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and tooling. With microscopic layer resolution and accuracy down to 0.014 mm, it can produce
thin walls and complex geometries using the widest range of materials available with any
technology.
Benefits of PolyJet:
Stratasys founder Scott Crump invented FDM Technology more than 20 years ago, and Stratasys
has continued to lead the 3D printing revolution ever since.
Benefits of FDM:
Industrial grade thermoplastics. Thermoplastics and support material are used in FDM.
During FDM printing, a coil of fine thermoplastic wound on a spool is heated and extruded in a
continuous bead of semi-molten material. Once deposited, it cools and solidifies to form a new layer –
just one of many that form the finished model.
In contrast to this technique, during Polyjet printing, after being jetted onto the subsequent layer,
the layers of liquid polymer are cured through exposure to ultraviolet light.
FDM models are more robust than those created with Polyjet printing technology. Depending on
your choice of material, FDM models can also be made to withstand high temperatures and more
demanding working conditions and environments, making them more durable than Polyjet
models.
This is what Tyrtania had to say about FDM printing: “The result can often be stronger than a
Polyjet model, and where Polyjet parts can sometimes minutely change shape over time, an FDM
product will be more dimensionally stable.”
There are trade-offs however, the most obvious of which is the fact that the layer thickness used
by an FDM 3D printer isn’t as fine as with Polyjet printing. Due to this, Polyjet printing allows
for smoother surfaces on curves, slopes and gradients, whereas an FDM model may contain
visible layers. FDM printing is therefore better suited to printing parts that require mechanical
strength over aesthetic appeal.
Through the use of jetted liquid polymers, Polyjet technology boasts impressive product fidelity.
The process allows for high levels of final product realism, smooth surfaces and fine feature
details. Depending on the material, Polyjet parts can have a range or combination of properties
from rigid to flexible; full colour to clear; or even medical compatibility. This makes Polyjet the
favoured technology for concept and form models where the finished appearance is important,
such as consumer products and electronics.
Flexible results in a range of Shore A values, improved tear resistance and high tensile strength
make these materials ideal for rapid prototyping of non-rigid models, including:
Agilus30 FLX935
Agilus30 White FLX945
Agilus30 Black FLX985
Agilus30 Transparent FLX935
TangoPlus FLX930
TangoBlackPlus FLX980
The J-Series J735/J750 and J750 Digital Anatomy Printer (in non-DAP configuration) can all run
the above materials, with the exception of Agilus30 FLX935). This also applies to the
J826/J835/J850, but in addition they cannot run the Tango materials.
Where semi-flexibility is required (automotive tyres or footwear soles for example), the
following materials are recommended.
TangoGray FLX930
TangoBlack FLX973
Allowing for the creation of soft-touch parts, over-moulding, seals and gaskets, the Tango and
Agilus range of rubber-like materials are easy to clean, less sticky than alternative options, and
offer better elongation and higher tear resistance than rivals.
Agilus is durable, and ideal for advanced design verification and rapid prototyping, and
compatible with SUP706 soluble support for building more complex parts, or parts with deep
pockets or channels. The recently-added Agilus range is the most versatile rubber-like material
yet produced, and offers a 2.5 times improvement in tensile strength over anything previously
available.
You can combine rigid materials, like Rigur or Digital ABS, with flexible materials for complete
design freedom using a multi-material 3D printer such as the Objet260, Objet350 or Objet500 –
from the Connex3 range. The combination of materials together will offer a Shore A value
ranging from 27 to 95.