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INGENIERÍA CÓDIGO PRY-01

Servicio de Elaboración de la Ingeniería Básica Diseño de la especialidad mecánica


REVISIÓN C
de tanques de almacenamiento de agua fria

HOJA DE DATOS DEL TANQUE 30 M3 FECHA APROB. 10/03/2020

DATOS GENERALES
Nombre del Proyecto: Tanque de almacenamiento de 30m3 Cliente: Alicorp S.A.A.
Código de Información: HD-ABAD-2001-01 Descripción: TK - 30 M3

Elaborado por: Jefferson Alburqueque Fecha: 10/03/2020


* For boxes marked with *, if blank, Mfr. Shall determine and submit as per Appendix L. For all lines, see Appendix L for line-by-line instructions.
GENERAL Special Documentation Package Requirements:

Measurement Units to be used in API Std 650: SI X US Customary

1. Manufacturer* ABAD SFG Contract No.*

Address*

Mfg. Serial No.* Year Built* 2020 Edition & Addendum to API 650* 12TH EDITION ADD-2

2. Purchaser Contract No.

Address

Tank Designation TK - 30 M3

3. Owner/Operator Location Callao / Alicorp

4. Size Limitations* Tank Diameter* 2.765 m Shell Height* 5.9 m

Capacity: Maximum* 1.0 m3 Net Working* 30 m3 Criteria*

5. Products Stored:

Liquid AGUA (H2O) Max. S.G.: 1 at 35 ° C

Blanketing Gas Vapor Pressure PSIA at Max. Operating Temp.

% Aromatic Suppl. Spec. H2S Service? Yes No Suppl. Spec.

Other Special Service Conditions? Yes No Suppl. Spec.

DESIGN AND TESTING Purchaser to Review Design Prior to Ordering Material? Yes X No

6. Applicable API Standard 650 Appendices:* A B C F G H I J X L M O P S X U V W

7. Max. Design. Temp. 60 ° C Design Metal Temp.* -196 ° C Design Liquid Level* 5.40 m

Design Pressure 0 kpa External Pressure 0.25 kpa Maximum Fill Rate Maximum Emptying Rate

Floatation Considerations? Yes No Flot. Suppl. Spec:* Applied Supplemental Load Spec.

8. Seismic Design? Yes X No Appendix E X Alternate Seismic Criteria Seismic Use Group I

MBE Site Class Vertical Seismic Design? Yes No Vertical Ground Motion Accelerator AV: 0.25

Basis of Lateral Acceleration (Select one): Mapped Seismic Parameters? Sds 1.12 Sd1 0.45 S0 0.41 ; X Site-Specific Procedures: MCE

Design Required? Yes No ; Other (Non-ASCE) Methods

Freeboard Required for SUG I Design Roof Tie Rods @ Outer Ring?* Yes No

9. Wind Velocity for non-U.S. sites, 50-yr. wind speed (3-sec. Gust)* 80 km/h

Top Wind Girder Style* B Dimensions* L50X50X5 mm Use Top Wind Girder as Walkway? Yes No X

Intermediate Wind Girders?* Yes No X Intermediate Wind Girder Style* Dimensions*

Check Buckling in Corroded Cond.? Yes No X

10.Shell Design: 1-Ft Mthd?* Yes X No ; Variable-Des-Pt Mthd?* Yes No X Alternate ; Elastic Anal. Mthd?* Yes No Alternate

Plate Stacking Criteria* Centerline-Stacked? Yes No X Flush-Stacked? Yes No Inside X Outside

Plate Widths (Shell course heights) and Thicknesses * Numbers below Indicate Course Number.
1. 1500x6000x6 mm 2. 1500x6000x6 mm 3. 1500x6000x6 mm 4. 1500x6000x6 mm 5.
6. 1500x2705x6 mm 7. 1500x2705x6 mm 8. 1500x2705x6 mm 9. 1500x2705x6 mm 10.
11. 12. 13. 14. 15.

