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6, December, 391±403
This article reports on the structural behaviour of shear-deficient reinforced concrete beams repaired with Slurry
Infiltrated Fibre Concrete (SIFCON), and proposes a simple analytical procedure for predicting the shear capacity
of the repaired beams. SIFCON is made by pre-placing short, discontinuous steel fibres into the form, followed by
infiltrating the fibres with cement-based slurry. A series of 14 shear-deficient reinforced concrete rectangular beams
was tested under third-point loading to study the effectiveness of using externally applied SIFCON jackets as a
method of increasing the beams' shear capacity. The parameters investigated included the shear span-to-effective
depth ratio (a=d), amount of longitudinal reinforcement (r) and the thickness of the jacket (t). For the range of
variables tested, the results indicate that all the beams failed in shear tests and those repaired with SIFCON
displayed an excellent shear capacity. The use of SIFCON jackets as external shear reinforcement eliminated the
brittle shear failure and increased the ultimate shear strength of the repaired beams from 25±55%. This indicates
that SIFCON may be considered as a promising material for design±maintain±rehabilitate programme of concrete
structures.
Introduction
fibreglass/epoxy jackets to provide needed flexural and
The deterioration of many existing infrastructures in shear strength enhancement to allow resistance to seis-
both developed and developing countries is a major mic loads; (b) bonding of composite plates to rein-
challenge facing the construction industry today. Most forced concrete and prestressed concrete beams to
of the rehabilitation works consist of repairing old improve flexural stiffness and strength; and (c) wrap-
deteriorating structures, and structures damaged by ping of reinforced concrete columns to increase axial
10±13
earthquakes and natural disasters. Hence the develop- capacity. Furthermore, many other researchers have
ment of cost-effective and long-lasting repair/retrofit proven that adding even low volume fractions of fibres
methods can greatly reduce maintenance requirements, can substantially improve shear response of structural
increase life safety and increase the service life of con- elements and that for a sufficiently large fibre volume
1,2
crete structures. fraction, use of fibre reinforced concrete can eliminate
Use of advanced composite materials for structural the need for stirrups.
rehabilitation shows a great promise. Several research- Recently there has been a growing interest in the
ers have presented successful applications of composite use of high performance fibre reinforced concretes
3±9
materials for a variety of civil structures. With regard (HPFRCs) for seismic repair and retrofit of concrete
10±15
to strengthening of concrete structures, applications structural elements. This is because most of the
studied include: (a) wrapping a reinforced concrete rheological, mechanical and durability properties of
beam or column with a steel plate jacket or with these materials are better than those of conventional
concretes. Fibre Reinforced Concrete (FRC) is a con-
crete reinforced with small diameter (1 mm), short
Department of Civil Engineering, Jordan University of Science and length (about 2 cm) randomly distributed fibres made
Technology, Irbid±22110, Jordan. of steel or other tension materials. Two types of
y
Department of Civil Engineering, University of Sharjah, PO Box HPFRCs are currently available on the market: (a)
27272, Sharjah-UAE.
slurry infiltrated fibre concrete (SIFCON); and (b)
10±12
(MCR 898) Paper received 27 September 2000; last revised 25 April slurry infiltrated mat concrete (SIMCON).
2001; accepted 2 July 2001 SIFCON is relatively a new high performance fibre
391
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Jamal Shannag et al.
reinforced concrete in which formwork moulds are deficient beams will be repaired with SIFCON jackets
filled to capacity with fibres and the resulting fibre and retested to determine the effectiveness of the repair
12±13
network is infiltrated by a cement based slurry. method.
