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ABSTRACT: Farm-raised catfish are important to the economy of the southeastern states in the United States, and
catfish processing produces about 55% of by-products for inexpensive sale. Therefore, the utilization of catfish by-
products is of great interest to the catfish industry. The objectives of this research were to determine the optimum
pretreatment method to extract catfish gelatin for edible film application, and to characterize physical, mechanical,
and barrier properties of edible films fabricated with catfish skin gelatin. Catfish skins obtained from a local plant
were treated with 6 selected pretreatment methods. The main extraction was performed with deionized water at 50 ◦ C
after pretreatment. The gelatin yield was calculated and sodium dodecyl sulfate-polyacrylamide gel electrophoresis
(SDS-PAGE) was performed to characterize molecular weight (MW) profile. Color, tensile strength (TS), elongation,
and water barrier property were determined to characterize the fabricated catfish gelatin films. From the results of
gelatin yield, color, SDS-PAGE, as well as mechanical and barrier properties of the film, the pretreatment method with
0.25 M NaOH and 0.09 M acetic acid, followed by extraction at 50 ◦ C for 3 h, was determined as the optimum extraction
method. The catfish gelatin exhibited higher MW fractions than commercial mammalian gelatin. The catfish gelatin
extracts possessed film-forming properties determined by TS, elongation, and water vapor permeability (WVP)
comparable to those of commercial mammalian gelatin. The selected formula for catfish gelatin film was determined
as 1% gelatin and 20% glycerol, resulting in greatest TS and lowest WVP.
Keywords: catfish, extraction, gelatin, gelatin film, pretreatment
United States. Farm-raised catfish production in the United States water at 50 ◦ C for 16 h in a water bath. The catfish gelatin extracts were
is approximately 300,000 tons per year (NASS 2006), and catfish filtered through glass wool, and freeze-dried prior to further work.
processing produces about 55% of by-products for inexpensive sale
(Prinyawiwatkul and others 2002). Catfish skins, which account for Gelatin yield
about 6% of live weight, are presently rendered with little added The protein concentration of catfish gelatin extracts was deter-
value. Little research was conducted on extracting gelatin from cat- mined by the Biuret method using bovine serum albumin as a stan-
fish skins, evaluating the physicochemical properties of catfish skin dard. The gelatin yield expressed by protein yield was calculated
gelatin, or applying catfish gelatin to edible coating or films (Yang using the following Eq. (1) (Zhou and Regenstein 2005):
and others 2007). Therefore, the objectives of this study were to
determine the optimum pretreatment method for catfish gelatin Protein yield (%) =
extraction, and to characterize physical, mechanical, and barrier protein concentration (g/mL) × volume of extract (mL)
× 100
properties of edible films fabricated from catfish skin gelatin. weight of catfish skin (g)
(1)
Materials and Methods
Mechanical properties extraction time. The gelatin yield extracted from Alaskan pollock
Tensile strength (TS) and percent elongation (%E) of catfish skin using the pretreatment method similar to Pretreatment Method
gelatin films were determined by following the standard procedures C was approximately 18% (Zhou and Regenstein 2004). Gudmunds-
of ASTM D 882-97 (ASTM 1998) using a Mini-44 Instron (Instron Co., son and Hafsteinsson (1997) also obtained gelatin yields of 11% to
Canton, Mass., U.S.A.). The catfish gelatin films conditioned in an 14% from cod skin using a similar Pretreatment Method of F with
environmental chamber at 25 ◦ C and 50% relative humidity for 16 h selected alkaline and acid concentrations.
