Pe uous - Inner diameter of 0.035 m and an outer diameter of the shear stress is not to exceed 120 Mpa. 1. PAST BOARD PROBLEM ‘A hollow shaft has al oy Compute the torque If 6 m, C, 4,100 N-m. A. 4,500 N-m 1, B, 4,300 N-m D. 4,150 N-m Soletion: 16TD. S= 74a) x(D'- a’) ae le = (60)' -(35)'] 08 T = 4,500,000 N-mm thus; T = 4,500N-m 2. PAST BOARD PROBLEM ‘A 2in, solid shaft is driven by a 36 in. gear and transmit power at 120 rpm. If allowable shearing stress is 12 ksi, what horsepower can be transmitted 2 A. 29.89 Hp C. 35.89 Hp B. 38.89 Hp D. 34.89 Hp Soletion: 16T oa xD? 12,000 = 181 x(2) T = 18,850 in-Ib TN _ (18850) (120) 63000 63000 thus;P = 35.90 Hp 3, PAST BOARD PROBLEM A hollow shaft has an inner diameter of 0.035 m and outer diameter of 0.06 m- Determine the polar moment of inertia of the hollow shaft. A. 1.512 x 10% m4 C. 1.215 x 10% m* B. 1.152 x 10% m4 D. 1.125 x 10° m* Solution: = =(p1- a4 J yl d*) J = £[(0.06)'- (0.035)* | = thus; J = 1.125 x 10%m* ‘Scanned with CamScanner% Machine Design Revi ewer 1-13 4, PAST BOARD PROBLEM ; hal power would a spindle 65 mm in di 1 480 rpm. Stress allowed Torsten shots eon anate 5 mm in diameter transmit at 400 1 A.42.12 kW B.96.88 kW 5.30.21 kW Solution: s, = 16T nD? so = 1oT (55) T = 1,927,390 N-mm = 1.92739 kN-m 2nTN _ 2n(1.92739) (480) 60 60 = thus; P = 96.88 kW 5. PAST BOARD PROBLEM Compute the diameter of a solid shaft transmitting 75 Hp at 1800 rpm. The nature of load and the type of service is such that the allowable Ss based on pure torsion is 6000 psi A 1 7/8" c.21/16" B. 1 15/16" D.3 1/8" T (1800) . 63000 LY pm T= 2625 inlb \ | 8, = 16T Fotos xD? 16 (2625) 6000 = D wl © thus ;D = 1.306 or D= 15/16" 6. PAST BOARD PROBLEM 50 inches diameter diamond saw blade is mounted on a pulley driven steel shaft, required a blade peripheral linear speed of 150 fsec, Motor drive is 125 hp at 1,200 pm, with 6 inches diameter pulley. Determine the shaft rpm to attain blade peripheral speed equired. . ‘Scanned with CamScannerA. 716.2 1pm C. 635.3 rpm B. 539,10 rpm D. 687.55 rpm Soletion: V=a2DN 50 150(60) = z) —|N (60) (3) N =687.55rpm 7, PAST BOARD PROBLEM. Compute the polar section modulus of a solid shaft with a diameter of 101.6 mm. A. 209.5 cm* C. 209.5 cm* B. 205.9 cm? D. 205.9 cm* Solution: aD* : at 232 2% pet, : oe ee ee) 2 = 205.9 cm* 8. PAST BOARD PROBLEM A 15/16 — in wide key has a depth of 5/8 in. It is 12 inches long and is to be used on a 200 hp, 1160 rpm, squirrel -cage induction motor. The shaft diameter is 378 inches. The maximum running torque is 200% of the full-load torque. Compute th maximum torque. . A. 17,330 in-lb C. 37,210 in-Ib B. 733,211 in-lb D. 21,733 in-Ib Solidtion: TN p= 63000 T = 21,733 in-lb ila ‘Scanned with CamScannee70. PAST BOARD PR' ‘A 18/16 — in wide key has a dept jn a 200 hp, 1160 rpm, squirrel $78 inches. The maximum run the maximum direct she h of 5/8 in. It is 12 inches long and is to be used cage induction motor. The shaft diameter is 3 ning torque is 200% of the full-load torque. faring stress on the shaft, considering the effect Determine of the keyway? A, 2850 psi C. 4250 psi B. 3250 psi D. 1820 psi Solutions: ‘The direct shearing stress on the shaft considering the effect of the keyway: 7 8, = ky— > Note: minor shocks ; ki= 1.5 _ (1.8)(21,733 ) Ss= 2850 psi 11, PAST