GE Power

W 2100 M0
Revision

Maintenance work

© GE Jenbacher GmbH & Co OG

Achenseestr. 1-3
A-6200 Jenbach (Austria)
www.gejenbacher.com
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1 Scope ...........................................................................................................................................................  1
2 Purpose .......................................................................................................................................................  1
3 Maintenance interval ...............................................................................................................................  1
4 Safety information....................................................................................................................................  2
5 Additional information.............................................................................................................................  2
6 Engine overhaul ........................................................................................................................................  3
7 Revision code.............................................................................................................................................  3

The target recipients of this document are:

Customers, distribution partners, service partners, commissioning partners, subsidiaries/branches, Jenbach
location
GE Proprietary Information: CONFIDENTIAL!
The information contained in this document is General Electric Company proprietary information and is
disclosed in confidence. It is the property of GE and shall not be used, disclosed to others or reproduced
without the express written consent of GE. This includes but is not limited to use for the creation, manufacture,
development or derivation of any repairs, modifications, spare parts, designs or configuration changes, or for
obtaining government or regulatory approval to do so. If consent is given for reproduction in whole or in part,
this notice and the notice set forth on each page of this document shall appear in any such reproduction in
whole or in part.
UNCONTROLLED WHEN PRINTED OR TRANSMITTED ELECTRONICALLY

1 Scope
This Maintenance Instruction (W) applies to the following Jenbacher Gas Engines:
• Type 2 engines
• Type 3 engines
• Type 4 engines
• Type 6 engines

2 Purpose
This Maintenance Instruction (W) describes the maintenance interval.

3 Maintenance interval
Maintenance work Maintenance interval Carried out by *)
⇨ Engine overhaul 24,000 starts / 60,000 Oh GE

Valid for:
• Type 2: Maintenance schedule A
• Type 3: Maintenance schedule A
• Type 4: Maintenance schedule A Maintenance schedule E
• Type 6: Maintenance schedule A

Maintenance work Maintenance interval Carried out by *)

⇨ Engine overhaul 60,000 Oh GE

Valid for:

Author(s): Kecht S. Responsible: Wolf S. Release date: 30/07/2018

Index: 5 Page No.: 1/4
GE proprietary information: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.
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• Type 2: Maintenance schedule B

• Type 3: Maintenance schedule B Maintenance schedule D
• Type 4: Maintenance schedule B Maintenance schedule D
• Type 6: Maintenance schedule B Maintenance schedule D

Maintenance work Maintenance interval Carried out by *)

⇨ Engine overhaul 24,000 starts / 80,000 Oh GE

Valid for:
• Type 2: Maintenance schedule C
• Type 3: Maintenance schedule C

*) Carried out by This column defines who carries out the maintenance work.
K This activity is to be carried out by the customer, GE or a company selected and author-
ised by GE to carry out this work.
GE This activity is to be carried out by GE or a company selected by GE authorised to carry
out this work.

4 Safety information

WARNING
Danger from unauthorised start-up!
Ø Shut down the engine as described in TA 1100-0105.
Ø Secure the engine against unauthorised restarting in accordance with TA 2300-0010.

WARNING
Personal injury
Failure to use personal protective equipment and comply with safety instructions or employee
protection information may lead to personal injury.
Ø Wear the relevant personal protective equipment (PPE).
Ø Observe the safety instructions as per TA 2300-0005.
Ø Observe the employee protection information as per TA 2300-0001.

5 Additional information
The original engine will be completely overhauled or, to minimise plant downtime, replaced by a pre-assembled
replacement engine.

Author(s): Kecht S. Responsible: Wolf S. Release date: 30/07/2018

Index: 5 Page No.: 2/4
GE proprietary information: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.
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NOTE
After the major overhaul, maintenance operations are repeated at the intervals
specified in the maintenance schedule.

Relevant documents
TA 1100-0105 – Engine shut-down
TA 1400-0100 – Running-in procedure for Jenbacher engines
TA 2300-0001 – Employee protection
TA 2300-0005 – Safety instruction
TA 2300-0010 – Guidelines for using the LOTO kit

6 Engine overhaul
This activity is to be carried out by GE or a company selected by GE authorised to carry out this work.
• Replacing the camshaft
• Inspecting the crankshaft
• Inspecting the crankcase
• Inspecting the gear train
• Inspecting the cylinder heads
• Replace piston, cylinder liner, main bearing, connecting rod bearing and vibration damper

CAUTION
Following the overhaul, the engine must be commissioned according to TA
1400-0100 „Running-in procedure for GE Distributed Power engines“!
The engine must not be subjected to loads immediately!

7 Revision code
Revision history
Index Date Description / Revision summary Expert
Auditor
5 30.07.2018 Strukturelle Anpassungen / Structural adaptions Wolf S.
Standard Peaking Wartungsintervall ergänzt / Standard peaking Wolf S.
maintenance interval added
4 25.02.2016 Neues Kapitel Nr. 3 eingefügt und Aufzählung in Kapitel 5 Pesserer A.
aktualisiert / New chapter No. 3 included and numeration within Wolf S.
chapter 5 updated.
3 02.11.2015 Verlängertes Wartungsintervall für Baureihe 2 / Extended service Rogers E.
interval for type 2. Wolf S.
2 10.06.2010 Anpassung Schutzvermerk / Adjustment classification Schartner
Schartner

Author(s): Kecht S. Responsible: Wolf S. Release date: 30/07/2018

Index: 5 Page No.: 3/4
GE proprietary information: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.
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Revision history
1 26.05.2010 Umstellung auf CMS / Change to Content Management System Provin
SprungMarke!!!36028797071217547
ersetzt / replaced Index: c Licht

Author(s): Kecht S. Responsible: Wolf S. Release date: 30/07/2018

Index: 5 Page No.: 4/4
GE proprietary information: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.