Professional Documents
Culture Documents
315M
1351 BOMB
CALORIMETER
Preface I
Scope . . . . . . . . . . . . . . . . . . . . . I
Getting Started . . . . . . . . . . . . . . . . . . I
Installation 2-1
Installing the Calorimeter . . . . . . . . . . . . . . . 2-1
Installing the Oxygen Filling System . . . . . . . . . . . 2-2
i-i
Table of Contents
i-ii
Appendix F - Function Keys F-1
Defining a Function Key . . . . . . . . . . . . . . . F-1
Viewing a Function Key . . . . . . . . . . . . . . . F-2
Clearing a Function Key . . . . . . . . . . . . . . . F-2
i-iii
Table of Contents
Figures
3-1 1351 Keyboard & Display . . . . . . . . . . . . . 3-3
4-1 Main Menu . . . . . . . . . . . . . . . . . . 4-2
Tables
3-1 Default Function Key Definitions . . . . . . . . . . . 3-4
A-1 Star Code Directory . . . . . . . . . . . . . . . A-2
E-1 Required Software Versions . . . . . . . . . . . . E-1
E-2 Smart Link Cables . . . . . . . . . . . . . . . E-3
E-3 Balance Port Specifications . . . . . . . . . . . . . E-4
F-1 Default Function Key Definitions . . . . . . . . . . . F-1
F-2 Procedure for Defining a Function Key . . . . . . . . . F-1
F-3 Viewing a Function Key . . . . . . . . . . . . . . F-2
F-4 Keycode Assignments . . . . . . . . . . . . . . F-2
H-1 Fuse Identification . . . . . . . . . . . . . . . H-2
i-iv
i-v
Preface
CUSTOMER SERVICE
Questions concerning the installation
or operation of this instrument can be answered
by
the Customer Service Department of
Parr Instrument Company
(309)762-7716 (800)872-7720
Fax: (309)762-9453
http://www.parrinst.com parr@parrinst.com
I
1. Unpack and install the calorimeter 7. Review the Error Message descrip-
in accordance with the installation tions given in Appendix B.
instructions. This simple, step-wise
procedure will acquaint the user 8. Review the Calculations performed
with the various parts of the calo- by the 1351 Calorimeter in Appen-
rimeter and make it easier to under- dix C.
stand the operating instructions
which follow. 9. Consult Appendix E, Communica-
tion Interfacing, for the correct in-
2. Review the Concept of Operations stallation of any Smart Link
to get an understanding of the over- peripherals to the 1351 Calorimeter.
all capabilities of the calorimeter
and microprocessor control. 10. Standardize the calorimeter. This
will serve two important functions.
3. Turn on the power switch on the First, it will generate the energy
back of the Calorimeter Controller. equivalent factor required to calcu-
Turn to the Instrument Description late the heat of combustion of un-
chapter to find definitions of the key known samples. Secondly, it will
controls and annunciator lights on give the operator the opportunity to
the display. run tests on a material with a
known heat of combustion to become
4. Turn to the Star Code descriptions familiar with the instrument and
in Appendix A to review the codes confirm that the instrument and op-
which are used to modify the pro- erating procedures are producing re-
gram contained in the 1351 Calo- sults with acceptable precision.
rimeter. Reviewing the Star Codes Most 1351 Calorimeters with 1108
will provide an idea of the capabili- Oxygen Bombs and 2000 grams of
ties and flexibility designed into this water will have an energy equiva-
instrument. lent of 2405 +/- 5 calories per ºC.
The operating instructions for
5. Review the Program Installation Standardization Runs and Deter-
and Control chapter to see that the minations are identical, except for
factory settings match your in- the setting of the instrument to
tended mode of operation. Star Code standardization or determination.
50 should be used to access the pro-
gram parameters through the Main 11. After successful standardization,
Menu. A program installation check- the 1351 Calorimeter should be
list is in Appendix K for users who ready for testing samples.
do not have a printer to access the
Main Menu.
II
Concept of Operation
The Parr 1351 Oxygen Combustion leak correction is applied based upon
Bomb Calorimeter has been designed to the difference between the bucket and
provide rapid and reliable heat of com- jacket temperature readings. True isop-
bustion values for solid and liquid fuels. eribol operation will result in an
This instrument combines third genera- instrument precision (Relative Standard
tion microprocessor hardware and Deviation, RSD) of about 0.1%. The
software with the calorimeter designs, pseudo-isoperibol approach used with
technical knowledge and customer sup- the 1351 Calorimeter will result in an in-
port developed by Parr in the 91 years strument precision of 0.2 - 0.3% RSD if
that calorimetry has been a principal care is taken to minimize the initial dif-
thrust of our company. This chapter ex- ference between the bucket and jacket
plains the important design and temperatures.
operating concepts incorporated into the
1351 Calorimeter.
Dynamic Operation
Operation In its Dynamic Operating Mode, the
calorimeter uses a sophisticated curve
In operation, the calorimeter jacket is matching technique to compare the tem-
held at a constant temperature while perature rise with a known thermal
heat from the burning sample causes curve to extrapolate the final tempera-
the bomb and bucket temperature to ture rise without actually waiting for it
rise. The small heat flow between the to develop. Repeated testing, and over
bucket and its surroundings during a 15 years of routine use in fuel laborato-
test is monitored by a microprocessor in ries, has demonstrated that this
the calorimeter, which continuously de- technique can cut the time required for
termines the effect of any heat leak and a test by one-half without significantly
applies the necessary correction auto- affecting the precision of the calorimeter.
matically. This system differs from
adiabatic operation in which the jacket
temperature must be adjusted continu-
Full Microprocessor Based
ously to match the bucket temperature Process Control
in an attempt to maintain a zero tem-
perature differential with no heat leaks The microprocessor controller in this
between the bucket and its surround- calorimeter has been preprogrammed to
ings. Calorimetrists have long automatically prompt the user for all re-
recognized the advantages of simplifica- quired data and control input and to:
tion and better precision obtainable with
a well designed and executed isoperibol A. Generate all temperature readings in
system as opposed to the rapidly chang- the calorimeter.
ing jacket temperature required in an B. Monitor jacket as well as bucket
adiabatic calorimeter. temperatures.
C. Confirm equilibrium conditions.
The jacket of the 1351 Calorimeter is D. Fire the bomb.
not actively thermostated. However, the E. Confirm that ignition has occurred.
temperature of the air space surround- F. Determine and apply all necessary
ing the jacket is continuously monitored heat leak corrections.
throughout the test run. A small heat
1-1
G. Perform all curve matching and ex- F. With the 1745 Computer Interface to
trapolations required for dynamic op- send heat of combustion data for con-
eration. solidated reporting.
H. Terminate the test when it is com-
plete.
I. Monitor the conditions within the
Flexible Programming
calorimeter and report to the user The third generation software built into
whenever a sensor or operating con- this calorimeter and accessed through
dition is out of normal ranges. the STAR CODE routines permit the
user to customize the operation of the
Full Microprocessor Based Data calorimeter to meet a wide variety of
Acquisition and Handling operating conditions including:
1-2
Installation
Please Note
While some print functions (such as the main menu) will always be sent to the printer,
the default setting sends reports to the display and not the printer. This can be changed
using the main menu or *402.
2-1
5. With the power switch turned on, Attach the bomb filling hose (1/8" tub-
the 1351 Calorimeter panel should ing) to the tubing connector nearest the
light up and automatically perform back of the calorimeter case. These
several self-tests. A successful test hoses should be routed so that they will
concludes with the display of the re- not kink or come in contact with any hot
vision number of the software. If the surface. All connections should be
test is not successful, an error mes- checked for leaks. Any leaks detected
sage is displayed. The calorimeter must be stopped before proceeding. In-
should be turned off when not in use structions for operating the filling
for long periods of time. A battery connection are in the Operating Instruc-
backup feature is included in the in- tions chapter. The pressure regulator
strument to protect the memory in was set at the factory to deliver oxygen
the event of a power shut-off or acci- at 450 psig, the recommended charging
dental power interruption. pressure, and should be checked before
starting to use the system by observing
6. Next, connect and check out the oxy- the pressure attained during an actual
gen filling connection using the fol- filling operation.
lowing detailed instructions.