BOARD PROBLEM Acentrifugal pump is to be driven by a 15-Hp electric motor at 1750 RPM. Compute the diameter of the pump shaft if it is made of AISI C1045 as rolled. Consider the load is gradually repeated with S. = 72 ksi and factor of safety of 8. A. 11/16 in. c. 2%in B.1%in D. %in pe lN ore 45 fib 63,000 8, _ 72 sq= 58. = 2 = onsi 8 (AECAS NA sy 1 esp = = f[AX2) = o.67ain, xD? Sg (9000) D=0.674 in. > use: 11/16 in. ‘Scanned with CamScannee12, PAST BOARD PROBLEM ee’ it it hhaft at 300 rpm. The propeller attached to this A turbine developing 15,000 Hp turns the shaft at 300 rpm. The prone oT is hhaft develops a thrust of 150,000 Ib. A hollow steel sl x i r tain. is to te sed. Determine the inside diameter of the shaft if the maximum shearing stressed based on the torsion alone is not to exceed 7500 psi C. 10.56 in. 6 soi. ~ D. 12.56 in. Seleton T = 262,500 ft-lb x J = {oy -¢ lor -#] 21 s (262,500 ftlb)(7 in.)(12 in./ft) fat] SEEN 32 7500 Ibiin’ Aowes: d = 9.59 in. 13, PAST BOARD PROBLEM : A shaft supported as a simple beam, 18 in. long, is made of carburized steel ( AIS! 3120) of ultimate strength of 90 ksi, size factor of 0.85 and surface factor of 0.87. The shaft rotating, a steady load of 2000 Ib is applied midway between the bearings. The surfaces are ground, Indefinite life is desired with N = 1.6 based on endurance strength. What should be its diameter if there are no surface discontinuities? A. 1 5/16 C.23/16 B. 1.3/6 D.3 1/16 Solotion: The maximum moment will occur at the midpoint ( x = 9 in. ): M = (1000 pounds ) ( 9 in.) =9,000 in-lb The flexural stress (S,): “_, (0.87)(0:85)(90,000 psi) _ = 41,600 psi 1.6 3 vinere: 2 = 2 32 32 Sy oe a) ‘ e 9000 in-Ib - n\Sy x \ 41,600 Ib/in2 Aroma: D= 4.3 in, Use: D= 15/16 in. =—_ ‘Scanned with CamScannereceereccraeee 14. PAST BOARD PROBLEM ‘AG inches pulley is fastened force of 75 Ib is applied to the su load is steady and N = 3? to.a 1 1/4-in shaft by a set screw. If a net tangential face of the pulley , what is the holding force when the A. 1080 Ib C. 1045 Ib B. 2030 Ib D. 1201 Ib on EMo = F (5/8) =75(3) F = 360 Ib The holding force is : F =3(360) = 1080 Ib F = 1080 Ib 15. PAST BOARD PROBLEM Aline shaft is 2 15/16 in. in diameter and will transmit 50 hp when turning at 200 rpm at constant rate. This shaft furnishes the power to 10 machines each requiring 5 hp to operate. Each of the 10 pulleys is keyed to the shaft by standard flat key. If the width and thickness of the key are 3/4 and 1/2 respectively, find the length of the key based on shear considering that the allowable shear stress for commercial shafting is 6000 psi. A. 0.325 in C. 0.1342 in B. 0.238 in. D. 0.3152 in Sclition: ar $,bD ‘1 2(1575.6 in-Ib) -—eeeeeees"—_ ———- (6000 Ib/in? )(3/4 in.)(2 15/16 in.) L = 0.238 in. \ ‘Scanned with CamScannee16, PAST BOARD PROBLEM ; / Aline shaft is 2 15/16 in. in diameter and will ane Ee “Omacueet2m tant rate. This shaft furnishes the po act ‘eguling np to operate. Each of the 10 pulleys is keyed to He shaft by standarg flat key.lf the width and thickness of the key are 3/4 and ras ively, find the length of the key based on compression considering that the allowable compressive stress for commercial shafting is 6 000 psi. A. 0.328 in C. 0.2342 in B. 0.357 in. D. 0.2252 in Soletion: 4T is S,tD 4(1575.6 in-Ib) (6000 Ib/in? )(1/2 in.