You are on page 1of 92

No.

315M

1351 BOMB
CALORIMETER

Operating Instruction Manual


© 1994 Parr Instrument Company
All Rights Reserved
Table of Contents

Preface I
Scope . . . . . . . . . . . . . . . . . . . . . I
Getting Started . . . . . . . . . . . . . . . . . . I

Concept of Operation 1-1


Operation . . . . . . . . . . . . . . . . . . . . 1-1
Dynamic Operation . . . . . . . . . . . . . . . . . 1-1
Full Microprocessor Based Process Control . . . . . . . . . 1-1
Full Microprocessor Based Data Acquisition and Handling . . . . 1-2
Full Microprocessor Based Communication Capabilities . . . . . 1-2
Flexible Programming . . . . . . . . . . . . . . . . 1-2

Installation 2-1
Installing the Calorimeter . . . . . . . . . . . . . . . 2-1
Installing the Oxygen Filling System . . . . . . . . . . . 2-2

Instrument Description 3-1

Program Installation & Control 4-1


Software Installation . . . . . . . . . . . . . . . . 4-1
Revised Default Settings . . . . . . . . . . . . . . . 4-2

Operating Instructions 5-1


Operating the 1108 Oxygen Bomb . . . . . . . . . . . . 5-1
Operating the Filling Connection . . . . . . . . . . . . 5-1
Operating the Calorimeter . . . . . . . . . . . . . . 5-2

Corrections & Final Reports 6-1


Entering Corrections and Obtaining the Final Report . . . . . . 6-1
Manual Entry . . . . . . . . . . . . . . . . . . . 6-1
Fixed Corrections . . . . . . . . . . . . . . . . . 6-2
Automatic Data Transfers . . . . . . . . . . . . . . . 6-2

Reporting Instructions 7-1


Report Option Selection . . . . . . . . . . . . . . . 7-1
Report Generation . . . . . . . . . . . . . . . . . 7-1
Displayed Reports . . . . . . . . . . . . . . . . . 7-2

i-i
Table of Contents

Memory Management 8-1


Clearing Memory . . . . . . . . . . . . . . . . . . 8-1
Editing Memory . . . . . . . . . . . . . . . . . . 8-1

Appendix A - Menu Operating Instructions A-1


I. Function Codes . . . . . . . . . . . . . . . . . . A-2
II. General Purpose and Utility . . . . . . . . . . . . . A-5
III. Calibration Summary Status . . . . . . . . . . . . A-8
IV. Calorimetry Calculations . . . . . . . . . . . . . . A-10
V. Communications & Interfacing . . . . . . . . . . . . A-13
VI. Operating Options & Units Section . . . . . . . . . . A-16

Appendix B - Error Messages B-1

Appendix C - Calculations C-1


Calculating the Heat of Combustion . . . . . . . . . . . C-1
Centeral Calculations . . . . . . . . . . . . . . . . C-1
Thermochemical Corrections . . . . . . . . . . . . . . C-1
ASTM and ISO Methods Differ . . . . . . . . . . . . . C-2
Thermochemical Calculation Details . . . . . . . . . . . C-2
ISO Calculations . . . . . . . . . . . . . . . . . . C-3
Spiking Samples . . . . . . . . . . . . . . . . . . C-4
Reporting Units . . . . . . . . . . . . . . . . . . C-4
Conversion to Other Moisture Bases . . . . . . . . . . . C-5
Calculation of Net Heat of Combustion . . . . . . . . . . C-5
Magnitude of Errors . . . . . . . . . . . . . . . . . C-5

Appendix D - Standardization D-1


Standardizing the Calorimeter . . . . . . . . . . . . . D-1
Standard Materials . . . . . . . . . . . . . . . . . D-2
Automatic Statistical Calculations . . . . . . . . . . . . D-2

Appendix E - Communication Interfaces E-1


Required Software Versions . . . . . . . . . . . . . . E-1
Required Hardware . . . . . . . . . . . . . . . . . E-2
Smart Link Configurations . . . . . . . . . . . . . . E-2
Termination Switches . . . . . . . . . . . . . . . . E-2
Smart Link Configuration Checklist . . . . . . . . . . . E-2
Smart Link Configuration Cabling . . . . . . . . . . . . E-3
RS232C Connection . . . . . . . . . . . . . . . . . E-3

i-ii
Appendix F - Function Keys F-1
Defining a Function Key . . . . . . . . . . . . . . . F-1
Viewing a Function Key . . . . . . . . . . . . . . . F-2
Clearing a Function Key . . . . . . . . . . . . . . . F-2

Appendix G - Maintenance G-1


Filter . . . . . . . . . . . . . . . . . . . . . G-1
Oxygen Bomb . . . . . . . . . . . . . . . . . . . G-1
Program Updates . . . . . . . . . . . . . . . . . G-1
Replacing Bucket Thermistor Probe . . . . . . . . . . . G-2
Installing Support Rod Mounting Plates . . . . . . . . . . G-2

Appendix H - Troubleshooting H-1


InstrumentLockups and Cold Restart . . . . . . . . . . . H-1
VBulk Voltage . . . . . . . . . . . . . . . . . . . H-2
Regulated 5 Volts . . . . . . . . . . . . . . . . . H-3
Keyboard Inoperative . . . . . . . . . . . . . . . . H-3
Temperature Problems . . . . . . . . . . . . . . . . H-4
Bomb Firing Circuit . . . . . . . . . . . . . . . . . H-4
Low Oxygen Pressure . . . . . . . . . . . . . . . . H-5
Bucket Thermistor Replacement . . . . . . . . . . . . . H-6
Instructions for Adjusting Cover . . . . . . . . . . . . . H-6
1351 Ignition Problems . . . . . . . . . . . . . . . . H-6
Error 3600 . . . . . . . . . . . . . . . . . . . . H-7

Appendix I - Controller Replacement I-1


Logic Pack Removal . . . . . . . . . . . . . . . . . I-1
Combined Power Pack/Logic Pak Removal . . . . . . . . . I-1

Appendix J - Technical Service J-1


Return for Repair . . . . . . . . . . . . . . . . . J-1

Appendix K - 1351 Program Installation K-1

Appendix L - Parts List L-1

i-iii
Table of Contents

Figures
3-1 1351 Keyboard & Display . . . . . . . . . . . . . 3-3
4-1 Main Menu . . . . . . . . . . . . . . . . . . 4-2

Tables
3-1 Default Function Key Definitions . . . . . . . . . . . 3-4
A-1 Star Code Directory . . . . . . . . . . . . . . . A-2
E-1 Required Software Versions . . . . . . . . . . . . E-1
E-2 Smart Link Cables . . . . . . . . . . . . . . . E-3
E-3 Balance Port Specifications . . . . . . . . . . . . . E-4
F-1 Default Function Key Definitions . . . . . . . . . . . F-1
F-2 Procedure for Defining a Function Key . . . . . . . . . F-1
F-3 Viewing a Function Key . . . . . . . . . . . . . . F-2
F-4 Keycode Assignments . . . . . . . . . . . . . . F-2
H-1 Fuse Identification . . . . . . . . . . . . . . . H-2

i-iv
i-v
Preface

Scope rate instructions. Copies of these related


instructions, which apply to the user’s
This manual contains instructions for in- installation, should be added to and
stalling and operating the Parr 1351 made part of these instructions. They are
Calorimeter. For ease of use, the manual as follows:
is divided into nine chapters as follows:
No. Description
Concept of Operation 201M Limited Warranty
Installation 202M Introduction to Bomb
Instrument Description Calorimetry
Program Installation and Control 205M 1108 Oxygen Combus-
Operating Instructions tion Bomb
Corrections & Final Reports 207M Analytical Methods for
Reporting Instructions Oxygen Bombs
Memory Management 244M 1755 Printer
Appendices
Getting Started
Subsections of these chapters are identi-
fied in the Table of Contents. These steps are offered to help install,
become familiar with, operate and de-
To assure successful installation and op- velop the full capabilities of the Parr
eration, the user must study all 1351 Calorimeter.
instructions carefully before starting to
use the calorimeter to obtain an under-
standing of the capabilities of the
equipment and the safety precautions to
be observed in its operation. Instruc-
tions concerning the installation and
operation of various component parts
and peripheral items used with the
1351 Calorimeter are provided in sepa-

CUSTOMER SERVICE
Questions concerning the installation
or operation of this instrument can be answered
by
the Customer Service Department of
Parr Instrument Company
(309)762-7716 (800)872-7720
Fax: (309)762-9453
http://www.parrinst.com parr@parrinst.com

I
1. Unpack and install the calorimeter 7. Review the Error Message descrip-
in accordance with the installation tions given in Appendix B.
instructions. This simple, step-wise
procedure will acquaint the user 8. Review the Calculations performed
with the various parts of the calo- by the 1351 Calorimeter in Appen-
rimeter and make it easier to under- dix C.
stand the operating instructions
which follow. 9. Consult Appendix E, Communica-
tion Interfacing, for the correct in-
2. Review the Concept of Operations stallation of any Smart Link
to get an understanding of the over- peripherals to the 1351 Calorimeter.
all capabilities of the calorimeter
and microprocessor control. 10. Standardize the calorimeter. This
will serve two important functions.
3. Turn on the power switch on the First, it will generate the energy
back of the Calorimeter Controller. equivalent factor required to calcu-
Turn to the Instrument Description late the heat of combustion of un-
chapter to find definitions of the key known samples. Secondly, it will
controls and annunciator lights on give the operator the opportunity to
the display. run tests on a material with a
known heat of combustion to become
4. Turn to the Star Code descriptions familiar with the instrument and
in Appendix A to review the codes confirm that the instrument and op-
which are used to modify the pro- erating procedures are producing re-
gram contained in the 1351 Calo- sults with acceptable precision.
rimeter. Reviewing the Star Codes Most 1351 Calorimeters with 1108
will provide an idea of the capabili- Oxygen Bombs and 2000 grams of
ties and flexibility designed into this water will have an energy equiva-
instrument. lent of 2405 +/- 5 calories per ºC.
The operating instructions for
5. Review the Program Installation Standardization Runs and Deter-
and Control chapter to see that the minations are identical, except for
factory settings match your in- the setting of the instrument to
tended mode of operation. Star Code standardization or determination.
50 should be used to access the pro-
gram parameters through the Main 11. After successful standardization,
Menu. A program installation check- the 1351 Calorimeter should be
list is in Appendix K for users who ready for testing samples.
do not have a printer to access the
Main Menu.

6. Review the Reporting and Memory


Management chapters to become fa-
miliar with the manner in which cal-
orimetry corrections are entered.
These sections also discuss generat-
ing final reports, editing and clear-
ing memory.

II
Concept of Operation

The Parr 1351 Oxygen Combustion leak correction is applied based upon
Bomb Calorimeter has been designed to the difference between the bucket and
provide rapid and reliable heat of com- jacket temperature readings. True isop-
bustion values for solid and liquid fuels. eribol operation will result in an
This instrument combines third genera- instrument precision (Relative Standard
tion microprocessor hardware and Deviation, RSD) of about 0.1%. The
software with the calorimeter designs, pseudo-isoperibol approach used with
technical knowledge and customer sup- the 1351 Calorimeter will result in an in-
port developed by Parr in the 91 years strument precision of 0.2 - 0.3% RSD if
that calorimetry has been a principal care is taken to minimize the initial dif-
thrust of our company. This chapter ex- ference between the bucket and jacket
plains the important design and temperatures.
operating concepts incorporated into the
1351 Calorimeter.
Dynamic Operation
Operation In its Dynamic Operating Mode, the
calorimeter uses a sophisticated curve
In operation, the calorimeter jacket is matching technique to compare the tem-
held at a constant temperature while perature rise with a known thermal
heat from the burning sample causes curve to extrapolate the final tempera-
the bomb and bucket temperature to ture rise without actually waiting for it
rise. The small heat flow between the to develop. Repeated testing, and over
bucket and its surroundings during a 15 years of routine use in fuel laborato-
test is monitored by a microprocessor in ries, has demonstrated that this
the calorimeter, which continuously de- technique can cut the time required for
termines the effect of any heat leak and a test by one-half without significantly
applies the necessary correction auto- affecting the precision of the calorimeter.
matically. This system differs from
adiabatic operation in which the jacket
temperature must be adjusted continu-
Full Microprocessor Based
ously to match the bucket temperature Process Control
in an attempt to maintain a zero tem-
perature differential with no heat leaks The microprocessor controller in this
between the bucket and its surround- calorimeter has been preprogrammed to
ings. Calorimetrists have long automatically prompt the user for all re-
recognized the advantages of simplifica- quired data and control input and to:
tion and better precision obtainable with
a well designed and executed isoperibol A. Generate all temperature readings in
system as opposed to the rapidly chang- the calorimeter.
ing jacket temperature required in an B. Monitor jacket as well as bucket
adiabatic calorimeter. temperatures.
C. Confirm equilibrium conditions.
The jacket of the 1351 Calorimeter is D. Fire the bomb.
not actively thermostated. However, the E. Confirm that ignition has occurred.
temperature of the air space surround- F. Determine and apply all necessary
ing the jacket is continuously monitored heat leak corrections.
throughout the test run. A small heat

1-1
G. Perform all curve matching and ex- F. With the 1745 Computer Interface to
trapolations required for dynamic op- send heat of combustion data for con-
eration. solidated reporting.
H. Terminate the test when it is com-
plete.
I. Monitor the conditions within the
Flexible Programming
calorimeter and report to the user The third generation software built into
whenever a sensor or operating con- this calorimeter and accessed through
dition is out of normal ranges. the STAR CODE routines permit the
user to customize the operation of the
Full Microprocessor Based Data calorimeter to meet a wide variety of
Acquisition and Handling operating conditions including:

In addition to its process control func- A. A large selection of printing options.


tions, the microprocessor in the B. Choice of accessories and peripheral
calorimeter has been preprogrammed to: equipment.
C. Multiple options in regard to handl-
A. Collect and store all required test ing thermochemical corrections.
data. D. Choice of ASTM or ISO correction
B. Apply all required corrections for procedures.
combustion characteristics. E. A variety of memory management
C. Compute and report the heat of and reporting procedures.
combustion for the sample. F. Complete freedom for reagent concen-
trations and calculations.
G. Unlimited choice of reporting units.
Full Microprocessor Based H. Automatic bomb usage monitoring
Communication Capabilities and reporting.
I. A choice of Equilibrium or Dynamic
The 1351 Calorimeter is ready for use test methods.
on the Parr Smart Link network, as well J. Automatic statistical treatment of
as equipped with an RS232C output for calibration runs.
local printing using an optional printer. K. Enhanced testing and trouble
The 1351 Calorimeter can communicate shooting procedures.
as follows:

A. With the 1741 Balance Interface to


receive sample weights.
B. With the 1750 Proximate Analyzer to
receive sample weights and provide
Btu’s for Proximate reports.
C. With the 1760 Sulfur Analyzer to re-
ceive sulfur and acid corrections and
to send sample weights.
D. With the 1742 Sulfur Interface to re-
ceive sulfur corrections.
E. With any 1730/1720 Calorimeter Con-
troller to send calorimetric reports.

1-2
Installation

Installing the Calorimeter 2. Raise the cover of the calorimeter


and swing it vertically to the back.
The 1351 Calorimeter is completely as- Remove the calorimeter bucket and
sembled and given a thorough test discard the packing material. Check
before it is shipped from the factory. If the calorimeter bucket and note the
the user follows these instructions, in- three dimples in the bottom which
stallation of the calorimeter should be rest on supporting pins when the
completed with little or no difficulty. If bucket is placed in the jacket. The
the factory settings are not disturbed, single dimple must always be placed
only minor adjustments will be needed to the back of the jacket. There will
to adapt the calorimeter to operating also be two ignition wires extending
conditions in the user’s laboratory. into the oval chamber through the
opening in the left side of the jacket.
1. Unpack the calorimeter carefully. If
shipping damage is discovered, re- 3. If a printer is to be used with the
port it immediately to the delivering calorimeter, connect it to the cal-
carrier. The calorimeter and all of orimeter at this time. The Parr 1755
its component parts are packed in Printer is configured and furnished
one carton. The unit has had all in- with a cord to connect directly to the
ternal connections made, and other RS232C port of the calorimeter.
than a connection to an oxygen sup-
ply, no additional assembly should 4. Plug the power cord into any
be required. Set the calorimeter on a grounded outlet providing power
sturdy bench or table in a location which matches the specification on
that is reasonably free from drafts the nameplate of the calorimeter.
and protected from sources of radi- The calorimeter will draw approxi-
ant heat; preferably in an air condi- mately 100 watts of power. Ground-
tioned room. There should be ing is very important not only as a
convenient access to an appropriate safety measure, but also to ensure
grounded electrical outlet. satisfactory controller performance.
If there is any question about the re-
liability of the ground connection
through the power cord, run a sepa-
rate earth ground wire to the con-
troller chassis.

Please Note
While some print functions (such as the main menu) will always be sent to the printer,
the default setting sends reports to the display and not the printer. This can be changed
using the main menu or *402.

2-1
5. With the power switch turned on, Attach the bomb filling hose (1/8" tub-
the 1351 Calorimeter panel should ing) to the tubing connector nearest the
light up and automatically perform back of the calorimeter case. These
several self-tests. A successful test hoses should be routed so that they will
concludes with the display of the re- not kink or come in contact with any hot
vision number of the software. If the surface. All connections should be
test is not successful, an error mes- checked for leaks. Any leaks detected
sage is displayed. The calorimeter must be stopped before proceeding. In-
should be turned off when not in use structions for operating the filling
for long periods of time. A battery connection are in the Operating Instruc-
backup feature is included in the in- tions chapter. The pressure regulator
strument to protect the memory in was set at the factory to deliver oxygen
the event of a power shut-off or acci- at 450 psig, the recommended charging
dental power interruption. pressure, and should be checked before
starting to use the system by observing
6. Next, connect and check out the oxy- the pressure attained during an actual
gen filling connection using the fol- filling operation.
lowing detailed instructions.
To do this, assemble the oxygen bomb
without a charge and attach the filling
Installing the Oxygen Filling hose to the bomb inlet valve. Then push
System the 02 button on the calorimeter control
panel and observe the delivery pressure
The 1351 Calorimeter is equipped with as shown on the 0-600 psi gage while
an automatic bomb filling system which oxygen is flowing into the bomb. Adjust
consists of an oxygen pressure regulator the regulator, if needed, to bring the
with a relief valve that mounts on the pressure to 450 psig. If there is any
oxygen tank. A control and measure- doubt about the setting, release the gas
ment system mounted in the calorimeter from the bomb and run a second check.
case, and connection tubing to connect
the regulator to the control and the con- During extended periods of inactivity
trol to the bomb itself. (overnight or longer), close the tank
valve to prevent leakage. When chang-
To install the regulator, unscrew the pro- ing oxygen tanks, close the tank valve
tecting cap from the oxygen tank and and depress relief valve to exhaust the
inspect the threads on the tank outlet to system. Do not use oil or combustible lu-
be sure they are clean and in good condi- bricants on this filling system or on any
tion. Place the ball end of the regulator devices handling oxygen under pressure.
in the outlet and draw up the union nut Keep all threads, fittings, and gaskets
tightly, keeping the gages tilted slightly clean and in good condition.
back from an upright position. The final
tightening of the union nut should bring
the gauges to their final upright posi-
tion. Connect the regulator to the inlet
fitting on the back of the calorimeter
case. Flexible high pressure, 1/8" diame-
ter nylon tubing is provided.

