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“Recycled Aggregate Concrete as Structural Material”

Article  in  Materials and Structures · January 2007


DOI: 10.1617/s11527-006-9161-5

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Materials and Structures (2007) 40:529–541
DOI 10.1617/s11527-006-9161-5

O R I G I N A L A RT I C L E

Recycled aggregate concrete as structural material


M. Etxeberria Æ A. R. Marı́ Æ E. Vázquez

Received: 13 July 2005 / Accepted: 15 March 2006 / Published online: 13 July 2006
 RILEM 2006

Abstract The use of recycled aggregates in con- modified compression field theory and simplified
crete opens a whole new range of possibilities in models such as those proposed by Cladera & Mari,
the reuse of materials in the building industry. The the Canadian standard CSA and the Eurocode-2.
utilisation of recycled aggregates is a good solu- The results obtained indicate that a substitution of
tion to the problem of an excess of waste material, less than 25% of coarse aggregate, scarcely affects
provided that the desired final product quality is the shear capacity of RC beams, provided that all
reached. The studies on the use of recycled measures related to dosage and durability aspects
aggregates have been going on for 50 years. In have been adopted.
fact, none of the results showed that recycled
aggregates are unsuitable for structural use. Keywords Recycled aggregates Æ Recycled
However, some hypothetical problems related to aggregate concrete Æ Structural behaviour Æ
durability aspects resulted in recycled aggregates Shear strength
being employed practically only as base filler for
road construction. This paper focuses on the pos-
sibility of the use of recycled aggregate concrete as 1 Introduction
a structural material. For that purpose an experi-
mental study of the shear behaviour and strength The amount of construction and demolition waste
of beams made with recycled aggregate concrete (CDW) has increased considerably over the last
was studied. Twelve beam specimens with the few years. The recycling and the reuse of this
same compression strength, four concrete mix- material is necessary, considering the impact that
tures using different percentages of recycled the use of natural resources and non use of CDW
coarse aggregates (0%, 25%, 50% and 100%) and is causing. This would not happen if the use of
three different transverse reinforcement arrange- recycled material were possible.
ments were cast and tested up to failure. Analyt- The largest CDW obtained is concrete [1, 2],
ical predictions of the experimental results were and it is the most used construction material
carried out using a numerical model based on the nowadays. The studies with respect to the appli-
cability of recycled concrete aggregates (RCA)
M. Etxeberria (&) Æ A. R. Marı́ Æ E. Vázquez are extended around the world. Most research has
Department of Construction Engineering, School of
focused basically on the mechanical properties of
Civil Engineering, Universitat Politécnica de
Catalunya (UPC), 08034 Barcelona, Spain recycled aggregate concrete as a test element, and
e-mail: miren.etxeberria@upc.edu its real application is in road construction. How-
530 Materials and Structures (2007) 40:529–541

