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Part No.

508000002761
V2 06/2020
PARTS ORDERING INSTRUCTIONS

HOW TO ORDER
When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handing of your order.
Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not
in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.

WHERE TO ORDER
Always order parts from the dealer who sold you your truck. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are
shipped in accordance with shipping instructions given on the order.

INSTRUCTIONS FOR RETURNING PARTS


Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. We cannot accept responsibility for parts returned without authorization.
If you have some parts which must be returned, contact your dealer. If he believes parts should be returned,he will arrange for authorization to return the parts.

CHANGES
When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received.
Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

EP EQUIPMENT CO.,LTD.
Address: XIAQUAN,DIPU,ANJI,ZHEJIANG,CHINA
Tel:400-880-2178
Net: www.ep-ep.com
Email:epparts@ep-ep.com

ALL RIGHT RESERVED COPYRIGHT

II
零件订购说明

如何订购
当您订购的时候,您需要提供搬运车零件的编号,数量,型号和序列号。提供这些信息能够保证您的订购更加的高效。
因为您的经销商有很多零件的存货,而且需要保持所有零件的价格是最新的,所以他会尽快地处理您的订购需求。假如因为某些原因,存货中没有这个零件,那么他会从公
司订货。无论怎么样的情况,他手里都会有一份服务手册文件,它能提供所有可用的零件的订购信息或者技术信息。

订购地点
当您需要订购零件时,请到销售给您搬运车的经销商那里订购。如果经销商有必要从公司订购零件,他能为您提供快捷的服务。根据您的订购信息,零件和它对应的操作
说明会一起装好。

零件的退还说明
一般情况下,因为信用的关系,退还的零件没有事先的同意,是不会被公司认可的。我们不会对没有经过授权但退还过来的零件负责。
如果您有一些零件一定要退还,请联系您的经销商。若经销商确认零件可以退还,则其会安排授权要退还的零件。

技术修改
当搬运车技术有修改时,这本手册的修正页会重新发行。当您拿到这些修正页时,您一定要立即把它们插入到您的零件手册中。若没有及时的更新您的零件手册,则可能
会导致您订购、维护等方面的错误。

浙江中力机械有限公司
地址:浙江省安吉县递铺镇霞泉村中力园区
电话:400-880-2178
网址:www.ep-ep.com
邮箱:epparts@ep-ep.com

版权归本公司所有

III
GENERAL INFORMATION

INDEX
This parts manual is arranged for easy identification of parts .The index at the front of the catalog gives location of major groups and assemblies.

PART LIST
The Index, describes the item on the Figure you are looking at. The Part No. is a numerical description of the item and the part ordering number. The Part Name is
a description of the part number in alphabetical form. The No.is the quantity used on the machine. The Applied Date is a description when the part is
applicable.The Remark is the explanation of the part for a supplement such as the model the capability, the characteristic etc.

HOW TO READ PARTS MANUAL


HELP 1:

A: The part of Index 19 is a discreteness with two kings of parts.It denotes Not Sold Separately.
B: The part of Index 23 is Optional.

IV
C: The part of index 9 is improved and upgraded. Please use the New Part Number when ordering.
D: The part of Index 7 has an Applicability, because it's our policy to constantly improve our products.
The part of Index 11 is same but the Part Number is changed. And please use the new Part Number when you order this part.
1. Record by time
- 070911 : Ending on July 09, 2011.
071011- : Beginning on July 10, 2011.
2. Record by serial number

-S2016344 : Ending at S2016344


S2016345- : Starting at S2016345

V
There are three types of serial number:
1) 1 (LETTER)+7 (NUMBERS) 2) 1 (LETTER)+ 8 (NUMBERS)
Applied Date: Up to February 1,2015 Applied Date: From February 1,2015 to June 1,2015

3) 1 (NUMBER)+ 8 (NUMBERS)
Applied Date: From June 1,2015

VI
HELP 2:

A:Section 0101 is the original version.


B:Section 010101 is the version that some parts in the Section 0503 have been changed.
C:Section 010102 is the version that some parts in the Section 050301 have been changed.
When you order, Please locate specific parts information of your truck by the Applied Date of parts in each version.

VII
概要
目录
将零件目录分组成几个易识别的部分,并把主要结构和总成放置在索引目录中。
零件明细表
Index 描述的是在插图上,您想要找的项目。Part No.是零件的一系列描述和它的订购号码。Part Name 是用文字的形式描述零件的号码。No.代表的是零件在搬运车上使
用的数量。Applied Date 表示的是零件适用的时间范围。Remark 是用来补充说明零件信息(例如车型、性能和特征等)。
怎么读取零件明目录
帮助 1:

A: 序号 19 表示的是一个由两种零件组成的组件,不以单件形式出售。
B: 序号 23 表示该零件有几个品种可供您的选择。
C: 序号 9 表示该零件进行了改进和升级,订购时请使用新的零件编码。
D: 序号 7 表示该零件有一个适用的时间范围。这是因为我们在不断地进行产品的升级。
序号 11 表示的都是同一种零件,只是零件编码有所变更。因此,当您订购这类零件时,请您使用新的
零件编码。

VIII
1. 用时间记录
- 070911 : 截止到 2011 年 7 月 09 日
071011- : 起始于 2011 年 7 月 10 日

2. 用序列号记录

-S2016344 : 截止序列号 S2016344


S2016345- : 起始序列号 S2016345

IX
有三种序列号形式:
1) 1(字母)+ 7(数字)
适用时间: 截止到 2015 年 2 月 1 日

2) 1(字母)+ 8(数字)
适用时间:2015 年 2 月 1 日至 2015 年 6 月 1 日

3) 1(数字)+ 8(数字)
适用时间: 2015 年 6 月 1 日至今

X
帮助 2:

A: 章节 0503 表示原始版本;
B: 章节 050301 表示在原始版本(章节 0503)上零件有所变更;
C: 章节 050302 表示在变更版本(章节 050301)上零件有所变更。
当您订购零件时,请根据每个版本中零件的适用时间来判断您所选购车型的零件信息。

XI
Major Assemblies

WARNING: Note that illustrations of assemblies and components may not necessarily conform to the exact installation as they appear on your truck. But this Manual can help
you locate specific parts information of your truck.
注意:表达在零件目录上的总成和结构内容可能不会完全地出现在您的车型上,但是您可以在零件目录中查询到您所选购车型的零件信息。

XII
Index
目录
1000 Frame System 车架系统.........................................................................................................................................................................................................................................................2
0101 Frame Assembly 车架系统............................................................................................................................................................................................................................................ 3
0102 Cover 外罩........................................................................................................................................................................................................................................错误!未定义书签。
2000 Driving System 驱动系统.....................................................................................................................................................................................................................................................17
0201 Driving System 驱动系统..............................................................................................................................................................................................................................................18
3000 Operating Control System 操作系统................................................................................................................................................................................................................................ 21
0301 operating grip 操作杆....................................................................................................................................................................................................................................................22
0302 Handle head assembly 手柄头总成............................................................................................................................................................................................................................24
4000 Hydraulic System 液压系统.................................................................................................................................................................................................................................................. 1
0401 Hydraulic System 液压系统........................................................................................................................................................................................................................................... 2
5000 Electrical System 电气系统.................................................................................................................................................................................................................................................10
0501 Electrical Assembly 电气总成............................................................................................................................................................................................................................................. 11
0502 Wiring Harness 线束.................................................................................................................................................................................................................................................... 17
0503 Cable Assembly 电缆................................................................................................................................................................................................................................................... 21
1000
Frame System
车架系统

2
0101 Frame Assembly 车架系统

3
0101 Frame Assembly 车架系统

Index Part No. Part Name No. Applied Date Remark

1 1154-170000-00-01 Front Frame 车架 1 -043020 W=540mm,L=1150mm


1 1154-170000-00-02 Front Frame 车架 1 -043020 W=540mm,L=1220mm
1 1154-170000-00-03 Front Frame 车架 1 -043020 W=540mm,L=1070mm
1 1154-170000-00-04 Front Frame 车架 1 -043020 W=540mm,L=1000mm
1 1154-170000-00-05 Front Frame 车架 1 -043020 W=540mm,L=915mm
1 1154-160000-00-01 Front Frame 车架 1 -043020 W=685mm,L=1150mm
1 1154-160000-00-02 Front Frame 车架 1 -043020 W=685mm,L=1220mm
1 1154-160000-00-03 Front Frame 车架 1 -043020 W=685mm,L=1070mm
1 1154-160000-00-04 Front Frame 车架 1 -043020 W=685mm,L=1000mm
1 1154-160000-00-05 Front Frame 车架 1 -043020 W=685mm,L=915mm
2 1114-130002-00 Shaft 轮架安装轴 2
3 0000-001333-00 Pin ø5×35 弹簧销 4
4 1155-032403-00 Washer 调节垫片 Req.
5 1154-100005-00 Back Cover L 后侧板左 1 -043020
6 1154-100006-00 Back Cover R 后侧板右 1 -043020
7 1154-100007-00 Clip 弹簧夹片 1 -043020
8 1154-100002-00 Up Cover 上罩板 1
9 202800700003 Screw M6x12 螺钉 10 -043020
10 1154-100009-00 Harness Clamp 马蹄扣 2 -043020
11 302001000052 Screw M5x8 螺钉 5
12 1154-200100-00 Caster Cover 万向轮罩 1
13 202800700022 Screw M8x20 螺钉 4
14 1155-032402-00 Caster Plate R 万向轮安装板右 1
15 302001000106 Screw M8x16 螺钉 6
16 202800000217 Screw M6x35 组合螺钉 10
17 1155-032401-00 Caster Plate L 万向轮安装板左 1
18 1155-032000-00 Caster 万向轮 2
19 1121-130002-00 Shaft 短销轴 2 Superseded by 1113-130002-00
20 1154-100003-00 Cover 前面板 1 -043020
4
21 0000-000055-00 Screw M6x16 螺钉 2 Superseded by 1115-200022-D0