Infiltration is usually accomplished by gravity flow
aided by light vibration or pressure grouting. SIFCON
have been used successfully in applications such as
pavement overlays, bridge repair, blast resistant struc-
Experimental investigation
tures and safe vaults. Slurry Infiltrated Mat Concrete
(SIMCON) is a new high performance fibre reinforced The experimental programme was conducted to un-
concrete made by infiltrating non-woven steel fibre- derstand the shear behaviour of reinforced concrete
10±11
mats with a specially designed cement slurry. SIM- beams repaired with SIFCON. A total of 14 reference
CON applications include high performance bridge beams, 200 cm long, with a constant cross-section of
decks, earthquake resistant structures, nuclear waste 15 3 20 cm were prepared and tested in a third-point
containment and military applications. loading, as shown in Figs. 1 and 2. In addition, after
The main objectives of this study are: (a) to explore the beams were initially tested to failure four of these
the use of high performance SIFCON jackets in repair beams were repaired with SIFCON, as shown in Fig. 3.
and retrofit of shear-deficient reinforced concrete The parameters investigated included shear span to ef-
beams; and (b) to develop an analytical procedure for fective depth ratios (a=d ) of 1´2, 2´2 and 3´0; rein-
predicting the shear behaviour and response of repaired forcement ratios (r A s =bd ) of 1´29, 1´76 and 2´28%.
reinforced concrete beams. The validity of this ap- The properties of the beams and their designation are
proach will be evaluated experimentally by testing a shown in Fig. 4 and Table 1. The a=d ratios were
number of reinforced concrete beams with different selected to represent three different characteristic
shear span to effective depth ratios. Then the shear- modes of shear failure
Load Load
(P/2) (P/2)
a a
Stirrups @ 200
200
Main reinforcement
100 1800 100
2000
Loading machine
P
P/2 P/2
Loading beam
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Structural repair of shear-deficient reinforced concrete beams
Load
(P/2)
a SIFCON jacket
200 25
150
25
25 150 25
100 50 Repaired 50
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Jamal Shannag et al.
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Structural repair of shear-deficient reinforced concrete beams
160
B113
140
B112
120
100
Load: kN
80 B111
60
40 a/d = 1·2
0·0129 for B111
ρ = 0·0176 for B112
0·0228 for B113
20
0
0 2 4 6 8 10 12
Deflection: mm
(a)
35
30 B113
25 B112
Moment: kNm
20
B111
15
10 a/d = 1·2
0·0129 for B111
5 ρ = 0·0176 for B112
0·0228 for B113
0
0 0·00005 0·0001 0·00015 0·0002 0·00025 0·0003 0·00035 0·0004
Curvature: 1/cm
(b)
Fig. 8. The effect of main reinforcement ratio on response and shear strength of beams with a=d ratio of 1´2:
(a) load±deflection curve; (b) moment±curvature curve
Magazine of Concrete Research, 2001, 53, No. 6 395
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Jamal Shannag et al.
60
50
B122
40
B123
B121
Load: kN
30
20
a/d = 2·2
0·0129 for B121
10 ρ = 0·0176 for B122
0·0228 for B123
0
0 1 2 3 4 5 6 7 8
Deflection: mm
(a)
25
20 B123
B122
Moment: kNm
15 B121
10
a/d = 2·2
0·0129 for B121
5 ρ = 0·0176 for B122
0·0228 for B123
0
0 0·00002 0·00004 0·00006 0·00008 0·0001 0·00012 0·00014
Curvature: 1/cm
(b)
Fig. 9. The effect of main reinforcement ratio on response and shear strength of beams with a=d ratio of 2´2:
(a) load±deflection curve; (b) moment±curvature curve
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Structural repair of shear-deficient reinforced concrete beams
70
60 B133
B132
50
B131
40
Load: kN
30
20 a/d = 3·0
0·0129 for B131
ρ = 0·0176 for B132
10 0·0228 for B133
0
0 1 2 3 4 5 6 7
Deflection: mm
(a)
18
16 B133
14
B132
12
B131
Moment: kNm
10
6
a/d = 3·0
4 0·0129 for B131
ρ = 0·0176 for B132
2 0·0228 for B133
0
0 0·00002 0·00004 0·00006 0·00008 0·0001 0·00012 0·00014
Curvature: 1/cm
(b)
Fig. 10. The effect of main reinforcement ratio on response and shear strength of beams with a=d ratio of 3´0:
(a) load±deflection curve; (b) moment±curvature curve
iour. An increase in ultimate shear strength of 25±55% assumed to behave as an external stirrup with two legs
is achieved and the catastrophic shear mode of failure that act perpendicularly to the compression strut, the
is eliminated. main reinforcement will act as the tension lower chord,
It can be seen that the load displacement and mo- the uncracked compression zone of concrete will act as
ment curvature curves for the repaired beams shown in the upper compression chord and the concrete struts
Figs 12±15 consist of a pre-cracking straight segment formed between the diagonal cracks will act as the
and a change in slope of the curves after beam crack- diagonal compressive member in the truss. These diag-
ing. The post-cracking segments in some curves were onals will push apart the lower and upper chord of the
flat, in others it sloped downward indicating a gradual truss, which represent the bottom and the top of the
loss in stiffness. beam. The jacket will be assumed to act as the vertical
members in the truss that pull the upper and lower
Shear strength provided by the HPFRC jacket chord of the truss together which induced tensile stres-
The truss model was used to study the shear capacity ses in the jacket.
