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 TABLE OF CONTENTS

FRONT COVER .................................................................................................... (1)

IMPORTANT CAUTIONS ................................................................................................. (2)
COVER .................................................................................................... (3)
REVISION HISTORY .................................................................................................... (4)
FOREWORD .................................................................................................... (5)
IMPORTANT CAUTIONS ................................................................................................. (6)
TABLE OF CONTENTS

1-1 Operation Manual ................................................................................................ 1-1

1-2 Ordering Parts .................................................................................................... 1-1

2-1 Warning Labels .................................................................................................... 2-1

2-1-1 Warning label table .................................................................................... 2-2
2-1-2 Locations of warning labels [8L009XAA047] ............................................ 2-3
2-2 Safety Devices .................................................................................................... 2-5
2-3 Safety Instruction ................................................................................................. 2-6

3-1 Confirmed Specifications ..................................................................................... 3-2

3-2 Planning Drawings [L1-820712] .......................................................................... 3-27

4-1 Cautions for Operation ......................................................................................... 4-1

4-1-1 Before operation ......................................................................................... 4-1
4-1-2 During operation ........................................................................................ 4-1
4-1-3 After operation ............................................................................................ 4-1
4-2 Explanation of Operation Processes .................................................................... 4-2

5-1 Cautions for Maintenance and Inspection .......................................................... 5-1

5-1-1 Before maintenance and inspection .......................................................... 5-1
5-1-2 Maintenance and inspection inside the machine ..................................... 5-1
5-1-3 Inspection of moving parts ......................................................................... 5-2
5-1-4 After completion of maintenance and inspection ..................................... 5-2
5-2 Cautions for Maintenance and Inspection .......................................................... 5-3
5-3 Inspection of General Parts ................................................................................. 5-4
 5-3-1 Loose mounting bolts for limit (proximity) switches ................................ 5-4
5-3-2 Drain discharging (valve) ........................................................................... 5-4
5-3-3 Oil lubricator (valve) .................................................................................. 5-4
5-3-4 Piping .................................................................................................... 5-4
5-3-5 Roller .................................................................................................... 5-4
5-3-6 Oil cushion .................................................................................................. 5-5
5-3-7 Lowering of cylinder working force and lubrication ................................. 5-5
5-3-8 Valve .................................................................................................... 5-6
5-4 Lubrication .................................................................................................... 5-7
5-4-1 Main lubrication locations ......................................................................... 5-7
5-4-1-1 Ball and roller bearing (pillow block) .............................................. 5-8
5-4-1-2 Arm bearing and guide rod .............................................................. 5-10
5-4-1-3 Pin rotating part (without bearing) ................................................. 5-11
5-4-1-4 Roller chain ....................................................................................... 5-12
5-4-1-5 Oiler ................................................................................................... 5-14
5-4-1-6 Oil cushion tank ................................................................................ 5-15
5-4-1-7 Speed reduction motor ...................................................................... 5-17
5-4-2 List of recommended lubricants ................................................................ 5-19
5-4-3 Lubrication frequency ................................................................................ 5-20
5-5 List of Maintenance and Inspection .................................................................... 5-22
5-6 List of Consumable Parts ..................................................................................... 5-34

6-1 General Information ............................................................................................. 6-1

6-2 Troubleshooting .................................................................................................... 6-1
6-3 Troubleshooting and Preventative Inspection Items (for molding line) ............ 6-2

7-1 Common Units .................................................................................................... 7-2