ever, much less effort has been made to study the study their properties. The tested properties
structural behaviour of elements made with RCA included in this research were grading, composi-
[3–5] coming from crushed waste concrete. tion, physical and mechanical properties. The
In the study presented herein, a number of full procedures and test methods were in accordance
scale tests were carried out over reinforced con- with EN specifications.
crete beams made with recycled aggregate con- The grading of recycled and conventional
crete in order to study the influence of the aggregates was suitable for concrete production.
percentage of recycled aggregate used on their The grading of recycled coarse aggregate, which
structural behaviour at service load levels and up was produced crushing the waste concrete, was
to failure. The beams were tested under shear similar to the raw aggregates’ grading. The shape
load conditions since the parameters and mecha- index of recycled aggregates and conventional
nisms affecting shear strength such as aggregate aggregates was 0.28 and 0.25, respectively. The
interlock, bond or concrete tensile strength, are better shape of the recycled aggregates facilitated
much more affected by the concrete performance their use for concrete production.
than flexural strength. The beams were produced The quantity of aggregates and aggregates with
using 0%, 25%, 50% and 100% of recycled coarse adhered mortar was higher than 90%, as shown in
aggregates and had the same concrete compres- Fig. 1.
sive strength and three different transverse rein- The saturated surface dry (ssd) density of the
forcement arrangements. Recycled fine recycled coarse aggregate due to the presence of
aggregates were not used due to its absorption adhered mortar was lower than that of conven-
capacity, which can produce large shrinkage and tional aggregates. However, the largest difference
permeable cement paste. existed in the water absorption capacity because
of the high absorption capacity of the adhered
mortar, as illustrated in Table 1. The Los Angeles
2 Experimental program abrasion of recycled coarse and conventional was
33.5% and 19.8%, respectively. The largest
The recycled aggregates employed to produce the abrasion happened in adhered mortar.
structural concrete were taken from a waste-
recycling area. The origins of the concretes were 2.2 Recycled aggregate concrete
unknown, therefore, the composition was evi-
dently heterogeneous. A raw coarse aggregate The Different percentages of recycled coarse
(granite) and sand (crushed limestone) were used aggregates were used for the production of the
in different concrete mixes. four concretes, all of which had the same com-
The characteristics of the aggregates were pressive strength. The concretes were produced in
established in order to study their possible appli- an automatic mixing machine, and the recycled
cation in concrete production. After analysis, the coarse aggregates were used in a humid condition
dosage procedure was carried out. Four types of in order to control the effective w/c ratio and
concrete were produced: concrete without recycled workability of the recycled aggregate concrete.
aggregate, called control concrete (HC), concrete
with 25% of recycled coarse aggregates (HR25),
with 50% of recycled coarse aggregates (HR50)
and with 100% of recycled coarse aggregates
(HR100). Different dosages were used to get the
same compression strength in all concrete types.

2.1 Aggregate properties

Due to the variability in the composition of


recycled aggregates, it is essential to carefully Fig. 1 Recycled coarse aggregate composition
Materials and Structures (2007) 40:529–541 531

Table 1 Physical properties of conventional and recycled 2.3 Description of structural shear tests
aggregates
Test EN 1097-6:2000 Conventional Recycled 2.3.1 Geometry of beam specimens
coarse coarse
aggregates aggregates The 12 beams had rectangular cross section of
3
Densityssd (kg/dm ) 2.67 2.43 200 mm width and 350 mm depth, a total length
Absorption (%) 0.88 4.44 of 3.05 m and were simply-supported with a span
length of 2.60 m. The beams were subjected to a
symmetric two point load system, with a shear
span/depth ratio a/d equal to 3.3, as indicated in
Portland cement CEM I 52.5R was used in all
Fig. 2.
concretes. Cylindrical 15 · 30 cm test specimens
Three different zones can be considered in the
and beam elements were produced with the four
beams: North and South sides (referred to as N and
concretes. The compressive strength, tensile
S, respectively in Fig. 2), between the supports and
strength and modulus elasticity of all concrete
the point loads, subjected to constant shear force.
types were determined according to the EN
The North side is the one with the lowest web
specifications. Cylinders and beam specimens
reinforcement, in which failure takes place, Central
were in the same curing condition until the day of
side (referred to as C, in Fig. 2), between the two
testing. They were cured during the first 2 weeks
point loads, subjected to zero shear force.
and afterwards they were maintained in a dry
condition.
2.3.2 Shear reinforcement
The mix proportions and mechanical proper-
ties of the four concretes are described in Table 2.
Three transverse reinforcement arrangements
HR25 achieved the same mechanical properties
were considered, as illustrated in Fig. 3:
as that of the conventional concrete employing
the same quantity of cement (300 kg of cement/ – Type V1: Beams without transverse reinforce-
m3 of concrete) and the equal effective w/c ratio ment. One beam of each type of concrete,
(w/c = 0.55). HR50 needed a lower effective w/c called HC-1, HR25-1, HR50-1 and HR100-1
ratio (w/c = 0.52) and a 6% more cement and were tested.
HR100 needed an effective w/c ratio of 0.50 and – Type V2: Beams with 6 mm diameter stirrups
8.3% more cement than the conventional con- spaced 130 mm, having an amount of trans-
crete to achieve the same compression strength. verse reinforcement (435 mm2/ml) clearly