provided by SIFCON jacket. SIFCON jacket will be Assuming the angle of inclination of the cracks
Magazine of Concrete Research, 2001, 53, No. 6 397
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Jamal Shannag et al.
160
B113
140
120
100
Load: kN
80
60
B123
40
ρ = 0·0228
1·2 for B113
B133
20 a/d = 2·2 for B123
3·0 for B133
0
0 1 2 3 4 5 6 7 8 9 10
Deflection: mm
(a)
35
30
B113
25
Moment: kNm
20
15 B123
B133
10 ρ = 0·0228
1·2 for B113
a/d = 2·2 for B123
5
3·0 for B133
0
0 0·00002 0·00004 0·00006 0·00008 0·0001 0·00012 0·00014 0·00016 0·00018
Curvature: 1/cm
(b)
Fig. 11. The effect of shear span to effective ratio ( a=d) on the response of beams with a main reinforcement ratio of 0´0228:
(a) load±deflection response; (b) moment±curvature response
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Structural repair of shear-deficient reinforced concrete beams
50
45 Reference beam
Repaired beam
40
35
30
Load: kN
25
20
15 B121
a/d = 2·2
10 ρ = 0·0129
thickness of jacket = 2·5 cm
5
0
0 1 2 3 4 5 6 7 8 9 10
Deflection: mm
(a)
18
16
14
12
Moment: kNm
10
6 B121
Reference beam
a/d = 2·2
4 Repaired beam ρ = 0·0129
thickness of jacket = 2·5 cm
2
0
0 0·00005 0·0001 0·00015 0·0002 0·00025 0·0003 0·00035 0·0004 0·00045 0·0005
Curvature: 1/cm
(b)
Fig. 12. Typical behaviour of repaired and reference beams with a=d of 2´2 and r of 0´0129:
(a) load±deflection curve; (b) moment±curvature curve
equal to è, then the horizontal projection of the diag- and V s J the additional shear capacity provided by the
onal cracks will be equal to d 3 cot è, where d is the SIFCON jacket.
effective depth of the beam. Accordingly, the additional
1 p Vu d
shear capacity provided by the jacket will be given by Vc f c9 120r bd (3)
7 Mu
the following equation
where f c9 is the compressive strength (MPa); r the long-
V SJ 2 3 t SJ 3 d 3 cot è 3 ó SJ (1) itudinal reinforcement ratio; V u , M u are the ultimate
shear and ultimate bending moment respectively taken
where t SJ is the thickness of the SIFCON jacket; d the
at the critical section (i.e. at d=2) from the face of the
effective depth of the beam; è the angle of inclination
support; and b the width of the beam.
of diagonal crack; and óSJ the tensile strength provided 16
Using the model developed by Naaman, for pre-
by the SIFCON jacket.
dicting the tensile strength of SIFCON and assuming a
Then, the total shear capacity of beam with SIFCON
factor of safety of 0´50 to account for variation in
jacket is given by
material strength and for the fact that SIFCON is usual-
V n V c V SJ (2) ly subjected to biaxial state of stress, then the addi-
tional shear strength provided by the jacket Vs J can be
18
where V c is the shear strength provided by concrete; defined as
Magazine of Concrete Research, 2001, 53, No. 6 399
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Jamal Shannag et al.