2-2
Installation

The recommended 450 psig filling pres-


sure is slightly higher than the 30 atm
prescribed in Parr bomb and calorimeter
instruction manuals. This difference is
insignificant. Higher or lower settings
can be used, but the bomb must never
be filled to more than 600 psig (40 atm).
If pressures below 28 atm are used, the
low pressure warning will always occur.

2-3
2-4
Instrument Description

Before using the 1351, the user should un- STEP This key is used to re-
derstand the various keys and lights on view or step through mul-
the control and display panels. The brief tiple data elements
descriptions given here will identify these stored in the memory for
controls and their functions. Instructions a single Sample ID or
in later sections will provide detailed Star Code, as displayed
operating directions. on the calorimeter.

Key Description NEXT The next key is used to


& advance one value when
START This command key is used to LAST reviewing or editing the
start a test. After it has been data contained in a se-
depressed, the calorimeter ries of Star Codes. The
will prompt the user to enter LAST key is used to
all preliminary data required backup one value.
for the test.
SHIFT This key is used to
RPT This key is used to initiate change the function of
the reporting process. Reports another key in much the
can be sent to the display of same way that the shift
the 1351 Calorimeter, to an key operates on a type-
attached printer, or over the writer. For example, the
Smart Link to a controller. function keys can be
Before any preliminary re- shifted to provide a total
ports can be made final, the of six programmed func-
controller will prompt the tions on the three keys.
user to provide any missing
data, such as fuse, acid Fl, F2, F3 These are three user de-
and/or sulfur corrections. finable keys. They can be
programmed to enter
02 FILL This key is used to activate any commonly used se-
the oxygen filling system that ries of keystrokes. They
is used to fill the bomb. The can be shifted to provide
reset key can be used to abort a total of six readily
the filling procedure. available programs. Fre-
quently used Star Codes
RESET This key is used to abort a are one example of their
test or to escape from a spe- use.
cial subroutine. (i.e. reporting
or memory management.) +/- This key is used to enter
negative numbers. It op-
DONE This key is used to indicate erates as a toggle.
the completion of a test and
to transfer all of the deter- SKIP This key allows the user
mined values into the mem- to omit the entry of data
ory of the calorimeter. The requested by the calo-
DONE key is also used to exit rimeter. It may also be
from the Star Code Editor. used to pass over a

3-1
prompted request for informa-
tion already held in memory
or in connection with certain
Star Code functions.

ENTER Any numerals and decimals


& keyed onto the keyboard will
CLEAR appear on the display before
they are entered into the sys-
tem. If the user is satisfied
with the value shown on the
display, strike the ENTER
key to enter them into the
controller. Incorrect values
are erased from the display
by pressing the CLEAR key.

0-9 This keyboard is used for all


• and * manual data entries. It in-
cludes a decimal (.) key and a
star (*) key whose function is
described later in this man-
ual. See Appendix A.

3-2
Instrument Description

Figure 3-1
1351 Keyboard & Display

3-3
PROMPT The DATE, TIME, CAL ID,
SAMP ID, FUSE, SULFUR,
WEIGHT, ACID, & SPIKE
annunciators on the display
board will flash to prompt the
user to enter the required in-
formation.

STATUS The STANDBY, DETR, STD,


DYNAMIC, PRE, POST, RE-
PORT, EDIT, *, SHIFT,
JACKET T, & BUCKET T
lights inform the user of the
current mode of operation or
status of the instrument.

REPORT The DATE, TIME, EE,


FUSE, SULFUR, ACID,
DETR, STD, CAL ID, SAMP
ID, WEIGHT, PRELIM, FI-
NAL, SPIKE, DELTA T,
cal/g, Btu/lb, & MJ/kg lights
will come on to identify val-
ues shown on the numerical
display. The FULL, CLRM,
EDIT lights are used to moni-
tor and manipulate the mem-
ory of the instrument.

3-4
Program Installation & Control

Software Installation A MENU DRIVEN, conversational pro-


gram is available to automatically set
The program in the model 1351 Calo- the commonly used Star Codes. This
rimeter can be extensively modified by menu operates through the printer and
the user to tailor it to a wide variety of is activated by pressing *50 ENTER.
operating modes, reporting units, labora- The calorimeter will then print the Main
tory conditions, available accessories, Menu shown as Figure 4-1. The user
and communication modes. In addition should carefully review all of the items
the calculations, thermochemical correc- listed to see that they match his desired
tions and reporting modes can be operating modes. Any of these items can
modified to adapt them to conform to a be revised by entering the item number
number of standard test methods and from the Main Menu. The calorimeter
procedures. Numerous provisions are will prompt the user for the appropriate
also included to permit the user to use response. The user can go up one level
his own reagent concentrations, tech- in the prompt sequence at any time by
niques, combustion aids and short cuts entering the decimal (.) point. The Main
appropriate for his or her work. Menu can be reprinted to confirm any
changes by pressing 0 at the “select”
Changes to the program are made by prompt in the Main Menu. The user can
use of the menu structure described in exit directly to the Main Menu from any
Appendix A. Any of these items can be sub menu by pressing the SKIP key.
individually entered at any time to re- Pressing the DONE key exits from this
vise the operating program. utility.

Units are preprogrammed with DE- Some of the more esoteric Star Codes
FAULT SETTINGS which will be effec- such as those that control the communi-
tive until they are changed by the user. cation speeds and protocols for printers
Battery backed-up memory is provided other than the Parr 1755 Printer, the
to retain any and all user initiated pro- password protector, and the conversion
gram changes; even if power is factors for non-standard units or concen-
interrupted or the unit is turned off. If trations are not accessible through the
the unit experiences an intentional or menu and must be set manually. For
unintentional “Cold Restart”, the calo- this reason, the user should review all
rimeter will return to its default the Star Codes to become familiar with
settings. the capabilities of the instrument be-
yond those controlled by the Main Menu.

Users who do not have a printer at-


Please Note tached to their calorimeter will want to
use the installation checklist found in
The default setting sends the calori-
Appendix K to review and modify the de-
metric reports to the display. Users
with printers will want to change this
fault settings of the calorimeter.
to the printer by using either the Main
Menu or *402.

4-1
Revised Default Parameters Figure 4-1
The default parameters of the 1351 Con- Main Menu
troller can be changed in order to 1. Time: HH:MM:SS (Current)
guarantee that the 1351 Calorimeter, 2. Date: MM/DD/YY (Current)
when cold restarted, is always in the de- 3. Units: BTU/LB
4. Operating Mode: Dynamic
sired configuration before beginning a 5. Jacket Temperature: 35.00000
series of tests. Users who wish to perma- 6. Jacket Set Point Tolerance: 0.05
nently revise their default settings may 7. Standard Material:
do so using the following procedure. Heat of Combustion = 6318.CAL/G
8. Automatic Cal ID Selection: ON
9. Report To: Display
After the calorimeter operating parame- 10. Printer: RS232C - 1755 Printer
ters have been established, the user 11. Overwrite Final Reports: OFF
may store this “setup” as the default set 12. Edit Final Reports: OFF
of parameters. Star Code 98 will prompt 13. Data Entry Modes:
Manual Weight Entry
the user for a “User ID” which can be Manual Spike Weight Entry
any number that is helpful in identify- Manual Acid Entry
ing this “setup” to the user. Pressing the Manual Sulfur Entry
SKIP key will display the current user 14. Auto Sample ID: OFF
15. Corrections:
revision which can either be entered or STD DETR
revised. The user revision is printed as a Fuse 15 15
header upon executing Star Code 50 or Acid 10 10
displayed at any time by executing Star Mixed Acid Mixed Acid
Code 97. After providing the User ID, Sulfur 0.00, Fixed 0.00
Percent Percent
the current setup will be stored to 16. Spiking: Not Used
EEPROM. If error 1700 is displayed, the 17. EE Value Based On: Latest 10
OP1 jumper on the CPU board of the 18. EE RSD% Tolerance: 0.15%
logic pack must be installed. Refer to Ap- 19. Energy Equivalent Status:
Cal ID Value Protect RSD Runs
pendix I to gain access to the logic pack. Cal/Deg %
The OP1 EEPROM write enable jumper 1 0.000000 No 0.000000 0
is located on the left hand perimeter of 000000 0.000000 No 0.000000 0
logic pack while looking at the keyboard. 000000 0.000000 No 0.000000 0
000000 0.000000 No 0.000000 0
Remove the jumper which is stored on 000000 0.000000 No 0.000000 0
one pin of OP1 and install it on both 000000 0.000000 No 0.000000 0
pins. After the user setup has been 000000 0.000000 No 0.000000 0
stored, the user may wish to remove the 000000 0.000000 No 0.000000 0
20. Bomb Service Interval: 500
OP1 jumper to prevent unauthorized re- 21. Bomb Use Counters:
vision to the contents of the EEPROM Cal ID Count
and the default user setup. 000000 0
000000 0
000000 0
000000 0
000000 0
000000 0
000000 0
000000 0
Select Menu Entry (0-Prints Main Menu)

4-2
Operating Instructions

Operating the 1108 Oxygen Bomb The charging cycle can be started at
any time, but once it is started it will
Detailed instructions for preparing the lock out any other keyboard or report-
sample and charging the 1108 Oxygen ing activity until it is completed. It will
Bomb are given in Operating Instructions not interrupt a test in progress. If the
No. 205M. Follow these instructions care- charging cycle should be started inad-
fully, giving particular attention to the vertently, it can be stopped immedi-
precautions to be observed in charging ately by pushing the RESET key.
and handling the bomb.
During extended periods of inactivity,
overnight or longer, close the tank
Operating the Filling Connection valve to prevent leakage. When chang-
ing oxygen tanks, close the tank valve
To fill the bomb, connect the hose to the
and push the 02 FILL key to exhaust
bomb inlet valve and push the 02 button
the system. Do not use oil or combusti-
on the calorimeter control panel. The calo-
ble lubricants on this filling system or
rimeter will then fill the bomb to the pre-
on any devices handling oxygen under
set pressure and release the residual
pressure. Keep all threads, fittings,
pressure in the connecting hose at the
and gaskets clean and in good condi-
end of the filling cycle. The main display
tion. Replace the two 394HC 0-rings in
will read 02 FILL while the bomb is being
the slip connector if the connector fails
charged. It will take approximately 40 sec-
to maintain a tight seal on the bomb
onds to fill the bomb. (Pushing the RE-
inlet valve.
SET key will stop the flow of oxygen at
any time.) Once the display returns to its The recommended 450 psig filling pres-
normal reading, the user can disconnect sure is slightly higher than the 30 atm
the coupling and proceed with the com- prescribed in Parr bomb and calorime-
bustion test. ter instruction manuals. This differ-
ence is insignificant. Higher or lower
If the charging pressure fails to reach ap-
settings can be used, but the bomb
proximately 28 atmospheres during the
must never be filled to more than 600
filling cycle, an ERROR 3600 message
psig (40 atm). If pressures below 28
will be reported on the display or printer.
atm are used, the low pressure warn-
If this occurs, check the system carefully
ing will always occur.
for low tank pressure, a closed tank valve
or leaks in the system.

WARNING - DO NOT OVERFILL THE BOMB.


The safety relief valve on the regulator should protect the system from an overfill.
If for any reason, the bomb should accidentally be charged to more than 600 psig
(40 atm), do not fire the bomb. The dangerous pressures which might develop
under such conditions could damage the bomb and injure the user. If there is any
reason to believe that the bomb has been over-filled, stop the filling operation
immediately, exhaust the bomb and open it to check for any loss of sample
before repeating the filling procedure.

5-1
Operating the Calorimeter To speed and simplify the bucket
filling process, and to conserve
All operations required to standardize the water and energy, Parr offers a
1351 Calorimeter, or test an unknown closed circuit Water Handling Sys-
sample, should proceed step-wise in the tem (No. 1563). This provides a
following manner: water supply, cooled to the start-
ing temperature and held in an
1. Prepare the sample and charge the automatic pipette ready for deliv-
oxygen bomb as described in Operat- ery in the exact amount needed to
ing Instructions No. 205M, the Fill- fill the bucket. A 1552 Water
ing Connection section. Cooler is required when using the
1563 Water Handling System. In-
The throughput of the 1351 Calo- structions for this automatic sys-
rimeter can be increased by using tem are given in Operating
multiple bombs and water buckets. Instruction No. 246M.
With this arrangement, the calo-
rimeter can operate almost continu- 3. Set the bucket in the calorimeter.
ously since the operator will be able Attach the lifting handle to the
to empty a bomb and recharge it two holes in the side of the screw
while a run is in progress. A bomb cap and partially lower the bomb
and bucket for the next run will be in the water. Handle the bomb
ready to go into the calorimeter as carefully during this operation so
soon as it is opened. Each bomb and that the sample will not be dis-
bucket combination will have to be turbed. Push the two ignition lead
standardized separately and the wires into the terminal sockets on
proper energy equivalent for each the bomb head. Orient the wires
set must be used when calculating away from the stirrer shaft so
the heat of combustion. they do not become tangled in the
stirring mechanism. Lower the
2. Fill the calorimeter bucket by first tar- bomb completely into water with
ring the dry bucket on a solution or its feet spanning the circular boss
trip balance and then add 2000 (+/- in the bottom of the bucket. Re-
0.5) grams of water. Distilled water move the lifting handle and shake
is preferred, but demineralized or any drops of water back into the
tap water containing less than 250 bucket.
ppm of dissolved solids is satisfac-
tory. The water temperature should 4. Close the calorimeter cover. This
be 3 to 5’C below the room tempera- lowers the stirrer and thermistor
ture. It is not necessary to use ex- probe into the bucket.
actly 2000 grams, but the amount
selected must be duplicated within 5. Push the START key or SHIFT
+/-0.5 gram for each run. Instead of START to initiate the test. Press-
weighing the bucket, it can be filled ing SHIFT START will automat-
from an automatic pipette, or from ically toggle the mode between
any other volumetric device if the re- standardization and determina-
peatability of the filling system is tion. If *516 has been set ON,
within +/-0.5 ml. there will be no prompting for the
CAL ID (this is the factory de-

5-2
Operating Instructions

fault). If *516 has been set OFF, the will then look for the final equilib-
CAL ID light will now flash request- rium conditions to be met. If it fails
ing the identification number for the to meet either the initial or final
bomb and bucket to be used in this equilibrium conditions, or if it fails
test. Enter this number. The calo- to detect a temperature rise within
rimeter will check its memory to make the allotted time, the calorimeter
certain that it has a usable EE value will terminate the test and advise
for this CAL ID, and it will advise if the user of the error.
NO match is found. Next, the calo-
rimeter will prompt for the Sample At the conclusion of the test, the
Identification Number by flashing the calorimeter will signal the user.
SAMPLE ID light. Enter this number Press the DONE key to store the
by using any number, up to six digits, test result in the memory of the
to identify the sample. The calorime- calorimeter. Pressing START or
ter will check its memory and will not SHIFT START to begin a new test
accept duplicate SAMPLE ID num- will automatically store the results
bers. Enter this value. If you want to from the previous test. Pressing the
automatically assign Sample ID Num- SKIP key at the end of the test will
bers, please see Star Codes 150, 152, prompt for the necessary cal-
and 154. Finally, the calorimeter will orimetry corrections (fuse, acid, sul-
prompt for the sample weight by flash- fur) which are discussed later. If
ing the WEIGHT light. these numbers are not available at
the conclusion of the test, press
6. The calorimeter will now take over and DONE to simply store the test
conduct the test. During the time it is results for later reporting.
establishing the initial equilibrium, it
will light the PREPERIOD light. Just 8. Open the cover and remove the bomb
before it fires the bomb, it will sound and bucket. Remove the bomb from
a series of short beeps to warn the the bucket and open the knurled
user to move away from the calorime- valve knob on the bomb head to re-
ter. lease the residual gas pressure be-
fore attempting to remove the cap.
7. Once the bomb has been fired, the This release should proceed slowly
POST light will come on. The calo- over a period of not less than one
rimeter will check to make certain minute to avoid entrainment losses.
that a temperature rise occurs and After all pressure has been re-
leased, unscrew the cap; lift the
head out of the cylinder and place it
CAUTION: on the support stand. Examine the
interior of the bomb for soot or
other evidence of incomplete com-
Do not have the head, hands, or bustion. If such evidence is found,
any part of the body over the the test will have to be discarded.
calorimeter when the bomb is 9. Wash all interior surfaces of the
being fired. Continue to stand bomb with a jet of distilled water
clear for 30 seconds after firing. and collect the washings in a
beaker.

5-3
10. Remove all unburned pieces of fuse
wire from the bomb electrodes;
straighten them and measure their
combined length in centimeters. Sub-
tract this length from the initial
length of 10 centimeters and multi-
ply this burned length by 2.3 calo-
ries per cm (for Parr 45ClO Fuse
Wire) to obtain the fuse correction.
The scale on the fuse wire card can
be used to obtain this value directly.

11. Titrate the bomb washings with a


standard sodium carbonate solution
using methyl orange, red or purple
indicator. A 0.0709N sodium carbon-
ate solution is recommended for this
titration to simplify the calculation.
This is prepared by dissolving 3.76
grams of Na2CO3 in the water and
diluting to one liter. NaOH or KOH
solutions of the same normality may
be used.

12. Analyze the bomb washings to deter-


mine the sulfur content of the sam-
ple if it exceeds 0.1 percent.
Methods for determining sulfur are
discussed in Operating Instructions
No. 207M.