Table 2 Mix proportions and mechanical properties of HC, HR25, HR50 and HR100
HC HR25 HR50 HR100

Cement 300 300 318 325


Water 165 165 165 162
Effective w/c ratio 0.55 0.55 0.52 0.50
Aggregate 0/4 mm 765 765 739 683
Aggregates 4/10 mm 333 250 172 –
R-Aggregates 4/10 mm – 73 151 426
Aggregates 10/16 mm 295 221 147 –
R-Aggregates 10/16 mm – 65 129 306
Aggregates 16/25 mm 579 434 289 –
R-Aggregates 16/25 mm – 129 257 391
Superplasticizer, % 1.4 1.66 1.90 1.90
Compr. strength (MPa) 42 42 41 40
Tensile strength (MPa) 2.7 3 3.2 3.2
Mod. of elasticity (GPa) 33.7 33.2 31.8 27
532 Materials and Structures (2007) 40:529–541

Fig. 2 Two point loads


test set-up

Fig. 3 Arrangements for


the three types of
reinforcements

higher than the minimum amount required to The reinforcement amount on the south side
avoid brittle failure after concrete cracking. was established by changing the diameter of stir-
One beam of this type of concrete, called HC-2, rups from 6 to 8 mm to ensure that shear failure
HR25-2, HR50-2 and HR100-2 were tested. did not take place in that zone. The web rein-
– Type V3: Minimum reinforcement required by forcement distributions are shown in Table 3. In
the Spanish Concrete Code EHE, according to all cases the steel grade was B-500 S, with
the following expression: fyk = 500 N/mm2.

X Aa  fyd 2.4 Test set-up and instrumentation


 0; 02  fcd  bo ð1Þ
sena
In order to measure strains and to determine the
where Aa is the area of web reinforcement per load-deflection curve, gauges and magnetostric-
unit length, inclined an angle a with respect to the tive transducers were used, respectively. The
longitudinal axis of the beam, fya;d is the design gauges were bonded to stirrups and longitudinal
yield strength of the transverse reinforcement bars placed within the failure area, see Fig. 3. The
inclined a, not higher than 400 MPa, and fcd is the magnetostrictive transducers used to measure the
concrete design compression strength. In order to displacement were located under the loading
obtain this amount of steel, 6 mm diameter stir- points (T5 and T6) and near the supports point
rups were placed spaced 170 mm. One beam of (north: T2 and T1, south: T3 and T4), see Fig. 4.
this type of concrete, called HC-3, HR25-3, The data acquisition system utilized was the
HR50-3 and HR100-3. HP-34970 A with 40 analogical inputs. While
Materials and Structures (2007) 40:529–541 533

Table 3 Reinforcement
Web reinforcement North side (failure) South side
distribution in beam
specimens Type V1 0 F 8/100 mm
Type V2 F 6/130 mm F 8/130 mm
Type V3 F 6/170 mm F 8/170 mm
Longitudinal reinforcement 2 F 32 + 1F 16

