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Article history: Map Ta Phut Industrial Estate (MTPIE), located in Rayong province, eastern of Thailand, was developed by
Received 21 July 2008 the state enterprise, Industrial Estate Authority of Thailand, Ministry of Industry, to serve industries that use
Received in revised form natural gas as the main raw material development. This research presents the eco-efficiency evaluation of
13 January 2010
the petroleum and petrochemical group (PP) in the MTPIE. There are 31 factories in the PP group, which can
Accepted 13 January 2010
Available online 28 January 2010
be divided into three categories: upstream, intermediate, and downstream. The eco-efficiency values of the
PP group were evaluated according to the World Business Council for Sustainable Development recom-
mendations. The comparison of eco-efficiency values between three industrial categories in the PP group
Keywords:
Eco-efficiency demonstrates that factories in the downstream category obtained particularly good eco-efficiency results
Petroleum and Petrochemical industry concerning material consumption, water use, and hazardous waste generation. The eco-efficiency trends of
Economic indicator the PP group were simply analyzed by snapshot graph. With the availability of the data on environmental
Environmental Indicator indicator, the water use indicator was selected to be an example indicator for analyzing the eco-efficiency
Map Ta Phut industrial estate trends of the PP group. The eco-efficiency snapshot concerning the net sale and water use during the year of
2003–2005 showed that the eco-efficiency trends of the PP group in the MTPIE shifted from half eco-
efficient in 2004 to fully eco-efficient in 2005. This research can provide a basic framework on eco-
efficiency evaluation for the industrial sector in Thailand, which will feed into strategic development,
and would enable public participation in the discussion on branch developments and contributions to
national trends.
Ó 2010 Elsevier Ltd. All rights reserved.
0959-6526/$ – see front matter Ó 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.jclepro.2010.01.013
242 K. Charmondusit, K. Keartpakpraek / Journal of Cleaner Production 19 (2011) 241–252
ABS, SAN, PC
Phenol, Phosgene BPC
Phenol formadehyde resin
Phenol, Formaldehyde TGCI
Net sale of petroleum and petrochemical group Net sale of petroleum and petrochemical group
25.28 % 500,000,000,000
169,974,550,948 B
142,104,090,327 B
Upstream 400,000,000,000
108,359,864,515 B
Net sale (Ba ht)
Intermediate stream
70,812,168,946 B
64,010,236,122 B
Downstream 300,000,000,000
49,242,029,270 B
381,083,101,116 B
404,693,047,009 B
272,958,063,062 B
63.66 %
11.07 %
200,000,000,000
Fig. 3. Distribution of net sale of the PP group.
100,000,000,000
60,000,000,000
Gross margin (Baht)
16,316,788,196 B
14,246,212,931 B
50,000,000,000
11,064,396,204 B
10,673,271,885 B
40,000,000,000
63,276,539,343 B
40,206,637,539 B
30,000,000,000
Gross margin of petroleum and petrochemical group
20,000,000,000
26.37 % 10,000,000,000
0
Upstream 2003 2004 2005
Intermediate stream Upstream 18,780,250,183 63,276,539,343 40,206,637,539
Downstream
Intermediate stream 8,714,848,069 11,064,396,204 10,673,271,885
14.68 % 58.95 % Downstream 14,246,212,931 16,316,788,196 24,119,177,760
Fig. 4. 1 Distribution of gross margin of the PP group. Fig. 6. Gross margin of the PP group in year 2003–2005.
244 K. Charmondusit, K. Keartpakpraek / Journal of Cleaner Production 19 (2011) 241–252
Upstream
Intermediate stream East Water
Downstream
Raw water
GUSCO
79.65 %
Raw water 96.14 %
Fig. 7. Average distribution of material consumption in year 2003–2005. Tap water 3.86 %
coordinate varying in the preferable direction and the other one in the 20,000,000 3
7,880,471 m
unfavorable direction. However, the variation of the coordinate, which
3
3
7,390,667 m
6,956,344 m
was in the preferable direction, did not compensate for the other. 15,000,000
3
3
3
3
3
3,730,411 m
3,746,556 m
24,770,616 m
22,874,323 m
3,493,340 m
23,167,940 m
10,000,000
3. Results and discussion
5,000,000
3.1. Characterization of the PP group in the MTPIE
0
2003 2004 2005
The PP group represented approximately 58.49 percent of the
Upstream 23,167,940 24,770,616 22,874,323
total number of factories in MTPIE which was equivalent to 31
factories. Within this group, the factories could be divided into three Intermediate stream 3,730,411 3,746,556 3,493,340
Downstream 7,390,667 7,880,471 6,956,344
37,000,000
36,000,000 3
34,289,018 m
35,000,000 3
33,324,007 m
34,000,000
Others PP group Recycle 33,000,000
32,000,000
31,000,000
2003 2004 2005
Fig. 8. Diagram of energy sources of the PP group. Fig. 10. Water consumption of the PP group from year 2003 to year 2005.
