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RE TECHNICAL DOCUMENT

Title: UCE350 (Classic, Bullet and Electra) BSVI EOL activities and Technical Doc No. Date: 18/12/2019
EMS check points

Sheet 1 of 2

Details:

1. Ensure there is no intake and exhaust leakage; Confirm clamp connecting Throttle Body and Intake adaptor is
tightened upto spacer. Also ensure Throttle cable free play is set and check free play over steering lock to lock.
2. At the pre-trial area before the vehicle goes on to chassis dyno, KEY ON and Kill ON for 10 secs (engine not to
be cranked or started) and kill switch and key OFF and leave it undisturbed for 15 seconds.
3. Key ON, Start the vehicle, let the vehicle idling, please ensure MIL lamp is not glowing and then proceed to dyno
testing, track testing of one round and further proceed to CO checking station. In case MIL was found glowing
after start of vehicle connect the DOL tool, correct the issue, clear the issue and repeat from Step 2
4. On completion of CO checking, move the vehicle to DOL check station, park the vehicle on Center Stand and
ensure the vehicle is on a flat surface and Front wheel touching the ground and connect the vehicle to NACS II
DOL tool and link it to EOL PC and open the PC software “Royal Enfield EOL” and do a KEY & Kill Switch ON
only and navigate through the software.
The below screen will be displayed. Please select “CONTINENTAL EMS SYSTEM” under PROJECT and
“EMS” under ECU.

5. The next screen will have multiple options (FLASH; EOL; VEHICLE ADAPTATIONS; WRITE DATA BY

IDENTIFIER) please select EOL and enter the Chassis no. in the space provided and hit the icon; The next
screen will have multiple details picked up from ECU, ensure Chassis no. is recorded there.
6. Once done hit the exit button and get back to home screen and enter into VEHICLE ADAPTATIONS tab and

enter TILT ANGLE ADAPTATION, Ensure the vehicle is on Center Stand in the next screen hit the /
Vehicle UP Right button to enable adaptation, wait for adaptation to complete and ensure the vehicle is
undisturbed till process ends and do a Key OFF and leave it undisturbed for 15 secs and then do a Key ON.

Sign
Date
DR No.
Issue
Prepared By: Checked By: Approved By:

Signature Signature Signature


Name Gautham K Ram Name Praful Champlal Bhalgat Name Takashi Yamamoto
Format No.F/04/PD/16
May '01
RE TECHNICAL DOCUMENT

Title: UCE350 (Classic, Bullet and Electra) BSVI EOL activities and Technical Doc No. Date: 18/12/2019
EMS check points

Sheet 2 of 2

7. On ensuring VIN and Engine no. stored as above; If the details are not seen then repeat from Step 6 again. On
Conforming, Start the Engine and hit exit from the current tab, enter EOL tab from Home screen and open DTC

option using ; ensure there are no current and history of errors in the ECU.
8. If any error was noted by the system click on the save option to save the freeze frame data using and erase

DTC using For a scenario of error noted during test trial either in current or history repeat steps 3-7.

9. On confirming no errors were stored; open the OBD tab using and ensure the below parameters; This is a
Homologation requirement and 100% conformance is needed.
Calibration ID RE1S500UCEBS6C02
CVN BD7C96E0

10. On ensuring no errors and above details proceed to live data using and start the vehicle and let it idle for at

least 30 secs and trigger recording post 30 secs using PDI The recording will run for 10 secs and save the
report.

Sign
Date
DR No.
Issue
Prepared By: Checked By: Approved By:

Signature Signature Signature


Name Gautham K Ram Name Praful Champlal Bhalgat Name Takashi Yamamoto
Format No.F/04/PD/16
May '01

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