\(2 15/16 in.) L =0.357 in. 17, PAST BOARD PROBLEM A cast iron pulley transmit 65.5 Hp at 1750 RPM. The 1045 as-rolled shaft to which it is to be keyed is 1 % in. in diameter; key material, cold-drawn 1020. Compute the length (based on shear) of flat and square key needed if the 1 3/4- in diameter has a width and thickness 3/8 and 1/4 in. Tespectively. Note: Sy = 66 ksi (with S,s=0.5 S, = 33ksi) and N=1.5 for smooth loading. A. 0.328 in C. 0.2342 in B. 0.327 in. D. 0.2252 in Selation: = 22 ksi = 22 000 psi be . 2(2359 in-Ib) see IO) S5PD (22,000 tblin? )(3/8 in.)(1 3/4 in.) Arwen: L = 0.327 in — for flat and square keys ‘Scanned with CamScanneeee 18. PAST BOARD PROBLEM set screw is necessary to fastened a pulley to a 2 in. shaft while transmit Ht ‘and rotates at 150 rpm? Find the torque on the set screw. noes A. 105 ft-lb C. 170 ft-lb B. 150 ft-lb D. 156 ft-lb Seletions 33,000 Hp 2nN 000 (3) 33,000 8) = 105 ft-lb 2n(150) Arswer: 105.0 ft-lb 19, PAST BOARD PROBLEM Aset screw is necessary to fastened a pulley to a 2 in. shaft while transmits 3Hp and rotates at 150 rpm? What is the typical size of set screw in practice? A 1/2in C. 2/3 in. B. 1/3 D. 3/2 Solution: 1 1). set screw = (= Jose = (le in) 4 4 1, set screw = — in. 2 20, PAST BOARD PROBLEM An eccentric is to be connected to a 3 — in. shaft by a set screw. The center of the Sccentric is 1 1/4 in. from the center of the shaft when a tensile force of 1000 Ib is pPolied to the eccentric rod perpendicular to the line of centers. What is the holding . ‘force necessary if the factor of safety is 6? i 4500 tt C. 1230 Ibf | + 5000 Ibf D. 4300 Ibf ‘Scanned with CamScanneeSoletion: F(4.5) = (1000)(1.25) F = 833 Ib Fhoiding = factor of safety x Force = 6 (833) Fhoiding = 3 (1260) = 5000 Ib 21. PAST BOARD PROBLEM A turbine developing 15,000 Hp turns the shaft at 300 rpm. The propelle, attached to this shaft develops a thrust of 150,000 Ib. A hollow steel shaft having an outside diameter of 14 in. is to be used. Determine the inside diameter of the shaft if the maximum shearing stressed based on the torsion alone is not to exceed 7500 psi. What is the percentage savings in weight. A. 37.3% C. 25.73 % B. 35.7% D. 20.57 % Solution: We -Wy _ [#4 Os? es]: [4 ((0)* - (6?) 6] We HE (D, 6 nS, (7500) Ib/in2 _ OF -[or- @?] _ (12.886) -[(14)? - (9.59)°] (0, ? ‘ (12.886) % Weavings = = 12,886 in, % Weavings Arawer: % Weavings = 37.3 % 22. PAST BOARD PROBLEM A 15/16 — in wide key has a dey on a 200 hp, 1160 rpm, squirrel cage induction motor. The shaft diameter is 37 inches. The maximum running torque is 200% termine the maximum compressive stress of the key. fof fhe fullload torque. A. 5,990 psi C. 7,290 psi B. 2,990 psi D. 9,920 psi ‘Scanned with CamScannee pth of 6/8 in. It is 12 inches long and is to be use | (abilolefins ! F Scmax = =~ Ae 11,217 Ib = ———_ = 2990 psi 4/2(518 in.)(12 in.) Arsser: 2,990 psi 23, PAST BOARD PROBLEM ‘A 15/16 — in wide key has a depth of §/8 in. It is 12 inches long and is to be used ona 200 hp, 1160 rpm, squirrel —cage induction motor. The shaft diameter is 3 7/8 inches. The maximum running torque is 200% of the full-load torque. Determine . the maximum direct shearing stress on the shaft , considering the effect of the keyway. A. 797 psi C. 897 psi B. 997 psi D. 729 psi Soletion: F Ss, =— Ac 11,217 Ib Somax = —————~ = 997 psi (15/16 in.)