K. Charmondusit, K. Keartpakpraek / Journal of Cleaner Production 19 (2011) 241–252 245
25,000,000 0.050
Average Material (T)
25,452,012 T
20,000,000 0.040
20,272,181 T
10,000,000 0.020
554,412 MB
352,911 MB
140,146 MB
61,355 MB
0.017 MB/T
5,000,000 0.010
0 0.000
Intermediate
PP group Upstream Downstream
stream
Average Net sale (MB) 554,412 352,911 61,355 140,146
Average Material (T) 25,452,012 20,272,181 2,527,454 2,652,377
Eco-efficiency in MB/T 0.022 0.017 0.024 0.053
Fig. 12. Material eco-efficiency indicator of the PP group in term of net sale value.
246 K. Charmondusit, K. Keartpakpraek / Journal of Cleaner Production 19 (2011) 241–252
20,272,181 T
25,452,012 T
0.006
20,000,000
0.005
15,000,000 0.004 MB/T 0.004
2, 652 , 37 7 T
2,527,454 T
0.003 MB/T 0.003
10,000,000 0.002 MB/T
67,590 MB
40,75 4 MB
1 0 , 1 51 M B
1 8,227 MB
0.002
5,000,000
0.001
0 0.000
Intermediate
PP group Upstream Downstream
stream
Average Gross margin (MB) 67,590 40,754 10,151 18,227
Average Material (T) 25,452,012 20,272,181 2,527,454 2,652,377
Eco-efficiency in MB/T 0.003 0.002 0.004 0.007
Fig. 13. Material eco-efficiency indicator of the PP group in term of gross margin value.
material consumption in the PP group. The major raw materials for water volume of approximately 180 million cubic meters (m3). East
factories in the upstream category were crude oil and natural gas. Water Resources Development and Management Public Company
Limited was a major company, which supplied raw water from
3.2.2.2. Energy indicator. Due to the data availability, various types three reservoirs to the Global Utilities Service Company Limited
of energy consumption and restricted data compilation, we were (GUSCO). Fresh water and tap water distributed to the factories in
unable to construct the complete flow diagram for energy the MTPIE area were supplied by GUSCO. Wastewater from indus-
consumption in the PP group. Fig. 8 shows the preliminary diagram trial activities had to be treated before being released to environ-
of energy source in the PP group. Electricity in MTPIE was supplied ment. Most of factories in MTPIE had their own wastewater
from internal generation, utilities group in MTPIE area, and external treatment system, which were checked by monthly report of
supplier (Electricity Generating Authority of Thailand: EGAT). electricity and chemical usage. MITPE also provides three reserve
Natural gas was supplied from the upstream factories in the PP central wastewater treatment systems, located in general industrial
group. Most of factories in MTPIE had their own steam generation and business industrial areas.
system or purchased from the utilities group in MTPIE. Coal and From Fig. 10, the water consumption of the PP group increased
other energy types were imported from outside MTPIE area. around six percent from the year 2003 to 2004 and decreased
around 8 percent from the year 2004 to 2005. The decline of water
3.2.2.3. Water indicator. The overview of water flow diagram is consumption from the year 2004 to 2005 was observed in all
shown in Fig. 9. The distribution of water consumption in the PP categories in the PP group, which could be explained by the
group is presented in Fig. 10. Raw water supplied in the MTPIE was introduction of 3R (Reduce, Reuse, and Recycle) strategies to the
taken from the three reservoirs located in Rayong province: Dok factories in MTPIE area after the water crisis incident in 2004.
krai, Nong-plalai, and Klong yai reservoirs; which together had total Factories in the upstream category were still the major water
0.96 T/T
25,000,000 0.94
Average Material (T)
25,452,012 T
0.92
20,000,000 0.90
20,272,181 T
0.87 T/T
0.88
15,000,000
0.86
0.85 T/T
2 ,65 2, 37 7 T
2,527,454 T
21,600,312 T
2,414,464 T
2,317,462 T
0.84
16,868,386 T
10,000,000
0.83 T/T 0.82
5,000,000 0.80
0.78
0 0.76
Intermediate
PP group Upstream Downstream
stream
Average Products (T) 21,600,312 16,868,386 2,414,464 2,317,462
Average Material (T) 25,452,012 20,272,181 2,527,454 2,652,377
Eco-efficiency in T/T 0.85 0.83 0.96 0.87
Fig. 14. Material eco-efficiency indicator of the PP group in term of production value.