magnetostrictive transducers were connected place (Vcr). In the following, different aspects of
directly the strain gauges were first connected to a the structural behaviour are analysed, such as
control module. The software for the data col- failure mode, differences between beams with
lection was Data Logger. The load cell was con- and without stirrups and influence of the amount
nected to a steel beam (H300), which distributed of recycled coarse aggregate on the structural
the load at two points, each one being located response.
30 cm from the centre of the concrete beam. A
150 mm wide and 28 mm thick neoprene was 3.1 Failure modes
placed under a spherical bearing. Figure 5 shows
the actual test configuration. A thin pad of a very In beam specimens without stirrups initial flexural
low friction material was placed between the pin cracks appeared, arriving to mid height of the
bearing and the beam, enabling the beams to beam with an inclination of 45 degrees approxi-
move horizontally. mately. After increasing the applied load a single
The tests were carried out under displacement inclined crack appeared connecting the point of
control using a closed-loop hydraulic compression application of the load to the tip of the main
machine with a loading capacity of 4,500 kN. The previous crack, and the beam failed suddenly. In
loading rate was slightly varied for each type of contrast, beams containing stirrups presented a
beam, in accordance with the amount of trans- more ductile response. After the formation of the
versal reinforcement used. The approximate first shear crack, stirrups started working and
duration of each test was of 65 min. further shear cracks developed. At failure, the
compressed top part of the beam crushed under
the combination of compression and shear stres-
3 Test results ses. No large differences between the behaviour
of beams produced from different types of con-
A large amount of data was collected during the crete were observed.
experimental investigation. Table 4 summarises The typical failure mode of beams V1, V2 and
the results of the 12 tests on the beam specimens, V3 are illustrated in Fig. 6.
providing the main characteristics of each beam
specimen, the failure shear strength (Vfail), and
the value of shear when inclined cracking takes 3.2 Beam specimens without web
reinforcement (Type V1)

All these beams had the same concrete com-


pression strength but had different amount of
recycled aggregate. The values of average shear
stress (Vu/bd) at failure were, 1.62, 1.68, 1.37 and
1.36 MPa for beams HC1, HR25-1, HR50-1 and
HR100-1, respectively. In Fig. 7 the shear force–
displacement of each beam is plotted.
The failure in HC-1 and HR25-1 occurred by a
Fig. 4 Transducer position according to rosette scheme splitting crack, without failure of the concrete at
534 Materials and Structures (2007) 40:529–541

3.3 Beam specimens with stirrups (Types V2


and V3)

3.3.1 Influence of the amount of recycled


aggregate

The minimum amount of web reinforcement


required by the Spanish Concrete Code (EHE)
was used in the V3 beam specimens using different
concrete mix for each beam: HC-3, HR25-3,
HR50-3 and HR100-3.
The shear strength–displacement curve is plot-
ted in Fig. 10 for all V3 type beams. Practically no
Fig. 5 Test configuration differences are observed amongst beams made
with different percentages of recycled aggregate,
except that the shear strength decreases slightly
the compression zone. However, in HR50-1 and when the percentage of aggregate increases.
HR100-1 the failure occurred by a splitting crack However, this reduction of shear strength is only a
and crushing of the concrete at the compression 10%, as shown in Fig. 11.
top part under the combination of compression The cracking load for beam specimens with
and shear stresses. recycled aggregates was lower than that of refer-
The ratio between the shear strength of each ence beams (HC), however, the failure load was
beam specimen to the shear strength of the beam very similar for all beams of that group.
made with conventional concrete (HC-1) is shown Table 5 shows the failure, yielding and crack-
in Fig. 8. No decrease of shear strength was de- ing shear forces for beams V3, having the mini-
tected for 25% of recycled aggregate. However, a mum amount of transverse reinforcement. The
serious decrease of strength was produced when value of the yielding shear force corresponds to
50% and 100% of recycled aggregates were used. that existing when the second stirrup crossing the
The strain of the longitudinal web reinforce- crack yielded.
ment in the failure side of the beam specimens Beam type specimens V2 (HC-2, HR25-2,
made with conventional concrete (HC) was sim- HR50-2 and HR100-2) were reinforced with
ilar to that of the beam specimens employing approximately 50% more reinforcement than
recycled aggregates. Figure 9 shows load–strain beams V3. Cracking, yielding and ultimate shear
curve. obtained are shown in Table 6.
Table 4 Summary of experimental results. Details of beam specimens on failure side
Beam fc MPa fsp Shear reinforcemnet Longitudinal reinforcement Vfail kN Vcr (kN)
MPa Aprox.
Stirrup/space mm qw MPa Longitudinal reinforcement q1