(12 in.) Aries: 997 psi 24, PAST BOARD PROBLEM A lever 16 in. long is to be fast normal to the lever at its end. tened to a 2-in. shaft. A load of 40 Ib is to be applied What is the holding force necessary if the factor of safety is 5? A. 2000 Ib C. 3200 Ib B. 3000 Ib D. 6400 Ib = (40)(16) 1 F = 640 lb Fhoiding = factor of safety x Force Fhoiding = = 5 (640) = 3200 Ib ‘Scanned with CamScannerCe is Chapter 02 ~ Shattings, Keyes Splines & Couplings ¥ -22 _ a eee 25, PAST BOARD PROBLEM ‘A hollow bronze tube has an outer & ‘and is 12 in. long, A crank 15 in. long 1S 1 rigidly. The modulus of rigidity is 10,000,000 pal. What fo of the crank to produce a torsional shear ‘of 5000 Ps cc. 358 Ibs D, 583 Ibs inner diameter of 1 % in, ind the other end is held be applied to the eng in. and an i e end , 2 itor diameter of 2 i roe must keyed to on A. 835 Ibs B, 853 lbs Solution: S,=— J (6000 Ib/in? )(1.0738 in’) Px15in. = _— (tin) Answers P= 358 Ib 26. PAST BOARD PROBLEM Calculate the interface pressure for a solid shaft and collar. assembly with both parts radius (R = 5 cm), radius outside steel where radial interface of 0.0005 in., interface (Ro = 8 cm) and modulus of elasticity (€ = 207 Gpaand 5= 0.00001 ) A. 12.6 Mpa C. 13.5 Mpa B. 11.7 Mpa D. 10.54 Mpa Solation " P 2R| (R = 12,627,000 Pa = 12.6 Mpa s[-e)} eam 27. PAST BOARD PROBLEM A stepped steel shaft consist of a hollow shaft sha 2 mong with Met aa oe ae au cer ol Umma attached toa sold shat Tom ia and 70 mm in dlameter. Determine the maximum torque that can be applied ithout ing a shearing stress of 70 MNin* or atwst cf 2.8 abcess rea z 2 3.5-m length. Use G = 83 GN/m?. nea C. 10.44 kN-m D.4.714 kN-m 01m ‘Scanned with CamScannerSolutions The Polar moment of Inertia: ai dh =a (0 0.07") = 7.46 x 10° z 4 Je #39 (0.07) =2.36 x 10° The Torque: (without considering the twist angle) The Torque (T) in consideration of the twist angle (4): TL o=y it Xe 25(;5) = T2),T(15) 780) 7.46x10°(83x10°) 2.36x10(83x10°) T=4.0kN-m — chose the least value 28. PAST BOARD PROBLEM ‘A flexible shaft consists of a 5-mm diameter steel wire encased in a stationary tube that fits closely enough to impose a frictional torque of 2 N mim. Determine the maximum length of the shaft if the shearing stress is not to exceed 140 Mpa. A. 2.715m C.3.21m B. 1.718m D.1.23m Sobation: The Torque: ser oe Fj 416 (2L) 1 eo = _— 40x10" == 906) 718m 29. PAST BOARD PROBLEM - is it mm diameter steel wire encased in a stationary tul A flexible shaft consists of a 5-7 We eae. Determine the impose a frictional torq tir the shearing stress is not to exceed 140 Mpa, What will that fits closely enough t 13 ond relative to the other end? Use G = 63 Gpa. maximum length of the s! be the angular rotation of on C. 1.718 mand 23.4 deg A. 2.715 mand 32.2 499 D. 1.23 m and 12.43 deg B. 1.718 mand 33.2 deg ors ‘Scanned with CamScanneeSoletion: The Torque: The angle of twist (): : 16T o = [t= ald STE “je 1 IG “IG 2 s4ox10® = 16 (2L) _ = 0718) _____0 58 rag (0.005)° (0.005)' (83x10") L= 1.718 ‘ 32 “ue 0 =33.2° 30. PAST BOARD PROBLEM. A round steel shaft 3 m long tapers uniformly from a 60-mm diameter at one end tog 30-mm diameter at the other end. Assuming that there is no discontinuity results over each infinitesimal