New equipment brings
tape placement within
reach of smaller shops
“Right-sised” automated tape laying head is
simple and affordable.
few technologies enjoy the high-tech stature
fof fiber placement and tape laying. The
yyup speed, the complex euts, the robotic
head’s axes of motion and the manufacturing
eificieney are impressive — and so is the price.
Depending on size, automated fiber placement
and tape laying equipment can cost several
milion dollars per machine, a capital cost that
most fabricators can’t justi¥y without a sub-
stantial production contract.
Automated Dynamics (ADC, Schenee-
tady, N.Y., U.S.A), @ manufacturer of a
range of traditional fiber placement machin-
ery, has developed a patented concept that
brings fiber and tape placement down to
earth, at a more reasonable cost. The com-
pany’s new “right-sized” automated tape
laying (ATL) head is targeted at manufactur-
ers who make thermoset composite parts
without much curvature, in moderate- to
high-rate production, The ATL head can be
Installed on different machine platforms,
Including filament winders, gantry robots,
articulated arms, custom designs and sui
able used machines, so the work envelope
size is completely tailorable
Company president James Mondo explains
that many mid-level suppliers hand lay up flat
laminates or “charges” that are then draped
into a contoured tool for cure. ‘The equipment
is tailorable to any part size, from small ribs up
to spars or skins many meters long. “For such
simple laminates, a large, intricate machine
isn't the best investment, because the eom-
plexity isn’t needed,” he says. “Flar parts are
fairly easy to automate, and fabricators can