa (50 psi) 345 kPa (50 psi)
and normal operating temperature)
Oil Pressure (At low idle) 69 kPa (10 psi) 69 kPa (10 psi)
Governed Speed (Full power at Normal Operating Temperature)
GDP/GLP80-120DB, GDP/GLP130- 2500 rpm with load 2300 rpm with load
160EB 2600 ±50 no load 2450±30 no load
GDP/GLP170-280DB, 2500 rpm with load 2500 rpm with load
GDP/GLP300-360EB 2600 no load 2600 no load
Idle Speed 850 rpm±2% 725 ±2%
Stall Speed (Broken-in Engine) 1950 to 2100 rpm 1950 to 2100 rpm
Thermostat
Begin to open 83 C (181 F) 83 C (181 F)
Fully open 91 C (196 F) 91 C (196 F)
Valve Clearance (Cold)
Intake 0.305 mm (0.012 in.) 0.25 mm (0.01 in.)
Exhaust 0.61 mm (0.024 in.) 0.51 mm (0.02 in.)
Minimum Cranking Speed 125 rpm 125 rpm
Weight (Dry) N/A 485 kg (1069 lb)

3
Tire Sizes 8000 YRM 1348

Hydraulic System
Item Quantity
Cummins Diesel Hydraulic Pump Capacity @ 2300 rpm
Main Section @ 21 MPa (3045 psi) 192 liter/min (51 gal/min)
Steering/Aux Section @ 19.3 MPa (2800 psi) 93 liter/min (24.6 gal/min)
Cummins LPG Hydraulic Pump Capacity @ 2500 rpm
Main Section @ 21 MPa (3045 psi) 183 liter/min (48.3 gal/min)
Steering/Aux Section @ 19.3 MPa (2800 psi) 89 liter/min (23.5 gal/min)
Relief Pressures *
Main Control Valve
Lift Circuit 21.0 MPa (3045 psi)
Tilt and Auxiliary Circuits 19.3 MPa (2800 psi)
Steering Circuit 16.5 MPa (2400 psi)
*Oil temperature 60 C (140 F)

Electrical System
All Models 24 Volt, Negative Ground
Alternator Output at 24 C (75 F)
21 amps at 750 rpm
All Engines
76 amps at 2200 rpm

Tire Sizes
Model Tire Size
GDP/GLP80-90DB (GDP/GLP170-210DB) 9.00 × 20-12 ply
GDP/GLP100-120DB (GDP/GLP230-280DB) 10.00 × 20-14 ply
GDP/GLP130EB (GDP/GLP300EB) 11.00 × 20-14 ply
GDP/GLP130-160EB (GDP/GLP300-360EB) 12.00 × 20-16 ply
Tire inflation pressure: 690 kPa (100 psi)