To do this, assemble the oxygen bomb
without a charge and attach the filling
Installing the Oxygen Filling hose to the bomb inlet valve. Then push
System the 02 button on the calorimeter control
panel and observe the delivery pressure
The 1351 Calorimeter is equipped with as shown on the 0-600 psi gage while
an automatic bomb filling system which oxygen is flowing into the bomb. Adjust
consists of an oxygen pressure regulator the regulator, if needed, to bring the
with a relief valve that mounts on the pressure to 450 psig. If there is any
oxygen tank. A control and measure- doubt about the setting, release the gas
ment system mounted in the calorimeter from the bomb and run a second check.
case, and connection tubing to connect
the regulator to the control and the con- During extended periods of inactivity
trol to the bomb itself. (overnight or longer), close the tank
valve to prevent leakage. When chang-
To install the regulator, unscrew the pro- ing oxygen tanks, close the tank valve
tecting cap from the oxygen tank and and depress relief valve to exhaust the
inspect the threads on the tank outlet to system. Do not use oil or combustible lu-
be sure they are clean and in good condi- bricants on this filling system or on any
tion. Place the ball end of the regulator devices handling oxygen under pressure.
in the outlet and draw up the union nut Keep all threads, fittings, and gaskets
tightly, keeping the gages tilted slightly clean and in good condition.
back from an upright position. The final
tightening of the union nut should bring
the gauges to their final upright posi-
tion. Connect the regulator to the inlet
fitting on the back of the calorimeter
case. Flexible high pressure, 1/8" diame-
ter nylon tubing is provided.
2-2
Installation
2-3
2-4
Instrument Description
Before using the 1351, the user should un- STEP This key is used to re-
derstand the various keys and lights on view or step through mul-
the control and display panels. The brief tiple data elements
descriptions given here will identify these stored in the memory for
controls and their functions. Instructions a single Sample ID or
in later sections will provide detailed Star Code, as displayed
operating directions. on the calorimeter.
3-1
prompted request for informa-
tion already held in memory
or in connection with certain
Star Code functions.
3-2
Instrument Description
Figure 3-1
1351 Keyboard & Display
3-3
PROMPT The DATE, TIME, CAL ID,
SAMP ID, FUSE, SULFUR,
WEIGHT, ACID, & SPIKE
annunciators on the display
board will flash to prompt the
user to enter the required in-
formation.
3-4
Program Installation & Control
Units are preprogrammed with DE- Some of the more esoteric Star Codes
FAULT SETTINGS which will be effec- such as those that control the communi-
tive until they are changed by the user. cation speeds and protocols for printers
Battery backed-up memory is provided other than the Parr 1755 Printer, the
to retain any and all user initiated pro- password protector, and the conversion
gram changes; even if power is factors for non-standard units or concen-
interrupted or the unit is turned off. If trations are not accessible through the
the unit experiences an intentional or menu and must be set manually. For
unintentional “Cold Restart”, the calo- this reason, the user should review all
rimeter will return to its default the Star Codes to become familiar with
settings. the capabilities of the instrument be-
yond those controlled by the Main Menu.
4-1
Revised Default Parameters Figure 4-1
The default parameters of the 1351 Con- Main Menu
troller can be changed in order to 1. Time: HH:MM:SS (Current)
guarantee that the 1351 Calorimeter, 2. Date: MM/DD/YY (Current)
when cold restarted, is always in the de- 3. Units: BTU/LB
4. Operating Mode: Dynamic
sired configuration before beginning a 5. Jacket Temperature: 35.00000
series of tests. Users who wish to perma- 6. Jacket Set Point Tolerance: 0.05
nently revise their default settings may 7. Standard Material:
do so using the following procedure. Heat of Combustion = 6318.CAL/G
8. Automatic Cal ID Selection: ON
9. Report To: Display
After the calorimeter operating parame- 10. Printer: RS232C - 1755 Printer
ters have been established, the user 11. Overwrite Final Reports: OFF
may store this “setup” as the default set 12. Edit Final Reports: OFF
of parameters. Star Code 98 will prompt 13. Data Entry Modes:
Manual Weight Entry
the user for a “User ID” which can be Manual Spike Weight Entry
any number that is helpful in identify- Manual Acid Entry
ing this “setup” to the user. Pressing the Manual Sulfur Entry
SKIP key will display the current user 14. Auto Sample ID: OFF
15. Corrections:
revision which can either be entered or STD DETR
revised. The user revision is printed as a Fuse 15 15
header upon executing Star Code 50 or Acid 10 10
displayed at any time by executing Star Mixed Acid Mixed Acid
Code 97. After providing the User ID, Sulfur 0.00, Fixed 0.00
Percent Percent
the current setup will be stored to 16. Spiking: Not Used
EEPROM. If error 1700 is displayed, the 17. EE Value Based On: Latest 10
OP1 jumper on the CPU board of the 18. EE RSD% Tolerance: 0.15%
logic pack must be installed. Refer to Ap- 19. Energy Equivalent Status:
Cal ID Value Protect RSD Runs
pendix I to gain access to the logic pack. Cal/Deg %
The OP1 EEPROM write enable jumper 1 0.000000 No 0.000000 0
is located on the left hand perimeter of 000000 0.000000 No 0.000000 0
logic pack while looking at the keyboard. 000000 0.000000 No 0.000000 0
000000 0.000000 No 0.000000 0
Remove the jumper which is stored on 000000 0.000000 No 0.000000 0
one pin of OP1 and install it on both 000000 0.000000 No 0.000000 0
pins. After the user setup has been 000000 0.000000 No 0.000000 0
stored, the user may wish to remove the 000000 0.000000 No 0.000000 0
20. Bomb Service Interval: 500
OP1 jumper to prevent unauthorized re- 21. Bomb Use Counters:
vision to the contents of the EEPROM Cal ID Count
and the default user setup. 000000 0
000000 0
000000 0
000000 0
000000 0
000000 0
000000 0
000000 0
Select Menu Entry (0-Prints Main Menu)
4-2
Operating Instructions
Operating the 1108 Oxygen Bomb The charging cycle can be started at
any time, but once it is started it will
Detailed instructions for preparing the lock out any other keyboard or report-
sample and charging the 1108 Oxygen ing activity until it is completed. It will
Bomb are given in Operating Instructions not interrupt a test in progress. If the
No. 205M. Follow these instructions care- charging cycle should be started inad-
fully, giving particular attention to the vertently, it can be stopped immedi-
precautions to be observed in charging ately by pushing the RESET key.
and handling the bomb.
During extended periods of inactivity,
overnight or longer, close the tank
Operating the Filling Connection valve to prevent leakage. When chang-
ing oxygen tanks, close the tank valve
To fill the bomb, connect the hose to the
and push the 02 FILL key to exhaust
bomb inlet valve and push the 02 button
the system. Do not use oil or combusti-
on the calorimeter control panel. The calo-
ble lubricants on this filling system or
rimeter will then fill the bomb to the pre-
on any devices handling oxygen under
set pressure and release the residual
pressure. Keep all threads, fittings,
pressure in the connecting hose at the
and gaskets clean and in good condi-
end of the filling cycle. The main display
tion. Replace the two 394HC 0-rings in
will read 02 FILL while the bomb is being
the slip connector if the connector fails
charged. It will take approximately 40 sec-
to maintain a tight seal on the bomb
onds to fill the bomb. (Pushing the RE-
inlet valve.
SET key will stop the flow of oxygen at
any time.) Once the display returns to its The recommended 450 psig filling pres-
normal reading, the user can disconnect sure is slightly higher than the 30 atm
the coupling and proceed with the com- prescribed in Parr bomb and calorime-
bustion test. ter instruction manuals. This differ-
ence is insignificant. Higher or lower
If the charging pressure fails to reach ap-
settings can be used, but the bomb
proximately 28 atmospheres during the
must never be filled to more than 600
filling cycle, an ERROR 3600 message
psig (40 atm). If pressures below 28
will be reported on the display or printer.
atm are used, the low pressure warn-
If this occurs, check the system carefully
ing will always occur.
for low tank pressure, a closed tank valve
or leaks in the system.
5-1
Operating the Calorimeter To speed and simplify the bucket
filling process, and to conserve
All operations required to standardize the water and energy, Parr offers a
1351 Calorimeter, or test an unknown closed circuit Water Handling Sys-
sample, should proceed step-wise in the tem (No. 1563). This provides a
following manner: water supply, cooled to the start-
ing temperature and held in an
1. Prepare the sample and charge the automatic pipette ready for deliv-
oxygen bomb as described in Operat- ery in the exact amount needed to
ing Instructions No. 205M, the Fill- fill the bucket. A 1552 Water
ing Connection section. Cooler is required when using the
1563 Water Handling System. In-
The throughput of the 1351 Calo- structions for this automatic sys-
rimeter can be increased by using tem are given in Operating
multiple bombs and water buckets. Instruction No. 246M.