were cut into 20 × 50 mm2 strips, and the thickness of each strip at
3 locations (top, center, and bottom) was measured and recorded Color of catfish gelatin film
using a hand-held electronic digital micrometer (Marathon Watch The gelatin solutions extracted from Pretreatment Methods A,
Co. Ltd., Ontario, Canada). The mean of the 3 thickness measure- C, E, and F, in which acid pretreatments were applied prior to the
ments of each strip was used to calculate TS and %E of the film. Each main extraction, were transparent. However, the gelatin solutions
strip was fastened onto screw-action grips with 20-mm initial gap obtained from Pretreatment Methods B and D, that involved in al-
(the distance between the top and bottom grip), and the strip was kali treatments prior to the main extraction, exhibited dark colors
C: Food Chemistry & Toxicology
stretched by the grips at a head speed of 50 mm/min until broken. when checked visually. The edible films fabricated with the catfish
TS of catfish gelatin films was calculated using the following Eq. (2): gelatins extracted using Pretreatment Methods A, C, E, and F were
transparent accordingly, and exhibited similar L, a, and b values
Peak load(N) to the edible film fabricated with commercial mammalian gelatin
TS = (2)
Initial cross − sectional area (m2 ) (Table 1). The catfish films fabricated with the gelatins using Pre-
treatment Method B and D exhibited darker colors than the catfish
Percent elongation (%E) was calculated using the following Eq. (3): films fabricated from other gelatin extracts or commercial mam-
malian gelatin (P < 0.05). Gudmundsson and Hafsteinsson (1997)
Final gap (mm)
%E = × 100 (3) reported that the gelatin extracts with sulfuric acid and sodium
Initial gap (mm)
hydroxide at less than 0.2% exhibited unacceptable in clarity and
color. Our results indicated that pretreatments at acidic solution
Water vapor permeability with low pH prior to the main extraction resulted in transparent
WVP was determined following the ASTM E96-95 standard gelatin, whereas pretreatments at basic solution with high pH prior
method (ASTM 1999) using Fisher permeability cups (Fisher Scien- to main extraction resulted in dark-colored gelatin.
tific Ltd.). The catfish gelatin films were cut into 55-mm-diameter
circles, and the thickness of the film cut was measured at 5 selected SDS-PAGE
locations in the circle (top, bottom, left, and right 10 mm from the The electrophoretic profile of catfish gelatins extracted using 6
edge and center). The mean of the film thickness was used to cal- selected pretreatment methods is presented in Figure 1. The SDS-
culate WVP. Each circle was mounted on the test cell and tightly PAGE band profiles of catfish gelatins, except for those of gelatin ob-
screwed with the top cover. A thin layer of silicone high vacuum tained using Pretreatment Method C, indicated similar MW ranges
grease (Dow Corning, Midland, Mich., U.S.A.) was used as sealant to the commercial mammalian gelatin (lane G), exhibiting a typi-
to avoid vapor leaks through cup joints. After measuring the ini- cal darker band at the MW of 120 to 130 kDa. The catfish gelatin
tial weight, the test cups were placed in an environmental chamber extracted using Pretreatment Method C exhibited 2 major protein
(Model 435314, Hotpack Corp.) at 25 ◦ C and 50% relative humidity bands at approximately 250 kDa and 120 kDa and several minor
for 24 h, and then the weight changes of the cups were recorded. bands above the MW of 250 kDa. According to Zhou and Regen-
The WVP of the films was calculated using the following Eq. (4): stein (2005), the band at 250 kDa is the β-chain of collagen and the
band at 120 kDa is the α-chain of collagen. The gelatins extracted
WVP (g/Pa/S/m) by the pretreatments methods other than Pretreatment Method C
(4) exhibited very weak and broad bands around 120 kDa, indicat-
= water permeance (g/Pa/S/m2 ) × thickness (m)
ing the α-chains might be broken to smaller sizes during extrac-
where water permeance = WVT/P, WVT = weight change/[time tion. In the process of converting collagen to gelatin, the breakage
(h) × area (m2 )], and P = vapor pressure difference across the film of the interchain chemical bonds and to some degree of intra-
(mmHg). chain polypeptide bonds occurs, which results in gelatins of a wide
range of MW (Zhou and others 2006). Gelatin with high contents of
α-chain molecules possesses better functional properties (Gòmez-
Statistical analysis
Guillèn and others 2002). Therefore, it is predicted that the
Each experiment was repeated 6 times. One-way analysis of vari-
gelatin extracted using Pretreatment Method C may exhibit better
ance (ANOVA) was performed using SPSS software (version 11.5,
SPSS Inc., Chicago, Ill., U.S.A.). The differences among means were Table 1 --- The color of catfish gelatin films fabricated from
analyzed using least significant difference, and the significance level the gelatin extracted using selected pretreatment meth-
was defined at P < 0.05. ods.