5
010101 Frame Assembly 车架系统

6
010101 Frame Assembly 车架系统

Index Part No. Part Name No. Applied Date Remark

1 1154-110000-20-01 Front Frame 车架 1 050120- W=540mm,L=1150mm,EP20200430


1 1154-110000-20-02 Front Frame 车架 1 050120- W=540mm,L=1220mm,EP20200430
1 1154-110000-20-03 Front Frame 车架 1 050120- W=540mm,L=1070mm,EP20240429
1 1154-110000-20-04 Front Frame 车架 1 050120- W=540mm,L=1000mm,EP20200430
1 1154-110000-20-05 Front Frame 车架 1 050120- W=540mm,L=915mm,EP20200430
1 1154-110000-40-01 Front Frame 车架 1 050120- W=685mm,L=1150mm,EP20200430
1 1154-110000-40-02 Front Frame 车架 1 050120- W=685mm,L=1220mm,EP20200430
1 1154-110000-40-03 Front Frame 车架 1 050120- W=685mm,L=1070mm,EP20200430
1 1154-110000-40-04 Front Frame 车架 1 050120- W=685mm,L=1000mm,EP20200430
1 1154-110000-40-05 Front Frame 车架 1 050120- W=685mm,L=915mm,EP20200430
2 1114-130002-00 Shaft 轮架安装轴 2
3 0000-001333-00 Pin ø5×35 弹簧销 4
4 1155-032403-00 Washer 调节垫片 Req. For EPL185
5 1154-100005-40 Back Cover L 左后罩 1 050120- EP20200430
6 1154-100006-40 Back Cover R 右后罩 1 050120- EP20200430
7 1154-100007-40 Clip 弹簧夹片 1 050120- EP20200430
8 1154-100002-00 Up Cover 上罩板 1
9 1154-100011-40 Rubber 夹片缓冲块 1 050120- EP20200430
10 1154-100008-40 Harness Plate 压线板 1 050120- EP20200430
11 302001000052 Screw M5x8 螺钉 4
12 1154-200100-00 Caster Cover 万向轮罩 1 For EPL185
12 1154-200100-00 Caster Cover 万向轮罩 1 -4291304892 For EPL205Z
12 1154-220003-A1 Driving Cover 驱动罩 1 4291304893- EP20200603,For EPL205Z
13 202800700022 Screw M8x20 螺钉 8
14 1155-032402-00 Caster Plate R 万向轮安装板右 1 For EPL185
15 302001000106 Screw M8x16 螺钉 6 For EPL185
16 202800000217 Screw M6x35 组合螺钉 10 For EPL185
17 1155-032401-00 Caster Plate L 万向轮安装板左 1 For EPL185
18 1155-032000-00 Caster 万向轮 2 For EPL185
7
19 1113-130002-00 Shaft 短销轴 2 EP20200429
20 1154-100003-40 Cover 前面板 1 050120- EP20200430
21 1115-200022-D0 Screw M6x25 螺钉 2 EP20200430
22 202800700019 Screw M5x8 螺钉 2 050120- EP20200430
23 202800000229 Screw M8x16 螺钉 6

8
0102 Connecting Link Assembly(double wheel)
连杆总成(双轮)

9
0102 Connecting Link Assembly(double wheel)
连杆总成(双轮)

Index Part No. Part Name No. Applied Date Remark


序号 零件编号 零件名称 数量 适用日期 备注
1 1155-131200-00 Link R 右连杆 1 W=540mm
1 1155-131200-10 Link R 右连杆 1 W=685mm
2 0000-001456-00 Round Pin ø5×35 卷制弹性圆柱销 4
3 1121-130003-00 Shaft 下连杆销轴 2
4 1121-132010-00 Nut M22×1.5 螺母 2
5 1121-132001-00 Connector 连接头 2

6 1154-182000-00-01 Long Link 可调长连杆 2 L=915mm


6 1154-182000-00-02 Long Link 可调长连杆 2 L=1000mm
6 1154-182000-00-03 Long Link 可调长连杆 2 L=1070mm
6 1154-182000-00-04 Long Link 可调长连杆 2 L=1150mm
6 1154-182000-00-05 Long Link 可调长连杆 2 L=1220mm
7 0000-000907-00 Bushing 2020 自润滑轴套 4

8 1114-130005-00 Wheel Bracket 轮架 2


9 0000-000908-00 Bushing 2015F 自润滑翻边轴套 4
10 1115-130003-0A Shaft 长连杆安装轴 2
11 202801900058 Bushing 1815 自润滑轴套 4
12 0000-000653-00 Snap Ring For Hole ø18 轴用弹簧挡圈 4
13 1154-182200-00-01 Long rod 长杆 2 L=915mm
13 1154-182200-00-02 Long rod 长杆 2 L=1000mm
13 1154-182200-00-03 Long rod 长杆 2 L=1070mm
13 1154-182200-00-04 Long rod 长杆 2 L=1150mm
13 1154-182200-00-05 Long rod 长杆 2 L=1220mm
14 0000-001457-00 Round Pin ø4×35 卷制弹性圆柱销 8
15 1115-130007-0A Shaft 承载轮销轴 4
16 1115-133002-0B Load Wheel 双轮承载轮 4
10
17 1115-130006-0A Splint 夹板 4
18 309000000004 Bearing6204-2RS 轴承 4
19 1115-130008-0A Washer 加高转子 4
20 0000-000011-00 Bushing 2015 自润滑轴套 2
21 1114-130020-00 Wheel Bracket Assembly 轮架总成 2

22 1155-131100-00 Link L 左连杆 1 W=540mm


22 1155-131100-10 Link L 左连杆 1 W=685mm
23 1155-130001-00 Shaft 支撑轴 2 W=540mm
23 1154-132001-00 Shaft 支撑轴 2 W=685mm
24 307000000018 Pin 6×30 弹性圆柱销 2
25 0000-001629-00 Bushing 1615 自润滑轴套 2

11
0103 Connecting Link Assembly(single wheel)
连杆总成(单轮)

12
0103 Connecting Link Assembly(single wheel)
连杆总成(单轮)

Index Part No. Part Name No. Applied Date Remark


序号 零件编号 零件名称 数量 适用日期 备注
1 1155-131200-00 Link R 右连杆 1 W=540mm
1 1155-131200-10 Link R 右连杆 1 W=685mm
2 0000-001456-00 Round Pin ø5×35 卷制弹性圆柱销 4
3 1121-130003-00 Shaft 下连杆销轴 2
4 1121-132010-00 Nut M22×1.5 螺母 2
5 1121-132001-00 Connector 连接头 2