With this arrangement, the calo-
rimeter can operate almost continu- 3. Set the bucket in the calorimeter.
ously since the operator will be able Attach the lifting handle to the
to empty a bomb and recharge it two holes in the side of the screw
while a run is in progress. A bomb cap and partially lower the bomb
and bucket for the next run will be in the water. Handle the bomb
ready to go into the calorimeter as carefully during this operation so
soon as it is opened. Each bomb and that the sample will not be dis-
bucket combination will have to be turbed. Push the two ignition lead
standardized separately and the wires into the terminal sockets on
proper energy equivalent for each the bomb head. Orient the wires
set must be used when calculating away from the stirrer shaft so
the heat of combustion. they do not become tangled in the
stirring mechanism. Lower the
2. Fill the calorimeter bucket by first tar- bomb completely into water with
ring the dry bucket on a solution or its feet spanning the circular boss
trip balance and then add 2000 (+/- in the bottom of the bucket. Re-
0.5) grams of water. Distilled water move the lifting handle and shake
is preferred, but demineralized or any drops of water back into the
tap water containing less than 250 bucket.
ppm of dissolved solids is satisfac-
tory. The water temperature should 4. Close the calorimeter cover. This
be 3 to 5’C below the room tempera- lowers the stirrer and thermistor
ture. It is not necessary to use ex- probe into the bucket.
actly 2000 grams, but the amount
selected must be duplicated within 5. Push the START key or SHIFT
+/-0.5 gram for each run. Instead of START to initiate the test. Press-
weighing the bucket, it can be filled ing SHIFT START will automat-
from an automatic pipette, or from ically toggle the mode between
any other volumetric device if the re- standardization and determina-
peatability of the filling system is tion. If *516 has been set ON,
within +/-0.5 ml. there will be no prompting for the
CAL ID (this is the factory de-
5-2
Operating Instructions
fault). If *516 has been set OFF, the will then look for the final equilib-
CAL ID light will now flash request- rium conditions to be met. If it fails
ing the identification number for the to meet either the initial or final
bomb and bucket to be used in this equilibrium conditions, or if it fails
test. Enter this number. The calo- to detect a temperature rise within
rimeter will check its memory to make the allotted time, the calorimeter
certain that it has a usable EE value will terminate the test and advise
for this CAL ID, and it will advise if the user of the error.
NO match is found. Next, the calo-
rimeter will prompt for the Sample At the conclusion of the test, the
Identification Number by flashing the calorimeter will signal the user.
SAMPLE ID light. Enter this number Press the DONE key to store the
by using any number, up to six digits, test result in the memory of the
to identify the sample. The calorime- calorimeter. Pressing START or
ter will check its memory and will not SHIFT START to begin a new test
accept duplicate SAMPLE ID num- will automatically store the results
bers. Enter this value. If you want to from the previous test. Pressing the
automatically assign Sample ID Num- SKIP key at the end of the test will
bers, please see Star Codes 150, 152, prompt for the necessary cal-
and 154. Finally, the calorimeter will orimetry corrections (fuse, acid, sul-
prompt for the sample weight by flash- fur) which are discussed later. If
ing the WEIGHT light. these numbers are not available at
the conclusion of the test, press
6. The calorimeter will now take over and DONE to simply store the test
conduct the test. During the time it is results for later reporting.
establishing the initial equilibrium, it
will light the PREPERIOD light. Just 8. Open the cover and remove the bomb
before it fires the bomb, it will sound and bucket. Remove the bomb from
a series of short beeps to warn the the bucket and open the knurled
user to move away from the calorime- valve knob on the bomb head to re-
ter. lease the residual gas pressure be-
fore attempting to remove the cap.
7. Once the bomb has been fired, the This release should proceed slowly
POST light will come on. The calo- over a period of not less than one
rimeter will check to make certain minute to avoid entrainment losses.
that a temperature rise occurs and After all pressure has been re-
leased, unscrew the cap; lift the
head out of the cylinder and place it
CAUTION: on the support stand. Examine the
interior of the bomb for soot or
other evidence of incomplete com-
Do not have the head, hands, or bustion. If such evidence is found,
any part of the body over the the test will have to be discarded.
calorimeter when the bomb is 9. Wash all interior surfaces of the
being fired. Continue to stand bomb with a jet of distilled water
clear for 30 seconds after firing. and collect the washings in a
beaker.
5-3
10. Remove all unburned pieces of fuse
wire from the bomb electrodes;
straighten them and measure their
combined length in centimeters. Sub-
tract this length from the initial
length of 10 centimeters and multi-
ply this burned length by 2.3 calo-
ries per cm (for Parr 45ClO Fuse
Wire) to obtain the fuse correction.
The scale on the fuse wire card can
be used to obtain this value directly.
5-4
Corrections & Final Reports
6-1
6-2
Reporting Instructions
7-1
Users that want the Net Heat of Com-
bustion printed as a part of preliminary
and final reports will need to turn ON
*366. At the prompt, the user will enter
the hydrogen (H) value and a Net Heat
of Combustion will print as an extra line
on the report. This information will not
transfer over the Smart Link.
Displayed Reports
Reports may also be obtained through
the display on the 1351 Calorimeter.
The procedure for obtaining reports on
the display is the same as for obtaining
printed reports. Information in the dis-
played report is accessed by using the
STEP key. Data is reported in the follow-
ing order with the appropriate
annunciator lit: SAMPLE ID, DATE,
TIME, CAL ID, WEIGHT, SPIKE,
FUSE, ACID, SULFUR, starting tem-
perature (given as Bucket T), DELTA T,
EE or Heat of Combustion followed by
percent hydrogen (%H) and Net Heat of
Combustion when *366 is turned ON.
7-2
Memory Management
8-1
8-2
Appendix A - Star Codes
A-1
Table A-1
Star Code Directory
Star Code
Purpose
Range
0-99 I. Function Codes
100-199 II. General Purpose & Utility
200-299 III. Calibration Summary Status
300-399 IV. Calorimetry Calculations
400-499 V. Communications & Interfacing
500-599 VI. Operating Options & Units Section
A-2
Appendix A - Star Codes
A-3
prevent accidental entry, calorimeter settings. It will
the calorimeter will respond only copy Star Codes and
with a SURE prompt. The function key definitions to
user then presses the EN- the EEPROM. Refer to page
TER key to cold restart or 4-2 for further instructions.
the RESET key to escape
the sequence. All valid test
data will be retained during
this cold restart procedure.
(5)
A-4
Appendix A - Star Codes
A-5
2 = Automatic entry with *140 4 Sulfur Entry Mode. This
weight displayed for 3 code changes the method of
seconds on calorimeter entering sulfur value. The
display. mode is entered by using an
option from this table. (4)
3 = Automatic entry with
user verification. User 1 = Fully automatic sulfur
must press ENTER key correction transfer
when weight is dis- from a 1760 Sulfur
played to enter the Analyzer over Smart
weight and permit the Link Network.
test to proceed. User
can edit value while 2 = Automatic entry with
displayed. value displayed for 3
seconds on calorimeter
4 = Manual Weight Entry display.
from keyboard.
3 = Automatic entry with
*130 4 Acid Entry Mode. This user verification. User
code changes the method of must press ENTER key
entering acid correction. The when value is displayed
mode is entered by using an to enter the value and
option from this table. (4) permit the test to pro-
ceed. User can edit
1 = Fully automatic acid value while displayed.
correction transfer from
1760 Sulfur Analyzer 4 = Manual correction from
over Smart Link Network. keyboard.
A-6
Appendix A - Star Codes
A-7
III. Calibration Summary Status *211 First Energy Equivalent
Value. This code displays
Default the current Energy Equiva-
Key Setting Description lent Value for the bomb and
bucket combination identi-
*200 0000 Password for 200 Codes. fied by *210. The value is
This code is used to enter a calculated automatically as
password of up to eight dig- described in the Calibration
its to prevent unauthorized Section of this manual. If
or accidental access to the *215 is turned ON, the user
settings and data contained may manually enter his
in Star Codes 200 thru 299 desired EE value.
to enter a password, clear
the existing password and Note: Only final stand-
enter the new one. Eight ze- ardization tests are included
ros turn off password protec- in the statistical analysis.
tion. To change a password
protected code, enter the de- *212 Number of Calibration
sired changes in the normal Runs. This code displays
manner and when the dis- the number of calibration
play goes blank following en- runs which have been in-
try, enter the password. (2a) cluded in determining the
first EE value in *211. (3)
*210 1 Calorimeter ID Number.