Joint Efficiency* 1 % Shell-to-Bottom Weld Type* Shell-to-Bottom Weld Insp. Mthd*

Approvals: Revisions: Title:


By: Jefferson Ck'd: Date: 13/02/2020
Drawing No.: Sheet 1 of 8
INGENIERÍA CÓDIGO PRY-01

Servicio de Elaboración de la Ingeniería Básica Diseño de la especialidad


REVISIÓN C
mecánica de tanques de almacenamiento de agua fria

HOJA DE DATOS DEL TANQUE 30 M3 FECHA APROB. 10/03/2020

DATOS GENERALES
Nombre del Proyecto: Tanque de almacenamiento de 30m3 Cliente: Alicorp S.A.A.
Código de Información: HD-ABAD-2001-01 Descripción: TK - 30 M3

Elaborado por: Jefferson Alburqueque Fecha: 10/03/2020


* If box is blank, Manufacturer shall determine and submit as per Appendix L.

11.Open-Top and Fixed Roofs: (See Sheet 6 for Floating Roofs) Open Top?* Yes No X

Fixed Roof Type* STRUCTURALLY SUPPORTED CONICAL ROOF Roof Support Columns*: Pipe Or Structural Shape

Cone Slope* 3.57° Dome or Umbrella Radius* Weld Joints* But Weld
(Lap, Butt, Other)
Seal Weld Underside of: Lap Joints? Yes X No ; Seal Weld Underside of Wind Girder Joints? Yes No

Gas-tight? Yes No X Joint Efficiency* 100 %


Thickness* 6 mm In. Snow Load* 0.0 kpa App. Suppl. Load Spec.* Column Lateral Load

Normal Venting Devices* Emergency Venting Devices*


For Non-Frangible Roofs: Seal Weld Roof Plates to Top Angle on the Inside? Yes No ; Weld Rafters to Roof Plates? Yes No X
Roof-to-Shell Detail* B Radial Projection of Horizontal Component of Top Angle* Inward Outward

12. Bottom: Thickness* 6 mm Style* Flat Bottom Slope* Weld Joint Type* Butt Weld
Provide Drip Ring? Yes No X Alternate Spec.
Annular Ring? Yes No X Annular Ring: Minimum Radial Width* Thickness*

13. Foundation: Furnished by* Type*


Soil Allow: Bearing Pressure* Per Spec.* Anchors: Size* M30 Qty.* 4
Foundation Design Loads: Base Shear Force: Wind* Seismic* Overturning Moment: Wind* Seismic*
Ring Forces: Weight of Shell + Roof New* Corroded* Roof Live Load* 1.25 KPA Internal Pressure*
Partial Vacuum* Wind* Seismic*
Bottom Forces: Floor Wt. New* 321.1982 N Corroded* 321.1982 N Product Wt.* 320922.6212 N Water Wt.* 320920.4041 N Internal Pressure*
Partial Vacuum* Other Foundation Loads* Min. Projection of Fdn. Above Grade:
14. Responsibility for Heating Water, if Required: Purchaser Manufacturer
Hydro-Test Fill Height* NOTA 1 Settlement Measurements Required? Yes No Extended Duration of Hydro-Test: NOTA 2
Predicted Settlement Profile is Attached NOTA 3
Responsibility for Setting Water Quality: Purchaser Manufacturer Supplemental Test Water Quality Spec.
Test Water Source & Disposal Tie-In Locations NOTA 4 Hydro-Test Appendix J Tank? Yes X No
Post-Pressure-Test Activities Required of the Manufacturer: Broom Clean Potable Water Rinse Dry Interior
Other
15. Inspection by in Shop; in Field
Supplemental NDE Responsibility Supplemental NDE Spec.
(Purch., Mfg., Other)
Positive Material Identification? Yes No X PMI Requirements:
Max. Plate Thickness for Shearing
1 1
Must Welds not exceeding 6 mm ( /4 in.) Be Multi-Pass? Yes No Must Welds greater than 6 mm ( /4 in.) Be Multi-Pass? Yes No
Leak Test Mthd: Roof* Shell* Shell Noz./Manhole Reinf. Plt*
Bottom* Floating Roof Components*
Modify or Waive API Dimensional Tolerances (see 7.5)? No Yes Specify:
Specify Additional Tolerances, if any, and Circumferential and Vertical Measurement Locations:
- Allowable Plumbness: Measure and Record at a Minimum of Locations or Every m (ft) around the Tank, at
1 2
the Following Shell Heights: (select one box): /3 H, /3 H and H Top of Each Shell Course Other:
- Allowable Roundness:** Measure Radius and Record at a Minimum of Locations or Every m (ft)
around the Tank, at the Following Shell Heights (select one box):
1 2
Top of Tank, H /3 H, /3 H and H Top of Each Shell Course Other:
**See Data Sheet Instructions for the Maximum Allowable Additional Radial Tolerance.
Approvals: Revisions: Title:
By: Jefferson Ck'd: Date: 13/02/2020
Drawing No.: Sheet 2 of 8
INGENIERÍA CÓDIGO PRY-01

