Heat Input In

Welding

Epriyanto
PT.BAKRIE CONSTRUCTION
 MONITORING HEAT INPUT
• Heat Input ???
Energi yang diberikan oleh busur las untuk benda kerja
Disajikan; Energi Busur x faktor efisiensi termal
Faktor efisiensi termal adalah rasio energy listrik yang
dikonsumsi oleh busur
• Energi Busur (Arc Energy)
Jumlah panas yang dihasilkan dalam busur las persatuan
panjang las ( Kj/mm)
AE ( Kj/mm) = Volt x Amps
______________________
AE = Arc Energy Travel Speed (mm/Sec)x 1000
 MONITORING HEAT INPUT
Thermal efficiency factor (k) of welding process
Process Process Factor k
No
121 SAW with wire 1.0
111 MMA 0.8
131 MIG Welding 0.8
135 MAG Welding 0.8
114 FCAW Without gas Shield 0.8
136 FCAW with active gas Shield 0.8
137 FCAW with Inert Gas Shield 0.8
138 Metal Cored wire metal arc welding active gas Shield 0.8
139 Metal Cored wire metal arc welding inert gas Shield 0.8
141 TIG welding 0.6
15 Plasma Arc welding 0.6
 MONITORING HEAT INPUT
Abbreviations and symbol
A Arc Welding Current (Amps)
k Thermal Efficiency Factor
Ts Welding Speed (mm/min)
Hi Heat Input (Kj/mm)
V Arc Voltage (Volts)

k_____
.V x A Amp x volts x time
__________________
Hi = X 10 -3 Or
Ts ROL x 1000
 MONITORING HEAT INPUT
Example
A MAG Weld Process
Arc Volts = 24
Welding Amperage = 240
Travel Speed = 300 mm / Mininte
Arc Energy ???
Heat Input ???
 MONITORING HEAT INPUT
Amp x volts
AE = __________________
TS (mm/Sec) x 1000
240 x 24
__________________ Hi = AE x k
AE =
(300/60) x 1000
5760
AE = __________________ Hi = 1,2 x 0,8
5000

AE = 1.152 or 1.2 kJ/mm Hi = 0,96 kJ/mm