This code is used to enter *213 EE Standardization De-
the Calorimeter ID Number viation. This code displays
for the first bomb and the relative standard devia-
bucket combination to be tion of the first EE value in
used in the calorimeter. (2a) *211. (3)
A-8
Appendix A - Star Codes
tion, the value in *211 will *260-*265 These codes store and dis-
be protected and will not be play the Calorimeter ID
changed by subsequent Number, EE Value, number
standardization tests. (1) of calibration runs, standard
deviation, and number of fir-
*220-*225 These codes store and dis- ings for the sixth bomb and
play the Calorimeter ID bucket combination. They
Number, EE value, number correspond to *210-*215 for
of calibration runs, standard the first Calorimeter ID.
deviation, and number of fir-
ings for the second bomb *270-*275 These codes store and dis-
and bucket combination. play the Calorimeter ID
They correspond to *210- Number, EE Value, number
*215 for the first Calorime- of calibration runs, standard
ter ID. deviation, and number of fir-
ings for the seventh bomb
*230-*235 These codes store and dis- and bucket combination.
play the Calorimeter ID They correspond to *210-
Number, EE value, number *215 for the first Calorime-
of calibration runs, standard ter ID.
deviation, and number of fir-
ings for the third bomb and *280-*285 These codes store and dis-
bucket combination. They play the Calorimeter ID
correspond to *210-*215 for Number, EE Value, number
the first Calorimeter ID. of calibration runs, standard
deviation, and number of fir-
*240-*245 These codes store and dis- ings for the eighth bomb and
play the Calorimeter ID bucket combination. They
Number, EE value, number correspond to *210-*215 for
of calibration runs, standard the first Calorimeter ID.
deviation, and number of fir-
ings for the fourth bomb and
bucket combination. They
correspond to *210-*215 for
the first Calorimeter ID.
A-9
IV. Calorimetry Calculations *305 on Use Fixed Sulfur In Final
Standardization Reports.
Default When this code is turned
Key Setting Description |_ ON, the value entered in
*321 will be used in final re-
*300 0000 Password for 300 Codes. ports. There will be no
This code is used to enter a prompting for the sulfur
password of up to eight dig- value during the reporting
its to prevent unauthorized process. (1)
or accidental access to the
settings and data contained *307 off Acid Value is Nitric Only;
in Star Codes 300 thru 399, Standardization. When
to enter a password, clear this code is turned OFF, the
the existing password and value entered for the acid
enter the new one. Eight ze- correction represents the to-
ros turn OFF password pro- tal of nitric plus sulfuric
tection. To change a pass- acid. When this code is
word protected code, enter turned ON, the value en-
the desired changes in the tered represents only the ni-
normal manner and when tric acid. This flag is used in
the display goes blank fol- calculating standardization
lowing entry, enter the runs. (1)
password. (2a)
*309 on Sulfur Value is Percent
*301 off Use Fixed Fuse in Final Sulfur Standardization.
Standardization Reports. When this code is turned on,
When this code is turned on, the value entered is percent
the value entered in *317 sulfur in the sample. When
will be used in final reports. this code is turned OFF, the
There will be no prompting value entered is the sulfur
for the fuse value during the correction and is not multi-
reporting process. (1) plied by the mass of the sam-
ple. This flag is used in
*303 off Use Fixed Acid in Final calculating standardization
Standardization Reports. runs. (1)
When this code is turned on,
the value entered in *319 *311 off Fixed Spike Value Stand-
will be used in final reports. ardization. When this code
There will be no prompting is set in the ON position, the
for the acid value during the calorimeter will apply the
reporting process. (1) value stored in *558 to all
standardization runs as the
Spike Value when *315 is
ON. (1)
A-10
Appendix A - Star Codes
A-11
*357 off Acid Value is Nitric Only; *363 off Offset Correction; Deter-
Determination. When this mination. When this code
code is turned OFF, the is set in the ON position, the
value entered for the acid calorimeter will apply the
correction represents the to- value stored in *560 to all
tal of nitric plus sulfuric determination runs as the
acid. When this code is Offset Correction. This is
turned ON, the value en- sometimes used in special
tered represents only the ni- testing procedures. (1)
tric acid. These values are
used in calculating determi- *365 off Spike Value; Determina-
nation runs. (1) tion. When this code is set
in the ON position, the cal-
*359 on Sulfur Value is Percent orimeter will prompt for a
Sulfur; Determination. Spike Value. This correction
When this code is turned will be the product of the
ON, the value entered is per- Heat of Combustion of the
cent sulfur in the sample. spiking material stored in
When this code is turned *554 and the weight of the
OFF, the value entered is spike which will be entered
the sulfur correction and is through the keyboard or
not multiplied by the mass taken as the fixed value in
of the sample. These values *558. (1)
are used in calculating deter-
mination runs. (1) *366 off Net Heat of Combustion
Calculation. When this
*361 off Fixed Spike Value; Deter- code is ON the calorimeter
mination. When this code will calculate the Net Heat
is set in the ON position, the of Combustion in the cur-
calorimeter will apply the rent reporting units (as set
value stored in *558 to all in *520). The formula is:
determination runs as the
Spike Value when *365 is Hnet = Hc - (*556) (*572) (H)
ON. (1)
where H is percent hydro-
*362 off Used Fixed Hydrogen gen and Hc is Gross Heat of
Value. When this code and Combustion in the units se-
*366 are ON, the value in lected in *520.
*574 will be used in both the
preliminary and final Net
Heat of Combustion calcula-
tions. There will be no
prompting for the hydro-
gen value in the reporting
process.
A-12
Appendix A - Star Codes
A-13
*404 off Automatic Reporting. In *460 0 Calorimeter Unit ID. (0-
the ON position, this code 15) If more than one 1351
sends the report to the de- Calorimeter is connected to
vice selected by *402 auto- the Smart Link, each must
matically at the conclusion have a unique ID, starting
of each test. (1) with 0 and incrementing up
by one for each attached
*412 off Print Individual Reports. controller. (2a)
When this code is turned
ON, it directs the calorime- *469 1 Smart Link Baud Rate.
ter to insert header informa- This code enters the baud
tion on each report during a rate to be used for communi-
block reporting procedure. cations on the Smart Link
When OFF, a header is only Network. The baud rate is
printed on the first report of entered by using an option
a series. (1) from the following table. All
devices on the Smart Link
*416 on Print Error Message Des- must have the same baud
criptions. When this code rate! (4)
is turned OFF, the calorime-
ter will display the number 0 = 19200
of any error condition when 1 = 9600
it occurs. When it is turned 2 = 7200
ON, it will also send a de- 3 = 4800
scription of the error to the 4 = 3600
designated reporting device. 5 = 2400
(1) 6 = 2000
7 = 1800
*418 1 Text or Data Reports. Re- 8 = 1200
ports can be formatted as
text for reporting on the des- *481 4 RS232C Character Size.
ignated reporting printer at- This code enters the charac-
tached on the Smart Link, ter size to be used for com-
or as a data stream for trans- munications on the RS232C
fers to a computer through Communications Port. The
the 1745 RS232 port. This character size is entered by
choice is entered using the using an option from the
following table. (4) following table. (4)
A-14
Appendix A - Star Codes
A-15
*494 0 Printer Destination. This VI. Operating Options & Units
code enters the Smart Link Section
address for the device con-
taining or connected to the Default
printer (0-15). (2a) Key Setting Description
A-16
Appendix A - Star Codes
from the set point by more *520 2 Reporting Units. This code
than this amount, an error enters the units to be used
condition will be reported. in reporting the results of
The Standby Annunciator the calorimeter test. (4)
will turn OFF and tests can-
not be run. (2a) 1 = Megajoules per kilo-
gram
*510 on Calibration Run Limit. In
the ON position, this code 2 = Btu per pound
will use only the ten most re-
cent standardization tests to 3 = Calories per gram
determine the energy equiva-
lent values. Old tests will 4 = Other (must use
automatically be cleared. In appropriate multiplier
the OFF position, it will use in *528)
all stored values for the
Calorimeter ID in use. *522 4.1868 MJ/kg Multiplier. This
-3 code contains the multiplier
*512 0.5 Energy Equivalent Maxi- to convert from calories per
mum; Standard Devia- gram to MJ/kg. This factor
tion. This code establishes is automatically selected
the maximum standard de- when *520 Option 1 is se-
viation of the energy equiva- lected. The value is entered
lent in relative percent. If in scientific notation in two
the EE Values for any of the steps...4. 1868, ENTER,
Calorimeter ID Numbers ex- SKIP, -3 ENTER. (2a)
ceed this value, an error con-
dition will be reported. This *524 1.8 Btu/lb Multiplier. From
value can be changed to a 0 calories per gram to Btu-lb.