Servicio de Elaboración de la Ingeniería Básica Diseño de la especialidad


REVISIÓN C
mecánica de tanques de almacenamiento de agua fria

HOJA DE DATOS DEL TANQUE 30 M3 FECHA APROB. 10/03/2020

DATOS GENERALES
Nombre del Proyecto: Tanque de almacenamiento de 30m3 Cliente: Alicorp S.A.A.
Código de Información: HD-ABAD-2001-01 Descripción: TK - 30 M3

Elaborado por: Jefferson Alburqueque Fecha: 10/03/2020

16. Coatings:
Internal Coatings by: Per Spec.* PER SPEC
(Not Req'd., Others, Tank Mfg.)
External Coating by: Per Spec.* PER SPEC
(Not Req'd., Others, Tank Mfg.)
Under-Bottom Coating by: Per Spec.* PER SPEC
(Not Req'd., Others, Tank Mfg.)

17. Cathodic Protection System? Yes No Per Spec.*

18. Leak Detection System? Yes No Per Spec.*

19. Release Prevention Barrier? Yes No Per Spec.*

20. Tank Measurement System: Required? Yes No Remote Capability Required? Yes No

By:* Per Spec.*

21. Weight of Tank: Full of Water* 320,922.621 N Empty* 33,507 N Shipping* Brace/Lift Spec.*

22. References:* API Std 650, Appendix L

23. Remarks:*

Top View

Approvals: Revisions: Title:


By: Jefferson Ck'd: Date: 13/02/2020
Drawing No.: Sheet 3 of 8
INGENIERÍA CÓDIGO PRY-01

Servicio de Elaboración de la Ingeniería Básica Diseño de la especialidad


REVISIÓN C
mecánica de tanques de almacenamiento de agua fria

HOJA DE DATOS DEL TANQUE 30 M3 FECHA APROB. 10/03/2020

DATOS GENERALES
Nombre del Proyecto: Tanque de almacenamiento de 30m3 Cliente: Alicorp S.A.A.
Código de Información: HD-ABAD-2001-01 Descripción: TK - 30 M3

Elaborado por: Jefferson Alburqueque Fecha: 10/03/2020


* If box is blank, Manufacturer shall determine and submit as per Appendix L.

Table 1 MATERIALS OF CONSTRUCTION

Component Material*/Thickness* C.A. Component Material* C.A.


Shell, Course 1 to 2 A240-304L, 6mm 0 Reinforcing Pads A240-304L 0
Shell, Course 2 to 3 A240-304L, 6mm 0 Manhole/Nozzle Necks A240-304L, A312-304L 0
Shell, Course 3 to 4 A240-304L, 6mm Manhole/Nozzle Flanges A240-304L 0
Shell, Course ___ to ___ Flange Covers A240-304L 0
Shell, Course ___ to ___ Anchor Attachments
Roof A240-304L, 6 0 Submerged Piping
Bottom A240-304L, 6 0 Wetted Structurals +
Annular Ring Non-wetted Structurals A240-304L 0 +
+ Check here if C.A. is to apply to each exposed surface

Table 2 BOLTS and ANCHORS

Component Head Type* Bolt or Anchor Material* Nut Material* Thread Series* C.A.
Flange Bolting ++
Structural Bolting ++
Anchor Bolts - ASTM A-193 Grado B8 ASTM A-194 Grado 8 8 UNC ++

++ Total C.A., on the nominal diameter.