13. At the end of the testing period, turn


OFF the calorimeter at the power
switch.

5-4
Corrections & Final Reports

Entering Corrections and correction factors. The user can termi-


nate this process at any point by press-
Obtaining the Final Report
ing the DONE key.
Final reports for each test can be ob-
tained whenever the user is prepared to Fixed Corrections
enter the corrections for acid, sulfur and
fuse. The user has a choice of manual en- In many cases, fixed values for fuse
try, fixed corrections or automatic data and acid can be used without introduc-
transfer for entering those corrections, ing a significant error since the correc-
tions are both relatively small and
The user may select any combination of constant. Fixed sulfur corrections can
these methods that suit his needs and in- also be used whenever a series of sam-
stallation. Refer to the Reporting Instruc- ples will be tested with a reasonably
tions, Chapter 7, for the steps necessary constant sulfur content. Details for ap-
to initiate a report from the calorimeter. plying fixed corrections are found in
the Thermochemical Calculation De-
Manual Entry tails Section of Appendix C. Any value
setup as a fixed correction will be auto-
During the reporting process, the calo- matically applied and the calorimeter
rimeter will prompt the user to enter the will not prompt the user for this value.
following values:
Automatic Data Transfers
Fuse Correction: Key in the Fuse Wire
Correction and press the ENTER key. Acid and/or sulfur corrections can be
The default setting for this value is to automatically transferred into the calo-
be entered in calories. rimeter from a Parr 1760 Sulfur Ana-
lyzer. Sulfur corrections can also be
Acid Correction: Key in the Acid Correc-
transferred from a Parr 1742 Sulfur In-
tion and press the ENTER key. The de-
terface. Star Codes 130 and 140 are
fault setting for this value is to be
used to set up the automatic transfer
entered in milliliters of standard alkali re-
from devices connected via the Smart
quired to titrate total acid or calories.
Link for automatic control. The calo-
Sulfur Correction: Key in the Sulfur rimeter will poll the attached device
Correction and press the ENTER key. when the user initiates the reporting
The default setting for this value is en- process. If a value is not found, the
tered as percent sulfur in the sample. user will have the option of entering
it manually.
Enter these values when requested by the
corresponding prompt light. After the last
entry has been made, the calorimeter will
automatically produce a final report. If
values for these corrections are not avail-
able, the user can use the SKIP key to
pass over any of these corrections. How-
ever, a final report will not be printed un-
til an entry is made for each of the three

6-1
6-2
Reporting Instructions

Report Option Selection desired report will now be sent to the


designated device. The RESET key may
The 1351 Calorimeter can transmit data be used to terminate this process. To ob-
over the Smart Link for formatting and tain a block of reports between two
printing on either another 1351 Calo- specified sample numbers, press the
rimeter or an attached computer. Data RPT key. The SAMP ID light prompts
can also be transferred over the RS232C for an entry, as above. Enter the first
port to a 40 or 80 column printer to pro- sample number to the display, press the
vide a printed report. This port can also DECIMAL (.) key, which indicates a
be used to transmit data to a host com- block of reports are to be reported, and
puter if the Smart Link is not used. In enter the last sample number to the dis-
this case, the data will have to be re- play, followed by the ENTER key.
ceived, stored and formatted by
programs residing in the host computer. During the reporting process, any pre-
In addition to the cabling and communi- liminary reports will cause the Sample
cation requirements contained in the ID to be displayed with the SAMP ID an-
installation manual, the calorimeter nunciator flashing. Pressing the “STEP”
must be programmed to format and di- key will prompt the user for any re-
rect the report to the desired printing quired information needed to make the
device. These options are set up using report final, such as FUSE, ACID, and
the Star Codes described in Appendix A. SULFUR corrections. If Smart Link com-
munication is enabled for acid and
Please Note: The default setting sends sulfur information, and a fixed fuse cor-
the calorimetric reports to the display. rection is enabled, this prompting of
Users with printers will want to change information is eliminated.
this to the printer by using either the
Main Menu or Star Code 402. Pressing the SHIFT key, followed by the
RPT key, will report the test informa-
tion “as is”. Preliminary reports will
Report Generation remain preliminary and the energy
equivalent or heat of combustion value
There are two kinds of calorimeter re- which is reported will reflect the fixed
ports which can be issued; preliminary constants taken from Star Codes 317
and final. Preliminary reports are gener- thru 321 or 367 thru 371.
ated at the conclusion of a test run when
one or more of the calorimeter correc- The printing of large numbers of reports
tions (FUSE, ACID, SULFUR, SPIKE) may be aborted at any time using the
is not fixed. A final report contains all of RESET key. The reset action will take
the final or fixed calorimetric corrections effect after the current report has been
needed in order to give either an energy completely transmitted.
equivalent or heat of combustion value.

Reports may be obtained by pressing the


RPT key. This will illuminate the SAMP
ID annunciator which will flash to
prompt the user to key in the Sample
Identification Number of the desired re-
port followed by the ENTER key. The

7-1
Users that want the Net Heat of Com-
bustion printed as a part of preliminary
and final reports will need to turn ON
*366. At the prompt, the user will enter
the hydrogen (H) value and a Net Heat
of Combustion will print as an extra line
on the report. This information will not
transfer over the Smart Link.

Displayed Reports
Reports may also be obtained through
the display on the 1351 Calorimeter.
The procedure for obtaining reports on
the display is the same as for obtaining
printed reports. Information in the dis-
played report is accessed by using the
STEP key. Data is reported in the follow-
ing order with the appropriate
annunciator lit: SAMPLE ID, DATE,
TIME, CAL ID, WEIGHT, SPIKE,
FUSE, ACID, SULFUR, starting tem-
perature (given as Bucket T), DELTA T,
EE or Heat of Combustion followed by
percent hydrogen (%H) and Net Heat of
Combustion when *366 is turned ON.

Percent hydrogen (H) is annunciated us-


ing the unlabeled bar LED in the lower
right hand corner of the 1351 Control-
ler. It will flash when the user is being
prompted for the percent hydrogen (H)
entry. The calculated Net Heat of Com-
bustion value is annunciated by the
flashing of the user selected units LED.

7-2
Memory Management

The calorimeter will hold data for 150 Editing Memory


tests within its memory. These tests
may be either preliminary, final, deter- The user is able to add data and infor-
mination or calibration reports. Once mation to the previously gathered
the memory of the calorimeter is filled, information for a test by using the Mem-
any attempt to start a new analysis will ory Editing procedures described below.
cause the calorimeter to display ERROR This feature is provided principally to
600 and turns on the FULL light. The permit adding sample weights or other
user must then clear some of the mem- information to preliminary tests. Sam-
ory using the following procedure. Note ple weights and even determined values
that turning Star Code 170 “ON” per- can be revised on final reports, but only
mits the calorimeter to automatically when Star Code 172 has been set to
replace the oldest existing final reports authorize this editing. The calorimeter
with new tests. must be set to report to the display be-
fore attempting to edit reports. This is
done by setting Star Code 402 to 1.
Clearing Memory
To edit a report, press the RPT key or
This capability allows the user to delete
SHIFT RPT. The calorimeter will then
Sample ID numbers and all related data
prompt for the Sample ID Number
and results for a single report, a se-
which is keyed in and entered. The calo-
quence of reports or for all reports.
rimeter will identify the report as either
To clear a single report, press SHIFT F1 preliminary or final. The user then steps
which causes the CLRM light to turn on, through the stored data by pressing the
and the Sample ID light will flash for STEP key. Data is reported in this or-
the entry of a Sample ID Number. Key der: DATE, TIME, CALID, WEIGHT,
in the Sample Identification number SPIKE, FUSE, ACID, SULFUR, start-
and press the ENTER key to initiate the ing temperature (given as Bucket T),
deletion of this sample number and all DELTA T, EE or Heat of Combustion in
related results and data. the selected units. To edit a value, step
through data til the value to be edited is
To clear a sequence of reports, press on the display. Press the DECIMAL (.)
shift F1, key in the first Sample ID key and then the new value followed by
Number in the sequence and then press ENTER. The calorimeter will double
the DECIMAL (.) key. This will clear the beep and reject any value which cannot
display and indicate a block deletion be edited. This sequence is canceled by
process. The ID light will prompt for the pressing the RESET key.
last number in the sequence of reports.
Key in this Sample ID and press the EN-
TER key to complete the process. To
clear all reports, use the sequence proce-
dure with 1 as the first Sample ID and
999999 as the last number of the se-
quence.

8-1
8-2
Appendix A - Star Codes

Special commands and program controls 4. Option Setting Codes. These


can be entered into the instrument us- codes set an option from a table. The
ing a system of Star Codes. To enter calorimeter will display the current
these codes, strike the star (*) key, fol- option and the user can revise this
lowed by the code number, then use the by keying in the desired option fol-
ENTER key to put the code into the sys- lowed by ENTER.
tem. These entries can be made only
when the system is in STANDBY. 5. Command Codes. These codes initi-
ate an action. These codes are
The Star Codes used in the 1351 Cal- grouped in Section I (*0-*99).
orimeter may operate somewhat
differently from the Star Codes of other The type of code is shown at the end
Parr devices. There are 5 basic types of of each description using the above
Star Codes including: numbers. For convenience, the user
can step through a series of sequen-
1. On/Off Toggles. When these codes tial Star Codes to review their val-
are entered the current setting will ues or settings by pressing the
be displayed. It can be changed by NEXT or LAST keys. The DONE
pressing the STEP key. key will return the user to the
standby condition. The INCRE-
2. Value Entry Codes. These codes MENT feature cannot be used for
are used to enter data into the pro- the Command Codes in Section I,
gram. The code may be set to: Star Codes. After a Star Code has
been used to enter a program con-
A. Accept any value entered from trol, it will remain in effect until re-
the keyboard. vised or changed. Star Code 8 can be
used to print the currently active
B. Accept only discrete values from Star Codes. These codes will be
a table which is part of the code. printed in blocks of 100, starting at
The STEP key is used to step 100, 200, 300, etc., as specified.
through the table until the desired
value is displayed. Default Values for each Star Code
are shown. IT IS RECOMMENDED
3. Display Calculated Values. THAT THE USER MAKE NO AT-
These codes display values calcu- TEMPT TO CHANGE THE VALUE
lated by the controller. They are in- OF ANY UNDERLINED DEFAULT
formational only and cannot be SETTINGS without first contacting
changed. the Technical Service Department of
Parr Instrument Company.

A-1
Table A-1
Star Code Directory

Star Code
Purpose
Range
0-99 I. Function Codes
100-199 II. General Purpose & Utility
200-299 III. Calibration Summary Status
300-399 IV. Calorimetry Calculations
400-499 V. Communications & Interfacing
500-599 VI. Operating Options & Units Section

I. Function Codes will then prompt for the


time which is entered in the
Key Description same manner. Once entered,
the date and time will up-
*0 Self Test. This code initi- date automatically. (2a)
ates an internal check of the
ROM and RAM memories *4 Stored Sample IDs. This
and initializes communica- code allows the review of the
tions with the attached de- Sample ID’s, in chronologi-
vices. (5) cal order, at the display
only, using the STEP key.
*1 Free Run Areas. This code (5)
displays the Free Run Areas
available for additional sam- *5 Print Stored Sample ID’s.
ples. (5) This code will produce a re-
port listing of all Sample
ID’s and the type, status,
*2 Software Version. This
and date of the test. When
code displays the version of
*5 is entered, it will prompt
the software number in the
calorimeter. (5) for the desired CAL ID. To
print all stored tests, press
the SKIP key. (5)
*3 Edit Date/Time. This code
allows the user to examine
and change the date and *8 Print Operating Parame-
time in the calorimeter. The ters. This code will produce
date will be displayed and a report listing all of the cur-
prompted first. The SKIP rent operating parameters
key is used to confirm the ex- (Star Codes) in groups of
isting value, if correct, or en- 100. The controller will
ter the revised date followed prompt for a “group” of Star
by ENTER. The calorimeter Codes, values of 0, 100, 200,
etc., should be entered at

A-2
Appendix A - Star Codes

the prompt. For users with a *41 Activate Ignition Circuit.


printer, this function along This code will first charge
with Star Code 50 should be and then fire the electrical
used in troubleshooting if ignition system. It can be
the calorimeter does not ap- used to manually fire the
pear to be operating in the bomb or test the system. Al-
expected fashion. ways make certain that the
leads are not shorted before
*9 EEPROM Version. This activating this code. (5)
code displays the version of
the EEProm installed in the *50 Print Main Menu. This
calorimeter and the date it code will print the Main
was programmed. (5) Menu on the printer and
prompt the user through the
*20 Clear Memory. This code steps required to revise the
is used to clear a single re- main features of the operat-
port, a block of reports, or ing program. See Program
all of the reports from the Installation and Control,
memory of the calorimeter. Chapter 4. (5)
Operating instructions are
in the Clearing Memory sec- *60 Define a Function Key.
tion on page 8-1. (5) This code is used to start the
process of programming
*30 Update Individual EE function keys. Review In-
Value. This code will cause strument Description, Chap-
the EE Value for a single ter 3, for a complete descrip-
calorimeter ID to be updated tion of the use of this func-
using the standardization tion. (5)
runs currently in memory.
(5) *62 View a Function Key.
This code allows the user to
*32 Update All EE Values. view a function key defini-
This code will cause the EE tion. Review Appendix F for
Value for all calorimeter IDs a complete description of the
to be updated using all use of this function. (5)
standardization runs cur-
rently in memory. (5) *70 Print Error Code List.
This code will print on an at-
*40 Activate Oxygen Filling tached printer a complete
System. This code will turn listing and description of all
on the oxygen flow to fill the error messages for the calo-
oxygen bomb. Oxygen flow rimeter. (5)
can be stopped by pressing
RESET. (5) *86 Cold Restart. This code
will reinitialize the system.
It will return all Star Codes
to the default settings. To

A-3
prevent accidental entry, calorimeter settings. It will
the calorimeter will respond only copy Star Codes and
with a SURE prompt. The function key definitions to
user then presses the EN- the EEPROM. Refer to page
TER key to cold restart or 4-2 for further instructions.
the RESET key to escape
the sequence. All valid test
data will be retained during
this cold restart procedure.
(5)

*92 Re-load Cold Passwords.


This function may be exe-
cuted if the password used
to protect a group of Star
Codes is forgotten. Execut-
ing *92 will default the pass-
words to their unlocked
value. (5)

*94 Re-load Cold Parameters.


Executing this function will
invoke the default Star
Codes. This function may be
useful in bringing the con-
troller to a known state be-
fore changing any Star Code
values. (5)

*96 Display Hardware Ver-


sion. This code displays the
version of the controller
hardware installed in the
calorimeter and the date of
its revision. (5)

*97 Display User’s Setup Re-


vision and Date. This code
displays the revision # and
date that the user last re-
vised the default settings in
the EEPROM. See *98. (5)

*98 Copy Current Setup to


EEPROM. This code is used
to replace the factory default
settings with the current

A-4
Appendix A - Star Codes

II. General Purpose and Utility seconds on calorimeter


display.
Default
3 = Automatic entry with
Key Setting Description _
operator verification.
User must press
*100 0000 Password for 100 Codes. ENTER key when
This code is used to enter a
weight is displayed to
password of up to eight dig-
enter the weight and
its to prevent unauthorized
permit the test to pro-
or accidental access to the
ceed. User can edit
settings and data contained
value while displayed.
in Star Codes 100 thru 199.
To enter a password, clear
4 = Manual Weight Entry
the existing password and
from keyboard.
enter the new one. Eight ze-
ros turn off password protec-
*122 off Prompt for New ID if No
tion. To change a password
Weight Found. When this
protected code, enter the de-
code is set in the OFF posi-
sired changes in the normal
tion, the calorimeter will
manner and when the dis-
prompt the user for manual
play goes blank following en-
sample weight entry if no
try, enter the password. (2a)
sample weight is found in de-
vices connected on the link.
*103 off Standardization Mode. In
In the ON position it will
the ON position, this code
prompt the user to a new
uses the test run to stand-
Sample ID. (1)
ardize the calorimeter. In
the OFF position, it is used
*123 4 Spike Weight Entry
to determine the heat of
Mode. This code changes
combustion of unknown
the method of entering the
materials.
spike weight. When using
an automatic transfer
*120 4 Weight Entry Mode. This
method, users should de-
code selects the method of
velop a Sample ID pattern
entering the sample weight.
to tie together the Sample
The mode is entered by us-
ID and have different
ing an option from this ta-
numbers. (4)
ble. (4)
1 = Fully automatic weight
1 = Fully automatic weight
transfer from Proximate
transfer from Proxi-
Analyzer or Balance
mate Analyzer or
Interface on Smart Link.
Balance Interface on
Smart Link.

2 = Automatic entry with


weight displayed for 3

A-5
2 = Automatic entry with *140 4 Sulfur Entry Mode. This
weight displayed for 3 code changes the method of
seconds on calorimeter entering sulfur value. The
display. mode is entered by using an
option from this table. (4)
3 = Automatic entry with
user verification. User 1 = Fully automatic sulfur
must press ENTER key correction transfer
when weight is dis- from a 1760 Sulfur
played to enter the Analyzer over Smart
weight and permit the Link Network.
test to proceed. User
can edit value while 2 = Automatic entry with
displayed. value displayed for 3
seconds on calorimeter
4 = Manual Weight Entry display.
from keyboard.
3 = Automatic entry with
*130 4 Acid Entry Mode. This user verification. User
code changes the method of must press ENTER key
entering acid correction. The when value is displayed
mode is entered by using an to enter the value and
option from this table. (4) permit the test to pro-
ceed. User can edit
1 = Fully automatic acid value while displayed.
correction transfer from
1760 Sulfur Analyzer 4 = Manual correction from
over Smart Link Network. keyboard.