4
8000 YRM 1348 Mast Speeds

Mast Speeds
Lifting Lifting Lowering
B LPG Plus QSB6.7 B LPG Plus/QSB6.7
Unit No Load Rated Load No Load Rated Load No Load Rated Load
m/ ft/ m/ ft/ m/ ft/ m/ ft/ m/ ft/ m/ ft/
sec min sec min sec min sec min sec min sec min
GDP/ 0.69 136 0.37 73 0.78 155 0.53 104 0.48 95 0.50 98
GLP170DB
GDP/ 0.69 136 0.37 73 0.73 143 0.48 95 0.48 95 0.50 98
GLP80DB
GDP/GLP90D 0.69 136 0.37 73 0.73 143 0.48 95 0.48 95 0.50 98
GDP/ 0.50 98 0.26 51 0.53 104 0.34 67 0.46 91 0.49 97
GLP100DB
GDP/ 0.50 98 0.26 51 0.57 130 0.41 80 0.46 91 0.49 97
GLP250DB
GDP/ 0.50 98 0.26 51 0.53 104 0.34 67 0.46 91 0.49 97
GLP120DB
GDP/ 0.41 81 0.22 43 0.44 87 0.29 57 0.44 87 0.48 95
GLP130EB
GDP/ 0.41 81 0.22 43 0.44 87 0.29 57 0.44 87 0.48 95
GLP140EB
GDP/ 0.41 81 0.22 43 0.44 87 0.29 57 0.44 87 0.48 95
GLP160EB
GDP/ 0.69 136 0.37 73 0.78 155 0.53 104 0.48 95 0.5 99
GLP190DB
GDP/ 0.69 136 0.37 73 0.78 155 0.53 104 0.48 95 0.5 99
GLP210DB
GDP/ 0.5 98 0.26 51 0.57 130 0.41 80 0.46 91 0.49 96
GLP230DB
GDP/ 0.5 98 0.26 51 0.57 130 0.41 80 0.46 91 0.49 96
GLP280DB
GDP/ 0.41 81 0.22 43 0.48 95 0.32 63 0.44 87 0.48 94
GLP300EB
GDP/ 0.41 81 0.22 43 0.48 95 0.32 63 0.44 87 0.48 94
GLP330EB
GDP/ 0.41 81 0.22 43 0.48 95 0.32 63 0.44 87 0.48 94
GLP360EB

5
Torque Specifications, General 8000 YRM 1348

Torque Specifications, Cummins Diesel

LUBRICATION SYSTEM Plug, Oil Sump, Steel Oil Pan
80 N•m (59 lbf ft)
Plug, Oil Sump, Aluminum Oil Pan
60 N•m (44 lbf ft)

All other Torque Specifications are found in Cummins Engine Manual. Contact Cummins Engine for any torque
specifications not listed for this engine.

Torque Specifications, General

TRANSMISSION
Nuts, Mount Bolts for Isolator
155 N•m (114 lbf ft)
Capscrews, Mount Bracket to Transmission
270 N•m (200 lbf ft)
Capscrews, Transmission to Flywheel Housing
25 N•m (19 lbf ft)
Capscrews, Drive Plate to Flywheel
36 N•m (26.5 lbf ft)
Nut, Output Yoke
270 to 339 N•m (200 to 250 lbf ft)
Capscrews, Drive Plate to Torque Convertor
50 N•m (37 lbf ft)
Oil Screen Assembly
14 to 20 N•m (10 to 15 lbf ft)
Oil Filter
27 to 34 N•m (20 to 25 lbf ft)
See the sections Transmission 1300 YRM
1082 for other torque values.
DIFFERENTIAL
See the section Differential 1400 YRM 46.
BRAKES - WET
See the sections Planetary Drive Axle, (Wet System)
1400 YRM 944 and Wet Brake System 1800 YRM 951.
BRAKES - DRY
Air Fittings in Air Chambers
34 N•m (25 lbf ft)
Nuts Air Chamber Ring Clamps
GDP/GLP80-120DB (GDP/GLP170-280DB)
27 to 34 N•m (20 to 25 lbf ft)
GDP/GLP130-160EB (GDP/GLP300-360EB)
34 to 47 N•m (25 to 35 lbf ft)
Jam Nut, Clevis
47 to 68 N•m (35 to 50 lbf ft)
Lock Nuts, Air Chamber Studs
135 to 156 N•m (100 to 115 lbf ft)
Capscrew, Brake Anchor Pin
14 N•m (10 lbf ft)

DRIVELINE AND AXLE Capscrew, Spider See the section Dry Brake
System 1800 YRM 937.
Capscrews, Universal Yoke
50 N•m (37 lbf ft) STEERING
Bolts, Axle to Frame Nut, Steering Wheel
920 N•m (679 lbf ft) 68 N•m (50 lbf ft)

COUNTERWEIGHT Capscrews, Steer Cylinder Mount

435 N•m (321 lbf ft)
Top Capscrews
1500 N•m (1106 lbf ft) Capscrews, Bearing Cap
75 N•m (55 lbf ft)
Rear Capscrews
1500 N•m (1106 lbf ft)