HC-1 41.91 2.64 – 0 2˘ 32+1˘ 16 2.92 100.5 96


HC-2 41.91 2.64 ˘ 6/130 1.180 2˘ 32+1˘ 16 2.97 213 108
HC-3 41.91 2.64 ˘ 6/170 0.903 2˘ 32+1˘ 16 2.97 177 98
HR25-1 42.38 3.13 – 0 2˘ 32+1˘ 16 2.92 104 85
HR25-2 42.38 3.13 ˘ 6/130 1.180 2˘ 32+1˘ 16 2.97 186.5 86
HR25-3 42.38 3.13 ˘ 6/170 0.903 2˘ 32+1˘ 16 2.97 169 100.5
HR50-1 41.34 3.22 – 0 2˘ 32+1˘ 16 2.92 89 82
HR50-2 41.34 3.22 ˘ 6/130 1.180 2˘ 32+1˘ 16 2.97 220 92.5
HR50-3 41.34 3.22 ˘ 6/170 0.903 2˘ 32+1˘ 16 2.97 176 93.5
HR100-1 39.75 3.28 – 0 2˘ 32+1˘ 16 2.92 84 80
HR100-2 39.75 3.28 ˘ 6/130 1.180 2˘ 32+1˘ 16 2.97 189.5 86
HR100-3 39.75 3.28 ˘ 6/170 0.903 2˘ 32+1˘ 16 2.97 163 90
Materials and Structures (2007) 40:529–541 535

Fig. 6 Failure of the


three different
reinforcement
arrangements. (a) Beam
type V1, (b) Beam type
V3 and (c) Beam type V2

Figure 12 illustrates the shear strength–dis- aggregate is increased) for all beams, except for
placement curve of beams V2. The observed the beam having a 25% of recycled aggregate,
behaviour of the beams was as expected (small which showed the lower yielding and ultimate
reduction of strength as the percentage of recycled shear forces of all the V2 beams.

Fig. 7 Load-deflection
response for type V1
beams

Fig. 8 Influence of the


recycled aggregate
percentage in shear
strength
536 Materials and Structures (2007) 40:529–541

For HR50-2 and HR100-2 beam specimens the


diagonal cracking load was lower than that in
conventional concrete (HC-2) as it occurred in
HR50-3 and HR100-3. However, the ratio be-
tween the failure and cracking loads Vfail/Vcr was
higher in HR50-3, HR50-2, HR100-3 and HR100-2
beam specimens than in the conventional concrete
beams (HC-3 and HC-2). This is probably due to
the fact that in concrete types with high percentage
of recycled aggregates, the aggregate interlock was
higher than in conventional concrete, increasing
the effect of the shear-friction mechanism.
Fig. 9 Strain of longitudinal bar in three types of concrete
3.3.2 Influence of the amount of shear
reinforcement
Figure 13 compares the ratio of the shear
strength of beams made with recycled aggregate Figure 14 shows the shear strength versus the
concrete to that made with conventional concrete. amount of transverse reinforcement for each group
In the case of beam specimen HR25-2, the ulti- of beams having the same amount of recycled
mate shear force was 13% lower than that of aggregate. It can be seen that practically a linear
conventional concrete, as was the yield load. relationship exists in all cases, with very similar
Fig. 10 Shear strength–
displacement of V3 beam
specimens with different
percentages of recycled
aggregate concrete

Fig. 11 Beams type V3.


Influence of the recycled
aggregate percentage in
shear strength
Materials and Structures (2007) 40:529–541 537

Table 5 Failure, yielding and cracking shear in beams V3 with minimum amount of transverse reinforcement
Beam Collapse side (north side / 6) /8
Vfail (kN) Vy (kN) V*cr (kN) Vy/Vcr Vfail/Vcr V*cr (kN)

HC-3 177 157.5 98 1.60 1.81 108.5


HR25-3 169 140.5 100.5 1.40 1.68 97
HR50-3 176 163.5 93.5 1.74 1.88 86.5
HR100-3 163 152.5 90 1.69 1.81 85

Table 6 Failure, yielding and cracking shear V2


Beam Collapse side (north side / 6) /8
Vfail (kN) Vy (kN) V*cr (kN) Vy/Vcr Vfail/Vcr V*cr (kN)