2 = Automatic entry with *150 off Automatic Sample ID In-


correction displayed for crement. In the ON posi-
3 seconds on calori- tion, this code will auto-
meter display. matically increase the Sam-
ple ID Number by the incre-
3 = Automatic entry with ment set in *152 for each
user verification. User determination. (1)
must press ENTER key
when weight is dis- *152 1 Automatic Increment
played to enter the Value. When *150 is turned
weight and permit the ON, the Sample ID will be
test to proceed. User increased by the value set
can edit value while into this code for each test.
displayed. (2a)

4 = Manual correction entry *154 0 Automatic Increment


from keyboard. Base. When the automatic
increment code is turned

A-6
Appendix A - Star Codes

ON (*150), the increment ically replace old results


value (*152) will be added to with current tests when the
the value set into this code. memory is full. (1)
Example, it is the first
number in the current *172 on Edit Final Reports. In the
sequence. (2a) ON position this code per-
mits the user to revise the
*160 12 Alternating Display Reg- sample weight, CAL ID, and
ister. This Star Code allows sulfur values of final re-
the user to display any or all ports. (1)
of the following items:
*174 on Recalculate Final Re-
Date (64) ports. This code will cause
Time (32) the calorimeter to recalcu-
Jacket Temperature (8) late stored final reports us-
Bucket Temperature (4) ing the calibration data and
Heat of Combustion (2) star code configuration cur-
Delta T (1) rently in the controller. Dur-
ing the reporting process it
The sum of the values in pa- permits the user to revise
rentheses associated with his calculation if an error in
each item selected to be dis- calibration is determined af-
played yields the number to ter the fact. The unit can be
be stored in *160. Exam- recalibrated and the stored
ple: A value of 12 stored in results recalculated using
the *160 will give an alter- the revised calibration. (1)
nating display of the bucket
and jacket temperature. (2a) *176 off Use New EE Value in Re-
calculation of Results.
*162 40 Alternating Display Rate. When this code is set in the
The time that an individual OFF position, all calcula-
display is held on when an tions for a test will be made
alternating display is pro- using the EE Value which
grammed is adjusted with was effective at the time the
this code. Each item will be test was started. In the ON
displayed for a length of position, all reported tests
time equal to 50 millisec- will be recalculated using
onds times the value en- the most recent EE Value in
tered into this code. (2a) memory at the time the re-
port is made if used in con-
*170 off Overwrite Final Reports. junction with *174 to
When this code is set in the recalculate reports. (1)
OFF position, final reports
will be protected from being
overwritten by subsequent
tests. In the ON position the
calorimeter will automat-

A-7
III. Calibration Summary Status *211 First Energy Equivalent
Value. This code displays
Default the current Energy Equiva-
Key Setting Description lent Value for the bomb and
bucket combination identi-
*200 0000 Password for 200 Codes. fied by *210. The value is
This code is used to enter a calculated automatically as
password of up to eight dig- described in the Calibration
its to prevent unauthorized Section of this manual. If
or accidental access to the *215 is turned ON, the user
settings and data contained may manually enter his
in Star Codes 200 thru 299 desired EE value.
to enter a password, clear
the existing password and Note: Only final stand-
enter the new one. Eight ze- ardization tests are included
ros turn off password protec- in the statistical analysis.
tion. To change a password
protected code, enter the de- *212 Number of Calibration
sired changes in the normal Runs. This code displays
manner and when the dis- the number of calibration
play goes blank following en- runs which have been in-
try, enter the password. (2a) cluded in determining the
first EE value in *211. (3)
*210 1 Calorimeter ID Number.
This code is used to enter *213 EE Standardization De-
the Calorimeter ID Number viation. This code displays
for the first bomb and the relative standard devia-
bucket combination to be tion of the first EE value in
used in the calorimeter. (2a) *211. (3)

Note: New Calorimeter ID’s *214 Bomb Firing Count. This


will automatically be as- code displays the number of
signed whenever a new Calo- times the bomb used in *210
rimeter ID Number is used has been fired. It can be re-
for the first time. Calorime- set to zero whenever the ves-
ter ID Numbers and the sel is serviced by simply
bomb firing count can only clearing and entering 0 into
be cleared manually. A Calo- the register. (3-2a)
rimeter ID of 000000 and a
bomb firing count of zero *215 off Protect EE Value. In the
will return the Cal ID block OFF position, new stand-
to the operating system. ardization runs made under
the first CAL ID number
will automatically be in-
cluded in determining a re-
vised EE Value for this
combination. In the ON posi-

A-8
Appendix A - Star Codes

tion, the value in *211 will *260-*265 These codes store and dis-
be protected and will not be play the Calorimeter ID
changed by subsequent Number, EE Value, number
standardization tests. (1) of calibration runs, standard
deviation, and number of fir-
*220-*225 These codes store and dis- ings for the sixth bomb and
play the Calorimeter ID bucket combination. They
Number, EE value, number correspond to *210-*215 for
of calibration runs, standard the first Calorimeter ID.
deviation, and number of fir-
ings for the second bomb *270-*275 These codes store and dis-
and bucket combination. play the Calorimeter ID
They correspond to *210- Number, EE Value, number
*215 for the first Calorime- of calibration runs, standard
ter ID. deviation, and number of fir-
ings for the seventh bomb
*230-*235 These codes store and dis- and bucket combination.
play the Calorimeter ID They correspond to *210-
Number, EE value, number *215 for the first Calorime-
of calibration runs, standard ter ID.
deviation, and number of fir-
ings for the third bomb and *280-*285 These codes store and dis-
bucket combination. They play the Calorimeter ID
correspond to *210-*215 for Number, EE Value, number
the first Calorimeter ID. of calibration runs, standard
deviation, and number of fir-
*240-*245 These codes store and dis- ings for the eighth bomb and
play the Calorimeter ID bucket combination. They
Number, EE value, number correspond to *210-*215 for
of calibration runs, standard the first Calorimeter ID.
deviation, and number of fir-
ings for the fourth bomb and
bucket combination. They
correspond to *210-*215 for
the first Calorimeter ID.

*250-*255 These codes store and dis-


play the Calorimeter ID
Number, EE Value, number
of calibration runs, standard
deviation, and number of fir-
ings for the fifth bomb and
bucket combination. They
correspond to *210-*215 for
the first Calorimeter ID.

A-9
IV. Calorimetry Calculations *305 on Use Fixed Sulfur In Final
Standardization Reports.
Default When this code is turned
Key Setting Description |_ ON, the value entered in
*321 will be used in final re-
*300 0000 Password for 300 Codes. ports. There will be no
This code is used to enter a prompting for the sulfur
password of up to eight dig- value during the reporting
its to prevent unauthorized process. (1)
or accidental access to the
settings and data contained *307 off Acid Value is Nitric Only;
in Star Codes 300 thru 399, Standardization. When
to enter a password, clear this code is turned OFF, the
the existing password and value entered for the acid
enter the new one. Eight ze- correction represents the to-
ros turn OFF password pro- tal of nitric plus sulfuric
tection. To change a pass- acid. When this code is
word protected code, enter turned ON, the value en-
the desired changes in the tered represents only the ni-
normal manner and when tric acid. This flag is used in
the display goes blank fol- calculating standardization
lowing entry, enter the runs. (1)
password. (2a)
*309 on Sulfur Value is Percent
*301 off Use Fixed Fuse in Final Sulfur Standardization.
Standardization Reports. When this code is turned on,
When this code is turned on, the value entered is percent
the value entered in *317 sulfur in the sample. When
will be used in final reports. this code is turned OFF, the
There will be no prompting value entered is the sulfur
for the fuse value during the correction and is not multi-
reporting process. (1) plied by the mass of the sam-
ple. This flag is used in
*303 off Use Fixed Acid in Final calculating standardization
Standardization Reports. runs. (1)
When this code is turned on,
the value entered in *319 *311 off Fixed Spike Value Stand-
will be used in final reports. ardization. When this code
There will be no prompting is set in the ON position, the
for the acid value during the calorimeter will apply the
reporting process. (1) value stored in *558 to all
standardization runs as the
Spike Value when *315 is
ON. (1)

A-10
Appendix A - Star Codes

*313 off Offset Correction; Stand- final reports. This value is


ardization. When this code used for all preliminary re-
is set in the ON position, the ports. (2a)
calorimeter will apply the
value stored in *560 to all *321 0 Fixed Sulfur Correction
standardization runs as the Value; Standardization.
Offset Correction which is When *305 is turned ON,
sometimes used in dealing the value entered into this
with special testing code will be multiplied by
procedures. (1) the factor entered into the
*544 and applied to all
*315 off Spike Correction; Stand- standardization runs as the
ardization. When this code Fixed Sulfur Correction in
is set in the ON position, the converting preliminary re-
calorimeter will prompt for a sults to final reports. This
spike value. This correction value is used for all prelimi-
will be the product of the nary reports (2a)
heat of combustion of the
spiking material stored in *351 off Use Fixed Fuse in Final;
*554 and the mass of the Determination Reports.
spike which will be entered When this code is turned
through the keyboard or ON, the value entered in
taken as a fixed value. (1) *367 will be used in final re-
ports. There will be no
*317 15 Fixed Fuse Correction prompting of fuse value dur-
Value; Standardization. ing the reporting process. (1)
When *301 is turned ON,
the value entered into this *353 off Use Fixed Acid in Final;
code will be multiplied by Determination Reports.
the factor entered into *540 When this code is turned
and applied to all stand- ON, the value entered in
ardization runs as the Fuse *369 will be used in final re-
Correction in converting pre- ports. There will be no
liminary results to final re- prompting of acid value dur-
ports. This value is used for ing the reporting process. (1)
all preliminary reports. (2a)
*355 off Use Fixed Sulfur in Fi-
*319 10 Fixed Acid Correction nal; Determination Re-
Value; Standardization. ports. When this code is
When *303 is turned ON, turned ON, the value en-
the value entered into this tered in *371 will be used in
code will be multiplied by final reports. There will be
the factor entered into *542 no prompting of sulfur value
and applied as to all stand- during the reporting pro-
ardization runs in convert- cess. (1)
ing preliminary results to

A-11
*357 off Acid Value is Nitric Only; *363 off Offset Correction; Deter-
Determination. When this mination. When this code
code is turned OFF, the is set in the ON position, the
value entered for the acid calorimeter will apply the
correction represents the to- value stored in *560 to all
tal of nitric plus sulfuric determination runs as the
acid. When this code is Offset Correction. This is
turned ON, the value en- sometimes used in special
tered represents only the ni- testing procedures. (1)
tric acid. These values are
used in calculating determi- *365 off Spike Value; Determina-
nation runs. (1) tion. When this code is set
in the ON position, the cal-
*359 on Sulfur Value is Percent orimeter will prompt for a
Sulfur; Determination. Spike Value. This correction
When this code is turned will be the product of the
ON, the value entered is per- Heat of Combustion of the
cent sulfur in the sample. spiking material stored in
When this code is turned *554 and the weight of the
OFF, the value entered is spike which will be entered
the sulfur correction and is through the keyboard or
not multiplied by the mass taken as the fixed value in
of the sample. These values *558. (1)
are used in calculating deter-
mination runs. (1) *366 off Net Heat of Combustion
Calculation. When this
*361 off Fixed Spike Value; Deter- code is ON the calorimeter
mination. When this code will calculate the Net Heat
is set in the ON position, the of Combustion in the cur-
calorimeter will apply the rent reporting units (as set
value stored in *558 to all in *520). The formula is:
determination runs as the
Spike Value when *365 is Hnet = Hc - (*556) (*572) (H)
ON. (1)
where H is percent hydro-
*362 off Used Fixed Hydrogen gen and Hc is Gross Heat of
Value. When this code and Combustion in the units se-
*366 are ON, the value in lected in *520.
*574 will be used in both the
preliminary and final Net
Heat of Combustion calcula-
tions. There will be no
prompting for the hydro-
gen value in the reporting
process.

A-12
Appendix A - Star Codes

*367 15 Fixed Fuse Correction V. Communications & Interfacing


Value; Determination.
When *351 is turned ON, Default
the value entered into this Key Setting Description
code will be multiplied by
the factor entered into *540 *400 0000 Password for 400 Codes.
and applied to all determina- This code is used to enter a
tion runs as the Fuse Correc- password of up to eight dig-
tion in converting prelimin- its to prevent unauthorized
ary results to final reports. or accidental access to the
(2a) settings and data contained
in Star Codes 400 thru 499,
*369 10 Fixed Acid Correction to enter a password, clear
Value; Determination. the existing password, and
When *353 is turned ON, ENTER the new one. Eight
the value entered into this zeros turn OFF password
code will be multiplied by protection. To change a pass-
the factor entered into *542 word protected code, enter
and applied as to all determi- the desired changes in the
nation runs in converting normal manner and when
preliminary results to final the display goes blank fol-
reports. (2a) lowing entry, enter the
password. (2a)
*371 0 Fixed Sulfur Correction
Value; Determination. *402 1 Report Destination. This
When *355 is turned ON, code enters the display or de-
the value entered into this vice to which reports are to
code will be multiplied by be sent, as selected from the
the factor entered into the following table. (4)
*544 and applied to all deter-
mination runs as the Fixed 1 = Display of 1351 Calori-
Sulfur Correction in convert- meter
ing preliminary results to
final reports. (2a) 2 = Printer

3 = Null device. This can be


used to update blocks
of reports based upon
new factors or calibra-
tion information.

Note: The calorimeter dis-


play must be selected as the
report destination prior to
editing any reports.

A-13
*404 off Automatic Reporting. In *460 0 Calorimeter Unit ID. (0-
the ON position, this code 15) If more than one 1351
sends the report to the de- Calorimeter is connected to
vice selected by *402 auto- the Smart Link, each must
matically at the conclusion have a unique ID, starting
of each test. (1) with 0 and incrementing up
by one for each attached
*412 off Print Individual Reports. controller. (2a)
When this code is turned
ON, it directs the calorime- *469 1 Smart Link Baud Rate.
ter to insert header informa- This code enters the baud
tion on each report during a rate to be used for communi-
block reporting procedure. cations on the Smart Link
When OFF, a header is only Network. The baud rate is
printed on the first report of entered by using an option
a series. (1) from the following table. All
devices on the Smart Link
*416 on Print Error Message Des- must have the same baud
criptions. When this code rate! (4)
is turned OFF, the calorime-
ter will display the number 0 = 19200
of any error condition when 1 = 9600
it occurs. When it is turned 2 = 7200
ON, it will also send a de- 3 = 4800
scription of the error to the 4 = 3600
designated reporting device. 5 = 2400
(1) 6 = 2000
7 = 1800
*418 1 Text or Data Reports. Re- 8 = 1200
ports can be formatted as
text for reporting on the des- *481 4 RS232C Character Size.
ignated reporting printer at- This code enters the charac-
tached on the Smart Link, ter size to be used for com-
or as a data stream for trans- munications on the RS232C
fers to a computer through Communications Port. The
the 1745 RS232 port. This character size is entered by
choice is entered using the using an option from the
following table. (4) following table. (4)

1 = Text format 1 = 5 bits


2 = Data format 2 = 6 bits
3 = 7 bits
4 = 8 bits

A-14
Appendix A - Star Codes

*483 1 RS232C Parity. This code 3 = 4800


enters the parity to be used 4 = 3600
for communications on the 5 = 2400
RS232C Communications 6 = 2000
Port. The desired parity is 7 = 1800
entered using the following 8 = 1200
table. (4) 9 = 600
10 = 300
1 = None 11 = 150
2 = Even 12 = 135
3 = Odd 13 = 110
14 = 75
*485 1 RS232C Stop Bits. This 15 = 50
code enters the number of
stop bits to be used for com- *490 2 Size of Reports from
munications on the RS232C Smart Link Peripherals.
Communications Port. The This code tells the 1351 Calo-
desired stop bits are entered rimeter what report size to
using the following table. (4) expect from devices on the
Smart Link, such as the
1 = 1 Stop Bit 1750 Proximate Analyzer. (4)
2 = 2 Stop Bits
1 = 80 Column
*487 2 RS232C Handshake. This 2 = 40 Column
code enters the handshaking 3 = 20 Column
to be used for communica-
tions on the RS232C Com- *492 1 Printer Destination. This
munications Port. The code enters the directions
desired handshaking is en- for sending reports to a
tered using the following printer. The destination for
table. (4) printed reports is entered us-
ing the following table. (4)
1 = None
2 = X-ON X-Off 1 = Printer attached to
3 = RTS/CTS RS232C Port

*489 1 RS232C Baud Rate. This 2 = Printer attached to


code enters the baud rate to another 1351 con-
be used for communications nected on Smart Link
on the RS232C Communica-
tions Port. The baud rate is 3 = Printer in 1730/1720
entered by using an option Calorimeter Controller
from the following table. (4) connected on Smart
Link.
0 = 19200
1 = 9600
2 = 7200

A-15
*494 0 Printer Destination. This VI. Operating Options & Units
code enters the Smart Link Section
address for the device con-
taining or connected to the Default
printer (0-15). (2a) Key Setting Description

*500 0000 Password for 500 Codes.