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8000 YRM 1348 Torque Specifications, General

Nut, Wheel Bearing Retainer, Lift Cylinder

Initial 203 N•m (150 lbf ft)
Final 34 N•m (25 lbf ft)
Note: Torque lock nut to Initial torque while rotating
wheel hub. Back off lock nut until wheel hub turns
freely with no end play. (Torque at this point should
be less than 27 N•m (20 lbf ft)). Retorque to Final
torque and lock in place at first alignment position
which occurs at or above final torque spec.
Capscrews, Steer Axle Mount
270 N•m (199 lbf ft)
WHEEL NUTS
GDP/GLP80-90DB (GDP/GLP170-210DB) 400
to 475 N•m (295 to 350 lbf ft)
GDP/GLP100-120DB (GDP/GLP230-280DB)
475 to 550 N•m (350 to 406 lbf ft)
GDP/GLP130-160EB (GDP/GLP300-360EB)
550 to 625 N•m (406 to 461 lbf ft)
CARRIAGE
Capscrew, Bearing Block
9 N•m (7 lbf ft)
Capscrews, Bearing Block Bracket
44 N•m (32 lbf ft)

Drive Wheels (Final Torque Value) Nut, Sideshift Cylinder Rod

640 to 680 N•m (472 to 502 lbf ft) 675 N•m (498 lbf ft)

Steer Wheels (Final Torque Value) TILT CYLINDERS

640 to 680 N•m (472 to 502 lbf ft)
Nut, Cylinder Rod
HYDRAULIC SYSTEM GDP/GLP80-120DB (GDP/GLP170-280DB) 950
to 983 N•m (701 to 725 lbf ft)
Nuts, Hydraulic Pump Assembly GDP/GLP130-160EB (GDP/GLP300-360EB)
271 N•m (200 lbf ft) 1105 to 1140 N•m (815 to 841 lbf ft)

Capscrews, High-pressure Hose Flange Retainer

71 N•m (52 lbf ft) GDP/GLP80-120DB (GDP/GLP170-280DB) 542
to 610 N•m (400 to 450 lbf ft)
Capscrews, Suction Hose Flange GDP/GLP130-160EB (GDP/GLP300-360EB)
110 N•m (81 lbf ft) 610 to 675 N•m (450 to 498 lbf ft)
Nuts, Control Valve Assembly Lock Nut, Rod End
7/16 in. 65 N•m (48 lbf ft) 66 N•m (49 lbf ft)
1/2 in. 100 N•m (74 lbf ft)
Capscrew, Pin Anchor
Jam Nut, Relief Valve Adjustment 165 N•m (122 lbf ft)
55 to 67 N•m (41 to 49 lbf ft)
WIPER ARMS, FRONT
Capscrews, Pump Mount
110 N•m (81 lbf ft) Capscrews, Bracket to Cab
20 to 25 N•m (14.7 to 18.4 lbf ft)
MAST
Capscrews, Arm to Bracket
Capscrews, Pivot Pin 22 to 27 N•m (16.2 to 19.9 lbf ft)
435 N•m (321 lbf ft)
Capscrews, Blade to Arm
Capscrew, Bearing Block 8 to 10 N•m (6 to 7.4 lbf ft)
9 N•m (7 lbf ft)
Capscrew, Arm Set
Capscrews, Bearing Block Bracket 35 to 45 N•m (25.8 to 33.2 lbf ft)
44 N•m (32 lbf ft)

Nuts, Wear Plate

53 N•m (39 lbf ft)

7
 NOTES

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 Yale Europe Materials Handling Limited
Flagship House, Reading Road North, Fleet, Hampshire GU138 HR United Kingdom

8000 YRM 1348 3/08 (3/07) Printed in the United Kingdom