Table 3 NOZZLE and MANHOLE SCHEDULE* (for Fixed Roof, Shell, and Bottom)

Size, NPS, or Neck Sch or Flange Flange Class or Gasket Bearing Surf. Gasket Thick. Gasket Mat'l and Proj. to FF or CL or
Mark Service Dia. (in.) Wall Thick. Reinf. Plate Dimensions Orientate Type Thick. Dimen. and Finish and Dimen. Descript. from Datum Lines
Salida /
N1 6 40 400x6 mm 150° ASME B16.5 150 to be defined SS-304 200 RF
Caliente
N2 Rebose 6 40 400x6 mm 150° ASME B16.5 150 to be defined SS-304 200 RF

N3 Retorno 8 40 485x6 mm 240° ASME B16.5 150 to be defined SS-304 200 RF

N4 Venteo 4 40 300x6 mm 0° ASME B16.5 150 to be defined SS-304 177 RF


Nivel Alto /
N5 0.75 - - 340° - - to be defined SS-304 60
Caliente
Nivel Bajo /
N6 0.75 - - 340° - - to be defined SS-304 60
Caliente
Sensor
N7 Temperatura 0.75 - - 350° - - to be defined SS-304 60
/ Caliente
Manhole
N8 20 6 mm 1050x6 mm 120° - - to be defined SS-304 200 RF
Techo
N9 Salida / Fria 6 40 400x6 mm 330° ASME B16.5 150 to be defined SS-304 200 RF

N10 Ingreso / Fria 6 40 400x6 mm 150° ASME B16.5 150 to be defined SS-304 200 RF

Nivel Bajo /
N11 0.75 340° to be defined SS-304 60
Fria
Sensor
N12 Temperatura 0.75 - - 350° - - to be defined SS-304 60
/ Fria
N13 Drenaje 2 80 - 105° - - to be defined SS-304 150 RF
Nivel Alto /
N14 0.75 - - 340° - - to be defined SS-304 60
Frio
Manhole
N15 20 6 mm 1055x6 mm 60° - - to be defined SS-304 200 RF
Cuerpo

Approvals: Revisions: Title:


By: Jefferson Ckd: Date: 13/02/2020

Drawing No.: Sheet 4 of 8


INGENIERÍA CÓDIGO PRY-01

Servicio de Elaboración de la Ingeniería Básica Diseño de la especialidad


REVISIÓN C
mecánica de tanques de almacenamiento de agua fria

HOJA DE DATOS DEL TANQUE 30 M3 FECHA APROB. 10/03/2020

DATOS GENERALES
Nombre del Proyecto: Tanque de almacenamiento de 30m3 Cliente: Alicorp S.A.A.
Código de Información: HD-ABAD-2001-01 Descripción: TK - 30 M3

Elaborado por: Jefferson Alburqueque Fecha: 10/03/2020


* If box is blank, Manufacturer shall determine and submit as per Appendix L.

OTHER TANK APPURTENANCES

24. Platform, Stairway, and Railing: Galvanizing Req'd?* Yes No X Stairway Style* Walk Surf. Type*
(Straight or Helical)

Stair and Walkway Clear Width* National Safety Standards*

Architectural/Structural Specification*

Gauger's Platform Req'd? Yes No Qty. Req'd* Per Spec.*

25. Jacket Required?* Yes No Other Heaters/Coolers Required?* Yes No

Supplemental Jacket, Heater, or Cooler Specifications*

26. Mixer/Agitator: Quantity Size* Per Spec.*

27. Insulation: Required? Yes No X Thickness* Material*

Per Specs* Responsibility for Insulation and Installation


(Purchaser, Manufacturer, Others)