Pretreatment method L a b
Results and Discussion Commercial gelatin 98.40 ± 0.46a∗ −0.04 ± 0.04a 2.30 ± 0.11a
A 98.31 ± 0.38a −0.05 ± 0.03a 2.41 ± 0.13a
Gelatin yield B 93.21 ± 0.96b 0.72 ± 0.11b 4.17 ± 0.44b
The gelatin yields expressed by protein yields from the selected C 97.89 ± 0.18a −0.10 ± 0.02a 2.60 ± 0.09a
D 90.85 ± 0.93c 0.89 ± 0.16c 4.94 ± 0.47b
Pretreatment Methods, A, B, C, D, E, and F, were 20.73%, 20.77%, E 98.19 ± 0.40a 0.04 ± 0.02a 1.87 ± 0.18a
18.22%, 19.59%, 23.32%, and 23.06%, respectively. The Pretreat- F 98.56 ± 0.42a 0.05 ± 0.02a 1.95 ± 0.16a
ment Methods E and F apparently resulted in higher gelatin yields ∗
Different letters within the columns indicate significant differences between the
than other selected pretreatment methods, probably due to longer means obtained by 1-way ANOVA test (P ≤ 0.05).
characteristics for edible film than the gelatin extracted using other The %E of catfish gelatin films exhibited an opposite trend to
pretreatment methods. the TS of the film in that the catfish gelatin films with greater TS
exhibited smaller %E. The %E of catfish gelatin fabricated from
Mechanical and barrier properties of films the gelatin with Pretreatment Method C exhibited smaller %E than
with selected pretreatment methods the %E with other pretreatment methods. The results indicate that
Prior to determining the optimum gelatin and glycerol contents Pretreatment Method C is the optimal extraction method to fabri-
for catfish gelatin film, 1% gelatin and 20% glycerol contents were cate catfish gelatin films among the tested pretreatment methods,
chosen for the formula for catfish gelatin films, based on the lit- exhibiting comparable mechanical strength to commercial gelatin
erature (Sobral and others 2001; Jongjareonrak and others 2006). film. This is in agreement with the SDS-PAGE profile in Figure 1, in
The selected pretreatment methods for catfish gelatin extraction re- that the gelatin extracted using Pretreatment Method C contained
sulted in different mechanical properties determined by TS and %E higher MW, resulting in better mechanical strength. There are exten-
(Figure 2). The overall TS ranges of catfish gelatin films fabricated sive reports that the gelatin films with higher MW exhibited better
were between 8 and 62 MPa. The greatest TS was obtained from mechanical strengths determined by TS and elongation (Muyonga
80 400
Tensile Strenth
%Elongation
6
Water Vapor Permeability
60 300
(10 -10 g/Pa.s.m)
Tensile Strength (MPa)
% Elongation
4
40 200
2
20 100
0
0 0
A B C D E F G
A B C D E F G
Pretreatment Method Pretreatment Method
Figure 2 --- Tensile strength and percentage elongation of Figure 3 --- Water vapor permeability of 1% catfish gelatin
1% catfish gelatin films with selected pretreatment meth- films with selected pretreatment methods. A to F: Pre-
ods. A to F: Pretreatment Methods A to F. G: Commercial treatment Methods A to F. G: Commercial mammalian
mammalian gelatin. gelatin.
TS was observed in the %E of the catfish gelatin film as well. The ever, the TS rapidly decreased to 12.7 MPa when the glycerol con-
results indicated that catfish gelatin film exhibited the best TS and tent increased from 20% to 70% (Figure 6). On the contrary, the %E
%E with 1% catfish gelatin content. Both TS and %E of the catfish of the films were increased as the glycerol content was increased.
gelatin film exhibited greater values than the values of fish films from Glycerol as a plasticizer is a hydrophilic small molecule that can
brownstrip red snapper or bigeye snapper skins (Jongjareonrak and self-incorporate into protein chains to form hydrogen bonds with
others 2006). Jongjareonrak and others reported that the greatest proteins (Sobral and others 2001). When glycerol is incorporated
TS and elongation of the films fabricated from bigeye snapper skin into the gelatin film network, the interactions between the protein
gelatin were 44.3 MPa and 107.0%, respectively, and the greatest TS chains are reduced; therefore, the flexibility of the films is increased.
and elongation of the films fabricated from brownstripe red snapper Our results are in agreement with other reports that the decrease in
skin were 58.1 MPa and 108.2%, respectively. TS and increase in elongation due to the increase in glycerol content
WVP increased with the increase in gelatin contents from 0.5% to (Lim and others 1999; Jongjareonrak and others 2006).