HC-2 213 Error 108 Error 1.86 Error


HR25-2 186.5 146 86 1.70 2.16 100
HR50-2 220 176 92.5 1.90 2.38 83
HR100-2 189.5 165 86 1.92 2.20 86

slopes, showing similar effectiveness of the stirrups check their validity for determining the shear
except for beams HR25, for which it is smaller. strength of recycled aggregate concrete.
Probably it was due to the fact that concrete Predictions were carried out by means of the
HR25 was the only that used recycled aggregate Eurocode-2 final draft 2003 [6], Response-2000
(the 11.1% of the volume of the concrete was [7] a computer programs based on the modified
recycled aggregate, which is the weakest part of compression field theory (MCFT) [8], the Cana-
the concrete) without increasing the effective dian Standard CSA A23.3-04 [8] and the simpli-
water/cement ratio or the cement amount with fied method proposed by Cladera and Marı́
respect of the conventional concrete. [9, 10]. The main characteristics of these methods
are illustrated in Table 7, with the nomenclatures
defined in Table 8.
4 Comparison of experimental results with The influence on the shear strength of the
theoretical and codes predictions amount of recycled aggregate is shown in Table 8,
while the influence of the amount of shear rein-
Experimental results are compared with predic- forcement is shown in Table 9. The results are
tions made with different approaches, in order to summarised as:

Fig. 12 Shear strength–


displacement of V2 beam
specimens with different
percentages of recycled
aggregates in concrete
538 Materials and Structures (2007) 40:529–541

Fig. 13 Influence of the


recycled aggregate
percentage in shear
strength for beams type
V2

• The EuroCode-2 is unconservative for beams conventional concrete with or without web
without transverse reinforcement using 50% reinforcement, and for recycled aggregate
and 100% of coarse recycled aggregate. How- concrete with web reinforcement. However,
ever, EC-2 offers good correlation for beams the mentioned program is not conservative
with 0% and 25% of coarse recycled aggregate. with respect to beams without reinforcement
In contrast, EC-2 is somewhat conservative employing 50% and 100% of coarse recycled
regarding beams with shear reinforcement. It is aggregate.
probably due to the fact that for beams with • The simplified method proposed by Cladera
transverse reinforcement EC2 does not con- and Marı́ (March 2003), presented a good
sider the concrete contribution Vcd correlation for conventional concrete and
• The CSA (2004), based on the MCFT, only concrete with 25% of coarse recycled aggre-
provided an unconservative value for beams gate, however, it is not conservative with re-
without transverse reinforcement employing spect to concrete with 50% and 100% of
100% of coarse recycled aggregates. In con- coarse recycled aggregate.
trast, they correlate with the empirical results
better than the other codes’ correlations with
respect to beam specimens with web rein- 5 Conclusions
forcement.
• The predicted shear strength failure by the In this paper, the results of an experimental
computer program Response-2000, also based campaign carried out to study the possibilities of
on the MCFT, correlate satisfactorily for the use of concrete made with RCA as a struc-

Fig. 14 Influence of
different amount of
transversal reinforcement
in all kinds of concrete
Materials and Structures (2007) 40:529–541 539

Table 7 Summary of code provisions and simplified shear design methods


Code
1 3 1
2002 Final draft of the EC-2 Without stirrups VRd;c ¼ 0:18 kð100q1 fc Þ3 bw d  0:035k2 fc2 bw d
qffiffiffiffiffiffi
A1
k ¼ 1 þ 200d  2:0q1 ¼ bw d  0:02

With stirrups VRd;s ¼ Assw zfywd coth


Do not consider concrete contribution 1 £ coth £ 2.5
pffiffiffiffi
CSA A23.3. Without stirrups Vc ¼ b fc0 bw dv
0:40
b ¼ ð1þ1500n  1300
x Þ ð1000þsze Þ