This code is used to enter a
password of up to eight dig-
its to prevent unauthorized
or accidental access to the
settings and data contained
in Star Codes 500 thru 599.
To enter a password, clear
the existing password and
ENTER the new one. Eight
zeros turn OFF password
protection. To change a pass-
word protected code, enter
the desired changes in the
normal manner and when
the display goes blank fol-
lowing entry, enter the
password. (2a)

*504 on Dynamic Mode. In the ON


position, this code applies
the curve fitting techniques
of the dynamic method to
predict the final tempera-
ture rise and substantially
shortens the test period. In
the OFF position, the test
will run until all energy
from the combustion has
been detected. (1)

*506 35 Jacket Temperature. This


code sets the temperature of
the calorimeter jacket in ºC.
(2a)

*508 35 Jacket Temperature Tol-


erance. This code sets the
tolerance for the jacket tem-
perature in ºC. If the actual
temperature should deviate

A-16
Appendix A - Star Codes

from the set point by more *520 2 Reporting Units. This code
than this amount, an error enters the units to be used
condition will be reported. in reporting the results of
The Standby Annunciator the calorimeter test. (4)
will turn OFF and tests can-
not be run. (2a) 1 = Megajoules per kilo-
gram
*510 on Calibration Run Limit. In
the ON position, this code 2 = Btu per pound
will use only the ten most re-
cent standardization tests to 3 = Calories per gram
determine the energy equiva-
lent values. Old tests will 4 = Other (must use
automatically be cleared. In appropriate multiplier
the OFF position, it will use in *528)
all stored values for the
Calorimeter ID in use. *522 4.1868 MJ/kg Multiplier. This
-3 code contains the multiplier
*512 0.5 Energy Equivalent Maxi- to convert from calories per
mum; Standard Devia- gram to MJ/kg. This factor
tion. This code establishes is automatically selected
the maximum standard de- when *520 Option 1 is se-
viation of the energy equiva- lected. The value is entered
lent in relative percent. If in scientific notation in two
the EE Values for any of the steps...4. 1868, ENTER,
Calorimeter ID Numbers ex- SKIP, -3 ENTER. (2a)
ceed this value, an error con-
dition will be reported. This *524 1.8 Btu/lb Multiplier. From
value can be changed to a 0 calories per gram to Btu-lb.
lower number if desired (not This factor is automatically
less than 0.2). (2a) selected when *520, Option
2 is selected. See *522 for
*514 500 Bomb Service Interval. format instructions. (2a)
This code establishes the
maximum number of times *526 1.0 Cal/g Multiplier. This code
a bomb may be fired before 0 contains the factor 1.0
it is flagged “due for serv- which is used as the multi-
ice”. (2a) plier when *520, Option 3 is
selected. See *522 for format
*516 on Eliminate Prompting for instructions. (2a)
CAL ID. In the ON position,
this code will not prompt for *528 1.0 Reporting Units Multi-
a CAL ID when a test is 0 plier. This code is used to
started. The CAL ID infor- enter a multiplication factor
mation found in *210-215 is for units other than MJ/kg,
automatically selected, and Btu/lb, or Cal/gram. This
used for all tests. (1) multiplier is automatically

A-17
selected when *520, Option *548 14.1 Heat of Formation of
4 is selected. The multiplier HN03. This code enters the
is entered in two parts in sci- heat of formation of nitric
entific notation as described acid in calories per millie-
in *522. (2a) quivalent. (2a)

*540 1.0 Fuse Multiplier. Values en- *550 36.1 Heat of Formation of
tered by the user for the H2S04. This code enters the
fuse correction are multi- heat of formation of sulfuric
plied by *540 to get the prod- acid in calories per mil-
uct into energy units. This liequivalent. (2a).
multiplier can be used to
convert to any other basis. *552 6318 Heat of Combustion of
For example, Parr 45C10 Standard. This code enters
Fuse Wire has a Heat of the heat of combustion of
Combustion of 2.3 calories benzoic acid at 6318 calories
per centimeter. If 2.3 were per gram in the stand-
entered for this multiplier, ardization calculations (2a).
the fuse correction could
then be entered in centime- *554 6318 Heat of Combustion of
ters of fuse wire burned. (2a) Spiking Material. This
code enters the heat of com-
*542 0.0709 Acid Multiplier. Values en- bustion (in calories per
tered by the user for the gram) of any combustion aid
acid correction are multi- used to promote complete
plied by *542 to get the prod- combustion (2a).
uct into units which are
compatible with *548. The *556 1.8 Final Multiplier. This code
default number given here contains the active multi-
requires that the acid correc- plier used to convert the
tion be entered in calories or heat of combustion to the de-
milliliters of 0.0709N base sired reporting base. It is
used for the acid analysis. loaded automatically from
(2a) *520-528. (3)

*544 0.6238 Sulfur Multiplier. Values *558 0 Fixed Spike Value. If a


entered by the user to be constant amount of a spik-
used for the sulfur correc- ing material is being added
tion are multiplied by *544 to each sample, the weight
to get the product into units is entered into this code and
compatible with *550. The *311 and/or *361 are turned
default number here re- ON. (2a)
quires that the sulfur value
be entered in weight %. (2a) *560 0 Offset Value. The value
stored here is applied with
the other calorimetry correc-
tions mentioned above when

A-18
Appendix A - Star Codes

*313 and/or *363 are turned


ON. This value is sometimes
used in dealing with special
testing procedures. (2a)

*570 3.4 Temperature Rise Limit.


This code contains the tem-
perature rise in ºC which cor-
responds to the 8000 calorie
energy release which is the
safe upper limit for the 1108
Oxygen Bomb. If tempera-
tures rises exceed this value,
an error 2000 is reported as
a warning. The test will be
completed in the normal
manner. (2a)

*572 5.0680 Hydrogen Multiplier.


+1 This value is used in the net
heat of combustion calcula-
tion. (Formula given in
*366). The default value
given above assumes hydro-
gen (H) entered as a mass %
and the gross heat of com-
bustion is calculated in calo-
ries per gram.

*574 0 Fixed Hydrogen Value.


This is the hydrogen (H)
value used for the prelimi-
nary report when *366 is
turned ON. When the report
is finalized the user will be
prompted for the actual
hydrogen value.

A-19
A-20
Appendix B - Error Messages

When an error message occurs, the dis- Error: 600


play will provide the error number. If Memory is Full. There is no free space in
the calorimeter is equipped with a the memory. User must either clear
printer, a brief description of the error space in the memory or use *170 to per-
will also be printed. mit Final Reports to be overwritten.

Error: 1 Error: 900


Self-Test ROM1 Error. The unit has de- Run In Progress. The calorimeter cannot
tected an error in the check sum of perform the requested task until the
ROM1 during a self-test. test in progress is completed.

Error: 2 Error: 1100


Self-Test ROM2 Error. The unit has de- No EE Value Available. No energy
tected an error in the check sum of equivalent value for this calorimeter ID
ROM2 during a self-test. Number exists in the memory of the calo-
rimeter.
Error: 3
Self-Test EEPROM Error. The unit has Error: 1200
detected an error in the check sum of Post-period Time Limit Violated. The
EEPROM during a self-test. calorimeter has failed to establish an ac-
ceptable final equilibrium temperature
Error: 4 within the time allowed.
RAM Error. The unit has failed in an at-
tempt to read or write to the RAM Error: 1300
section of the memory during a self-test. Pre-period Time Limit Violated. The
calorimeter has failed to establish an ac-
Error: 200 ceptable final equilibrium temperature
Duplicate ID. A sample with the same within the time allowed.
Sample ID already exits in the memory
of the calorimeter. (Data entry mode) Error: 1400
Misfire. The calorimeter has failed to de-
Error: 300 tect a minimum temperature rise during
Non-existent ID. No sample with this ID the first 50 seconds after attempting to
exists in the memory of the calorimeter. fire the bomb.
(Reporting mode.)
Error: 1501
Error: 400 Calibration Limit Exceeded for CALID1.
Non-existent Star Code. The calorimeter The relative standard deviation for the
does not recognize the Star Code which standardization runs in memory for the
has been entered or a password is re- bomb and bucket combination used in
quired. the First CAL ID exceeds the limit set in
*512.
Error: 500
Smart Link Error. The calorimeter has Error: 1502
failed in an attempt to communicate Calibration Limit Exceeded for CAL ID2.
with another device from which it was
requesting or sending data.

B-1
Error: 1503 Error: 2000
Calibration Limit Exceeded for CAL ID3. High Delta T. The temperature rise of
the previous test exceeded the warning
Error: 1504 limit. This indicates that the maximum
Calibration Limit Exceeded for CAL ID4. loading limit of 8000 calories for the
bomb has been exceeded.
Error: 1505
Calibration Limit Exceeded for CAL Error: 2100
ID5. Weight Not Found. The calorimeter has
not found a weight for the Sample ID en-
Error: 1506 tered in the devices connected on the
Calibration Limit Exceeded for CAL ID6. Smart Link. The response to this error
is set by *122.
Error: 1507
Calibration Limit Exceeded for CAL ID7. Error: 2200
Spike Weight Not Found. The calorime-
Error: 1508 ter has not found a weight for the Spike
Calibration Limit Exceeded for CAL ID8. ID entered in the devices connected on
the Smart Link. The response to this ER-
Error: 1700 ROR is set by *122.
EEProm Write Protected. The current
EEPROM program cannot be changed Error: 2300
unless the write enable jumper is rein- Cold Restart. The instrument has just
stalled. See page 4-2 for instructions. completed a cold restart. All memory
and calibration data has been erased.
Error: 1800 All Star Codes have been reset to their
No Bucket Temperature Reading. The default values. This could have been
calorimeter is not receiving a tempera- caused by initial startup, disconnection
ture signal from the Thermistor Probe of the CPU board, or failure of the bat-
in the bucket. tery backup system.

Note: 1801 Error: 2301


No Jacket Temperature Reading. The Cold Restart (List O.K.). This message is
calorimeter is not receiving a tempera- given after a cold restart has been com-
ture signal from the temperature sensor pleted. The List O.K. message indicates
in the jacket. that all the test data in the controller
memory has remained intact. All Star
Error: 1900 Codes have been reset to their default
Electronics Over Temperature. Check to values. The values of Star Codes 200-
determine if cooling fan is operational or 299 may be restored using the
if filter needs replacing. See page G-1, standardization data in memory by exe-
Filter. cuting *32.

Error: 2302
Cold Restart (List Modified). Same as
above, except that at least one memory
test location has failed a test of its check-

B-2
Appendix B - Error Messages

sum and has been erased. It is possible Error: 3204


that an empty cell was affected and then Same as 32-1 for CALID4.
reinitialized.
Error: 3205
Error: 2303 Same as 32-1 for CALID5.
Warm Restart (List Modified). During a
power-up or self-test sequence, one or Error: 3206
more test locations had faulty check- Same as 32-1 for CALID6.
sums. These test data are then erased.
It is possible that an empty cell was af- Error: 3207
fected and then reinitialized. Same as 32-1 for CALID7.

Error: 2304 Error: 3208


Warm Restart (List Erased). Same as Same as 32-1 for CALID8.
above, except that the entire run table
(150 tests) was erased due to faulty Error: 3400
checksums or linking information. Function Key Nesting Error. The calo-
rimeter is unable to accept and execute
Error: 2600 the specified function key definition
Run Aborted. A test in process has been properly. This error will result if a func-
aborted by pressing the RESET key. tion key calls another function key
which in turn calls the first key. The
Error: 3000 endless loop created by this definition
Acid Value Not Found. The calorimeter will result in ERROR 3400, upon execu-
has failed to find an acid correction tion.
value for the indicated SAMPLE ID
when it polled the designated device con- Error: 3600
nected on the Smart Link. Low Oxygen Charge. The Bomb Filling
System was unsuccessful in filling the
Error: 3100 bomb to the desired pressure; usually in-
Sulfur Value Not Found. The calorime- dicates an open valve on the bomb, a
ter has failed to find a sulfur correction leak in the system, or low pressure in
value for the indicated SAMPLE ID the filling tank. (See page H-3, Low Oxy-
when it polled the designated device con- gen Pressure.)
nected on the Smart Link.
Error: 3700
Error: 3201 Oxygen Pressure Switch Error. The Oxy-
Bomb Use Exceeds Limit for Bomb in gen Pressure Switch was found to be
CALID1. The servicing interval set in closed at the beginning of the oxygen fill-
Star Code 514 has been reached for the ing cycle. This probably indicates that a
bomb used in the First CALID. mechanical failure has occurred in the
Oxygen Filling System.
Error: 3202
Same as 32-1 for CALID2.

Error: 3203
Same as 32-1 for CALID3.

B-3
Error: 3800
Jacket Temperature Out of Limits. The
calorimeter cannot start the test be-
cause the actual jacket temperature
differs from the Jacket Set Point by
more than the tolerance set by *508.

Error: 4600
CAL ID Table Full. The Calorimeter
already has values for all eight permissi-
ble CAL ID’s and cannot accept another.

NOTE: There are other error codes


which are printed when *70 is executed.
The additional messages given are for
factory testing and low level trou-
bleshooting.

B-4
Appendix C - Calculations

Calculating the Heat of Temperature rise. The 1351 Calorime-


Combustion ter produces a corrected temperature
rise reading automatically. Corrections
While the Model 1351 Calorimeter will for heat leaks during the test are ap-
automatically make all of the calcula- plied as discussed in the method
tions necessary to produce a gross heat described earlier in this manual. Simi-
of combustion for the sample, it is impor- larly, the method for extrapolating the
tant that the user understand these end point of the test is discussed in the
calculations to ensure that the instru- dynamic method description.
ment is set up so that the calculations
match the procedures used and that the Energy equivalent. The energy equiva-
units are consistent throughout the en- lent (represented by W in the above
tire procedure and calculations. formula, or abbreviated as EE) is deter-
mined by standardizing the calorimeter
as described in the Standardization Sec-
General Calculations tion of this manual. It is an expression
of the amount of energy required to
Basically, the calculation of the gross raise the temperature of the calorimeter
heat of combustion is done using the fol- one degree. It is commonly expressed in
lowing equation: calories per degree Celsius. Since it is
directly related to the mass of the calo-
WT −e1 −e2 −e3 rimeter, it will change whenever any of
Hc = the components of the calorimeter (i.e.
m
Where: the bomb, bucket, or amount of water)
is changed.
Hc = Gross heat of combustion.
T = Observed temperature rise. Thermochemical Corrections
W = Energy equivalent of the
calorimeter being used. Nitric acid correction. In the high
e1 = Heat produced by burning pressure oxygen environment within the
the nitrogen entrapped in the oxygen bomb, nitrogen that was present
bomb to form nitric acid. as part of the air trapped in the bomb is
e2 = Extra heat produced due to burned to nitric oxide which combines
burning sulfur to sulfur trioxide with water vapor to form nitric acid. All
and forming sulfuric acid of this heat is artificial since it is not a
instead of sulfur dioxide. result of the sample burning.
e3 = Heat produced by the burning
fuse wire. Sulfur correction. In the oxygen rich
m = Mass of the sample. atmosphere within the bomb, sulfur in
the sample is oxidized to sulfur trioxide
For convenience and by tradition, these which combines with water vapor to
calculations are usually made in calo- form sulfuric acid. This liberates addi-
ries, grams, and degrees Celsius, and tional heat over the normal combustion
then converted to other units if required. process which converts sulfur to sulfur
dioxide. The sulfur correction removes
this excess heat from the calculations.

C-1
Fuse wire correction. The wire used used to ensure that the corrections are
for a fuse to ignite the sample is par- applied, and that the calculations made
tially consumed in the combustion. are consistent with the procedure used.
Thus, the fuse generates heat both by Please review the following section on
the resistance it offers to the electric Acid Corrections. Different standard
firing current and by the heat of combus- test methods have used different values
tion of the wire that is actually burned. for the heat of formation of sulfuric acid.
It is normally assumed that the heat These differences are generally insignifi-
generated by the electrical resistance cant. The 1351 Calorimeter uses the
will be the same when standardizing the most recent published values for all
bomb and when testing an unknown thermochemical data.
sample, and can therefore be ignored.
Significant variances can, however, oc-
cur in the amounts of fuse wire actually
Thermochemical Calculation
burned in each test. So this energy is Details
subtracted to account for the heat of
combustion of the metal. Traditionally, standard solutions and
procedures have been established to
simplify the calculations and thermo-
ASTM and ISO Methods Differ chemical calculations. The 1351
Calorimeter has been programmed to
Current ASTM, ISO, and British Stand- permit the user to use standard solu-
ard Methods differ on their treatment of tions and units which are most
the nitric acid, and sulfuric acid thermo- convenient, since the microprocessor can
chemical corrections. ASTM Methods easily apply any conversion factors
call for titrating the bomb washings to which might be required.
determine the total acid present. This is
assumed to be all nitric acid with a heat Fuse Correction. The fuse correction
of combustion of -14.1 Kcal per mole. applied by the calorimeter is calculated
The amount of sulfur is then determined as:
and converted to equivalents of sulfuric
acid. The difference between the heat of e3 = (fuse value)(fuse multiplier)
formation of sulfuric acid (-72.2 Kcal per e3 = (entered value)(*540 value)
mole) and nitric acid is then subtracted
as the sulfur correction. The *540 value is normally set to 1.0 so
that the entered value is in calories, de-
Most other test methods treat nitric and termined from the fuse wire card. If a
sulfuric acid corrections as entirely sepa- multiplier of 2.3 (calories per centime-
rate values rather than as combined ter) is entered into *540, the centimeters
values. This eliminates the requirement of burned fuse wire can be entered
for a total acid figure and permits the ni- directly.
tric acid correction to be handled in a
variety of ways; including the assump- Users may find it convenient to enter a
tion of a fixed nitric acid correction. fixed value for the fuse correction and
avoid the need to determine this correc-
The 1351 Calorimeter can be set up to tion for each test.
apply the acid correction by either the
ASTM or ISO Method. Care must be

C-2
Appendix C - Calculations

Fixed fuse corrections are entered by Users may find it convenient to enter a
turning *301 and/or *351 ON. A correc- fixed value for the acid correction and
tion of 15 calories is a good value for avoid the need to determine this correc-
*317 and *367. Total errors of more tion for each test. To enter Fixed Acid
than 5 calories will seldom occur when Corrections, turn *307, *357, *303, and
using a fixed fuse correction. *353 ON. A correction of 10 calories is a
good value for *319 and *369. Total er-
ACID and SULFUR Corrections. In rors of more than 3 calories will seldom
certain ASTM methods, the amount of occur when using Fixed Acid Corrections.
sodium carbonate used to titrate the
bomb washings is equated with e1. In Fixed Sulfur Corrections can be entered
the treatment below, e1 is the heat con- if a series of samples contain a constant
tributed only by the nitric acid amount of sulfur. To enter Fixed Sulfur
formation. The value given in the 1351 Corrections, turn *307, *357, *305, *355
Calorimeter reports for the acid and is ON and enter percent sulfur in *371.
the user entered value. This is treated Any errors will be proportional to the dif-
as “total acid” if *307 and/or *357 are ference between the actual and assumed
OFF. If *307 and/or *357 are ON, then value for sulfur.
the value is treated as nitric acid only.

e1 = [((Total Acid)(Acid Multiplier))-


ISO Calculations
(Percent Sulfur)(Sample Both the ISO 1928 and BSI 1016: Part 5
Mass)(Sulfur Multiplier)] methods for testing the calorific value of
[(Heat of Formation of Nitric coal and coke, deal with acid and sulfur
Acid)] corrections in a manner which is some-
what different than ASTM procedures.
= [((Total Acid)(*542))-(Percent Provision has been made in the 1351
Sulfur)(Sample Mass) (*544)] Controller for dealing with these differ-
[(*548)] ent procedures.

e2 = (Percent Sulfur)(Sample WT) The analysis of bomb washings in these


(Sulfur Multiplier)(Heat of methods call for a titration, first using
Formation of Sulfuric Acid) O.1N barium hydroxide (V2) followed by
filtering, and a second titration using
= (Percent Sulfur)(Sample 0.1N HC1(V1) after 20 ml of a 0.1N so-
WT)(*544)(*550) dium carbonate has been added to the
filtrate. The Star Code settings below al-
When *307 and *357 are turned ON, in- lows the results of the two titrations, V1
dicating that the acid value is nitric acid and V2, to be entered into the controller
only, calculations are made as follows: directly for the calculation of the total
acid correction. V1 should be entered at
e1 = (Acid Value)(Acid Multi- the prompt for acid and V2 is entered at
plier)(Heat of Formation of the prompt for sulfur. These Star Code
Nitric Acid) settings are as follows and assume that
e2 = (Entered Sulfur Value) the same procedure is carried out for
(Sample Mass)(*544)(*550) both standardization and determination.