28. Structural Attachments: Lift Lugs?* Yes No Desc.*

Shell Anchorage?* Yes No X Type* Scaffold Cable Support? Yes No

29. Various Other Items: Welded Flush-Type: Shell Connection Cleanout Fitting Waive Application of Appendix P? Yes No

Miscellany #1 Miscellany #2

Miscellany #3 Miscellany #4

Miscellany #5 Miscellany #6

Table 4 OTHER TANK APPURTENANCES*

Mark Quantity Service or Description Size Orientation Height from Datum Material Remarks
Escalera de acceso
1 25º ASTM A-36
Externa
Jaula de seguridad 1 25º ASTM A-36
Baranda perimetral 1 25º ASTM A-36
Escalera de acceso
1 120º ASTM A-36
Interna

Approvals: Revisions: Title:


By: Jefferson Ck'd: Date: 13/02/2020
Drawing No.: Sheet 5 of 8
INGENIERÍA CÓDIGO PRY-01

Servicio de Elaboración de la Ingeniería Básica Diseño de la especialidad


REVISIÓN C
mecánica de tanques de almacenamiento de agua fria

HOJA DE DATOS DEL TANQUE 30 M3 FECHA APROB. 10/03/2020

DATOS GENERALES
Nombre del Proyecto: Tanque de almacenamiento de 30m3 Cliente: Alicorp S.A.A.
Código de Información: HD-ABAD-2001-01 Descripción: TK - 30 M3

Elaborado por: Jefferson Alburqueque Fecha: 10/03/2020


* If box is blank, Manufacturer shall determine and submit as per Appendix L.

FLOATING ROOF DATA

30. Floating Roof Selection

Design Basis: Appendix C Or Appendix H

Type of Roof: (External or Internal): Single Deck Pontoon* Double Deck*

(Internal Only): Tubular Pontoon* Metallic Sandwich Panel*

Other Supplemental Spec.:

31. Seals

Primary Seal: Shoe Envelope Wiper/Compression Plate Other Supplemental Spec.:

Shoe Mechanism: Mfg. Std. Other

Electrically Isolate Mechanism from Shoes? Yes No Wax Scrapers Required? Yes No

Minimum Shoe Thickness* Carbon Steel Shoes to be Galvanized? Yes No

Secondary Seal: Shoe Envelope Wiper None Other Supplemental Spec.:

32. Data for All Floating Roofs:

Overflow Openings in Shell Acceptable? Yes No Shell Extension? Yes No

Roof-Drain Check Valves Required? Yes No Roof-Drain Isolation Valves Required? Yes No

Freeze Protection for Roof Drains Required? No Yes Supplemental Requirements:

Roof-Drain Piping to External Nozzles: Mfg. Std. Armored Flexible Pipe Swivels in Rigid Pipe Other

Foam Dam? Yes No Supplemental Spec.:

Minimum Deck Thickness*

Bulkhead Top Edges to be Liquid-Tight? Yes No Seal-Weld Underside of Roof? Yes No

Electrical Bonding: Shunts: Yes No Cables: Yes No Supplemental Spec.:

Qty. of Non-Guide-Pole Gauge Wells Required Qty. of Sample Hatches Required

Guide Pole for Gauging? Yes No Slots in Guide Pole? Yes No Datum Plates? Yes No Striking Plates? Yes No

Guide Pole Emissions-Limiting Devices: Sliding Cover Pole Wiper Pole Sleeve Float Float Wiper Pole Cap

Qty. of Roof Manholes* Minimum High-Roof Clearance Above Bottom:

Removable Leg Storage Racks? Yes No ; Leg Sleeves or Fixed Low Legs

33. Additional Data for External Floating Roofs:

Weather Shield? Yes No Supplemental Spec.:

Rolling Ladder Required? Yes No Field Adjustable Legs? Yes No

Design Rainfall Intensity in./hr. (mm/hr) Based on a Minute Duration Associated with the Storm

Design Accumulated 24-Hour Rainfall in. Based on the Storm

Distortion and Stability Determinations Required? Yes No Supplemental Specification

Landed Live Load*

Approvals: Revisions: Title:


By: Jefferson Ckd: Date: 13/02/2020
Drawing No.: Sheet 6 of 8
INGENIERÍA CÓDIGO PRY-01