K. Charmondusit, K. Keartpakpraek / Journal of Cleaner Production 19 (2011) 241–252 247
Average Water (m )
0.016 MB/m 0.016
3
3
30,000,000 0.015 MB/m
0.014
25,000,000 0.012
3
3
20,000,000 0.010
7,409,161 m
34,670,223 m
3
23,604,293 m
3
3,656,769 m
15,000,000 0.008
554,412 MB
3 52 , 9 1 1 M B
140,146 MB
0.006
61,355 MB
10,000,000
0.004
5,000,000 0.002
0 0.000
Intermediate
PP group Upstream Downstream
stream
Average Net sale (MB) 554,412 352,911 61,355 140,146
Average Water (cubic meter) 34,670,223 23,604,293 3,656,769 7,409,161
Eco-efficiency in MB/cubic 0.016 0.015 0.017 0.019
meter
Fig. 15. Water eco-efficiency indicator of the PP group in term of net sale value.
consumer compared to other categories within the PP group. The Hazardous industrial wastes generated from the PP group were
proportional water consumption in the PP group was 68.08% for the mostly disposed by secured land filling (98.45%) at the General
upstream category, 21.37% for the intermediate stream category, Environmental Conservation Company Limited and the Better
and 10.55% for the downstream category. World Green Public Company Limited, which are located inside and
outside the MTPIE area, respectively.
3.2.2.4. Hazardous waste indicator. Following the laws and regu-
lations, all factories located in MTPIE had to apply for permission to 3.3. Evaluation of eco-efficiency indicators
take the wastes outside the MTPIE area. General waste or non-
hazardous waste is taken to Map Ta Phut Municipality according to 3.3.1. Material eco-efficiency
the Municipality Parliament. Non-hazardous industrial waste can The evaluation results of material eco-efficiency of the PP group
be embedded under the sanitary landfill at the excavation that was in MTPIE are presented in Figs. 12–14. Evaluation of material eco-
permitted for transaction by Department of Industrial Works, efficiency in the ratio of average economic value (net sale) in
Ministry of Industry. Hazardous industrial waste could be managed million baht (MB) and average material utilized in tons (T) from
under the secured landfill or high temperature incineration that Fig. 12 shows that material eco-efficiency for the PP group was
was permitted for transaction by Department of Industrial Works. 0.22 MB/T, the upstream category was 0.017 MB/T, the intermediate
Hazardous industrial wastes generated from factories in the PP stream category was 0.024 MB/T, and the downstream category
group could be classified into three categories, which were waste was 0.053 MB/T. These results showed that the downstream cate-
oil, low polymer, and spent solvent. The upstream category gory gave higher material eco-efficiency when compared to the
generated the highest amount of hazardous industrial wastes upstream and intermediate stream categories by 211.76% and
(Fig. 11) compared to other categories within the PP group. 120.83%, respectively.
3
35,000,000 3
0.0025 MB/m
0.0028 MB/m 0.003
Average Water (m3)
30,000,000 3
0.0019 MB/m
3 0.002
25,000,000 0.0017 MB/m
3
20,000,000 0.002
7,409,1 6 1 m
3
3
3,656,769 m
3
34,670,223 m
15,000,000
23,604,293 m
0.001
67,590 MB
4 0 ,7 5 4 M B
1 8,22 7 M B
1 0 ,1 51 M B
10,000,000
0.001
5,000,000
0 0.000
Intermediate
PP group Upstream Downstream
stream
Average Gross margin (MB) 67,590 40,754 10,151 18,227
Average Water (cubic meter) 34,670,223 23,604,293 3,656,769 7,409,161
Eco-efficiency in MB/cubic 0.0019 0.0017 0.0028 0.0025
meter
Fig. 16. Water eco-efficiency indicator of the PP group in term of gross margin value.
248 K. Charmondusit, K. Keartpakpraek / Journal of Cleaner Production 19 (2011) 241–252
3
3
3,656,769 m
3
23 ,6 0 4, 29 3 m
34,670,223 m
2,414,464 T
21,600,312 T
2,3 1 7 ,46 2 T
15,000,000 0.30
16,868,386 T
3
7,409,161 m
10,000,000 0.20
5,000,000 0.10
0 0.00
Intermediate
PP group Upstream Downstream
stream
Average Products (T) 21,600,312 16,868,386 2,414,464 2,317,462
Average Water (cubic meter) 34,670,223 23,604,293 3,656,769 7,409,161
Eco-efficiency in T/cubic 0.62 0.71 0.66 0.31
meter
Fig. 17. Water eco-efficiency indicator of the PP group in term of production value.