lower number if desired (not This factor is automatically
less than 0.2). (2a) selected when *520, Option
2 is selected. See *522 for
*514 500 Bomb Service Interval. format instructions. (2a)
This code establishes the
maximum number of times *526 1.0 Cal/g Multiplier. This code
a bomb may be fired before 0 contains the factor 1.0
it is flagged “due for serv- which is used as the multi-
ice”. (2a) plier when *520, Option 3 is
selected. See *522 for format
*516 on Eliminate Prompting for instructions. (2a)
CAL ID. In the ON position,
this code will not prompt for *528 1.0 Reporting Units Multi-
a CAL ID when a test is 0 plier. This code is used to
started. The CAL ID infor- enter a multiplication factor
mation found in *210-215 is for units other than MJ/kg,
automatically selected, and Btu/lb, or Cal/gram. This
used for all tests. (1) multiplier is automatically
A-17
selected when *520, Option *548 14.1 Heat of Formation of
4 is selected. The multiplier HN03. This code enters the
is entered in two parts in sci- heat of formation of nitric
entific notation as described acid in calories per millie-
in *522. (2a) quivalent. (2a)
*540 1.0 Fuse Multiplier. Values en- *550 36.1 Heat of Formation of
tered by the user for the H2S04. This code enters the
fuse correction are multi- heat of formation of sulfuric
plied by *540 to get the prod- acid in calories per mil-
uct into energy units. This liequivalent. (2a).
multiplier can be used to
convert to any other basis. *552 6318 Heat of Combustion of
For example, Parr 45C10 Standard. This code enters
Fuse Wire has a Heat of the heat of combustion of
Combustion of 2.3 calories benzoic acid at 6318 calories
per centimeter. If 2.3 were per gram in the stand-
entered for this multiplier, ardization calculations (2a).
the fuse correction could
then be entered in centime- *554 6318 Heat of Combustion of
ters of fuse wire burned. (2a) Spiking Material. This
code enters the heat of com-
*542 0.0709 Acid Multiplier. Values en- bustion (in calories per
tered by the user for the gram) of any combustion aid
acid correction are multi- used to promote complete
plied by *542 to get the prod- combustion (2a).
uct into units which are
compatible with *548. The *556 1.8 Final Multiplier. This code
default number given here contains the active multi-
requires that the acid correc- plier used to convert the
tion be entered in calories or heat of combustion to the de-
milliliters of 0.0709N base sired reporting base. It is
used for the acid analysis. loaded automatically from
(2a) *520-528. (3)
A-18
Appendix A - Star Codes
A-19
A-20
Appendix B - Error Messages
B-1
Error: 1503 Error: 2000
Calibration Limit Exceeded for CAL ID3. High Delta T. The temperature rise of
the previous test exceeded the warning
Error: 1504 limit. This indicates that the maximum
Calibration Limit Exceeded for CAL ID4. loading limit of 8000 calories for the
bomb has been exceeded.
Error: 1505
Calibration Limit Exceeded for CAL Error: 2100
ID5. Weight Not Found. The calorimeter has
not found a weight for the Sample ID en-
Error: 1506 tered in the devices connected on the
Calibration Limit Exceeded for CAL ID6. Smart Link. The response to this error
is set by *122.
Error: 1507
Calibration Limit Exceeded for CAL ID7. Error: 2200
Spike Weight Not Found. The calorime-
Error: 1508 ter has not found a weight for the Spike
Calibration Limit Exceeded for CAL ID8. ID entered in the devices connected on
the Smart Link. The response to this ER-
Error: 1700 ROR is set by *122.
EEProm Write Protected. The current
EEPROM program cannot be changed Error: 2300
unless the write enable jumper is rein- Cold Restart. The instrument has just
stalled. See page 4-2 for instructions. completed a cold restart. All memory
and calibration data has been erased.
Error: 1800 All Star Codes have been reset to their
No Bucket Temperature Reading. The default values. This could have been
calorimeter is not receiving a tempera- caused by initial startup, disconnection
ture signal from the Thermistor Probe of the CPU board, or failure of the bat-
in the bucket. tery backup system.
Error: 2302
Cold Restart (List Modified). Same as
above, except that at least one memory
test location has failed a test of its check-
B-2
Appendix B - Error Messages
Error: 3203
Same as 32-1 for CALID3.
B-3
Error: 3800
Jacket Temperature Out of Limits. The
calorimeter cannot start the test be-
cause the actual jacket temperature
differs from the Jacket Set Point by
more than the tolerance set by *508.
Error: 4600
CAL ID Table Full. The Calorimeter
already has values for all eight permissi-
ble CAL ID’s and cannot accept another.
B-4
Appendix C - Calculations
C-1
Fuse wire correction. The wire used used to ensure that the corrections are
for a fuse to ignite the sample is par- applied, and that the calculations made
tially consumed in the combustion. are consistent with the procedure used.
Thus, the fuse generates heat both by Please review the following section on
the resistance it offers to the electric Acid Corrections. Different standard
firing current and by the heat of combus- test methods have used different values
tion of the wire that is actually burned. for the heat of formation of sulfuric acid.
It is normally assumed that the heat These differences are generally insignifi-
generated by the electrical resistance cant. The 1351 Calorimeter uses the
will be the same when standardizing the most recent published values for all
bomb and when testing an unknown thermochemical data.
sample, and can therefore be ignored.
Significant variances can, however, oc-
cur in the amounts of fuse wire actually
Thermochemical Calculation
burned in each test. So this energy is Details
subtracted to account for the heat of
combustion of the metal. Traditionally, standard solutions and
procedures have been established to
simplify the calculations and thermo-
ASTM and ISO Methods Differ chemical calculations. The 1351
Calorimeter has been programmed to
Current ASTM, ISO, and British Stand- permit the user to use standard solu-
ard Methods differ on their treatment of tions and units which are most
the nitric acid, and sulfuric acid thermo- convenient, since the microprocessor can
chemical corrections. ASTM Methods easily apply any conversion factors
call for titrating the bomb washings to which might be required.
determine the total acid present. This is
assumed to be all nitric acid with a heat Fuse Correction. The fuse correction
of combustion of -14.1 Kcal per mole. applied by the calorimeter is calculated
The amount of sulfur is then determined as:
and converted to equivalents of sulfuric
acid. The difference between the heat of e3 = (fuse value)(fuse multiplier)
formation of sulfuric acid (-72.2 Kcal per e3 = (entered value)(*540 value)
mole) and nitric acid is then subtracted
as the sulfur correction. The *540 value is normally set to 1.0 so
that the entered value is in calories, de-
Most other test methods treat nitric and termined from the fuse wire card. If a
sulfuric acid corrections as entirely sepa- multiplier of 2.3 (calories per centime-
rate values rather than as combined ter) is entered into *540, the centimeters
values. This eliminates the requirement of burned fuse wire can be entered
for a total acid figure and permits the ni- directly.
tric acid correction to be handled in a
variety of ways; including the assump- Users may find it convenient to enter a
tion of a fixed nitric acid correction. fixed value for the fuse correction and
avoid the need to determine this correc-
The 1351 Calorimeter can be set up to tion for each test.
apply the acid correction by either the
ASTM or ISO Method. Care must be
C-2
Appendix C - Calculations
Fixed fuse corrections are entered by Users may find it convenient to enter a
turning *301 and/or *351 ON. A correc- fixed value for the acid correction and
tion of 15 calories is a good value for avoid the need to determine this correc-
*317 and *367. Total errors of more tion for each test. To enter Fixed Acid
than 5 calories will seldom occur when Corrections, turn *307, *357, *303, and
using a fixed fuse correction. *353 ON. A correction of 10 calories is a
good value for *319 and *369. Total er-
ACID and SULFUR Corrections. In rors of more than 3 calories will seldom
certain ASTM methods, the amount of occur when using Fixed Acid Corrections.
sodium carbonate used to titrate the
bomb washings is equated with e1. In Fixed Sulfur Corrections can be entered
the treatment below, e1 is the heat con- if a series of samples contain a constant
tributed only by the nitric acid amount of sulfur. To enter Fixed Sulfur
formation. The value given in the 1351 Corrections, turn *307, *357, *305, *355
Calorimeter reports for the acid and is ON and enter percent sulfur in *371.
the user entered value. This is treated Any errors will be proportional to the dif-
as “total acid” if *307 and/or *357 are ference between the actual and assumed
OFF. If *307 and/or *357 are ON, then value for sulfur.
the value is treated as nitric acid only.
C-3
*303 off *359 off where Hcs = Heat of combustion of the
*305 off *363 on spiking material
*307 on *369 13
*309 off *371 7 Ms = Mass of spiking material
*313 on *542 0.10
*319 13 *544 0.10 This factor is added to the calculations
*321 7 *548 21.7 when *315 or *365 is turned ON. The
*353 off *550 36.1 heat of combustion of the spiking mate-
rial is entered into *554 as calories per
*355 off *560 -43.5
gram. The controller will prompt the op-
*357 on
erator to enter the weight of spiking
material. Fixed spikes can be used by
The value given in *560 is the product of
turning *315 and *365 OFF, turning
-1, *548, *542, and 20ml, the amount of
*311 or *361 ON, and entering the mass
0.1N sodium carbonate used in the
of the spike into *558.
analysis. The formula used to get the to-
tal correction in calories is as follows: It is seldom necessary to spike stand-
ardization samples, but the provision to
V1(*542)(*548)+V2(*544)(*550)+(*560)
do so is provided by the 1351 Calorime-
The values given in *319, *321, *369,
ter.
and *371, which are used in preliminary
reports, will reflect a sulfur correction of
0, and a nitric acid correction of 10 Reporting Units
calories.