35
sze ¼ sz 15þa g
nx ¼ MfE=ds Av þV
s
f

h = 29+7000nx
With stirrups Vf=Vc+Vs
pffiffiffiffi A 
Vc ¼ b fc0 bw dv Vs ¼ v
s fy dv coth
0:40 1300
b¼ ð1þ1500nx Þ  ð1000þsze Þ

s = 300 mm (al least minimum stirrups)


þVf
nx ¼ M2f=dEvs A s
h ¼ 29 þ 7000nx
Cladera & Marı́ method Without stirrups Vc = [0.225n (100q1)1/2f0.2
c ]Æ bw d
qffiffiffiffiffiffi  
A fc
n ¼ 1 þ 200sx q1 ¼ bw d  0:02 1 þ 100
1

With stirrups Vf = Vc+Vs Vc =[0.17n(100qs)1 /2 f0.2 1/3


c s ]Æ bw d
qffiffiffiffiffiffi
Asl
n ¼ 1 þ 200sx  2:75qs ¼ bw d  0:04

s ¼ bVw dd v  3 MPa
Vs ¼ dv Assw fywd cot h
h ¼ 20 þ 15ex þ 45 fsc  45
ex ¼ 0:5 MdE=ds Av þV
sl
d
 1000  1

Table 8 Nomenclature strength, and different amounts of transverse


ag maximum aggreagte size of coarse aggregate reinforcement have been tested to shear failure.
A1 area of the longitudinal reinforcement From the observed experimental behaviour and
Aw area of the shear reinforcement from the comparisons with analytical predictions
bw web width
made, the following conclusions can be drawn:
d effective depth
dv mechanical depth taken to be 0.9Æd 1. The effect of the use of recycled aggregate on
fc concrete compression strength
fywd design yielding strength of the shear reinforcement
the beams’ shear strength depends on the
s spacing of the stirrups percentage of coarse aggregate substituted,
sx vertical distance between distributed longitudinal specially for beams without transverse rein-
reinforcement forcement. For low percentages of substitu-
Vfail failure shear strength of the actual test
ex longitudinal strain in the web
tion (less than 25%) it can be said that this
q1 amount of longitudinal reinforcement influence is practically negligible.
qw amount of shear reinforcement (MPa) 2. For beams without shear reinforcement, the
h angle of the compression struts use of recycled coarse aggregate reduced the
cracking load. This happened even though
tural material have been presented. Twelve the compressive concrete strength was
beams made with different amounts of RCA, maintained the same for all beams by
maintaining the same concrete compressive increasing the amount of cement or reducing
540 Materials and Structures (2007) 40:529–541

Table 9 Summary of analytical predictions for beams with different concrete types
Beam Vfail (kN) Vpredicted Vtest/Vpredicted
EC CSA RESP CLAD EC CSA RESP CLAD

HC-1 100.5 87.84 87.1 98.6 90.8 1.14 1.15 1.02 1.11
HC-2 213.0 195.2 167.5 194.5 203.0 1.09 1.27 1.10 1.05
HC-3 177.0 149.3 150.1 164.8 176.0 1.19 1.18 1.07 1.01
Average HC 1.14 1.20 1.06 1.05
HR25-1 104.0 88.17 87.3 106.0 90.9 1.18 1.19 0.98 1.14
HR25-2 186.5 195.2 168.0 195.2 204.2 0.96 1.11 0.96 0.91
HR25-3 169.0 149.3 150.2 165.3 176.4 1.13 1.13 1.02 0.96
Average HR25 1.09 1.14 0.99 1.01
HR50-1 89.0 91.8 89.4 109.5 95.0 0.97 1.00 0.81 0.94
HR50-2 220.0 195.2 169.8 196.5 209.0 1.13 1.30 1.12 1.05
HR50-3 176.0 149.3 152.3 166.2 181.3 1.18 1.16 1.06 0.97
Average HR50 1.09 1.15 1.00 0.99
HR100-1 84.0 86.3 85.6 108.0 89.8 0.97 0.98 0.78 0.94
HR100-2 189.5 195.2 166.2 192.0 202.0 0.97 1.14 0.99 0.94
HR100-3 163.0 149.3 148.5 162.2 174.5 1.09 1.10 1.00 0.93
Average HR100 1.04 1.20 1.04 0.99
Average 1.08 1.14 0.99 1.00
SD 0.09 0.09 0.10 0.08
COV 8.4 8.15 10.5 7.64