C-3
*303 off *359 off where Hcs = Heat of combustion of the
*305 off *363 on spiking material
*307 on *369 13
*309 off *371 7 Ms = Mass of spiking material
*313 on *542 0.10
*319 13 *544 0.10 This factor is added to the calculations
*321 7 *548 21.7 when *315 or *365 is turned ON. The
*353 off *550 36.1 heat of combustion of the spiking mate-
rial is entered into *554 as calories per
*355 off *560 -43.5
gram. The controller will prompt the op-
*357 on
erator to enter the weight of spiking
material. Fixed spikes can be used by
The value given in *560 is the product of
turning *315 and *365 OFF, turning
-1, *548, *542, and 20ml, the amount of
*311 or *361 ON, and entering the mass
0.1N sodium carbonate used in the
of the spike into *558.
analysis. The formula used to get the to-
tal correction in calories is as follows: It is seldom necessary to spike stand-
ardization samples, but the provision to
V1(*542)(*548)+V2(*544)(*550)+(*560)
do so is provided by the 1351 Calorime-
The values given in *319, *321, *369,
ter.
and *371, which are used in preliminary
reports, will reflect a sulfur correction of
0, and a nitric acid correction of 10 Reporting Units
calories.
By default, all calculations in the 1351
Calorimeter are made using calories, de-
Spiking Samples grees Celsius and grams. The reported
heat of combustion of the sample is cal-
It is sometimes necessary to add a spik-
culated using the following procedure:
ing material to samples which are very
small, have a low heat of combustion, or Reported Hc = (Calculated Hc)(Final
have a high moisture content to add suf- Multiplier)
ficient heat to drive the combustion to
completion. Benzoic acid is an excellent where Final Multiplier = Factor for con-
material for spiking for all of the same verting to desired reporting units.
reasons it is a good standard material.
White oil is also an excellent material;
particularly for liquid samples. The
1351 Calorimeter can automatically com-
pensate for the addition of spiking
materials to these samples. The calcula-
tions are modified in these cases as
follows:

WT −e1 −e2 −e3 −(Hcs)(Ms )


Hc =
m

C-4
Appendix C - Calculations

Star Code 520 is used to select the re- tions, the water vapor escapes as steam
porting units. If Option 1 is selected, the in the flue gases and the latent heat of
calorimeter loads the factor (4.1868 x 10 vaporization, which it contains, is not
-3
) stored in *522 into *556 and lights available for useful work. The net heat
the MJ/kg light on the display panel. If of combustion obtained by subtracting
Option 2 is selected, the factor in *524 the latent heat from the gross calorific
(1.8) is loaded into *556 and the Btu/lb value is therefore an important figure in
indicator is turned ON. If Option 3 is se- power plant calculations. If the percent-
lected, the factor in *526 (1.0) is loaded age of hydrogen H, in the sample is
into *556 and the Cal/g indicator is known, the net heat of combustion, Hnet
turned ON. Users can select any other Btu per pound can be calculated as fol-
reporting units by selecting Option 4 lows:
and entering the appropriate conversion
factor into *528. This value will then be Hnet = 1.8Hc - 92.7H
automatically loaded into *556, but no (Solid fuels, ANSI/ASTM
unit indicator will be lighted on the dis- D2015)
play if Option 4 is selected. Hnet = 1.8Hc - 91.23H
(Liquid fuels, ANSI/ASTM
Conversion to Other Moisture D240)
Bases In the 1351 Calorimeter this value is ob-
tained by inserting the fixed hydrogen
The calculations described above give
value in *574 and turning ON *366.
the calorific value of the sample with
This will calculate a net heat of combus-
moisture as it existed when the sample
tion and add it to the preliminary
was weighed. For example, if an air-
report. In the final reporting process the
dried coal sample was tested, the results
user will be prompted for the actual hy-
will be in terms of heat units per weight
drogen (H) value unless *362 is turned
of air-dry sample. This can be converted
ON.
to a moisture free or other basis by deter-
mining the moisture content of the
air-dry sample and using conversion for- Magnitude of Errors
mulae published in ASTM Method
D3180 and in other references on fuel The following examples illustrate the
technology. magnitude of errors which may result
from faulty calorimeter operations. They
are based upon an assumed test in
Calculation of Net Heat of which a 1.000 gram sample of benzoic
Combustion acid produced a 2.8000ºC temperature
rise in a calorimeter having an energy
The calorific value obtained in a bomb equivalent of 2400 calories per ºC.
calorimeter test represents the gross
heat of combustion for the sample. This An error of 1 milliliter in making the
is the heat produced when the sample acid titration will change the apparent
burns, plus the heat given up when the energy detected by 1.0 cal.
newly formed water vapor condenses
and cools to the temperature of the
bomb. In nearly all industrial opera-

C-5
An error of 1 centimeter in measuring
the amount of fuse wire burned will
change the apparent energy detected by
2.3 cal.

An error of 1 gram in measuring the 2


kilograms of water will change the ap-
parent energy detected by 2.8 cal.

An error of 1 milligram in weighing the


sample will change the apparent energy
detected by 6.7 cal.

If all of these errors were in the same di-


rection, the total error would be 12.8 cal.

C-6
Appendix D - Standardization

Standardizing the Calorimeter The instrument then calculates the


relative standard deviation as:
The energy equivalent factor. The
term “standardization”, as used here, de- _S_ x 100 = RSD
notes the operation of the calorimeter on X
a standard sample from which the en-
ergy equivalent or effective heat Standardization procedure. The pro-
capacity of the system can be deter- cedure for a standardization test is
mined. The energy equivalent, W or EE, exactly the same as for testing a fuel
of the calorimeter is the energy required sample. Use a pellet of calorific grade
to raise the temperature one degree, usu- benzoic acid weighing not less than 0.9
ally expressed as calories per degree or more than 1.25 grams. Determine the
Celsius. Standardization tests should be corrected temperature rise, T, from the
repeated after changing any parts of the observed test data. Also titrate the bomb
calorimeter, and occasionally as a check washings to determine the nitric acid
on both the calorimeter and operating correction and measure the unburned
technique. fuse wire. Compute the energy equiva-
lent by substituting in the following
Relative Standard Deviation Calcu- equation:
lation. A measure of the precesion for
the 1351 Calorimeter is found in the Hm + e1 + e2 + e3
relative standard deviation (RSD) calcu- W=
t
lation. This is determined by dividing
the standard deviation by the average
energy equivalent. An estimate of the
RSD for 10 tests may be determined by:

(Range of Ten Tests x .33)


x 100
AverageEnergyEquivalent

The instrument computes the exact


standard deviation by the formula:
__
N (Xi − X ) 2
[ Σ ] 1⁄2 = S CAUTION:
N−1
1
BENZOIC ACID MUST ALWAYS BE COM-
where: PRESSED INTO A PELLET BEFORE IT IS
BURNED IN AN OXYGEN BOMB TO AVOID
S = Standard Deviation POSSIBLE DAMAGE FROM RAPID COM-
BUSTION OF THE LOOSE POWDER. THIS
Xi = One Test Result IS BEST ACCOMPLISHED BY USING A
PARR 2811 PELLET PRESS.
X = The Average Energy Equivalent

N = The Number of Tests

D-1
Where: It is not common to have sulfur in stand-
ard materials or to use spikes in
W = Energy equivalent of the calori- standardizations, but the capabilities
meter in calories per degree have been included in this calorimeter.
Celsius.
Users should take great care to ensure
H = Heat of combustion of the that the conditions during standardiza-
standard benzoic acid sample tion runs and determinations are as
in calories per gram. identical as possible.

m = Mass of the standard benzoic Automatic Statistical


acid sample in grams. Calculations
t = Temperature rise in ºC. The 1351 Calorimeter includes a provi-
sion for calculating and using a mean
e1 = Correction for heat of formation energy equivalent for each of up to 8
of nitric acid in calories. separate bomb and bucket combina-
tions. ASTM procedures recommend
e2 = Correction for sulfur which is that the energy equivalent be deter-
usually 0. mined by averaging ten tests. The 1351
Calorimeter automatically determines
e3 = Correction for heat of combus- and uses up to 10 tests in its memory
tion of the firing wire in calories. and will update the EE value as addi-
tional standardizations are run. Only
final tests will be used in determining
Standard Materials and updating EE values. These values
A bottle of 100 one-gram benzoic acid are stored in *211, *221, *231, etc. The
pellets is furnished with each calorime- relative standard deviation for the tests
ter for standardizing purposes. used in determining the EE value are
Additional benzoic acid pellets can be stored in *213, *223, *233, etc.
obtained from Parr. For very high preci-
The user can chose to turn off the auto-
sion measurements, a primary standard
matic averaging and updating procedure
benzoic acid powder can be purchased
and protect his EE values by turning
from the National Institute of Standards
ON *215, *225, *235, etc. EE values can
& Technology, Washington, D.C. The
then be entered manually into *211,
NIST also offers standard 2,2,4-
*221, *231, etc.
trimethyl-pentane (Isooctane) for
checking calorimeters which are to be Any outliers or other tests which should
used for testing volatile fuels. not be included in the average EE value
must be deleted from the memory using
The heat of combustion of benzoic acid
the memory management procedures.
referenced to 25ºC is 6318 calories per
For those users with a printer, Star
gram. This value is entered into *552. If
Code 5 can be used to print a list of all
any other material is used as a stand-
tests associated with any Cal ID. The
ard, its heat of combustion must be
user can elect to use either all stored
entered into *552.
standardization runs or only the latest

D-2
Appendix D - Standardization

ten by turning *510 OFF or ON. Star


Code 512 establishes the maximum al-
lowable standard deviation for the EE
value before an error condition is
reported.

If the user presses SHIFT - START, the


calorimeter will be shifted to the Stand-
ardization Mode. To switch back to the
Determination Mode, press SHIFT -
START again. This key stroke sequence
is a rapid way to change Star Code 103.
Star Code 103 can be used to shift the
calorimeter into the Standardization
Mode for a series of tests. If Star Code
103 is used, it will have to be changed
back to run determinations.

D-3
D-4
Appendix E - Communication Interfaces

The Parr Smart Link is designed to fa- transfer of data between these devices.
cilitate the connection and control of a Inherent in the programs, which are an
network of equipment which can include integral part of the Smart Link, are the
the 1351 Calorimeter, 1760 Sulfur Ana- protocols for sending and receiving data,
lyzer, 1720 or 1730 Calorimeter avoiding interference when the network
Controllers, 1741 Balance Interfaces, is busy and ensuring the security and
1750 Proximate Analyzers with their at- validity of the data.
tached analytical balances, 1745
Computer Interface and its associated In addition to the intelligent network
computer and 1742 Sulfur Interface for control feature of the Smart Link, there
automatically entering and storing sul- are two additional important advan-
fur values. tages offered by the communications
link when compared with more conven-
Successful installation of the Smart tional direct coupling methods such as
Link Network will depend upon all ele- multiple RS232C connectors. Since de-
ments of the communications network vices can be connected in series (or
(Smart Link) being pre-set, properly con- daisy-chained) there is no practical limit
figured and connected. A step-by-step to the number of devices that can be con-
review of the Smart Link communica- nected and only a single connection port
tions network and the configuration is required for each device. The Smart
requirements for all devices installed on Link is also capable of communicating
the link is provided later to ensure that with devices up to 1000 meters away as
the system is properly addressed before opposed to the 50 foot restriction for
attempting to use it. RS232C lines.

The Parr Smart Link is a combination of


the hardware (circuit board, connectors Required Software Versions
and cables) used to interconnect these
Before proceeding with the installation
devices and the software (programs) re-
of the 1351 Calorimeter on the Parr
quired to identify the devices on the
Smart Link, the user must ensure that
network and control the bi-directional
all of his devices have the versions of

Table E-1
Required Software Versions
Device Software
1271 Calorimeter System All Versions
1281 Calorimeter System All Versions
1351 Calorimeter Version 61.0 or higher
1720 Controller Version 20.4S or higher
1730 Controller Version 30.2S or higher
1741 Balance Interface Version 41.3S or higher
1742 Sulfur Interface Version 42.1or higher
1745 Computer Interface Version 45.1S or higher
1750 Proximate Analyzer Version 50.2 or higher
1760 Sulfur Analyzer Version 60.1 or higher

E-1
software capable of communicating over link. The second device within the cate-
the Smart Link and have been config- gory must have its address set to one,
ured for the intended network. and the third set to two, etc.

The version of software installed in a All devices on the Smart Link are set, by
Parr device can be determined by per- default, to communicate at a rate of
forming the self-test procedure and 9600 baud (*469=1). All devices on the
checking the printed or displayed mes- Smart Link must communicate at the
sage. Users who do not have the same transmission speed.
required software installed should con-
tact the Technical Service Department
at Parr Instrument Company.
Termination Switches
The termination switches of the 1351
Required Hardware Controller are located below the Smart
Link connectors at the rear of the calo-
This 1351 Calorimeter is fully equipped rimeter (see Figure L-2). The six levers
for operation on the Smart Link. The on the DIP switch should be on only
1760 Sulfur Analyzer, as well as 1720 when there is one Smart Link cable
and 1730 Controllers must have the op- plugged into the 1351 Calorimeter. Im-
tional 1722 Smart Link Board installed proper communication may result if the
to communicate on the Smart Link. The switches are on when two Smart Link ca-
1750 Proximate Analyzer and the 1741, bles are installed.
1742 and 1745 Interfaces include all of
the required Smart Link hardware. If a
1760 Sulfur Analyzer or 1720 or 1730
Smart Link Configuration
Controller will be used in the installa- Checklist
tion and the 1722 Board has not already
been installed, it must be installed at 1. Software versions verified for all de-
this time. vices connected on the Smart Link.
2. Any devices which are not the only
device within their category have
Smart Link Configurations had their addresses changed to 1, 2,
or higher, as needed.
Each device on the Smart Link has sev- 3. The two devices at the ends of the
eral parameters associated with it which Smart Link have had all levers of
help to identify the instrument and con- the terminator switches closed.
trol the flow of information to and from 4. All other devices, other than the ones
instruments on the link. on the ends, have all levers of the ter-
minator switches open.
Each category of device has its own fixed 5. All devices have been checked to see
identification which automatically iden- that a transmission rate of 9600
tifies it on the Smart Link. Addresses of baud has been set.
individual instruments within a class, 6. All devices on the Link have been
such as calorimeter controllers, must be turned ON.
changed from the default setting of zero
(*460) only if more than one device in
the same category is installed on the

E-2
Appendix E - Communication Interfaces

Smart Link Configuration Parr offers the A643E Connecting Cable


Cabling for connections from the identified
RS232C port to devices located within
Smart Link devices, including the 1351 five feet of the calorimeter. Users may
Controller, can be connected using any have longer cables designed to match
of the cables listed in Table E-2. their devices and installations using
these specifications. RS232C ports are
Smart Link cables can be linked as ex- not designed for communicating over dis-
tension cords. If a device is removed tances greater than 50 feet.
from the link, the two cables should be
connected to maintain the continuity of
the link. Cables should only be con-
nected or disconnected after all devices
on the link have been turned off.

RS232C Connection
The 1351 Calorimeter is also equipped
with an RS232C port for connection to
either a 40 or 80 column printer or a
computer. Before making either of these
connections the data transmission rate
of the calorimeter and the printer or
computer must be matched. Generally
the baud rates on either device can be
changed to achieve this match. Baud
rates and communication protocols for
the 1351 Calorimeter are set by Star
Codes 480 - 490.

The default parameters given by Star


Codes 480 - 490 are set up for use with
the Parr 1755 Printer. Table E-3 identi-
fies and describes the pinout for the
RS232 port.

Table E-2
Smart Link Cables

Part No. Description


A597E Smart Link Cable, 25 Feet
A597E2 Smart Link Cable, 100 Feet
A597E3 Smart Link Cable, Custom to 1000 Feet
A597E4 Smart Link Cable, 10 Feet

E-3
Table E-3
Printer Port Specifications
Direction

Pin No. Name 1351 Printer


1 Frame Ground
2 Received Data
3 Transmitted Data
4 Clear to Send (CTS)
5 Request to Send (RTS)
6 Data Set Ready (DSR)*
7 Signal Ground
* Held at +12V (space or logic 0) while the 1351 is ON.

E-4
Appendix F - Function Keys

There are a total of six user definable Table F-2, SHIFT. (S72) invokes a time
function keys built into the 1351 Cal- delay so that the display can be read. Ta-
orimeter Controller. These six keys, F1 ble F-4 gives a complete list of keys and
thru F3, and SHIFT F1 thru SHIFT F3 their associated keycodes. Note that the
can be used to store a frequently used keycode programming sequence is ended
set of keystrokes. These stored key- with the pressing of the function key cur-
strokes can then be invoked by pressing rently being defined.
the function key. The default definitions
for the function keys of the 1351 Control-
ler are given in Table F-1. Star Codes
Table F-2
60 and 62 allow the user to define and Procedure for Defining a
view a function key’s contents. Function Key
Press Keys Display Comments
Defining a Function Key
*60 Enter
Table F-2 provides a demonstration of F3 Enter F3 Start Setup for F3
the procedure for defining a function Definition
key. In this example, the F3 key will be
* 74
programmed to view the state of Star
1 1
Codes 120 thru 150. 2 2
0 0
During the function key definition, the ENTER 71
display will indicate the most recent key Shift . S72 View *120
in terms of its row, column, and position NEXT 23
in the key matrix. The number keys 0 Shift . S72 View *122
thru 9 have keycodes 0 thru 9 respec- NEXT 23
tively. A shifted key is identified with an Shift . S72 View *123
S prefix to the left of the keycode. In NEXT 23
Shift . S72 View *130
NEXT 23
Shift . S72 View *140
Table F-1 NEXT 23
Default Function Key Definitions Shift . S72 View *150
DONE 21 Exit *Code Routine
SHIFT F1 Clear Memory (*20) F3 Exit Key Definition
Current
F2 Unused Display
SHIFT F2 Toggle Between Stan-
dardization and Determin-
ation Mode (*103)

F3 Unused

SHIFT F3 Activate Ignition Circuit (*41)

F-1
Viewing a Function Key Table F-3
The “STEP” key is used to step through
Viewing a Function Key
the keystrokes which have been pre-
Press Keys Display Key
viously stored. The “DONE” key should
be used to escape from the viewing proc- *62 ENTER
ess, if needed. F3 ENTER 74 *
Step 1 1
Now, after viewing the F3 definition, Step 2 2
press the F3 key. The display should Step 0 0
pause and display the Star Code Step 71 ENTER
Step S72 Shift.
number and either its state (ON/OFF) or
Step 23 NEXT
the number which has been previously Step S72 Shift.
stored. Step 23 NEXT
Step S72 Shift.
Clearing a Function Key Step 23 NEXT
Step S72 Shift.
Any function key may be “written over” Step 23 NEXT
Step S23 Shift.
by simply entering a new set of key-
Step 21 Done
strokes to that function key. To “clear” Step Current
the keystrokes at the F3 key enter *60 Display
ENTER F3 ENTER F3.