6 1154-182000-00-01 Long Link 可调长连杆 2 L=915mm


6 1154-182000-00-02 Long Link 可调长连杆 2 L=1000mm
6 1154-182000-00-03 Long Link 可调长连杆 2 L=1070mm
6 1154-182000-00-04 Long Link 可调长连杆 2 L=1150mm
6 1154-182000-00-05 Long Link 可调长连杆 2 L=1220mm
7 0000-000907-00 Bushing 2020 自润滑轴套 4

8 1115-130005-4B Wheel Bracket 轮架 2


9 0000-000908-00 Bushing 2015F 自润滑翻边轴套 8
10 1115-130003-0A Shaft 长连杆安装轴 2
11 309000000004 Bearing6204-2RS 轴承 4
12 1115-130007-40 Shaft 承载轮销轴 2

13 1154-182200-00-01 Long rod 长杆 2 L=915mm

13 1154-182200-00-02 Long rod 长杆 2 L=1000mm

13 1154-182200-00-03 Long rod 长杆 2 L=1070mm

13 1154-182200-00-04 Long rod 长杆 2 L=1150mm

13 1154-182200-00-05 Long rod 长杆 2 L=1220mm


14 1114-133001-10 Load Wheel 单轮承载轮 2
15 1115-130008-0A Washer 加高转子 4
16 0000-000011-00 Bushing 2015 自润滑轴套 2
13
17 1155-131100-00 Link L 左连杆 1 W=540mm
17 1155-131100-10 Link L 左连杆 1 W=685mm
18 1155-130001-00 Shaft 支撑轴 2 W=540mm
18 1154-132001-00 Shaft 支撑轴 2 W=685mm
19 307000000018 Pin 6×30 弹性圆柱销 2

20 1114-13002X-00 Wheel Bracket Assembly 轮架总成 2


21 0000-001629-00 Bushing 1615 自润滑轴套 2

14
0104 Caster Assembly
万向轮

15
0104 Caster Assembly
万向轮
Index Part No. Part Name No. Applied Date Remark
序号 零件编号 零件名称 数量 试用日期 备注

1 0000-000294-00 Circlips for shaft ø25 轴用挡圈 1

2 1155-032100-00 Caster Support 轮座轴承管 1

3 0000-000424-00 Bearing 6205-2Z 轴承 1

4 0000-000758-00 Circlips For Holes ø52 孔用挡圈 1

5 0000-000740-00 Nut M8 锁紧螺母 1

6 1155-032300-00 Support 旋转架 1

7 0000-001414-00 Bolt M12x80 螺栓 1

8 0000-001334-00 Nut M12 锁紧螺母 2

9 1115-032002-AA Bumper Block 缓冲块

10 0000-000373-00 Flatwasher ø12 平垫圈 1

11 301001000090 Bolt M8x70 螺栓 1

12 1155-032201-00 Wheel Support 轮支架 1

13 301000000228 Bolt M12x65 螺栓 1

14 0000-000435-00 Flatwasher ø20 垫圈 2

15 1155-143001-00 Shaft 销轴 1
16 309001000023 Bearing 6204-2Z 轴承 2
17 1155-172101-00 PU Wheel PU 轮 1