length, compute the angular twist for the entire length when the shaft is transmitting a torque of 170 N-m. Use G = 83 Gpa A. 1.72deg C. 1.23 deg B. 1.29deg D. 1.13 deg Solution: di2 az 0.015) Pe x 3 x d= 0.01x J (0.01%) =3.125 x 10° x! The twist angle (0): pxjtee fT efron 100 JG 2 SG 43.125x 10x'2(83x10) “| *) 6 =1,29° 31. PAST BOARD PROBLEM A flange bolt coupling consists of eight steel 20-mm diam: ed evenly around a bolt circle 300 mm in diameter, Determine the torque. capanty of the coupling if the allowable shearing stress in the bolts is 40 MN/m2. A. 1,51 kKN-m C. 5.21 kN-m B. 15.1 kN-m D. 10.51 kN-m ‘Scanned with CamScanner% Machine Design Reviewer een 2S The Torque(T): T = =¢s,Rn = 20,02) 0.300 4ESAM = F002) (doxs0"/(22 T = 15,079:64 Nem 32, PAST BOARD PROBLEM, A fiange bolt coupling is used to connect a solid shaft 90 mm in diameter to a hollow shaft 100 mm in outside diameter and 90 mm in inside diameter. If the allowable shearing stress in the shafts and the bolts is 60 MN/m?, how many 10-mm-diameter steel bolts must be used on a 200-mm diameter bolt circle so that the coupling will be as strong as the weaker shaft? A. 8 bolts C.9 bolts B. 6 bolts D.12 bolts Seletions The Torques (T) for solid and hollow Shafts: S.rd? _ (60x10°)(0.09)° Tyg = SEE = SOME E009) _ 9588.33 Ni ous = 55 7 8588.33 N-m x10*) 2 V(0.10* 0.09" su (60x10' (Z)e 0.09") a ' Those = EB = SE = 4051.48 N-m_ use this value Use the Small Value of the Toque (T) : = @S,Rn 4 0.2 4051.48 = £(a.01) (60x10")(22)n n=8.6 bolts =~ 9 bolts . PAST BOARD PROBLEM ‘Afiange bolt coupling consists of six 10-mm-diameter steel bolts on a bolt circle 300 mm in diameter, and four 10-mm-diameter steel bolts on a concentric bolt circle 200 mm in diameter. What torque can be applied without exceeding a shearing stress of 60 Mpa in the bolts? A. 5.5kN-m C.3.25 kN-m B. 4.8kN-m , 0.6.5 kN-m Slaton: ‘Scanned with CamScanner: LL ePlings » T=PRAS PR, =P(RasZRn,) = Z(oory (conor (59) 0)-2(%2) 0) 2 = 8497.79 N-m = 5.5 kN-m 34, PAST BOARD PROBLEM What is the nominal she ar stress at the surface for a 50 mm diameter shaft that is ‘Subjected to a torque of 0.48 kN-m. A. 16.95 C. 21.65 B. 19.56 D. 25.12 Solution: 6(0.48 g, = 181, 16(0.48) 7D° (0.050)° = 19,556.96 kPa= 19.56 MPa 35. PAST BOARD PROBLEM. A hollow iron pipe to be designed as a column ha: 's an outside diameter of 240 mm and is subjected to a force of 80 KN. Compute the Pipe thickness considering that the compressive stress is limited to 16 MPa. A. 5.85mm C. 6.85mm B. 7.85mm D. 885mm 4aF D, =} p2-== UV 85s [ozap 480) (024) 7(16 000) D,= 0.2263 m = 226.3 mm Thickness of the Pipe: 12 D,-D, = 240 228.8 = 685mm ‘Scanned with CamScanner | | | | | |36. PAST BOARD PROBLEM . A 1-inch diameter shaft has a single disc wei ted midway between i m ¢ weighing 75 Ib mounted midway b bearings 20° apart. Compute the lowest citical speed in rpm considering that the modulus of elasticity is 30 x 10° psi, Neglect the weight of the shaft. A. 2038 rpm C. 2308 rpm B. 2380 rpm D. 2803 rpm Solution: Moment of Inertia: W=75ib i. x(t)" 2 1 = 0.0491 in* | Solving for the lowest critical speed: o, - PUES = N= 3008 = (576)(30 x 10° y 30(213.39) © = : (75)(20) = @, = 213.39 rad/s ; N, = 2037.68 rpm 37. PAST BOARD PROBLEM The outside diameter of a hollow shaft is 1.6 times the inside