Table F-4
Keycode Assignments
Key Keycode Key Keycode
START 11 CLEAR 61
RPT 12 ENTER 71
02 FILL 13 • 72
RESET 14 * 74
DONE 21 0 0
STEP 22 1 1
NEXT 23 2 2
LAST 24 3 3
F1 32 4 4
F2 33 5 5
F3 34 6 6
+/- 41 7 7
SKIP 51 8 8
9 9

F-2
Appendix G - Maintenance

Filter To replace the EPROMS, first follow the


procedure given in Appendix I for the re-
There is a filter inside the fan cover moval of the logic pack. Parts U4 and
573DD located at the rear of the calo- U5 located in the upper right-hand cor-
rimeter controller (844DD Coarse ner of the logic pack are the EPROMS
Filter). 844DD Coarse Filter can be which hold the program. To remove it,
cleaned with warm water and should simply pry the part from its socket using
not need replacement unless it appears a thin blade screwdriver. Be careful not
worn. If error 1900 Electronics Over to bend any of the pins of the EPROM.
Temperature warning occurs, a filter The new EPROM may be inserted into
change on the controller may be re- the socket, making sure that the notch
quired. at one end of the EPROM (981E) faces
the outer perimeter of the board. Part
U1 is the EEPROM and may also re-
Oxygen Bomb quire replacement in the event the
EPROM is changed. Then execute *94.
Under normal usage the 1108 Parr Oxy-
The part is located in the upper left-
gen Bomb will give long service if
hand corner of the logic pack. It can be
handled with reasonable care. However,
removed using the same procedure as
the user must remember these bombs
the EPROM.
are continually subjected to high tem-
peratures and pressures that apply Software changes will almost always re-
heavy stresses to the sealing mecha- sult in a cold restart of the 1351
nism. The mechanical condition of the Controller. Care should be taken that all
bomb must therefore be watched care- important data and star code settings
fully and any parts showing signs of are recorded before making a program
weakness or deterioration should be replacement.
replaced before they fail. It is recom-
mended the 1108 Oxygen Combustion Replace the logic pack after the EPROM
Bomb have O-rings and valve seats re- has been switched and turn the control-
placed after 500 firings or at more ler ON. The controller should display
frequent intervals if the bomb has been the new software revision number after
subject to heavy usage or if it shows any completing the self-test. If the unit does
evidence of damage. Detailed informa- not get to the self-test, turn the control-
tion can be found in Bulletin 205M ler OFF and then on, holding down the
supplied as a part of this manual. reset key at the same time until the self-
test has completed.
Program Updates
The EPROM located inside the logic
pack may need replaced in order to sup-
port new Parr equipment as it is
developed. When purchasing new equip-
ment, Parr will advise of any need for
new software revisions.

G-1
Installing Support Rod secure the upper linkage to the support
Mounting Plates rod mounting plates. Use the retaining
pin to secure the gas spring to the U
Turn off the instrument, disconnect the bracket. Reattach the snap rings on the
harness plug from the logic pak and retaining pin. Push the lower linkages
open the cover. Then loosen the eight set to the outer most position on the shaft
screws that secure the lower link assem- assembly rod. Raise cover to open posi-
blies (S shaped) to the assembly shaft tion. Attach tube clips to the lower
rod. Remove the flat head machine linkage assembly with the nut and
screws from the lower linkages which washer between the two linkage assem-
connect to the cover brackets. These flat blies. Reattach lower linkage arms to
head machine screws and retaining the cover bracket with the flat head ma-
washers have been fastened with loctite chine screws and retaining washers.
which may require more than normal
effort to loosen them. Care must be exer- Position lower linkage assemblies to out
cised in this step as the cover may slip most position against the support rod
down and possibly bend the thermistor mounting plate. Lower the cover and
probe. align cover so that cover has a uniform
alignment with calorimeter chassis,
Remove the round head machine screw front, side and rear. No air gap should
that secures the tube clips to the lower exist between rear portion of cover and
linkages and carefully move the cover to the calorimeter chassis. Now secure the
the closed position. Remove the two flat nuts on the support rod mounting
head machine screws that secure the up- plates, alternating between left and
per linkage to the support rod mounting right hand plates until all six nuts have
plates. been tightened.

From the rear of the calorimeter, with a Raise cover and recheck the lower link-
nut driver or socket wrench, remove the ages to be sure they are at outer most
six nuts that secure the support rod position adjacent to respective mounting
mounting plate to the calorimeter chas- plates. Secure the 8 set screws. Reattach
sis. Remove the two snap rings that cable connector, lower cover and recheck
secure the retaining pin to the upper U cover adjustment.
bracket and gas spring, and remove re-
taining pin. The lower linkages that
were previously loosened via set screws
can now be moved toward the center on
the shaft assembly rod.

Lower the shaft assembly rod and re-


move both support rod mounting plates
from the shaft assembly rod. Position
the new mounting plates, A536DD3 and
A535DD3 on the shaft assembly rod. Se-
cure the mounting plates with
previously removed nuts, finger tight.
With previously removed flat heat ma-
chine screws and retaining washers,

G-2
Appendix H - Troubleshooting

The 1351 Calorimeter Controller is state relay is indicated if the output or


equipped with a generous set of error indicator lamp fails to come on when
messages to inform the user in the event these pins are shorted. If the indicator
of a malfunction. Error messages can be light comes on when the pins are
printed with a full description of the er- shorted and the output (pump, solenoid,
ror by turning *416 on. Otherwise, the etc.) is not activated, then the output de-
error given in the display can be trans- vice needs servicing or replacement.
lated from the error code list given in
Appendix B. Additionally, a complete er- There are no user serviceable parts in-
ror code list can be printed by activating side the controller. If a problem is
*70. suspected with the output circuitry on
the basis of the above test procedure,
Some of the error messages refer to con- the entire power pack should be re-
ditions that may exist if certain inputs turned to Parr Instrument Company for
are not sensed properly, such as the tem- repair. Schematics, wiring diagrams,
perature probes. Other error conditions parts and parts lists for the controller
may result if certain outputs are not ac- are not available.
tivated at the proper time. The rear
panel of the 1351 Control Assembly has
a series of 10 holes which serve as test
Instrument Lockups and Cold
points and indicators for the various Restart
electrical outputs of the controller. The
neon lamp associated with each output Microprocessor based instrumentation is
will glow when the respective output susceptible to temporary failures due to
has been turned ON. The neon bulb may interruptions in the electrical supply or
glow dimly all the time if the load has stray electrical pulses. Fluctuations in
been removed or is defective (open). The electrical voltages and static electricity
fuses for these respective outputs are lo- are the two most common sources of elec-
cated underneath the cover located next trical noise which will disrupt normal
to the 18 pin connector block on the side operations in the microprocessor portion
of the controller. Power should be re- of the calorimeter. In most cases when
moved from the controller before this occurs, the microprocessor is unable
removing the fuse cover. Refer to Table to absorb the shock and continue with
H-1 for fuse assignments. When replac- routine operations, the unit will auto-
ing fuses, do not use ordinary glass matically undergo a cold restart
fuses for the ceramic rectifier fuses. Pro- procedure to return the instrument to a
tection of the solid state relays cannot known operating condition. If this oc-
be achieved with ordinary glass fuses. curs, the user will have to restore any
Star Codes which are not default set-
The output corresponding to the neon in- tings.
dicator may be forced on by shorting the
two pins located through the hole above If the system locks up and is unrespon-
the indicator lamp. These pins may be sive after turning the unit off and then
shorted by using a thin blade screw- on, the system may be restarted by fol-
driver. There is no danger if the lowing these steps:
screwdriver touches the case since only
low voltages are present at these pins. A
blown fuse or a problem with the solid

H-1
1. Turn the calorimeter on and press VBulk Voltage
the SHIFT key followed by the RE-
SET key. This keystroke sequence Measuring - To make this measure-
can be used to unlock an unrespon- ment remove the six screws and the
sive keyboard if the SHIFT and RE- bezel around the keyboard/display and
SET keys respond when pressed. then raise the logic pack (the key-
board/display and the two circuit boards
2. If the above procedure is ineffective, mounted beneath it) a couple of inches
turn the calorimeter OFF, press the so that the voltmeter probes can be at-
RESET key (holding it down) while tached to various points on the circuit
turning on the power switch. This boards of the logic pack while the cables
procedure causes the controller to are still attached to the logic pack and
perform a cold restart. the 1351 is turned on. Measure from
digital ground (the metal standoffs or
Line conditioners and/or static mats, metal bottom plate on logic pack) to the
used on personal computers should be input terminal (the one to which the
installed if repeated cold restarts or black wire is connected) on the voltage
lockups are encountered. regulator mounted on the logic pack bot-
tom plate. The voltage should measure
The DC voltages should be checked around 11 volts.
when the calorimeter is cold-restarting
or losing memory while running, will Correction - If the VBulk voltage is
not start or complete the self-test or is less than 11 volts, the problem is most
operating erratically. (If the calorimeter often the CR1 diode bridge (the largest
cold-restarts only when the power is diode bridge) (Parr Part No. 919E) on
turned off and on and otherwise oper- the A580DD Board (the circuit board
ates correctly, then the problem is mounted on the left side of the lower
probably the 3.9 volt lithium battery electronic panel).
(Parr Part No. 701E) on the CPU Board
in the Logic Pack.)

Table H-1
Fuse Identification
120 VAC 240 VAC
Output Fuse Parr No. Parr No.
Service Service

02 F1 1A* 959E 1A* 959E


Ignition F6 1.5A 3AG 139E2 1A 3AG 139E6

* Rectifier Type
Fuse

H-2
Appendix H - Troubleshooting

Regulated 5 Volts there is another problem and the lack of


response to key presses is probably a
Measuring - Measure from digital symptom of this other problem and not
ground (the metal standoffs or metal bot- the result of a failed keyboard panel.
tom plate on logic pack) to pin 28 (the
one in the upper right corner) of inte- Solution - When any row or column of
grated circuit socket U5 (the one in the keys fail on the keyboard panel of a
upper right corner) of the CPU board. 1351 Calorimeter, the panel is unre-
(The CPU board is the lower of the two pairable and must be replaced. A
circuit boards mounted beneath the key- replacement keyboard panel can be or-
board/display.) The voltage should dered from Parr (Parr Part No. 1158E).
measure between 4.95 and 5.05 when Replace the keyboard panel by removing
the voltmeter is set to DC voltage and the logic pack from the 1351 Calorime-
less then .005 when the voltmeter is set ter using the “Logic Pack Removal”
to AC voltage (ripple). procedure from Appendix I in the 1351
Operating Instructions. Turn the logic
Correction - The 5 volts can be ad- pack upside down and remove the six
justed using potentiometer R15 (in the nuts holding the bottom plate. Remove
extreme lower left corner) on the Dis- the bottom plate and cable, noting first
play/Power board. (The Display/Power where and how the cable is connected so
Board is the upper of the two circuit that it can be properly reconnected
boards mounted beneath the key- later. Remove the long standoffs, the
board/display.) If the VBulk voltage is CPU board, the medium standoffs and
good, but the 5 volts cannot be adjusted the power/display circuit board. Remove
to 5 volts using R15, then there is a bad the six short standoffs from the old key-
component in the logic pack. The most board panel and screw them onto the
common faulty component is the new keyboard panel. Attach the ribbon
LM323K voltage regulator attached to cable from the new keyboard panel to
the logic pack bottom plate or the cable the connector on the display/power cir-
from the regulator to the Display/ Power cuit board and then fold the cable back
circuit board. (The bottom plate, voltage as you mount the display/ power circuit
regulator and cable assembly is Parr board on the short standoffs so that the
Part No. 1170E.) ribbon cable does not extend out past
the edge of the circuit board. Reassem-
ble the standoffs, CPU board, back
Keyboard Inoperative panel and nuts.
Symptoms - A bad keyboard panel will
result in the calorimeter responding to
only some rows or columns of keys and
ignoring others. If the keyboard has
failed completely, the calorimeter will re-
spond to no key presses. In either case,
the calorimeter will power-up and dis-
play the bucket and jacket temperatures
normally. If the calorimeter does not
power-up normally and display the
bucket and jacket temperatures, then

H-3
Temperature Problems Check the cable inside the electronics
cabinet from the thermistor probe sock-
Temperature problems on the 1351 Calo- ets to the bottom left corner of the CPU
rimeter can be incorrect or erratic board (the lower of the two circuit
temperatures or “No Temperature” error boards in the logic pack.) If the cable is
messages for either the bucket or jacket properly connected at both ends, then
or both. the problem is either both thermistor
probes are bad (check by measuring the
Problems with either the bucket or the resistance of the probe) or a problem in
jacket temperature, but not both. Deter- the logic pack which will probably re-
mine if the problem is in the probe by quire factory repair.
temporarily connecting the jacket probe
to the bucket probe socket and the Both jacket and bucket temperature in-
bucket probe to the jacket probe socket correct and/or erratic. Cold restart the
on the back of the electronic cabinet. If 1351 by either holding down the reset
the problem changes channels, then the key while turning on the power switch
probe is faulty (Parr Part No. 893E). If or by executing Star Code 86. If this
the problem does not change, then the does not correct the problem then there
problem is a faulty electronic compo- is an electronic problem which will prob-
nent. The faulty component is often one ably require factory repair.
of six wire-wound, precision, low-tem-
perature-coefficient resistors in the
lower right corner of the CPU board on
Bomb Firing Circuit
the logic pack. Resistors in the bucket If no voltage is measured on pins 1 and
circuit are R16 (38K), R19 (25K) and 2 at the end of the firing cycle. If a volt-
R14 (2K). Resistors in the jacket circuit meter attached to pins 1 and 2 on the 18
are R17 (38K), R18 (25K) and R15 (2K). pin connector socket does not measure
If the problem is “No Temperature” the 24 volts DC after the controller beeps at
faulty resistor will measure open when the end of the firing cycle, then the prob-
tested with an ohmmeter. If the problem lem must be in the power pack or the
is erratic or intermittent temperatures, logic pack.
the faulty resistor may measure slightly
different than its rated value or may Attach a DC voltmeter to the large
change values when heated with a heat (81000 MFD) capacitor in the power
gun. Good precision, low-temperature-co- pack and enter *41 on the controller to
efficient resistors will measure almost initiate a firing cycle. While the control-
exactly at their rated resistance and the ler displays “CHARGING”, the voltage
resistance will change only slightly on the capacitor should be ramping up
when the resistor is heated. to around 28 volts DC. If little or no volt-
age is measured on the capacitor during
Problems with both the bucket and the charging period, then check the ca-
jacket temperatures. “No Temperature” pacitor charging circuit. If the voltage
errors on both the bucket and jacket. ramps up to 28 volts during the charg-
(i.e. Error 1800 appears every time the ing period, but still no voltage is seen at
1351 is turned on and if the clear key is pins 1 and 2 at the end of the firing cy-
pressed, Error 1801 appears.) cle, check the capacitor discharge circuit.

H-4
Appendix H - Troubleshooting

On schematic 2932EK the charging cir- oxygen fill process with the tank valve
cuit consists of transformer T1, diode open to flush any particles which may
bridge U3, transistor Q2, diodes D2 and be blocking the orifice. After the comple-
D3, resistors R12 and R11 and relay tion of the fill process, close the oxygen
RLY5. Check the voltage from the anode tank valve to avoid emptying the tank.
of D2 to the anode of D3. This should If the error 3600 message occurs at the
measure around 32 volts DC whenever end of this process, oxygen is not flowing
power is on. If this voltage is not pre- to the solenoid block assembly or the
sent, check Q2 U3 and T1. pressure switch is faulty. If oxygen is be-
ing supplied to the block, then failure of
If the 32 volts is present on D2 and D3, the pressure switch to close may be con-
check to see if relay RLY5 is pulling in firmed with an ohm meter measurement
during the firing cycle. If it is, 32 volts of approximately zero resistance across
should be seen on resistor R11. If relay pins 1 and 2 of the 626DD Connector
RLY5 is not pulling in, check U2 and U4 (see Figure L-5) during the fill process
and the DISARM line from the logic with the oxygen connections still in the
pack. reversed position.