18 0000-000849-00 Circlips For Holes ø47 孔用挡圈 1

16
2000
Driving System
驱动系统

17
0201 Driving System 驱动系统

18
0201 Driving System
驱动系统

Index Part No. Part Name No. Applied Date Remark

1 ZL10-200000-01 Driving Assembly 驱动总成 1

2 ZL10-200007-00 Bearing Baffle 轴承挡板 1

3 309001000011 Bearing 61824 轴承 2

4 ZL10-210000-00 Driving Wheel 驱动轮 1

5 ZL10-200004-00 Inner Gear Ring 内齿圈 1 Replaced with item 11 together

6 0000-000055-00 Screw M6×16 螺钉 6

7 0000-000056-00 Lockwasher ø6 弹垫 3

8 0000-000670-00 Seal Ringø155×172×10 密封圈 1

9 ZL10-200005-00 Gear Case 箱体 1

10 0000-000013-00 Grease Fitting M8×1×10 直通式压注油杯 2

11 ZL10-200003-00 Small Straight Teeth 小直齿 1 Replaced with item 5 together

12 0000-001020-00 Key 5×5×16 平键 1

13 309001000042 Bearing 6203RS 轴承 2

14 ZL10-200001-00 Large Helical Teeth 大斜齿 1 Replaced with item 27 together

15 305002000023 Circlips For Holes ø40 孔用挡圈 1

16 0000-000071-00 Flatwasher ø10 平垫 1

17 0000-000425-00 NutsM10 六角薄螺母 1

18 ZL10-200006-A0 Gear Cover 箱盖 1

19 1115-200020-00 Plate 接插件固定板 1

20 0000-000659-00 Circlips for shaft ø15 轴用弹性挡圈 1


21 0000-000671-00 ø16×28×7 密封圈 1

22 0000-000026-00 Screw M8×30 螺钉 4

23 0000-000159-00 Lockwasher ø8 弹垫 6

24 0000-001021-00 Key 5×5×10 平键 1

25 ZL10-520012-00 Brake Assembly 制动器总成 1

19
26 0000-000659-00 Circlips for shaft ø15 轴用弹性挡圈 1

27 ZL10-200002-00 Small Helical Teeth 小斜齿 1 Replaced with item 14 together

28 302001000025 Screw M8x20 螺钉 5

29 0000-000665-00 Screw M4×45 螺钉 3


30 1125-210011-C0 Spindle Head 轴头 1

31 0000-000380-00 Flatwasher ø6 平垫 3

32 1115-200022-D0 Screw M6x25 改制螺钉 11

33 309002000001 Bearing32010 单列圆锥滚子轴承 1

34 ZL10-220000-30 Motor 电机 1 Including #44

35 309001000010 Bearing6010-2Z 深沟球轴承 1

36 1155-300001-B0 Bracket 关节座 1

37 1155-200008-00 Bridge 承载桥 1

38 0000-001707-00 Screw M5x8 螺钉 2

39 202899900030 Clip cuc-1.5 R 型线夹 2

40 0000-000015-00 Screw M6×10 螺钉 3


41 1155-300006-00 Plate 线束挡板 1

42 0000-000493-00 Screw M5x8 螺钉 2

43 1154-100009-40 Line protection block 过线保护块 1 050120- EP20200430

44 ZL10-22001X-30 Encoder 编码器 1

20
3000
Operating Control System
操作系统

21
0301 Operating Control System 操作系统

22
0301 Operating Control System 操作系统

Index Part No. Part Name No. Applied Date Remark

1 01 1115-340000-10-24 Control Pod Assembly 手柄头总成 见0302 1 -4291001540 With Wire

02 1115-340000-10-26 See 0302


Control Pod Assembly 手柄头总成 见0302 1 4291001541- With Wire,EP20200325-01

2 0000-001029-00 See 0302


Screw M4x12 螺钉 2
3 1129-300001-00 Plate 线束挡板 1
4 1125-52000Z-10 Inching Switch 互锁开关总成 1
5 0000-000088-00 Assembly
Screw M4×8 螺钉 2
6 1127-300103-0A Spring Base 弹簧底座 1
7 0000-000677-00 Bushing 1610F 自润滑翻边轴套 2

8 1127-300102-00 Spring Top Rod 弹簧顶杆 1


9 0000-000004-00 Screw M5×12 螺钉 1
10 1127-300002-0A Buffer Block 手柄缓冲块 1
11 1116-300001-0A Shaft 关节轴 2
12 1127-310003-00 Roller 滚轮 1 With Bushing
13 0000-000589-00 Elastic Collar ø16 轴用弹性挡圈 4

14 1127-300101-00 Spring 弹簧 1
15 01 1127-310000-00 Control Handle 手柄管 1 Superseded by 1129-310000-00

02 1129-310000-00 Control Handle 手柄管 1 EP20200708-02

23
0302 Handle head assembly
手柄头总成

24
0302 Handle head assembly
手柄头总成

Index Part No. Part Name No. Applied Date Remark


序号 零件编号 零件名称 数量 适用日期 备注
1 1115-341000-00-10 Cap Assembly See 0303 上盖总成(带线束) 1 With Wire