diameter. When transmitting 420 W of power at 180 rev/ min the angle of twist is one degree over a length of 40 times the inside diameter. Taking G for the material as 85 GN/m?, calculate the maximum shear stress. came = SE Seletions where 8= TT T= eet = 2228 KN-m 0 % one L=40d ‘Scanned with CamScannerips_at | se Zor") | D=1.6d Substituting relations to 1 and 2 ; d= 103.2 mm D=165.1 mm thus, S, = 29.67 MPa t 38. PAST BOARD PROBLEM An automobile weighing 3,000 Ib is slowed uniformly from 40 to 10 mph in a distance g 100 ft by a brake on the drive-shaft. Rear wheels are 28 in. in diameter. Drive-shaq diameter is 1 in. Ratio of differential is 40:11. Calculate extreme fiber stress in drive shaft, neglecting tire, bearing, and gear losses. A. 29,400 psi C. 24,900 psi B. 20,490 psi D. 22,409 psi (8) =5775 in-Ib 2 N40 16(5775) S3=— a(t) = 29,400psi 39. PAST BOARD PROBLEM A pulley is keyed to a 24 mm steel shaft with a metric M6x20 square key. If the fu? length is 20 mm and the allowable shearing stress for the key material is 100 MP2. ho" much torque can be transmitted? A. 0.133 KN-m C. 0.144 kN-m B. 0.155 kN-m D. 0.166 kN-m Solution: : } 8,220 i DbL 27 } 00 = ———____ 24(6)(20) } T=144,000 KN-m ic 7 Ae =.0.144 kKN-m ‘Scanned with CamScanner# Machine Design: Reviewer II-29 ose yanaagengenennneenaANNOAEAANN ONEONTA, 40. PAST BOARD PROBLEM What would be the diameter 150 revolutions per minute? A. 1.53 in B. 1.35 in Of the shaft to transmit 10 horsepower if the shaft is to make C. 3.51 in D. 3.15in Solution DIN 53.5 D*(150) 53.5 D=1.53in. 10= 41, PAST BOARD PROBLEM, What horsepower would be transmitted by a short shaft, 2 inches in diameter carrying two pulleys closed to the bearings, if the shaft makes 300 revolutions per minute. A. 36 hp C. 63 hp B. 45 hp D. 54hp Solution: DN 38 _ 22(300) “38 P =63hp 42. PAST BOARD PROBLEM : What should be the diameter of a power-transmitting shaft to transmit 150 kW at 500 rpm? A. 71mm *C, 65mm B. 56mm Peron '7x10° (150) ‘Scanned with CamScanner43. PAST BOARD PROBLEM : ? What power would a short shaft, 50 mm in diameter, transmit at 400 rpm A. 50 kW C. 40 kW B. 60 KW D. 30 KW Solution: p-_ON 0.83x10° _ 50°(400) © 0.83x10° P= 60 kw 44. PAST BOARD PROBLEM Find the torsional deflection of a solid steel shaft 4 inches in diameter and 48 inches long, subjected to a twisting moment of 24,000 inch-pounds. A. 0.23 deg C. 0.42 deg B. 0.35 deg D. 0.18 deg Solution: _ 584TL “DG _ 584(24000)(48) ~ 414,500,000) =0.23deg. 45. PAST BOARD PROBLEM Find the torsional deflection of the solid steel shaft, 100 mm in diameter and 1300 mm long subjected to a twisting moment of 3 x 10° N-mm. i Heeb 80,000 N/mm The torsional modulus of elasticity A. 0.285 deg C. 0.258 dex B. 0.379 deg D. 0.397 deg Solution: 584( 3 x10° )( 1300 ) (100 )*( 80,000 ) Find the diameter of a steel lineshaft to trans1 torsional deflection not exceeding 0.08 degree Per foot of length, mit 10 Hp at 150 revolutions per minute wih A. 3.52 in. B. 2:35 in, b 2a. in ‘Scanned with CamScannerSeletion: IP 10 p-46je a6)" N 150 = 2.35 in. 47, PAST BOARD PROBLEM What power (in Hp) can a 1-inch diameter short shaft transmit at 380 rpm? A. 1Hp C. 10 Hp B. 20Hp D. 13 Hp Solaction: ND* Po oe _ (4° (380) a7 =10 Hp 48. PAST BOARD PROBLEM A.75-mm diameter shaft is transmitting 350 KW at 650 rpm. A flange coupling is used ad has 6 bolts, each 18 mm in diameter. Compute the required diameter of the bolts Circle considering an average shearing stress of 27.5 MPa. A. 245mm C. 325 mm B. 300mm D. 425 mm Solution 8T “s 60(P) _ 30P 715.dN, aN . 