Servicio de Elaboración de la Ingeniería Básica Diseño de la especialidad


REVISIÓN C
mecánica de tanques de almacenamiento de agua fria

HOJA DE DATOS DEL TANQUE 30 M3 FECHA APROB. 10/03/2020

DATOS GENERALES
Nombre del Proyecto: Tanque de almacenamiento de 30m3 Cliente: Alicorp S.A.A.
Código de Información: HD-ABAD-2001-01 Descripción: TK - 30 M3

Elaborado por: Jefferson Alburqueque Fecha: 10/03/2020

34. Additional Data for Internal Floating Roofs:

Two-Position Legs? Yes No Cable-Supported Roof? Yes No Fixed-Roof Inspection Hatches Required? Yes No

Internal Roof Drain Required? Yes No Omit Distribution Pads Supporting Uniform Live Loads? Yes No

Corrosion Gauge Required? Yes No Fixed Ladder Required? Yes No ; Type of Roof Vent:*

Modified Minimum Point Load? Yes No Supplemental Specification

Mfr. To Leak Test* % of Compartments in Assembly Yard in Erected Position Unknown; see separate contract terms

Roof Erector's Flotation Test: w/ Tank Hydro at Completion of Roof at a Later Date Not Required

Flotation Test Media: Water Product (see H.6.6.1) Water Quality: Potable Other See Supplemental Spec.

Flotation Test: Duration Fill Height:

Flotation Test Items Provided by Purchaser (see H.6.7): None List Attached

Responsible Party for Inspecting Roof During Initial Fill: Purchaser Other

Table 5 FLOATING ROOF MATERIALS

Component Material*/Thickness* C.A./Coating* Component Material*/Thickness* C.A./Coating*

Deck Plate Datum Plate

Inner Rim Plate Tubular Pontoon

Outer Rim Plate Pontoon Bulkhead

Foam Dam Submerged Pipe

Sandwich Panel Face Plate Guide Pole

Sandwich Panel Core Secondary Seal

Gauge Well Secondary Seal Fabric

Drain Sumps Wiper Tip

Opening Sleeves Wax Scraper

Floating Suction Lines Weather Seal

Primary Fabric Seal Envelope Fabric

Foam Log Core Shoe Mechanisms

Landing Legs Primary Seal Shoe

Landing Leg Bottom Pads Removable Covers

Manhole Necks Rolling Ladder

Vents Inlet Diffusers

Approvals: Revisions: Title:


By: Jefferson Ck'd: Date: 13/02/2020
Drawing No.: Sheet 7 of 8
INGENIERÍA CÓDIGO PRY-01

Servicio de Elaboración de la Ingeniería Básica Diseño de la especialidad


REVISIÓN C
mecánica de tanques de almacenamiento de agua fria

HOJA DE DATOS DEL TANQUE 30 M3 FECHA APROB. 10/03/2020

DATOS GENERALES
Nombre del Proyecto: Tanque de almacenamiento de 30m3 Cliente: Alicorp S.A.A.
Código de Información: HD-ABAD-2001-01 Descripción: TK - 30 M3

Elaborado por: Jefferson Alburqueque Fecha: 10/03/2020


* If box is blank, Manufacturer shall determine and submit as per Appendix L.

Tank Plan and Sketches:

Notes:
1.- De acuerdo con la sección 7.3.6 Pruebas del cilindro a)., Iii). Llene a un nivel inferior al especificado en el ítem i). Nivel recomendado de prueba hidrostática Nivel de trabajo del tanque.
2.- 24 horas (el agua se vaciará en 14 días si no se requieren los aditivos adecuados). (Etapa máxima de tiempo 48 horas con la aprobación del Comprador).
3.- De acuerdo con la decisión del comprador.
4.- A ser definido por el Comprador considerando los recursos disponibles en planta.
5.- Instrumentación adjunta en el tanque de almacenamiento vertical.
Boquillas en el techo
Boquillas en el cilindro
Boquillas en el fondo

Approvals: Revisions: Title:


By: Jefferson Ck'd: Date: 13/02/2020
Drawing No.: Sheet 8 of 8

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