7-1-1 List of common units .................................................................................. 7-3
7-1-1-1 Roller ass'y [8A1A1RAA001] ............................................................ 7-4
7-1-1-2 Clamp ass'y [8A1H1RBA004] .......................................................... 7-7
7-1-1-3 Roller ass'y [Q8A1G4BR0001B] ....................................................... 7-10
7-1-1-4 Roller ass'y [Q8A1G4BR0002B] ....................................................... 7-13
7-1-1-5 Oil tank [QCC-B013C] ...................................................................... 7-16
7-2 Taper Case and Weight Transfer Device(101) .................................................... 7-19
7-2-1 Taper case and weight transfer ass'y [8A001QBA027] ............................ 7-20
7-2-1-1 Weight lifter ass'y [8A1H1QBA033] ................................................ 7-25
7-2-1-2 Guide pin holder ass'y [8A2C1QBA001] ......................................... 7-32
 7-2-1-3 Proximity switch ass'y [8A8D1QBA007] ......................................... 7-35
7-2-1-4 Taper case lifter ass'y [8A1H1QBA032] .......................................... 7-38
7-2-1-5 Proximity switch ass'y [8A8D1QBA008] ......................................... 7-45
7-2-1-6 Taper case loosening ass'y [8A2H1QBA004A] ................................ 7-48
7-2-1-7 Guide pin holder ass'y [8A2C1QBA002] ......................................... 7-51
7-2-1-8 Scraper ass'y [8A5Q1QBA009] ........................................................ 7-54
7-2-1-9 Piping ass'y [8A5U1QBA021] .......................................................... 7-57
7-2-1-10 Valve piping ass'y [8A5U1QBA022] ................................................ 7-63
7-3 Mold Transfer Device(102) ................................................................................... 7-67
7-3-1 Mold transfer ass'y [8A001RBA047] ......................................................... 7-68
7-3-1-1 Car ass'y [8A8C1RBA009] ............................................................... 7-73
7-3-1-2 Piping ass'y [8A1U1RBA031] .......................................................... 7-76
7-3-1-3 Valve piping ass'y [8A1U1RBA032] ................................................ 7-80
7-4 Mold Transfer Device(103) ................................................................................... 7-84
7-4-1 Mold transfer ass'y [8A001RBA048] ......................................................... 7-85
7-4-1-1 Car ass'y [8A8C1RBA010] ............................................................... 7-90
7-4-1-2 Piping ass'y [8A1U1RBA034] .......................................................... 7-93
7-4-1-3 Valve piping ass'y [8A1U1RBA033] ................................................ 7-97
7-5 Mold Push-off(104) ............................................................................................... 7-101
7-5-1 Mold push-off [8A001WBA035] ................................................................. 7-102
7-5-1-1 Scraper ass'y [8A2Q1WAA001] ........................................................ 7-105
7-5-1-2 Drive ass'y [8A1D1WBA012] ........................................................... 7-108
7-5-1-3 Chain guide ass'y [8A3D1RBA001] ................................................. 7-111
7-5-1-4 Platform ass'y [8A6360AA058] ........................................................ 7-114
7-5-1-5 Roller ass'y [RC-B659] ...................................................................... 7-117
7-5-1-6 Photoelectric switch ass'y [8A4R1WBA003] ................................... 7-120
7-5-1-7 Roller ass'y [RC-B660] ...................................................................... 7-123
7-6 Mold Car Rail(105) ............................................................................................... 7-126
7-6-1 Mold car rail [8A001TCA036] .................................................................... 7-127
7-6-1-1 Mold slip detecting ass'y [8A2R1CBA008] ...................................... 7-132
7-6-1-2 Clamp ass'y [8A1H1TBA015] .......................................................... 7-135
7-6-1-3 Roller ass'y [8A1C1TBA001] ............................................................ 7-138
7-6-1-4 Adjust rod ass'y [8A1C1TBA002] .................................................... 7-141
7-6-1-5 Clamp ass'y [8A1H1TBA014] .......................................................... 7-144
7-6-1-6 Clamp ass'y [8A1G1TBA011] ........................................................... 7-147
7-6-1-7 Roller ass'y [8A1A1TBA001] ............................................................ 7-150
7-6-1-8 Roller ass'y [8A1A1TBA002] ............................................................ 7-153
7-6-1-9 Mold full LS ass'y [8A2R1CBA003] ................................................. 7-156
7-7 Mold Car(106) .................................................................................................... 7-159
7-7-1 Mold car [8A001BBA003] ........................................................................... 7-160
7-7-1-1 Mold car (Scraper type) [8A8C1BAA017] ........................................ 7-162
7-7-1-2 Mold car (Non-scraper type) [8A8C1BAA018] ................................ 7-165
7-8 Taper Case(107) .................................................................................................... 7-168
7-8-1 Taper case [P11A0055] ............................................................................... 7-169
7-9 Weight(108) .................................................................................................... 7-172
7-9-1 Weight [Y2-822036] .................................................................................... 7-173
7-10 Rotary Cleaning Device(109) ............................................................................... 7-174
7-10-1 Rotary cleaning device [8A001JBA001] .................................................... 7-175
7-11 Foundation Frame(111) ....................................................................................... 7-179
7-11-1 Foundation frame [8E005AAA062] ........................................................... 7-180
7-12 Control Panel(X81) ............................................................................................... 7-183
7-12-1 Electrical control panel [WD7A8AAA078] ................................................ 7-184
7-12-1-1 Control panel [WD7D8AAA109] ...................................................... 7-188
7-12-1-1-1 Control panel [WD1040AA104] .............................................. 7-194
7-12-1-1-2 Name plate [WD1200AB426] ................................................. 7-195
7-12-1-1-3 Name plate 1 [WD1200AB419] .............................................. 7-196
7-12-1-1-4 Name plate 2 [WD1200AB420] .............................................. 7-197
7-12-1-1-5 Name plate 3 [WD1200AB421] .............................................. 7-198
7-12-1-2 BOX 201 operation panel [WD7E8AAA028] ................................... 7-199
7-12-1-2-1 Control panel [WD1040AA414] .............................................. 7-203
7-12-1-2-2 Detail drawing of panel [WD1070AA098] ............................. 7-204
7-12-1-3 BOX 202 operation panel [WD7E8AAA029] ................................... 7-205
7-12-1-3-1 Detail drawing of panel [WD1070AA099] ............................. 7-209
7-12-1-4 Push button BOX [WD7F8AAA037] ................................................ 7-210