60
Reference beam
Repaired beam
50
40
Load: kN
30
20 B223
a/d = 2·2
ρ = 0·0228
10 thickness of jacket = 2·5 cm
0
0 1 2 3 4 5 6 7 8 9 10
Deflection: mm
(a)
25
Reference beam
Repaired beam
20
Moment: kNm
15
10
B223
a/d = 2·2
5
ρ = 0·0228
thickness of jacket = 2·5 cm
0
0 0·00002 0·00004 0·00006 0·00008 0·0001 0·00012 0·00014
Curvature: 1/cm
(b)
Fig. 13. Typical behaviour of repaired and reference beams with a=d of 2´2 and r of 0´0228:
(a) load±deflection curve; (b) moment±curvature curve
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Structural repair of shear-deficient reinforced concrete beams
50
45
40
Reference beam
35
Repaired beam
30
Load: kN
25
20
15
B132
10 a/d = 3·0
ρ = 0·0176
thickness of jacket = 2·5 cm
5
0
0 5 10 15 20
Deflection: mm
(a)
25
20
Reference beam
Repaired beam
Moment: kNm
15
10
B132
a/d = 3·0
5 ρ = 0·0176
thickness of jacket = 2·5 cm
0
0 0·0001 0·0002 0·0003 0·0004 0·0005 0·0006 0·0007 0·0008
Curvature: 1/cm
(b)
Fig. 14. Typical behaviour of repaired and reference beams with a=d of 3´0 and r of 0´0176:
(a) load±deflection curve; (b) moment±curvature curve
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Jamal Shannag et al.
45
40 Reference beam
Repaired beam
35
30
Load: kN
25
20
15
B233
10 a/d = 3·0
ρ = 0·0228
thickness of jacket = 2·0 cm
5
0
0 1 2 3 4 5 6 7 8
Deflection: mm
(a)
25
Reference beam
20 Repaired beam
Moment: kNm
15
10
B233
a/d = 3·0
5 ρ = 0·0228
thickness of jacket = 2·0 cm
0
0 0·00002 0·00004 0·00006 0·00008 0·0001 0·00012
Curvature: 1/cm
(b)
Fig. 15. Typical behaviour of repaired and reference beams with a=d of 3´0 and r of 0´0228:
(a) load±deflection curve; (b) moment±curvature curve
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Structural repair of shear-deficient reinforced concrete beams
SIFCON-based rehabilitation. However, more tests on 8. ABOUTAHA R. S., ENGELHARDT M. D., JIRSA J. O. and KREGER
beams with different geometries and concrete strengths M. E. Seismic strengthening of R/C columns using steel jackets,
Proceedings of the ASCE Structures Congress, 1993, 1, 301±306.
should be conducted to verify the proposed design
9. CORAZAO M., DURANI A. J. and TAYLOR H. Repair and strength-
procedure. ening of concrete structures damaged by earthquakes, Proceed-
ings of the Ninth World Conference on Earthquakes Engineering,
Tokyo-Kyoto, 1988, 7, 389±394.
Acknowledgements 10. KRSTULOVIC N. and SHANNAG M. Slurry infiltrated mat concrete
(SIMCON) - based shear retrofit of reinforced concrete members,
The authors acknowledge the technical and financial ACI Structural Journal, 1999, 96, 105±114.
support provided by Jordan University of Science and 11. OLUOKAN A. and HAGHAYEGHI A. Flexural behaviour of rein-
Technology. The steel fibres used in this investigation forced concrete beams retrofitted and repaired with slurry infil-
were provided by Bekaert Company, Belgium. trated mat concrete, ACI Structural Journal, 1998, 95, 654±664.
12. NAAMAN A. E. SIFCON. Tailored properties for structural per-
formance, High Performance Fibre Reinforced Cement Compo-
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