2 1115-34001X-00 Travelling Knob 见 030401


旋钮组件 1 Including L&R Travelling Knob

3 0000-000038-00 Lockwasher ø3 弹垫 2

4 0000-000037-00 Screw M3×12 螺钉 2

5 01 1115-510010-40 Bottom Cover 手柄后盖 1 Superseded by 1154-511000-10

02 1154-511000-10 Bottom Cover 手柄后盖 1 -4291001540

03 2YL012225003 Bottom Cover 手柄后盖 1 4291001541- EP20200325-01

6 0000-001322-00 Screw M5×50 螺钉 4

7 2YL012250882 Accelerator Assembly 加速器总成 1

8 0000-000323-00 Screw M5×16 螺钉 1

9 0000-000390-00 Flatwasher ø5 平垫 1

10 1115-340007-00 Wire Harness Cover 手柄线束盒 1

11 1120-520009-00 Reversing Switch Wire 反向开关线束 1

12 0000-000989-00 Screw M2×12 螺钉 2

13 1115-340003-00 Cover 紧急反向开关盖 1

14 1121-310004-00 Spring 弹簧 2

15 1115-340002-10 Cover 手柄头把手 1

16 0000-000322-00 Screw M8×25 螺钉 4

17 0000-000159-00 Lockwasher ø8 弹垫 4

18 0000-000176-00 Flatwasher ø8 平垫 4

19 1115-340001-00 Washer 连体垫片 2

20 1115-520003-0A 2-Way Key Switch Assembly 钥匙开关总成 1

21 2108-520003-0A Wire 龟速直立行走线束 1 For creep speed function

25
0303 Upper Cover Assembly
上盖总成

26
0303 Upper Cover Assembly
上盖总成

Index Part No. Part Name No. Applied Date Remark


序号 零件编号 零件名称 数量 适用日期 备注

1 1115-341001-00 Upper Cover 手柄头上盖 1

2 1120-342203-00 Button For Lifting(R) 起升按钮右 1

3 1120-342202-00 Button For Lowering(R) 下降按钮右 1

4 1120-342102-00 Spring 弹簧 8

5 1120-342201-00 Button Bracket(R) 开关座右 1

6 1120-342105-00 Pin 销轴 6

7 1120-342104-00 Button For Lifting(L) 起升按钮左 1

8 1120-342103-00 Button For Lowering(L) 下降按钮左 1

9 1120-342101-00 Button Bracket (L) 开关座左 1

10 1120-342300-00 Horn Button Assembly 喇叭开关盒总成 1

11 0000-000039-00 Screw ST3.5×9.5 螺钉 6

12 1120-342005-00-KT Card sleeve 卡套 6

13 1120-342200-00 Lift And Lower Box(R) 右升降开关盒总成 1

14 1120-342100-00 Assembly
Lift And Lower Box(L) 左升降开关盒总成 1

15 1220-520006-0C Assembly
Buttons Assembly 提升、下降、喇叭按 1

16 1220-560002-00 Inching Switch II 钮总成 II


微动开关 5

17 1120-342002-00 Horn Button 喇叭按钮 1

18 1120-342005-00 Pin 销轴 2

19 1120-342003-00 Spring 弹簧 2

20 1120-342004-00 Button Bracket 喇叭开关支架 1

27
4000
Hydraulic System
液压系统

1
0401 Hydraulic System 液压系统

2
0401 Hydraulic System 液压系统

Index Part No. Part Name No. Applied Date Remark

1 0000-000077-00 Screw M6x12 螺钉 1

2 302002000013 Blot M8x16 螺栓 2

3 0000-000159-00 Lock washer ø8 弹垫 2

4 01 1154-100001-00 Plate 液压站支板 1 -043020

02 1154-100200-40 Plate 液压站支板 1 050120- EP20200430

5 2401-143500-00 Bolt M14×1.5×35 铰接螺栓 1

6 0000-000044-00 Washer ø14 组合垫圈 4

7 2706-141400-00 Connector M14×1.5 铰接接头 1 -043020 Including #5

8 01 1154-420000-00 Pump&Motor Assembly See0403 液压站总成 1 -043020

02 1154-420000-40 Pump&Motor Assembly See040301 液压站总成 1 050120- EP20200430

9 01 302005000007 Screw M10x40 螺钉 1 Superseded by 302000000007

02 302000000007 Screw M10x30 螺钉 1 EP20200430

10 1154-410000-00 Lifting Cylinder See 0402 油缸 见 0402 1

11 311001000002 Ball 钢球 1

12 01 1155-431000-00 Hose 油管 1 -043020

02 1154-431000-40 Hose 油管 1 050120- EP20200430,Including #5

13 0000-000056-00 Lockwasher ø6 弹垫 1

14 0000-000176-00 Flatwasher ø8 平垫 2

15 302001000100 Screw M8x25 螺钉 2

3
0402 Lifting Cylinder
起升油缸

4
0402 Lifting Cylinder
起升油缸

Index Part No. Part Name No. Applied Date Remark


序号 零件编号 零件名称 数量 适用日期 备注

1 \ Check Ring ø60x55.2x1.5 挡圈 1

2 \ O-Ring ø60×3.1 O 型圈 1

3 \ Check Ring ø55x45x2 挡圈 1


4 \ Rod Packing ø45×55×6 YX 密封圈 1

5 \ Ring Wiper ø45×53×5-6.5 防尘圈 1

6 305000000013 Snap Ring ø40 钢丝挡圈 1

Seal Kit For Lifting Cylinder 起升油缸修理包


1154-QSYG-00 1
KIT ( Includes 1,2,3,4,5) (包含 1,2,3,4,5)