2.5% (Figure 5). In general, as the gelatin content increases, the WVP The WVP increased with the increase in glycerol contents as pre-
increases exhibiting poor water barrier properties (McHugh and oth- sented in Figure 7. There was a significant increase in WVP beyond
C: Food Chemistry & Toxicology
ers 1993; Jongjareonrak and others 2006). Jongjareonrak and others 30% glycerol content (P < 0.05). Considering the mechanical prop-
(2006) speculated that since fish gelatin contained large amounts erties and water barrier properties of 1% gelatin film, 20% glycerol
of hydrophilic amino acids, fish gelatin films with large amount of content was determined as the optimum content for catfish film
gelatin could adsorb more water from the environment exhibiting fabrication.
large WVP.
Conclusions
Mechanical and barrier properties of films
with selected glycerol contents T
his study demonstrated significant effects of selected pretreat-
ment methods applied to gelatin extraction on gelatin yield,
The TS of catfish gelatin films was increased from 46.6 MPa to color, MW profiles of catfish gelatin extracts, as well as mechanical
57.5 MPa when the glycerol content increased from 0% to 20%; how- and water barrier properties of catfish gelatin fabricated with the
80 140
Tensile Strenth
%Elongation 300 300
120
Tensile Strenth
60 %Elongation
100 250 250
Tensile Strength (MPa)
% Elongation
80 200 200
% Elongation
40
60
150 150
40
20 100 100
20
50 50
0 0
0.0 0.5 1.0 1.5 2.0 2.5 3.0 0 0
0 10 20 30 40 50 60 70
Gelatin (%)
Glycerol (%)
Figure 4 --- Tensile strength and percentage elongation of
catfish gelatin films fabricated from selected contents of Figure 6 --- Tensile strength and percentage elongation of
gelatin with Pretreatment Method C. catfish gelatin films fabricated with selected glycerol
contents.
7 7
6 6
Water Vapor Permeability
5
Water Vapor Permeability
5
(10 -10 g/Pa.s.m)
4 4
3
3
2
2
1
1
0
0.5 1.0 1.5 2.0 2.5 0
Gelatin Conent (%) 0 10 20 30 40 50 60 70
Glycerol Content (%)
Figure 5 --- Water vapor permeability of catfish gelatin
films fabricated from selected contents of gelatin with Figure 7 --- Water vapor permeability of catfish gelatin
Pretreatment Method C. films fabricated with selected glycerol contents.
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pretreatment methods exhibited comparable film properties to the bacteriophage T4. Nature 227:680–5.
commercial mammalian gelatin film. The results indicate that cat- Lim LT, Mine Y, Tung MA. 1999. Barrier and tensile properties of transglutaminase
cross-linked gelatin films as affected by relative humidity, temperature and glycerol
fish skin by-products can be utilized to extract catfish gelatin with content. J Food Sci 64:616–22.
potential application to fabrication of gelatin film as an alternative McHugh TH, Avena-Bustillos R, Krochta JM. 1993. Hydrophilic edible films: modified
procedure for water vapor permeability and explanation of thickness effects. J Food
gelatin source to the mammalian gelatin. Sci 58:899–903.
Montero P, Gòmez-Guillèn MC. 2000. Extracting conditions for megrim (Lepidorhom-
bus boscii) skin collagen affect functional properties of the resulting gelatin. J Food
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This research project was funded by the Alabama Agricultural Land muscle and skin collagenous material from hake (Merluccius merluccius L.). Food
Grant Alliance (AALGA). Chem 65:55–9.
Muyonga JH, Cole CGB, Duodu KG. 2004. Extraction and physico-chemical charac-
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