By default, all calculations in the 1351
Calorimeter are made using calories, de-
Spiking Samples grees Celsius and grams. The reported
heat of combustion of the sample is cal-
It is sometimes necessary to add a spik-
culated using the following procedure:
ing material to samples which are very
small, have a low heat of combustion, or Reported Hc = (Calculated Hc)(Final
have a high moisture content to add suf- Multiplier)
ficient heat to drive the combustion to
completion. Benzoic acid is an excellent where Final Multiplier = Factor for con-
material for spiking for all of the same verting to desired reporting units.
reasons it is a good standard material.
White oil is also an excellent material;
particularly for liquid samples. The
1351 Calorimeter can automatically com-
pensate for the addition of spiking
materials to these samples. The calcula-
tions are modified in these cases as
follows:
C-4
Appendix C - Calculations
Star Code 520 is used to select the re- tions, the water vapor escapes as steam
porting units. If Option 1 is selected, the in the flue gases and the latent heat of
calorimeter loads the factor (4.1868 x 10 vaporization, which it contains, is not
-3
) stored in *522 into *556 and lights available for useful work. The net heat
the MJ/kg light on the display panel. If of combustion obtained by subtracting
Option 2 is selected, the factor in *524 the latent heat from the gross calorific
(1.8) is loaded into *556 and the Btu/lb value is therefore an important figure in
indicator is turned ON. If Option 3 is se- power plant calculations. If the percent-
lected, the factor in *526 (1.0) is loaded age of hydrogen H, in the sample is
into *556 and the Cal/g indicator is known, the net heat of combustion, Hnet
turned ON. Users can select any other Btu per pound can be calculated as fol-
reporting units by selecting Option 4 lows:
and entering the appropriate conversion
factor into *528. This value will then be Hnet = 1.8Hc - 92.7H
automatically loaded into *556, but no (Solid fuels, ANSI/ASTM
unit indicator will be lighted on the dis- D2015)
play if Option 4 is selected. Hnet = 1.8Hc - 91.23H
(Liquid fuels, ANSI/ASTM
Conversion to Other Moisture D240)
Bases In the 1351 Calorimeter this value is ob-
tained by inserting the fixed hydrogen
The calculations described above give
value in *574 and turning ON *366.
the calorific value of the sample with
This will calculate a net heat of combus-
moisture as it existed when the sample
tion and add it to the preliminary
was weighed. For example, if an air-
report. In the final reporting process the
dried coal sample was tested, the results
user will be prompted for the actual hy-
will be in terms of heat units per weight
drogen (H) value unless *362 is turned
of air-dry sample. This can be converted
ON.
to a moisture free or other basis by deter-
mining the moisture content of the
air-dry sample and using conversion for- Magnitude of Errors
mulae published in ASTM Method
D3180 and in other references on fuel The following examples illustrate the
technology. magnitude of errors which may result
from faulty calorimeter operations. They
are based upon an assumed test in
Calculation of Net Heat of which a 1.000 gram sample of benzoic
Combustion acid produced a 2.8000ºC temperature
rise in a calorimeter having an energy
The calorific value obtained in a bomb equivalent of 2400 calories per ºC.
calorimeter test represents the gross
heat of combustion for the sample. This An error of 1 milliliter in making the
is the heat produced when the sample acid titration will change the apparent
burns, plus the heat given up when the energy detected by 1.0 cal.
newly formed water vapor condenses
and cools to the temperature of the
bomb. In nearly all industrial opera-
C-5
An error of 1 centimeter in measuring
the amount of fuse wire burned will
change the apparent energy detected by
2.3 cal.
C-6
Appendix D - Standardization
D-1
Where: It is not common to have sulfur in stand-
ard materials or to use spikes in
W = Energy equivalent of the calori- standardizations, but the capabilities
meter in calories per degree have been included in this calorimeter.
Celsius.
Users should take great care to ensure
H = Heat of combustion of the that the conditions during standardiza-
standard benzoic acid sample tion runs and determinations are as
in calories per gram. identical as possible.
D-2
Appendix D - Standardization
D-3
D-4
Appendix E - Communication Interfaces
The Parr Smart Link is designed to fa- transfer of data between these devices.
cilitate the connection and control of a Inherent in the programs, which are an
network of equipment which can include integral part of the Smart Link, are the
the 1351 Calorimeter, 1760 Sulfur Ana- protocols for sending and receiving data,
lyzer, 1720 or 1730 Calorimeter avoiding interference when the network
Controllers, 1741 Balance Interfaces, is busy and ensuring the security and
1750 Proximate Analyzers with their at- validity of the data.
tached analytical balances, 1745
Computer Interface and its associated In addition to the intelligent network
computer and 1742 Sulfur Interface for control feature of the Smart Link, there
automatically entering and storing sul- are two additional important advan-
fur values. tages offered by the communications
link when compared with more conven-
Successful installation of the Smart tional direct coupling methods such as
Link Network will depend upon all ele- multiple RS232C connectors. Since de-
ments of the communications network vices can be connected in series (or
(Smart Link) being pre-set, properly con- daisy-chained) there is no practical limit
figured and connected. A step-by-step to the number of devices that can be con-
review of the Smart Link communica- nected and only a single connection port
tions network and the configuration is required for each device. The Smart
requirements for all devices installed on Link is also capable of communicating
the link is provided later to ensure that with devices up to 1000 meters away as
the system is properly addressed before opposed to the 50 foot restriction for
attempting to use it. RS232C lines.
Table E-1
Required Software Versions
Device Software
1271 Calorimeter System All Versions
1281 Calorimeter System All Versions
1351 Calorimeter Version 61.0 or higher
1720 Controller Version 20.4S or higher
1730 Controller Version 30.2S or higher
1741 Balance Interface Version 41.3S or higher
1742 Sulfur Interface Version 42.1or higher
1745 Computer Interface Version 45.1S or higher
1750 Proximate Analyzer Version 50.2 or higher
1760 Sulfur Analyzer Version 60.1 or higher
E-1
software capable of communicating over link. The second device within the cate-
the Smart Link and have been config- gory must have its address set to one,
ured for the intended network. and the third set to two, etc.
The version of software installed in a All devices on the Smart Link are set, by
Parr device can be determined by per- default, to communicate at a rate of
forming the self-test procedure and 9600 baud (*469=1). All devices on the
checking the printed or displayed mes- Smart Link must communicate at the
sage. Users who do not have the same transmission speed.
required software installed should con-
tact the Technical Service Department
at Parr Instrument Company.
Termination Switches
The termination switches of the 1351
Required Hardware Controller are located below the Smart
Link connectors at the rear of the calo-
This 1351 Calorimeter is fully equipped rimeter (see Figure L-2). The six levers
for operation on the Smart Link. The on the DIP switch should be on only
1760 Sulfur Analyzer, as well as 1720 when there is one Smart Link cable
and 1730 Controllers must have the op- plugged into the 1351 Calorimeter. Im-
tional 1722 Smart Link Board installed proper communication may result if the
to communicate on the Smart Link. The switches are on when two Smart Link ca-
1750 Proximate Analyzer and the 1741, bles are installed.
1742 and 1745 Interfaces include all of
the required Smart Link hardware. If a
1760 Sulfur Analyzer or 1720 or 1730
Smart Link Configuration
Controller will be used in the installa- Checklist
tion and the 1722 Board has not already
been installed, it must be installed at 1. Software versions verified for all de-
this time. vices connected on the Smart Link.
2. Any devices which are not the only
device within their category have
Smart Link Configurations had their addresses changed to 1, 2,
or higher, as needed.
Each device on the Smart Link has sev- 3. The two devices at the ends of the
eral parameters associated with it which Smart Link have had all levers of
help to identify the instrument and con- the terminator switches closed.
trol the flow of information to and from 4. All other devices, other than the ones
instruments on the link. on the ends, have all levers of the ter-
minator switches open.
Each category of device has its own fixed 5. All devices have been checked to see
identification which automatically iden- that a transmission rate of 9600
tifies it on the Smart Link. Addresses of baud has been set.
individual instruments within a class, 6. All devices on the Link have been
such as calorimeter controllers, must be turned ON.
changed from the default setting of zero
(*460) only if more than one device in
the same category is installed on the
E-2
Appendix E - Communication Interfaces
RS232C Connection
The 1351 Calorimeter is also equipped
with an RS232C port for connection to
either a 40 or 80 column printer or a
computer. Before making either of these
connections the data transmission rate
of the calorimeter and the printer or
computer must be matched. Generally
the baud rates on either device can be
changed to achieve this match. Baud
rates and communication protocols for
the 1351 Calorimeter are set by Star
Codes 480 - 490.