Evaluation of material eco-efficiency in the ratio of average gross 3.3.2. Energy eco-efficiency
margin in million baht and average material utilized in tons in Due to the lack of certain data on various types of energy
Fig. 13 illustrates that the overall material eco-efficiency for the PP consumption and restricted data compilation, we could not eval-
group was 0.003 MB/T. The material eco-efficiencies were uate for energy eco-efficiency of the PP group in the MTPIE.
0.002 MB/T, 0.004 MB/T, and 0.007 MB/T for the upstream, inter-
mediate, and downstream categories, respectively. Materials eco- 3.3.3. Water eco-efficiency
efficiency in term of gross margin of the downstream category Evaluations of water eco-efficiency in the ratio of average
showed the highest eco-efficiency when compared to the upstream economic value (net sale) in million baht and average water use in
and intermediate stream categories by 250% and 75%, respectively. cubic meter were assessed. As illustrated in Fig. 15, the water eco-
Evaluation of material eco-efficiency was made based on the efficiency for the PP group was 0.016 MB/m3, the upstream cate-
ratio of the average production value in tons and the average gory was 0.015 MB/m3, the intermediate stream category was
material utilized in tons as presented in Fig. 14, which shows that 0.017 MB/m3, and the downstream category was 0.019 MB/m3.
materials eco-efficiency values for the PP group was 0.85 T/T, the These results showed that the downstream category gave higher
upstream category was 0.83 T/T, the intermediate stream category water eco-efficiency when compared to the upstream and inter-
was 0.96 T/T, and the downstream category was 0.87 T/T. Taking mediate stream categories by 26.67% and 11.76%, respectively.
into consideration of overall material eco-efficiency, the upstream Evaluation of water eco-efficiency in the ratio of average gross
category was found to be the highest material consumer. Material margin value in million baht and average water used in cubic meter
consumption of the intermediate stream category was the same as in Fig. 16 illustrates that the water eco-efficiency for the PP group
the consumption of the downstream category, but the higher was 0.0019 MB/m3, the upstream category was 0.0017 MB/m3, the
material utilization in term of economic performance of the intermediate stream category was 0.0028 MB/m3, and the down-
downstream category was observed. stream category was 0.0025 MB/m3. These results indicated that
6.67 MB/T
7
500,000
6
400,000
5
55 4,412 MB
1 4 0 , 14 6 M B
3 52,911 MB
300,000 4
54 1 ,0 07 T
461,082 T
5 8 ,92 8 T
61,35 5 MB
3
200,000
2
20 ,99 7 T
Fig. 18. Hazardous waste eco-efficiency indicator of the PP group in term of net sale value.
K. Charmondusit, K. Keartpakpraek / Journal of Cleaner Production 19 (2011) 241–252 249
54 1 , 00 7 T
300,000 0.50
4 6 1 ,0 8 2 T
58 , 9 28 T
0.40
6 7,590 MB
40,754 MB
200,000
18,22 7 MB
0.30
10,15 1 MB
20,997 T
100,000 0.12 MB/T 0.20
0.09 MB/T 0.17 MB/T
0.10
0 0.00
Intermediate
PP group Upstream Downstream
stream
Average Gross margin (MB) 67,590 40,754 10,151 18,227
Average Waste (T) 541,007 461,082 58,928 20,997
Eco-efficiency in MB/T 0.12 0.09 0.17 0.87
Fig. 19. Hazardous waste eco-efficiency indicator of the PP group in term of gross margin value.
the water eco-efficiency for intermediate category was higher than eco-efficiency compared to upstream and intermediate stream
the water eco-efficiency for the upstream and downstream cate- categories by 766.23% and 541.35%, respectively.
gories by 64.71% and 12%, respectively. Evaluations of hazardous waste eco-efficiency indicators in ratio
Evaluations of water eco-efficiency in the ratio of average of average gross margin value in million baht to average hazardous
production value in tons and average water use in cubic meter were waste generated during manufacturing processes in tons that
assessed. In Fig. 17, the water eco-efficiency for the PP group was shows in Fig. 19, illustrates that hazardous waste eco-efficiency was
0.62 T/m3, the upstream category was 0.71 T/m3, the intermediate 0.12 MB/T for the PP group, 0.09 MB/T for the upstream category,
stream category was 0.66 T/m3, and the downstream category was 0.17 MB/T for the intermediate stream category, and 0.87 MB/T for
0.31 T/m3. Looking at the overall water eco-efficiency, the upstream the downstream category. Hazardous waste eco-efficiency in term
category was found to be the highest water consumer. Water of gross margin of the downstream category showed the highest
consumption of the intermediate stream category was twofold eco-efficiency, which was similar to the results on hazardous waste
lower than that of the downstream category. eco-efficiency in term of net sale.