8-1 Cylinder List .................................................................................................... 8-2

8-1-1 Cylinder [CBA2] ......................................................................................... 8-3
8-1-2 Cylinder [CDA2] ......................................................................................... 8-20
8-1-3 Cylinder [CDS1*N] ..................................................................................... 8-37
8-1-4 Cylinder [CDS1*N-XB5] ............................................................................ 8-66
8-1-5 Cylinder [CS1*N] ........................................................................................ 8-81
8-1-6 Cylinder [CS1BN125-WL16J033] .............................................................. 8-107
8-2 Hyponic Drive [RNYM] ........................................................................................ 8-121
8-3 Cyclo Motor [CHHM8] ......................................................................................... 8-177
8-4 Motor Brake [FB] ................................................................................................. 8-216
8-5 Proximity Switch [E2E-X10D1-N,E2E-X20MD1] ............................................... 8-243
8-6 Photoelectric Switch [E3JK] ................................................................................ 8-245
8-7 Limit Switch [WLCA] ........................................................................................... 8-247
8-8 Solenoid Valve [VFR5310] ................................................................................... 8-249
8-9 Solenoid Valve [VNA211A,VNA311A] ................................................................ 8-268
8-10 Solenoid Valve [VQ5200,VQ5300,VQ5400] ......................................................... 8-279
8-11 Regulator [AR40] .................................................................................................. 8-306
8-12 Regulator [AR40K] ............................................................................................... 8-321
8-13 Regulator [AR825] ................................................................................................ 8-337
8-14 Shuttle Valve [VR1220] ....................................................................................... 8-351
8-15 Quick Exhaust Valve [AQ5000] ........................................................................... 8-355
8-16 Shock Absorber [RB] ............................................................................................ 8-358
8-17 Speed Controller [AS420,500] .............................................................................. 8-363
8-18 Speed Controller [AS4201F] ................................................................................ 8-370
8-19 Air Filter [AF811] ................................................................................................. 8-381
8-20 Lubricator [AL800] ............................................................................................... 8-393
8-21 Roller Chain [RS] ................................................................................................. 8-396
8-22 Inverter [FVR7.5E11S-4JE] ................................................................................ 8-412
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