8(30)P 2aS.Nn, 8(30)(350) 2 80) ee 7? (0.018) (27500) (650) (6) =0.245 m=245 mm 49, PAST BOARD PROBLEM A i Wat length of a square key is required for a 4-in diameter shaft transmitting 1000 hp at 1000 rpm? The allowable shear and compressive stresses in the key are 45 ksi and 30ksi, respectively. ‘Scanned with CamScannera eenummeeneneennemes A. 2.1 inches B. 5.2 inches C. 3.1 inches D. 4.2 inches Solectron: Note: b = ip —» usual proportion (width = _ 83000Hp N 63000 (1000) = 1 = 63,000 in-lb 1000 = 1/4 of Diameter) The Length of the Key (L): (Considering the Shearing Stress: Ss) “2t_ _ 2 (63,000) * Spd ~ 15,000(1)(4) L =2.1inches ‘The Length of the Key(L): (Considering the Compressive Stress: Sc ) 4T __ 4(63,000) ~StD ~ 30,000(1)(4) L=2.1inches ). PAST BOARD PROBLEM Asolid shaft of 76 mm diameter is to be replaced with a hollow shaft of equal torsional strength. Considering that the outside diameter of the hollow shaft is 100 mm, compute the inside diameter and percentage weight saved . A. 86.55 mm, 56.55% * C. 72.54 mm , 56.55 % B. 86.55 mm, 80.25% D, 54.45 mm, 45.45% Alternate Solution: 16TD 16T Spoon = 0-4) Swoua = ae YW the same torsional strength (T): 2 same eee ~ [est 76) (100)(76)? = (100)* - = 0.56! x d= 86.55 mm con Wey = PI(Veoia ~ Vootion) _[w ~(d.? = a) th Pana’ (a) > Note : same density & lend Wan = “(1007 ~ 86,55?) = 72100" 86.55") 199 . 56.56% ‘Scanned with CamScannerMTP eC L La by Determine the thickness of a steel air receiver with 30 in. diameter and pressure loag of 120 psi, design stress of 8000 psi. 1, PAST BOARD PROBLEM AL 14in. C. 5/8 in. B. 3/8in. D. 1/2 in. Solution: 800 psi ao : SF 2 120(30) 8000 = t = 0.225 = thus; use t = 1/4 in (standard thickness) 2. PAST BOARD PROBLEM A spherical tank with 10 inches inside diameter contains oxygen gas at 2,500 psi. Calculate the required wall thickness in (mm) under stress of 28,000 psi. A. 7.34mm C. 5.66 mm B. 4.44mm D. 3.54 mm Solution: = oD 4t 28,000 = 2500(10) 4t t = 0.223 in. = 5.66 mm |. PAST BOARD PROBLEM Compute the safe wall thickness of a 76.2 om diameter steel tank, The tank is Subjected to 7.33 Mpa pressure and the steel material has yield stress of 215.4 MP* The factor of safety to use is 3, al hap yield tress Cc. A. 11/2 inches . 3.89 cm . B. 4.09 cm D. 3.96 cm ‘Scanned with CamScanneeoD 2 215.4 _ 7.33(76.2) : 3 2t @ thus; t = 3.89cm 4. PAST BOARD PROBLEM A spherical shell of 1.8 m of outside diameter and 1.725 m inside at a pressure of 10.4 MPa. Compute the stress in the shell. A.124.8 Mpa C. 119.6 Mpa B.96.48 Mpa D. 88.46 Mpa Solution: Solving for the wall thickness, t= $0 -d)= $0.8 - 1,725) = 0.0375m Solving for the stress: Pd 10.4(1725) = = = 119.6 MPa 4t 4(0.0375) 5. PAST BOARD PROBLEM A thin hollow spheres of radius 10 in and thickness 0.1 in is subjected to an internal pressure of 100 psig the maximum normal stress on an element of the sphere is: A. 5,000 psi C. 7,070 psi 8. 