Hazardous waste eco-efficiency in ratio of average productions
3.3.4. Hazardous waste eco-efficiency value in tons and average hazardous waste generation in tons
Hazardous waste eco-efficiency indicator in the ratio of average (Fig. 20) was 39.93 MB/T for the PP group, 36.58 T/T for the
net sale value in million baht to average hazardous waste generated upstream category, 40.97 T/T for the intermediate stream category,
during manufacturing processes in tons was assessed. In Fig. 18, the and 110.37 T/T for the downstream category. The upstream cate-
hazardous waste eco-efficiency was 1.02 MB/T for the PP group, gory was found to be the highest hazardous waste generator. The
0.77 MB/T for the upstream category, 1.04 MB/T for the interme- results indicated that the downstream category gave the highest
diate stream category, and 6.67 MB/T for the downstream category. eco-efficiency when compared to the upstream and intermediate
The results indicated that the downstream category gave higher stream categories.
80.00
16,868,386 T
15,000,000
60.00
10,000,000 39.93 T/T 40.97 T/T
2, 41 4, 46 4 T
2,317,462 T
36.58 T/T
40.00
541,007 T
461,082 T
58,928 T
20 ,9 97 T
5,000,000 20.00
0 0.00
Intermediate
PP group Upstream Downstream
stream
Average Products (T) 21,600,312 16,868,386 2,414,464 2,317,462
Average Waste (T) 541,007 461,082 58,928 20,997
Eco-efficiency in T/T 39.93 36.58 40.97 110.37
Fig. 20. Hazardous waste eco-efficiency indicator of the PP group in term of production value.
250 K. Charmondusit, K. Keartpakpraek / Journal of Cleaner Production 19 (2011) 241–252
Table 1
The overview trend of water eco-efficiency across the time comparing with each category in the PP group.
3.4. Analysis of eco-efficiency trend group in the PP group is shown in Table 1. The water eco-efficiency
with respect to net sale of industries in the upstream, interme-
According to the inventory of available data, the water diate, and downstream categories, comparison between the year
consumption indicator was selected as an exemplary indicator to 2003 and 2005 had increased by 0.2000%, 0.2119%, and 0.2480%,
demonstrate the overview of the eco-efficiency trend. The overview respectively; and the water eco-efficiency with respect to gross
trend of water eco-efficiency across the time comparing with each margin of the upstream, intermediate, and downstream categories
also raised by 0.3846%, 0.7964%, and 0.2963%, respectively. The
increasing of water eco-efficiency was derived from the raising of net
sale value and the reduction of water consumption. The increasing of
net sale value depended on the expansion of market and average
selling price, which could be increased by the improvement in the
product’s quality and the rise of the product’s quantity. The increases
in fossil fuel and plastic demand, both within Thailand and in other
countries, were key factors of the market expansion. The 3R (Reduce,
Reuse, and Recycle) strategies of water in the MTPIE area were
strongly implemented in 2005, which could have led to the reduc-
tion of water consumption. Many companies started reusing washed
water and treated water from the processes. Reduction of fresh water
by using seawater as the cooling water and using reverse osmosis
technology in order to produce fresh water from seawater were
performed in many major companies.
In order to show the simple relative progress and overview of
the trend of industrial sector on the economic creation compared to
the environmental performance, we decided to use the snapshot
graph analysis following the Anite system’s method (Anite Systems,
1999). The total net sale value and water consumption of the PP
group were selected as economic and environmental indicators to
exemplarily analyze the overall eco-efficiency trend. The data
compilation in the year 2003 was selected as a base year for eval-
uation. The typical snapshot graph for analysis an overall picture on
the industrial sector development is shown in Fig. 1. The Y-axis
represents the variation of the economic indicator in the selected
time, e.g., 2003–2004. The X-axis represents the variation of envi-
Fig. 21. Snapshot concerning net sale and water use during the year 2003–2005 of the ronmental indicators over the same period of time. Therefore, each
PP group. indicator is represented by the coordinates (X, Y), where Y was the
K. Charmondusit, K. Keartpakpraek / Journal of Cleaner Production 19 (2011) 241–252 251
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VNT: Vinythai Public Company Limited
ABC: Aditya Birla Chemicals (Thailand) Limited
ATC: Aromatics (Thailand) Public Company Limited
BPC: Bayer Polymers Company Limited
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