The capacitor discharge circuit consists


of SCR Q1, optoisolator U1 and the Bucket Thermistor Replacement
FIRE line from the logic pack.
Open the calorimeter cover, and turn off
the instrument. Use a 5/64 allen wrench
Low Oxygen Pressure to remove the 12 button head socket
(Error 3600) screws (BHSCS) which secure the cover
to the bottom plate of the cover assem-
Error 3600 signifies low oxygen pressure bly. The screws at the rear of the cover
in the line filling the bomb. The pres- must be removed with the cover in a not
sure switch must reach 27 (400 psi) fully pushed back position. Before remov-
atmospheres in this line otherwise there ing the last screw, grasp the cover
is the display of this error message. Our assembly so that it does not drop and be-
recommended oxygen line pressure to come damaged.
the calorimeter is 440-450 psi to allow
for some pressure drop in the line to the Remove the 2 cable clips which secure
calorimeter’s oxygen solenoid. the thermistor cable to the hinge assem-
bly. With the cover closed, remove the
The most common reason for this error nut and plastic ferrule which secures
message is partially plugged orifice at the probe to the cover assembly. Remove
the input of the oxygen solenoid block the probe from cover through the cover
and generally occurs when replacing the and jacket hinge openings. Disconnect
oxygen tank. The problem may be re- the BNC connector from the microproces-
solved by reversing oxygen connections sor case.
at the solenoid block assembly. Close the
valve for the oxygen tank. Reversing the above removal procedure,
install the new thermistor probe and se-
Move the connection from the input cure to the cover with the previously
connector of the block to the output con- removed nut and ferrule.
nector of the block assembly. Cycle the

H-5
Instructions for Adjusting Cover nected to the ignition terminals of
the oxygen bomb head, is an indica-
1. Turn off instrument and open cover. tion of insulation breakdown.
2. Loosen 8 set screws that secure the
lower link assemblies, S shaped, to 2. The ignition lead wires have broken
the assembly shaft rod. internal wire strands. This may be
3. Carefully move the cover to the detected by connecting the ohm me-
closed position. ter to the ends of the wire, and flex-
4. From the rear of the calorimeter, ing the wire. Any change in reading
with a nut driver or socket wrench, from 0-20 ohms would indicate bro-
loosen the six kep nuts that secure ken strands of wire. Readings for
the support rod mounting plate to bad ignition wires generally go to
the calorimeter chassis. infinity when flexing the wire.
5. Align cover so that cover has a uni-
form alignment with calorimeter 3. Connections in the terminations of
chassis, front, side and rear. No air the 18 pin connector to the A600DD
gap should exist between rear por- Control Unit. The wire terminations
tion of cover and the calorimeter for ignition wire are not fully in-
chassis. serted into the orange connector.
6. Position lower linkage assemblies to
outer most position against the sup- The voltage output from 18 pin con-
port rod mounting plate. nector on the A600DD Control Unit
7. Now secure the nuts on the support may be confirmed with volt meter
rod mounting plates, alternating be- measurement at pins 1 and 2. When
tween left and right hand plates un- *41 is activated, the system will
til all six nuts have been tightened. beep and then output approximately
8. Raise cover and recheck the lower 33 volts D.C. If the problem has not
linkages to be sure they are at outer been resolved, then the A600DD
most position adjacent to respective Control Unit must be the source of
mounting plates. Secure the 8 set the problem and returned to the fac-
screws. tory for repair.
9. Lower cover and recheck cover
adjustment.

1351 Ignition Problems


Ignition problems on the 1351 Calorime-
ter are generally attributed to one of
three possible sources, after having
checked the fuse.

1. Breakdown of insulator and o-ring


on the insulated electrode assembly
in the 1108 Oxygen Bomb. Any
reading on an ohm meter, when set
to the RX1 scale with the leads con-

H-6
Appendix I - Controller Replacement

The 1351 Calorimeter Controller can be Combined Power


physically separated into two halves. Pack/Logic Pack Removal
The upper logic pack consists of the key-
board, display and associated 1. Disconnect the power cord and any
microprocessor and A/D circuitry. This Smart Link and/or printer cables
logic pack is attached to the lower power from the rear of the controller.
pack with two ribbon cables and a
shielded cable that is routed to the BNC 2. Disconnect the 18-Pin connector
jacks at the rear of the controller case. plug.
Six screws are used to mate the logic
pack to the power pack. 3. Disconnect the BNC connectors at-
tached to the ends of the bucket and
jacket thermistor probes.
Logic Pack Removal
4. Remove the six screws located on
1. Disconnect the power cord from the
the display bezel and remove the
rear of the controller.
bezel.
2. Remove the six screws located on
5. Push the rear of the controller near
the display bezel.
the bottom of the case which will
3. Remove the bezel. force the display panel up.

4. Separate the logic pack from the 6. Grab hold of the front edge of the
power pack by lifting the logic pack controller which has been forced up
up from the lower edge. in the preceding step, and guide it
out of the front of the calorimeter
5. Unplug the 4 conductor, shielded, case, tilting where necessary to pro-
thermistor probe cable from the vide clearance for the BNC jacks.
logic pack at P4. Note that the red
wire of the cable goes to Pin 1 in the 7. The logic and power packs may now
logic pack. be separated, if desired, by following
the procedure given for the logic
6. Unplug the two ribbon cables using pack removal.
the two ejectors on the mating sock-
ets. If logic pack and power pack are re-
turned, they may be secured together
with screws. Otherwise, they must be
separated to avoid damage in transit.

I-1
I-2
Appendix J - Technical Service

Should you need assistance in the opera- Return for Repair


tion or service of your instrument,
please contact the Technical Service To return the instrument for repair,
Department. please call the Technical Service Depart-
ment for shipping instructions and a
Telephone (309)762-7716 RETURN AUTHORIZATION
1-800-872-7720 NUMBER. This number must be
Fax (309)762-9453 clearly shown on the outside of the ship-
ping carton or it will be refused. Ship to:
When calling, please make note of and
have available the following: Attn: Service Department
Parr Instrument Company
1. The serial # of the calorimeter. 211-53rd Street
2. Date purchased. Moline, Illinois 61265
3. Software revision (via *0).
4. EEPROM revision and revision date
(via *9).
5. Hardware version # and revision
date (via *96).
6. User’s setup # and revision date (via
*97).
7. Whether or not a printer is attached
to the 1351 Calorimeter.
8. The number and type of any Smart-
Link peripherals and their software
revisions.

It is also helpful if the person calling is


close to the 1351 Calorimeter to imple-
ment any changes recommended by the
Technical Service Department.

J-1
J-2
Appendix K - 1351 Program Installation

The following is to assist users, without A. Yes - Enter the heat at combus-
a connected printer, in setting up the tion of your standard material in
program of the 1351 Calorimeter by calories per gram in *552 and go to
modifying the default settings as re- step 5.
quired. Users with a printer attached to
B. No - Go to step 5.
the 1351 Calorimeter, a menu driven in-
stallation program is available through
Star Code 50. The operation of this is UNITS
described in this chapter. It is recom- 5. Do you want your reporting units to
mended that the user circle or highlight be BTU/lb?
any changes made while using this list
so that it can be reinstalled quickly if A. Yes - Skip to step 8.
required due to a cold restart. B. No - Go to step 6.

ENTER DATE AND TIME 6. Do you want your reporting units to


1. Use *3 to enter the correct date be either calories/gram or mega-
(MMDDYY) and time (HHMM) (24 joules/kilogram?
hour clock) into memory of Cal- A. Yes - Calories/gram set *520 to 3.
orimeter. Go to step 2. Megajoules/kilogram set *520 to 1
and skip to step 8.
OPERATING MODE
B. No - Go to step 7.
2. Do you want to use the Dynamic op-
erating mode? 7. For units other than BTU/lb. Cal-
ories/gram or MJ/kg, set *520 to 4
A. Yes - Go to step 3. and enter correct multiplier for sel-
B. No - Set *504 to OFF and go to ected units in *528 using scientific
step 3. notation as discussed. The calorime-
ter will report these units, but will
MULTIPLE SAMPLE ID NUMBERS not label the value.

3. Do you want to use more than one PRINTER CONTROL


bomb and bucket combination in
your calorimeter? 8. Will you be using a printer connected
to the RS232C port of the calorime-
A. Yes - Set *516 to OFF and go to ter?
step 4.
A. Yes - Set *402 to 2 and go to step 9.
B. No - Go to step 4.
B. No - Skip to step 10.
STANDARDIZATION MATERIAL
9. Is the printer you are using a Parr
4. Do you want to use a material other 1755 Printer?
than benzoic acid as the material to
A. Yes - Skip to step 11.
standardize your calorimeter.

K-1
B. No - Set *481, *483, *485, *487, A. Yes - Go to step 15.
and *489 to the correct communica-
B. No - Set *172 to OFF and go to
tion values to match your printer
step 15.
and skip to step 11.

10. Do you want to have your reports AUTOMATIC CALCULATION OF EE


printed on a remote printer instead VALUES
of one connected to the RS232C port?
15. Do you want to have the Calorime-
A. Yes - Enter the correct codes from ter automatically calculate and use
the tables into *490, and *492. The an EE value for each bomb and
address of the unit to which the bucket combination based upon the
printer is connected into *494 and mean of the most recent ten stand-
go to step 11. ardization runs within this CAL ID?
B. No - Go to step 11. A. Yes - Skip to step 18.
B. No - Go to step 16.
REPORT GENERATION
11. Do you want to have a report 16. Do you want to automatically calcu-
printed automatically at the conclu- late the EE values as above using
sion of each test? all available standardization runs
for each CAL ID?
A. Yes - Set *404 to ON and go to step
12. A. Yes - Set *510 to OFF and skip to
step 18.
B. No - Go to step 12.
B. No - Go to step 17.
12. Do you want to have header informa-
tion printed for each report when a 17. To manually calculate and enter the
block of reports is being printed? EE values for your CAL ID’s or to
prevent established values from be-
A. Yes - Set *412 to ON and go to step ing updated automatically, set *215,
13. *225, *235, etc. as appropriate to
B. No - Go to step 13. ON and go to step 18.

18. Do you want to have an error mes-


FINAL REPORTS MANAGEMENT sage reported if the relative stand-
13. Do you want to protect final reports ard deviation of the standardiza-
from being overwritten automat- tion runs used to determine the EE
ically when the memory of the calo- value for a Sample ID exceeds 0.15
rimeter is full. percent?

A. Yes - Go to step 14. A. Yes - Go to step 19.

B. No - Set *170 to ON and go to step B. No - Enter the desired limit in


14. *512 and go to step 19.

14. Do you want to be able to revise sam- JACKET TEMPERATURE


ple weight, CAL ID, sulfur values
19. Do you want your jacket tempera-
and recalculate final reports?
ture to be 35.0ºC?

K-2
Appendix K - 1351 Program Installation

A. Yes - Go to step 20. B. No - Enter the conversion factor re-


quired to convert the units
B. No - Set *506 to desired tempera-
chosen into calories in *542
ture (deg. C) and go to step 20.
and go to step 24.
BOMB SERVICE INDICATOR 24. Will you enter your sulfur correc-
20. Do you want to have the Calorime- tion, either fixed or actual, for your
ter advise you when a bomb has determinations in percent sulfur?
been fired 500 times so that routine A. Yes - Skip to step 26.
maintenance can be performed?
B. No - Set *359 to OFF and go to
A. Yes - Go to step 21. step 25.
B. No - Enter the desired service in-
terval in *514 and go to step 21. 25. If you are entering your sulfur val-
ues for your determinations in units
other than percent sulfur, enter the
DETERMINATION CORRECTIONS
conversion factor required to con-
21. Do you want to enter your fuse wire vert the units chosen to calories into
correction, either fixed or actual, for *544.
your determinations directly in total
calories? NOTE: The value selected must rep-
resent total sulfur present since it
A. Yes - Go to step 22. will not be multiplied by sample
B. No - Enter the conversion factor re- weight in this option. Go to step 26.
quired to correct the units
26. Do you want to use fixed values for
chosen into calories in *540 and
any of the corrections for fuse wire,
go to step 22.
acid, or sulfur in calculating the fi-
nal reports for your samples.
22. Will you report the acid correction
as total acid per ASTM techniques A. Yes - Go to step 27.
as opposed nitric acid only? If you
plan to use fixed acid corrections B. No - Skip to step 30.
you must choose to report nitric acid
only. 27. Do you want to use a fixed value for
the fuse wire correction in your de-
A. Yes - Mixed acid, go to step 23. termination runs?
B. No - Nitric acid only, set *357 ON A. Yes - Set *351 to ON, enter correc-
and go to step 23. tion into *367 for the units
selected in step 20 and go to step
23. Do you want to enter your acid cor- 28.
rection, either fixed or actual, for
your determinations directly in total B. No - Go to step 28.
calories.
28. Do you want to use a fixed value for
A. Yes - Go to step 24. the acid correction in your
determination runs?

K-3
A. Yes - Set *353 to ON, enter the cor- 33. Do you want to use fixed values for
rection into *369 for the units in any of the corrections for fuse wire,
selected in step 23 and go to step acid or sulfur in calculating your fi-
29. nal reports for your Standardization
Runs?
B. No - Go to step 29.
A. Yes - Go to step 34.
29. Do you want to use a fixed value for
B. No - Skip to step 37.
the sulfur correction in your determi-
nation runs?
34. Do you want to use a fixed value for
A. Yes - Set *355 to ON and enter the the fuse wire correction in your
correction into *371 for the units standardization runs?
in selected in step 24 or 25 and go
A. Yes - Set *301 to ON, enter correc-
to step 30.
tion into *317 for the units chosen
B. No - Go to step 30. in step 21 and go to step 35.
B. No - Go to step 35.
STANDARDIZATION CORRECTIONS
30. Do you want to assume that there is 35. Do you want to use a fixed value for
no sulfur in the material used for the acid correction in your stand-
your standardization runs? (Benzoic ardization runs?
acid contains no sulfur.) A. Yes - Set *303 to ON, enter the cor-
A. Yes - Skip to step 33. rection into *319 for the units cho-
sen in step 23 and go to step 36.
B. No - Set *305 to OFF and go to
step 31. B. No - Go to step 36.

31. Will the sulfur correction for your 36. Would you rather not use a fixed per-
standardization runs be entered in cent sulfur in your standardization
percent sulfur? runs?

A. Yes - Skip to step 33. A. Yes - Set *305 to OFF and go to


step 37.
B. No - Set *309 to OFF and go to
step 32. B. No - You do plan to fixed values
which should be entered into *321
32. If you are entering your sulfur val- and go to step 37.
ues for your standardization in
units other than percent sulfur, DETERMINATION SPIKING
they must be entered in the units
37. Do you want to spike your samples
previously selected in 25 as they
during determination runs with a
will be multiplied by the conversion
combustion aid?
factor set into *544.
A. Yes - Set *365 to ON and go to
NOTE: The value selected must rep- step 38.
resent total sulfur present since it
will not be multiplied by sample B. No - Skip to step 39.
weight in this option. Go to step 33.

K-4
Appendix K - 1351 Program Installation

38. Will benzoic acid be used as a com- AUTOMATIC SAMPLE WEIGHT


bustion aid to spike your samples in ENTRY
your determination runs?
43. Do you want to transfer sample
A. Yes - Go to step 39. weights to the calorimeter from a
B. No - Enter the heat of combustion 1741 Balance Interface or a 1750
of your spiking material in calories Proximate Analyzer connected on
per gram into *554 and go to step the Smart Link?
39. A. Yes - Enter the correct operating
mode code from the table into *120
39. Will a fixed amount of combustion and go to step 44.
aid be used to to spike your samples
in your determination runs? B. No - Go to step 44.
A. Yes - Set *361 to ON, enter the 44. Do you want the user to be able to
mass in grams of the fixed spike in enter weights manually if no stored
*558 and go to step 40. weight is found during the automat-
B. No - Go to step 40. ic transfer from the balance inter-
face?
STANDARDIZATION SPIKING A. Yes - Go to step 45.
40. Do you want to spike your samples B. No - Set *122 to ON and go to step
during standardization runs with a 45.
combustion aid?
A. Yes - Set *315 to on and go to step AUTOMATIC ACID CORRECTION
41. ENTRY
B. No - Skip to step 43. 45. Do you want to automatically trans-
fer the acid correction value to the
41. The spiking material used for stan- calorimeter from a 1760 Sulfur Ana-
dardization runs must be the same lyzer connected on the Smart Link?
material used for spiking determina- A. Yes - Enter the correct operating
tion runs. The heat of combustion in mode from the table into *130 and
calories per gram was set into *554 go to step 46. (NOTE - step 22
in 38 above. Go to step 42. must be set to yes.)
42. If you will be using a fixed amount B. No - Go to step 46.
of combustion aid to spike your
standardization runs, it must be the
amount that was previously set into
*558 in 39 above. Will you be using
fixed spikes in your standardization
runs?
A. Yes - Set *311 to ON and go to
step 43.
B. No - Go to step 43.

K-5
AUTOMATIC SULFUR
CORRECTIONS ENTRY
46. Do you want to automatically trans-
fer the sulfur correction value to the
Calorimeter from a 1760 Sulfur Ana-
lyzer or 1742 Interface connected on
the Smart Link?
A. Yes - Enter the correct operating
mode from the table into *140 and
go to step 47.
B. No - Go to step 47.

AUTOMATIC SAMPLE ID ENTRY


47. Do you want to automatically enter
Sample ID number in a sequential
pattern?
A. Yes - Set *150 to ON and go to
step 48.
B. No - Go to step 48.

48. For automatic generation of Sample


ID numbers, enter the sample
number (or base number) into *154
and set the increment value into
*152. Go to step 49.

PASSWORD PROTECTION
49. Do you wish to use password protec-
tion for your operating parameters?
A. Yes - Enter the desired “pass-
words” as described in *100 into
*100, *200, *300, *400, *500 as re-
quired and go to step 50.
B. No - Go to step 50.

COMPLETION OF INSTALLATION
50. Your program installation should
now be complete.

K-6
Appendix L - Parts List

1351 Calorimeter Parts List


Item Description Item Description
A391DD Oval, bucket A1043DD Motor, stirrer 6 watt, 12 volt
393DD Bucket support A297E Lead wire, single
531DD Coupler, stirrer shaft A719E Cord set, 115V
549DD Spring, gas 893E Thermistor, 1/8 OD, 7.8" L
558DD Seal, cover 907E Capacitor, 0.82 MFD, 115V
573DD Filter Fan Guard Assembly 957E Jumper
578DD2 Pin, retainer, 1.52 in. 961E Capacitor, 0.22 MFD, 230V
579DD Pin, retainer, 1.6 in. 1200EEE Cord set, 230V, CE Plug
581DD Ring, retainer 1158E Keyboard
585DD Pin, extraction tool A1573E Wiring harness, ctr to term block
844DD Filter, coarse fan 394HCJE O-Ring
A540DD Stirrer assembly 697HC2 Gas filter
A570DD Oxygen regulator assembly HJ0025TB035 Tubing, cooling
A575DD Logic pack HX0012TB024 Tubing, oxygen
A596DDEB Oxygen solenoid assembly, 115V 213VB Compression nut, 1/8OD
A596DDEE Oxygen solenoid assembly, 230V 214VB Ferrule set, 1/8 OD
A598DD Pressure switch assembly 217VB Compression nut, 1/4 OD
A861DD Fan Assembly 218VB Ferrule set, 1/4 OD
A867DD Harness, 18 pin connection 701E Battery
A1025DDEA Controller sub-assembly, 115V
A1025DDEF Controller sub-assembly, 230V

L-1
L-2
PARR INSTRUMENT COMPANY

211 Fifty-Third Street


Moline, Illinois 61265 USA
309/762-7716 800/872-7720
Fax 309/762-9453
http://www.parrinst.com parr@parrinst.com

Printed in USA
06/97

You might also like