14,140 psi D. 2,500 psi Maximum Normal Stress: z =8, Igs24(£ Sirax arts ISsi +(§) where: Ss=0 = 100(2x10) =5000psi (0.1) ‘Scanned with CamScannee6. PAST BOARD PROBLEM Pressurized water at 1.37 Mpa is stored in diameter. If the allowable tangential stress thickness of the tank. a steel cylindrical tank 1.4 meters in is 8.5 Mpa, compute the required walt A. 123.6 mm c. 130.5 mm B. 112.9mm D. 135.1 mm Selection: Solving for the wall thickness: based on thick-walled cylinder: «(4 : (“| poe “| = 123.59mm check: > 0.07 - thick-walled 123.59 > 0.07 1400 0.088 > 0.07 hence: the cylinder is a thick-walled! 7. PAST BOARD PROBLEM A cylinder having an internal diameter of 20 in and an external diameter of 36 inis subjected to an intemal pressure of 140000 psi and an external pressure of 2500 psi. Determine the hoop stress at the inner surface of the cylinder. ‘A, 24,705.16 psi C. 19,028.52 psi B. 13,142.86 psi D. 21,696.43 psi Sobetion: Solving for the hoop stress: S= Pre-PreHP-P. Noh y(n _ Pty +t? )-2PtP q Ten ee for the inner surface: use r =F, Pie Pete’ + (R= Pa Mati (Ain? te g, = 10000 (18)*- 2500 (18)*+(10000-2500)(18)" ‘ 18*- 10° S, = 21696.43 psi Note: The above formula still gives the correct answer even if we.use the inside and outside diameters. Sy ‘Scanned with CamScannerFee nn ae, eee See FU acvememmenencrnnntmerenconte -T BOARD PROBLEM nei sas eS The ends of a cylindrical pressure vessel of 900 hemispherical and constructed of plates 20 mm tHek Find those hemispherical ends when the internal pressure is 28 bar (210 Ni “e i A.35.1 MPa C. 25.4 MI . 25.4 MPa B.31.5MPa D. 24.5 MPa Solet: Solving for the hoop stress, 9. PAST BOARD PROBLEM The shell plates of a boiler 4.5 m diameter are 42 mm thick and the tensile strength hell n th of th material is 495 MN/m?. The efficiency of the longitudinal seams is 85% and that of the ° Creumferential seams 85 %. Find the working pressure allowing a factor of safety of 5. A. 2.66 MPa C. 1.57 MPa B. 1.66 MPa D.3.14 MPa Selations Solving for the working pressure: Pd . Se 2tn FS. __P(4500) _ 495 2(420.85) 5 P= 1.5708MPa_ 10. PAST BOARD PROBLEM ical head and shell. Determine ‘A.compression rings to be used at the junction of a con the required area of the compression ring if the pressure psi. Assume efficiency of the joint is 80%. is 50 psi and the stress is 13750 A. 0.00715 C. 0.00482 d? B. 0.00712 d* D. 0.00682 d* Solutions Solving for the relationship between the outside and inside diameters: P 1 8-4, where: t= 5(0-@) t(e) ‘Scanned with CamScannerivets & Welded Joints % 3 - Pressure vessels, Ri 41000 = 110504 D=1,00454545d Solving for the required area: _Zipe-w a-Z[o-¢] = £(1.004545450) -#] A =0.0071560" ed to internal pressure which varies eter of the shell is 150 cm. Find the 11, PAST BOARD PROBLEM bject t of 480 MPa net endurance ‘A thin walled cylindrical pressure vessel is sul from 750 kPa to 3550 kPa continuously. The diam required thickness of the cylinder wall based on yield point limit of 205 MPa and a factor of safety 2.5. C. 22.22 mm A.21.2mm D. 20.72 mm B. 23.83 mm Solution: Solving for the mean stress: 1 1 Si, = 5 (Smax + Smin) = 5] 2 2° ") 5 2t tl _ [22ese + 0.750)(4500)) = 1612.5 Fan, Pa [25 Pag” Paalt ~ 2t t Ss, 2t Solving for the alternating stress: 1 [2" - al - 2t ot 1050 ot : 1 5, =} (Smee ~ San) = 2 = FS mae ~ Sin) = 5 = 0.5(3.550 - 0.750)(1500) _ Ss. 2t Solving for the thickness: 1. Soy Se ns, 8, 1, 1612.5 , 1050 25 4801” 2081 t= 21.20mm ‘Scanned with CamScanner