5
0403 Pump&Motor Assembly
液压站总成

6
0403 Pump&Motor Assembly
液压站总成

Index Part No. Part Name No. Applied Date Remark


序号 零件编号 零件名称 数量 适用日期 备注

1 1125-43001X-20 Motor MD48080 电机 1

2 1125-43001X-00 Screw M6×15 内六角螺丝 2

3 1114-42003X-B0 Coupling 联轴器 1

4 1114-42008X-B0 Relief Valve 溢流阀 1

5 1125-43002X-20 Adapter 阀块 1

6 1125-43003X-00 Iron Plug 铁堵头 1

7 1125-43004X-00 O-Ring ø67.95×2.62 O 型圈 1

8 1125-43005X-00 O-Ring ø21.2×1.8 O 型圈 1

9 1154-42001X-00 Gear Pumps 齿轮泵 1

10 1125-43006X-00 Screw M5×65 螺钉 2

11 1125-43007X-00 Suction Pipe 立式吸油管 1

12 1114-42013X-B0 Oil Filter 吸油滤网 1

13 1125-43008X-00 Screw M5×12 螺钉 4

14 1125-43009X-00 Tank 塑料油箱 1

15 1125-43010X-00 Vent ValveM16×1.5 透气阀 1 Superseded by1129-42002X-00

16 1114-42006X-B0 Pressurized Valve 压补阀 1

17 1114-42004X-B0 Plastic Plug 塑料堵头 1

18 2012-42117X-00 Coil 48VDC 圆线圈 1

19 1114-42015X-B0 Solenoid Valve (48V) 两位两通常闭电磁阀 1

20 1125-43012X-00 Unidirectional Valve 阀芯


内置单向阀 1

21 1154-42002X-00 Clamp 喉箍 1
22 1125-43003X-20 Clamp 喉箍 1 -043020

23 1154-42003X-00 Connect Line 连接线 1 -043020

24 1154-42004X-00 Contactor 接触器 1 -043020

7
040301 Pump&Motor Assembly
液压站总成

8
040301 Pump&Motor Assembly
液压站总成

Index Part No. Part Name No. Applied Date Remark


序号 零件编号 零件名称 数量 适用日期 备注

1 1125-43001X-20 Motor MD48080 电机 1

2 1125-43001X-00 Screw M6×15 内六角螺丝 2

3 1114-42003X-B0 Coupling 联轴器 1

4 1114-42008X-B0 Relief Valve 溢流阀 1

5 1125-43002X-20 Adapter 阀块 1

6 1125-43003X-00 Iron Plug 铁堵头 1

7 1125-43004X-00 O-Ring ø67.95×2.62 O 型圈 1

8 1125-43005X-00 O-Ring ø21.2×1.8 O 型圈 1

9 1154-42001X-00 Gear Pumps 齿轮泵 1

10 1125-43006X-00 Screw M5×65 螺钉 2

11 1125-43007X-00 Suction Pipe 立式吸油管 1

12 1114-42013X-B0 Oil Filter 吸油滤网 1

13 1125-43008X-00 Screw M5×12 螺钉 4

14 1125-43009X-00 Tank 塑料油箱 1

15 1129-42002X-00 Vent ValveM16×1.5 透气阀 1 EP20200430

16 1114-42006X-B0 Pressurized Valve 压补阀 1

17 1114-42004X-B0 Plastic Plug 塑料堵头 1

18 2012-42117X-00 Coil 48VDC 圆线圈 1

19 1114-42015X-B0 Solenoid Valve (48V) 两位两通常闭电磁阀 1

20 1125-43012X-00 Unidirectional Valve 阀芯


内置单向阀 1

21 1154-42002X-00 Clamp 喉箍 1
22 1154-441002-00 Connector G3/8-8 接头 1 050120- EP20200430

23 1154-441003-00 Pipe 透气软管 1 050120- EP20200430

24 1154-441001-00 Connector G3/8-8.8 接头 1 050120- EP20200430

9
5000
Electrical System
电气系统

10
0501 Electrical Assembly 电气总成

11
0501 Electrical Assembly 电气总成

Index Part No. Part Name No. Applied Date Remark

1 1113-500026-00 Charger Cable 充电线 1 For EUROPE


1 1113-500026-10 Charger Cable 充电线 1 For USA
1 1113-500026-20 Charger Cable 充电线 1 For AUS
1 1113-500026-30 Charger Cable 充电线 1 For END

1 1113-500026-40 Charger Cable 充电线 1 For JAPAN


1 1113-500026-50 Charger Cable 充电线 1 For CHINA
1 1113-500026-60 Charger Cable 充电线 1 For CH
2 1113-500012-E0 Emergency Stop Switch 急停开关 1 -043020
3 1154-501002-B0 Charger 48V/10A 充电器 1 -043020
4 0000-000381-00 Screw M5x10 螺钉 4
5 302001000118 Screw M5x35 螺钉 2
6 202800000096 Screw M5x12 组合螺钉 5
7 01 1154-572100-00-10 Control 控制器 1 For China,superseded by 1124-572003-00-50

02 1124-572003-00-50 Control 控制器 1 For China,EP20200325-01


7 1124-572003-00-50 Control 控制器 1 For Oversea
8 1116-500008-00 Horn 喇叭 1
9 302002000013 Screw M8x16 螺钉 1

10 1154-100010-00 Plate 急停开关安装板 1


11 1154-50001X-B0 Plugger Assembly 插拔器总成 1 -043020
12 1155-140004-00 Battery Plate 电瓶封板 1
13 302001000049 Screw M4x8 螺钉 2
14 1154-100100-00 Battery Plate 电瓶压板 1
15 202800000097 Screw M6x12 组合螺钉 4

16 LB65-00000Z-01 Battery 锂电池 1 48v30Ah,optional

16 LB65-00000Z-02 Battery 锂电池 1 48v20Ah


17 1155-100010-00 Battery Base 电瓶插拔底座 1
18 1154-100008-00 Plate 电池底座调整垫 Req.
19 0000-000077-00 Screw M6x12 螺钉 2 -043020

12
20 1154-501003-A0 Charger Wire1 充电器接线1 1 -043020
21 1154-501004-A0 Charger Wire2 充电器接线2 1 -043020
22 1154-501005-A0 Charger Wire3 充电器接线3 1 -043020

13
050101 Electrical Assembly 电气总成

14
050101 Electrical Assembly 电气总成

Index Part No. Part Name No. Applied Date Remark

1 1113-500026-00 Charger Cable 充电线 1 For EUROPE


1 1113-500026-10 Charger Cable 充电线 1 For USA
1 1113-500026-20 Charger Cable 充电线 1 For AUS
1 1113-500026-30 Charger Cable 充电线 1 For END

1 1113-500026-40 Charger Cable 充电线 1 For JAPAN


1 1113-500026-50 Charger Cable 充电线 1 For CHINA
1 1113-500026-60 Charger Cable 充电线 1 For CH
2 1113-500012-E0 Emergency Stop Switch 急停开关 1 050120- EP20200430
3 1154-501002-B1 Charger 48V/10A 充电器 1 050120- EP20200430
4 0000-000381-00 Screw M5x10 螺钉 4
5 302001000118 Screw M5x35 螺钉 2
6 202800000096 Screw M5x12 组合螺钉 5
7 01 1154-572100-00-10 Control 控制器 1 For China,superseded by 1124-572003-00-50

02 1124-572003-00-50 Control 控制器 1 For China,EP20200325-01


7 1124-572003-00-50 Control 控制器 1 For Oversea
8 1116-500008-00 Horn 喇叭 1
9 302001000016 Screw M8x16 螺钉 1