the effective water/cement ratio if necessary. for beams made with small amounts (25% or
This was probably due to the fact that less) of RCA.
cracking occurs at the weakest point that is 5. The theoretical methods checked in this study
the adhered mortar on the recycled concrete provide good results for all beams made with
aggregate. conventional concrete. For beams with recy-
3. For beam specimens with web reinforcement, cled aggregate concrete, program Response
the influence of the amount of RCA in the 2000, based on the MCFT, provides good
ultimate shear is very small. Beam specimens results for beams with stirrups and for beams
with web reinforcement and concrete with without stirrups with a percentage up to 25%
50% and 100% of coarse recycled aggregate of RCA. The method proposed by Cladera
achieved approximately the ultimate shear and Mari was unconservative for beams with
load of conventional concrete. Only in the more than 25% of recycled concrete aggre-
case of beams made with 25% of recycled gates.
aggregates, in which the required concrete 6. Aggregate interlock and bond between con-
compressive strength was reached without crete and the reinforcement are mechanisms
changing the amount of cement or the effec- that look to work correctly in reinforced
tive water/cement ratio a 13% decrease in the concrete beams made with RCA, even for
shear strength was observed. These results high percentages of substitution of coarse
suggest that the use of recycled concrete aggregate.
aggregate must be accompanied by a modifi- 7. As a general conclusion, it can be said that
cation of the dosage (increase of cement concrete made with up to 25% of RCA is
amount and decrease of W/C ratio) in order to suitable for structural use, provided that all
avoid a decrease on the shear strength. measures related to dosage, compressive
4. In general, Code provisions for shear design strength and durability aspects have been
overestimate the shear strength of beams adopted. In that case, the current code pro-
made with high amounts (more than 50%) of visions for shear design result adequate for
RCA. However, they offer good correlation their use to design RC structures with RCA.
Materials and Structures (2007) 40:529–541 541

Nevertheless, more research is needed at the 3. Roberto dos Santos J, Branco F, de Brito J (2004)
structural level, in order to study the struc- Mechanical properties of concrete with coarse recycled
aggregates. Structural Engineering International 3/2004,
tural behaviour at service (short and long 213–215
term deflections, cracks opening, micro- 4. González B, Martı́nez F (2004) Shear strength of
cracking due to compressive stresses), and at concrete with recycled aggregates. International RI-
ultimate conditions (bond and anchorage, LEM Conference on the ‘Use of Recycled Materials in
Buildings and Structures’, Barcelona, Spain, 8–11
punching, fatigue) among others. November 2004
5. Sogo M et al. (2004) Shear behaviour of reinforced
Acknowledgements The work presented in this paper is recycled concrete beams. International RILEM Con-
part of the Doctoral Thesis developed by the first author, ference on the ‘Use of recycled Materials in Buildings
who obtained a pre-doctoral scholarship from the Gov- and Structures’, Barcelona, Spain, 8–11 November
ernment of Catalonia, Spain. The authors also want to 2004,
thank Environmental Research Program of the Technical 6. European Committee for Standardization. ‘Eurocode
University of Catalonia for the financial support provided. 2: Design of Concrete Structures. Part 1: General rules
Special thanks is given to Dr. M. Barra, who helped to and rules for buildings’. Final Draft, July 2002, p 226
design the concrete mixes at the Construction Materials 7. Vecchio FJ, Collins MP (1986) The modified com-
Laboratory of UPC. pression field theory for reinforced concrete elements
subjected to shear. ACI Struct J 86(2):219–231
8. Canadian Standard Association. Design of concrete
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