Table E-2
Smart Link Cables
E-3
Table E-3
Printer Port Specifications
Direction
E-4
Appendix F - Function Keys
There are a total of six user definable Table F-2, SHIFT. (S72) invokes a time
function keys built into the 1351 Cal- delay so that the display can be read. Ta-
orimeter Controller. These six keys, F1 ble F-4 gives a complete list of keys and
thru F3, and SHIFT F1 thru SHIFT F3 their associated keycodes. Note that the
can be used to store a frequently used keycode programming sequence is ended
set of keystrokes. These stored key- with the pressing of the function key cur-
strokes can then be invoked by pressing rently being defined.
the function key. The default definitions
for the function keys of the 1351 Control-
ler are given in Table F-1. Star Codes
Table F-2
60 and 62 allow the user to define and Procedure for Defining a
view a function key’s contents. Function Key
Press Keys Display Comments
Defining a Function Key
*60 Enter
Table F-2 provides a demonstration of F3 Enter F3 Start Setup for F3
the procedure for defining a function Definition
key. In this example, the F3 key will be
* 74
programmed to view the state of Star
1 1
Codes 120 thru 150. 2 2
0 0
During the function key definition, the ENTER 71
display will indicate the most recent key Shift . S72 View *120
in terms of its row, column, and position NEXT 23
in the key matrix. The number keys 0 Shift . S72 View *122
thru 9 have keycodes 0 thru 9 respec- NEXT 23
tively. A shifted key is identified with an Shift . S72 View *123
S prefix to the left of the keycode. In NEXT 23
Shift . S72 View *130
NEXT 23
Shift . S72 View *140
Table F-1 NEXT 23
Default Function Key Definitions Shift . S72 View *150
DONE 21 Exit *Code Routine
SHIFT F1 Clear Memory (*20) F3 Exit Key Definition
Current
F2 Unused Display
SHIFT F2 Toggle Between Stan-
dardization and Determin-
ation Mode (*103)
F3 Unused
F-1
Viewing a Function Key Table F-3
The “STEP” key is used to step through
Viewing a Function Key
the keystrokes which have been pre-
Press Keys Display Key
viously stored. The “DONE” key should
be used to escape from the viewing proc- *62 ENTER
ess, if needed. F3 ENTER 74 *
Step 1 1
Now, after viewing the F3 definition, Step 2 2
press the F3 key. The display should Step 0 0
pause and display the Star Code Step 71 ENTER
Step S72 Shift.
number and either its state (ON/OFF) or
Step 23 NEXT
the number which has been previously Step S72 Shift.
stored. Step 23 NEXT
Step S72 Shift.
Clearing a Function Key Step 23 NEXT
Step S72 Shift.
Any function key may be “written over” Step 23 NEXT
Step S23 Shift.
by simply entering a new set of key-
Step 21 Done
strokes to that function key. To “clear” Step Current
the keystrokes at the F3 key enter *60 Display
ENTER F3 ENTER F3.
Table F-4
Keycode Assignments
Key Keycode Key Keycode
START 11 CLEAR 61
RPT 12 ENTER 71
02 FILL 13 • 72
RESET 14 * 74
DONE 21 0 0
STEP 22 1 1
NEXT 23 2 2
LAST 24 3 3
F1 32 4 4
F2 33 5 5
F3 34 6 6
+/- 41 7 7
SKIP 51 8 8
9 9
F-2
Appendix G - Maintenance
G-1
Installing Support Rod secure the upper linkage to the support
Mounting Plates rod mounting plates. Use the retaining
pin to secure the gas spring to the U
Turn off the instrument, disconnect the bracket. Reattach the snap rings on the
harness plug from the logic pak and retaining pin. Push the lower linkages
open the cover. Then loosen the eight set to the outer most position on the shaft
screws that secure the lower link assem- assembly rod. Raise cover to open posi-
blies (S shaped) to the assembly shaft tion. Attach tube clips to the lower
rod. Remove the flat head machine linkage assembly with the nut and
screws from the lower linkages which washer between the two linkage assem-
connect to the cover brackets. These flat blies. Reattach lower linkage arms to
head machine screws and retaining the cover bracket with the flat head ma-
washers have been fastened with loctite chine screws and retaining washers.
which may require more than normal
effort to loosen them. Care must be exer- Position lower linkage assemblies to out
cised in this step as the cover may slip most position against the support rod
down and possibly bend the thermistor mounting plate. Lower the cover and
probe. align cover so that cover has a uniform
alignment with calorimeter chassis,
Remove the round head machine screw front, side and rear. No air gap should
that secures the tube clips to the lower exist between rear portion of cover and
linkages and carefully move the cover to the calorimeter chassis. Now secure the
the closed position. Remove the two flat nuts on the support rod mounting
head machine screws that secure the up- plates, alternating between left and
per linkage to the support rod mounting right hand plates until all six nuts have
plates. been tightened.
From the rear of the calorimeter, with a Raise cover and recheck the lower link-
nut driver or socket wrench, remove the ages to be sure they are at outer most
six nuts that secure the support rod position adjacent to respective mounting
mounting plate to the calorimeter chas- plates. Secure the 8 set screws. Reattach
sis. Remove the two snap rings that cable connector, lower cover and recheck
secure the retaining pin to the upper U cover adjustment.
bracket and gas spring, and remove re-
taining pin. The lower linkages that
were previously loosened via set screws
can now be moved toward the center on
the shaft assembly rod.
G-2
Appendix H - Troubleshooting
H-1
1. Turn the calorimeter on and press VBulk Voltage
the SHIFT key followed by the RE-
SET key. This keystroke sequence Measuring - To make this measure-
can be used to unlock an unrespon- ment remove the six screws and the
sive keyboard if the SHIFT and RE- bezel around the keyboard/display and
SET keys respond when pressed. then raise the logic pack (the key-
board/display and the two circuit boards
2. If the above procedure is ineffective, mounted beneath it) a couple of inches
turn the calorimeter OFF, press the so that the voltmeter probes can be at-
RESET key (holding it down) while tached to various points on the circuit
turning on the power switch. This boards of the logic pack while the cables
procedure causes the controller to are still attached to the logic pack and
perform a cold restart. the 1351 is turned on. Measure from
digital ground (the metal standoffs or
Line conditioners and/or static mats, metal bottom plate on logic pack) to the
used on personal computers should be input terminal (the one to which the
installed if repeated cold restarts or black wire is connected) on the voltage
lockups are encountered. regulator mounted on the logic pack bot-
tom plate. The voltage should measure
The DC voltages should be checked around 11 volts.
when the calorimeter is cold-restarting
or losing memory while running, will Correction - If the VBulk voltage is
not start or complete the self-test or is less than 11 volts, the problem is most
operating erratically. (If the calorimeter often the CR1 diode bridge (the largest
cold-restarts only when the power is diode bridge) (Parr Part No. 919E) on
turned off and on and otherwise oper- the A580DD Board (the circuit board
ates correctly, then the problem is mounted on the left side of the lower
probably the 3.9 volt lithium battery electronic panel).
(Parr Part No. 701E) on the CPU Board
in the Logic Pack.)
Table H-1
Fuse Identification
120 VAC 240 VAC
Output Fuse Parr No. Parr No.
Service Service
* Rectifier Type
Fuse
H-2
Appendix H - Troubleshooting
H-3
Temperature Problems Check the cable inside the electronics
cabinet from the thermistor probe sock-
Temperature problems on the 1351 Calo- ets to the bottom left corner of the CPU
rimeter can be incorrect or erratic board (the lower of the two circuit
temperatures or “No Temperature” error boards in the logic pack.) If the cable is
messages for either the bucket or jacket properly connected at both ends, then
or both. the problem is either both thermistor
probes are bad (check by measuring the
Problems with either the bucket or the resistance of the probe) or a problem in
jacket temperature, but not both. Deter- the logic pack which will probably re-
mine if the problem is in the probe by quire factory repair.
temporarily connecting the jacket probe
to the bucket probe socket and the Both jacket and bucket temperature in-
bucket probe to the jacket probe socket correct and/or erratic. Cold restart the
on the back of the electronic cabinet. If 1351 by either holding down the reset
the problem changes channels, then the key while turning on the power switch
probe is faulty (Parr Part No. 893E). If or by executing Star Code 86. If this
the problem does not change, then the does not correct the problem then there
problem is a faulty electronic compo- is an electronic problem which will prob-
nent. The faulty component is often one ably require factory repair.