10 1154-100010-00 Plate 急停开关安装板 1


11 1154-50001X-B1 Plugger Assembly 插拔器总成 1 050120- EP20200430
12 1155-140004-00 Battery Plate 电瓶封板 1
13 302001000049 Screw M4x8 螺钉 2
14 1154-100100-00 Battery Plate 电瓶压盖 1
15 202800000097 Screw M6x12 组合螺钉 4

16 LB65-00000Z-01 Battery 锂电池 1 48v30Ah,optional

16 LB65-00000Z-02 Battery 锂电池 1 48v20Ah


17 1155-100010-00 Battery Base 电瓶插拔底座 1
18 1154-100008-00 Plate 电池底座调整垫 Req.
19 0000-000109-00 Screw M8x16 螺钉 2 050120- EP20200430

15
20 1220-500005-00 Terminal 接线端 1 050120- EP20200430
21 0000-000028-00 Screw M4x10 螺钉 4 050120- EP20200430
22 0000-000031-00 Screw M5x8 螺钉 2 050120- EP20200430
23 1113-500002-E0 Plate 接触器支板 1 050120- EP20200430
24 1124-562500-00 Contactor 接触器 1 050120- EP20200430

25 1115-510009-00 Lamp Holder LED 灯座 2 050120- EP20200430


26 1115-520013-DZ LED Wire Harness LED 灯线束 1 050120- EP20200430
27 2112-410004-00 Washer 垫片 1 050120- EP20200430

16
0502 Wiring Harness 线束

17
0502 Wiring Harness 线束

Index Part No. Part Name No. Applied Date Remark

1 1154-520001-B0 Controller Wire 主线束 1 -043020


2 1154-520002-A0 Bend Wire 弯管线束 1

3 1113-520006-E0 Wire 急停开关线束 1


4 1113-520025-00 Fuse 5A 保险丝 1
5 1154-520002-B0 Driving Wire 驱动信号线 1 -043020
6 1154-520102-SZ-00 Meter Wire 仪表转接线束 1 4291001541- EP20200325-01

18
050201 Wiring Harness 线束

19
050201 Wiring Harness 线束

Index Part No. Part Name No. Applied Date Remark

1 1154-520001-B1 Controller Wire 主线束 1 050120- EP20200430


2 1154-520002-A0 Bend Wire 弯管线束 1

3 1113-520006-E0 Wire 急停开关线束 1


4 1113-520025-00 Fuse 5A 保险丝 1
5 1154-520002-B1 Driving Wire 驱动信号线 1 050120- EP20200430
6 1154-520102-SZ-00 Meter Wire 仪表转接线束 1 4291001541- EP20200325-01
7 1154-520007-A0 Value Wire 电磁阀转接线 1 050120- EP20200430

20
0503 Cable Assembly 电缆

21
0503 Cable Assembly 电缆

Index Part No. Part Name No. Applied Date Remark

1 1154-530003-B0 M1 cable M1线 1


2 1154-530004-B0 M2 cable M2线 1
3 1154-530005-B0 M3 cable M3线 1
4 1154-530001-B0 Battery - 负极电缆线 1 -043020
5 1154-530002-B0 Battery + 正极电缆线 1 -043020

22
050301 Cable Assembly 电缆

23
050301 Cable Assembly 电缆

Index Part No. Part Name No. Applied Date Remark

1 1154-530003-B0 M1 cable M1线 1


2 1154-530004-B0 M2 cable M2线 1
3 1154-530005-B0 M3 cable M3线 1
4 1154-530009-A0 Pump+ 泵电机正极电缆 1 050120- EP20200430
5 1154-530010-A0 Pump - 泵电机正极电缆 1 050120- EP20200430
6 1154-530005-B1 Contactor to Battery+ 接触器到正极电缆 1 050120- EP20200430
7 1154-530006-B1 Terminal To Battery- 接线柱到负极电缆 1 050120- EP20200430

24
0504 Battery 锂电池

25
0504 Battery 锂电池

Index Part No. Part Name No. Applied Date Remark

1 LB00-200242-00 Battery Handle 电池盒拉手 1


2 302001000020 Screw M6x35 内六角圆柱头螺钉 4
3 LB00-200239-00 Battery Upper Cover 电池盒上盖 1
4 302000000295 Screw M6x28 内六角圆柱头螺钉 1
5 LB00-200246-00 Guide Groove 电池盒导槽 2
6 LB00-200241-00 Plugger Cover 电池盒插拔盖板 1
7 302000000296 ST4.2x9.5 十字盘头平尾自攻 1
8 0000-000923-00 Nut M6 螺母 4
9 503070004564 Flatwasher 平垫 4
10 LB00-200245-00 Buckle 电池盒接插橡胶卡扣 2
11 1155-50002X-00 Plugger Assembly 插拔器总成 1
12 302023000001 Screw ST2.9x6 十字槽盘头自攻螺钉 4
13 202800000009 Screw M4x6 螺钉 2
14 LB00-200269-00 Fuse 100A 保险丝 1
15 LB00-200161-00 PCB Plate 保护板 1
16 LB00-200247-00 Bracket 电池盒内部支架板 1
17 LB00-200214-00 Contactor 接触器 1
18 202800000016 Screw M4x10 组合螺钉 4
19 LB65-400007-00 Wire 正极控制线 1
20 LB65-400008-00 Contactor Wire 接触器控制线 1
21 LB00-200240-00 Battery Lower Cover 电池盒下盖 1
22 LB00-200013-00 Temperature sensor 温度传感器 2

26

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