of six wire-wound, precision, low-tem-
perature-coefficient resistors in the
lower right corner of the CPU board on
Bomb Firing Circuit
the logic pack. Resistors in the bucket If no voltage is measured on pins 1 and
circuit are R16 (38K), R19 (25K) and 2 at the end of the firing cycle. If a volt-
R14 (2K). Resistors in the jacket circuit meter attached to pins 1 and 2 on the 18
are R17 (38K), R18 (25K) and R15 (2K). pin connector socket does not measure
If the problem is “No Temperature” the 24 volts DC after the controller beeps at
faulty resistor will measure open when the end of the firing cycle, then the prob-
tested with an ohmmeter. If the problem lem must be in the power pack or the
is erratic or intermittent temperatures, logic pack.
the faulty resistor may measure slightly
different than its rated value or may Attach a DC voltmeter to the large
change values when heated with a heat (81000 MFD) capacitor in the power
gun. Good precision, low-temperature-co- pack and enter *41 on the controller to
efficient resistors will measure almost initiate a firing cycle. While the control-
exactly at their rated resistance and the ler displays “CHARGING”, the voltage
resistance will change only slightly on the capacitor should be ramping up
when the resistor is heated. to around 28 volts DC. If little or no volt-
age is measured on the capacitor during
Problems with both the bucket and the charging period, then check the ca-
jacket temperatures. “No Temperature” pacitor charging circuit. If the voltage
errors on both the bucket and jacket. ramps up to 28 volts during the charg-
(i.e. Error 1800 appears every time the ing period, but still no voltage is seen at
1351 is turned on and if the clear key is pins 1 and 2 at the end of the firing cy-
pressed, Error 1801 appears.) cle, check the capacitor discharge circuit.
H-4
Appendix H - Troubleshooting
On schematic 2932EK the charging cir- oxygen fill process with the tank valve
cuit consists of transformer T1, diode open to flush any particles which may
bridge U3, transistor Q2, diodes D2 and be blocking the orifice. After the comple-
D3, resistors R12 and R11 and relay tion of the fill process, close the oxygen
RLY5. Check the voltage from the anode tank valve to avoid emptying the tank.
of D2 to the anode of D3. This should If the error 3600 message occurs at the
measure around 32 volts DC whenever end of this process, oxygen is not flowing
power is on. If this voltage is not pre- to the solenoid block assembly or the
sent, check Q2 U3 and T1. pressure switch is faulty. If oxygen is be-
ing supplied to the block, then failure of
If the 32 volts is present on D2 and D3, the pressure switch to close may be con-
check to see if relay RLY5 is pulling in firmed with an ohm meter measurement
during the firing cycle. If it is, 32 volts of approximately zero resistance across
should be seen on resistor R11. If relay pins 1 and 2 of the 626DD Connector
RLY5 is not pulling in, check U2 and U4 (see Figure L-5) during the fill process
and the DISARM line from the logic with the oxygen connections still in the
pack. reversed position.
H-5
Instructions for Adjusting Cover nected to the ignition terminals of
the oxygen bomb head, is an indica-
1. Turn off instrument and open cover. tion of insulation breakdown.
2. Loosen 8 set screws that secure the
lower link assemblies, S shaped, to 2. The ignition lead wires have broken
the assembly shaft rod. internal wire strands. This may be
3. Carefully move the cover to the detected by connecting the ohm me-
closed position. ter to the ends of the wire, and flex-
4. From the rear of the calorimeter, ing the wire. Any change in reading
with a nut driver or socket wrench, from 0-20 ohms would indicate bro-
loosen the six kep nuts that secure ken strands of wire. Readings for
the support rod mounting plate to bad ignition wires generally go to
the calorimeter chassis. infinity when flexing the wire.
5. Align cover so that cover has a uni-
form alignment with calorimeter 3. Connections in the terminations of
chassis, front, side and rear. No air the 18 pin connector to the A600DD
gap should exist between rear por- Control Unit. The wire terminations
tion of cover and the calorimeter for ignition wire are not fully in-
chassis. serted into the orange connector.
6. Position lower linkage assemblies to
outer most position against the sup- The voltage output from 18 pin con-
port rod mounting plate. nector on the A600DD Control Unit
7. Now secure the nuts on the support may be confirmed with volt meter
rod mounting plates, alternating be- measurement at pins 1 and 2. When
tween left and right hand plates un- *41 is activated, the system will
til all six nuts have been tightened. beep and then output approximately
8. Raise cover and recheck the lower 33 volts D.C. If the problem has not
linkages to be sure they are at outer been resolved, then the A600DD
most position adjacent to respective Control Unit must be the source of
mounting plates. Secure the 8 set the problem and returned to the fac-
screws. tory for repair.
9. Lower cover and recheck cover
adjustment.
H-6
Appendix I - Controller Replacement
4. Separate the logic pack from the 6. Grab hold of the front edge of the
power pack by lifting the logic pack controller which has been forced up
up from the lower edge. in the preceding step, and guide it
out of the front of the calorimeter
5. Unplug the 4 conductor, shielded, case, tilting where necessary to pro-
thermistor probe cable from the vide clearance for the BNC jacks.
logic pack at P4. Note that the red
wire of the cable goes to Pin 1 in the 7. The logic and power packs may now
logic pack. be separated, if desired, by following
the procedure given for the logic
6. Unplug the two ribbon cables using pack removal.
the two ejectors on the mating sock-
ets. If logic pack and power pack are re-
turned, they may be secured together
with screws. Otherwise, they must be
separated to avoid damage in transit.
I-1
I-2
Appendix J - Technical Service
J-1
J-2
Appendix K - 1351 Program Installation
The following is to assist users, without A. Yes - Enter the heat at combus-
a connected printer, in setting up the tion of your standard material in
program of the 1351 Calorimeter by calories per gram in *552 and go to
modifying the default settings as re- step 5.
quired. Users with a printer attached to
B. No - Go to step 5.
the 1351 Calorimeter, a menu driven in-
stallation program is available through
Star Code 50. The operation of this is UNITS
described in this chapter. It is recom- 5. Do you want your reporting units to
mended that the user circle or highlight be BTU/lb?
any changes made while using this list
so that it can be reinstalled quickly if A. Yes - Skip to step 8.
required due to a cold restart. B. No - Go to step 6.
K-1
B. No - Set *481, *483, *485, *487, A. Yes - Go to step 15.
and *489 to the correct communica-
B. No - Set *172 to OFF and go to
tion values to match your printer
step 15.
and skip to step 11.
K-2
Appendix K - 1351 Program Installation
K-3
A. Yes - Set *353 to ON, enter the cor- 33. Do you want to use fixed values for
rection into *369 for the units in any of the corrections for fuse wire,
selected in step 23 and go to step acid or sulfur in calculating your fi-
29. nal reports for your Standardization
Runs?
B. No - Go to step 29.
A. Yes - Go to step 34.
29. Do you want to use a fixed value for
B. No - Skip to step 37.
the sulfur correction in your determi-
nation runs?
34. Do you want to use a fixed value for
A. Yes - Set *355 to ON and enter the the fuse wire correction in your
correction into *371 for the units standardization runs?
in selected in step 24 or 25 and go
A. Yes - Set *301 to ON, enter correc-
to step 30.
tion into *317 for the units chosen
B. No - Go to step 30. in step 21 and go to step 35.
B. No - Go to step 35.
STANDARDIZATION CORRECTIONS
30. Do you want to assume that there is 35. Do you want to use a fixed value for
no sulfur in the material used for the acid correction in your stand-
your standardization runs? (Benzoic ardization runs?
acid contains no sulfur.) A. Yes - Set *303 to ON, enter the cor-
A. Yes - Skip to step 33. rection into *319 for the units cho-
sen in step 23 and go to step 36.
B. No - Set *305 to OFF and go to
step 31. B. No - Go to step 36.
31. Will the sulfur correction for your 36. Would you rather not use a fixed per-
standardization runs be entered in cent sulfur in your standardization
percent sulfur? runs?
K-4
Appendix K - 1351 Program Installation
K-5
AUTOMATIC SULFUR
CORRECTIONS ENTRY
46. Do you want to automatically trans-
fer the sulfur correction value to the
Calorimeter from a 1760 Sulfur Ana-
lyzer or 1742 Interface connected on
the Smart Link?
A. Yes - Enter the correct operating
mode from the table into *140 and
go to step 47.
B. No - Go to step 47.
PASSWORD PROTECTION
49. Do you wish to use password protec-
tion for your operating parameters?
A. Yes - Enter the desired “pass-
words” as described in *100 into
*100, *200, *300, *400, *500 as re-
quired and go to step 50.
B. No - Go to step 50.
COMPLETION OF INSTALLATION
50. Your program installation should
now be complete.
K-6
Appendix L - Parts List
L-1
L-2
PARR INSTRUMENT COMPANY
Printed in USA
06/97