STANDARD SPECIFICATION OF STANDARD SPECIFICATION No. SHAT Ge ENGINEERS PRESSURE VESSELS FOR 6-12-0030 Rev. sar felis NDIA UMITED PACKAGE ITEMS Mee Page tof 19 daa wel eq dee daca aT ama fares STANDARD SPECIFICATION OF PRESSURE VESSELS FOR PACKAGE ITEMS © 310304 REAFFIRMED & REISSUED AS STD. SPEC. SADNN Q-Y AKM an al 5 910502 REVISED & REISSUED AS STD. SPEC. wp: RKG "AK GRR 4 090197 _ REVISED & REISSUED AS STD. SPEC. KP, AK RMN aS 3 231288 ISSUED AS STD, SPECIFICATION AKA SPSIAKM PKG. aK a ‘Standards Standards Committee Bureau Ce fer. oat Purpose Prager Shc chat No by Format No. 6-00-0001-F1 Rev. 0 ‘Copyright Ell — Allrights reservedSTANDARD SPECIFICATION OF PRESSURE VESSELS FOR PACKAGE ITEMS American Society of Mechanical Engineers American Society of Testing Materials Brinell Hardness Number Dry Film Thickness Engineers India Limited European Standards Fibre Glass Reinforced Plastic Hydrogen Induced Cracking Indian Boiler Regulations Inter Granular Corrosion Indian Standards Metric Ton Nominal Bore Static Equipment Standards Committee Convenor = Member Mr. S.S. Anand Mr. AK Mehrotra Mr. RK Gulati Mr. P Khanna Mr. M Ashok Kumar Mr. PV Balasubramanyam Mr. MP Jain (Constn.) Mr. TS Nanda (Inspn.) Mr. SK Sood (Proj. Ref-1) STANDARD SPECIFICATION No. 6-12-0030 Rev. 6 Page 2 of 19 Format No, 6-00-0001-F1 Rev. 0 Copyight EL ~ Alrghis resenedSTANDARD SPECIFICATION OF cee BEGG PRESSURE VESSELS FoR 8.0 9.0 10.0 120 13.0 14.0 15.0 16.0 a ae PACKAGE ITEMS CONTENTS SCOPE, CODE - SPECIFICATIONS - REGULATIONS DESIGN BASIS. MATERIALS. HEADS MANHOLES/HANDHOLES AND NOZZLES FLANGES INSPECTION PRESSURE TESTING WELDING POST WELD HEAT TREATMENT RADIOGRAPHY/NON-DESTRUCTIVE TESTING FIRE PROOFING AND INSULATION CLEANING AND PAINTING GENERAL LIST OF ATTACHMENTS (APPLICABLE STANDARDS AND SPECIFICATIONS) ANNEXURES 1 VENDOR DATA REQUIREMENT Il) DATA SHEET FOR PRESSURE VESSEL (To be filled in by the Vendor) 1) MATERIAL SELECTION V) DESIGN PHILOSOPHY OF TALL COLUMNS STANDARD SPECIFICATION No. 6-12-0030 Rev. 6 Page 3of 19 Format No 6.00-000%-F1 Rev. 0 Copyright IL Alvights reservedSTANDARD SPECIFICATION OF STANDARD SPECIFICATION No. SINEAEIE i ENGINEERS PRESSURE VESSELS FOR 612.0030 Rev. 6 seca ines © ROALNTEO PACKAGE ITEMS Page 4 19 10 SCOPE Mi 2.0 2 22 23 This specification covers general requirements for material, design, fabrication, erection and testing of pressure vessels, Vessel Sizing/Design shall be in vendor's scope unless otherwise specified. Vendor shall submit all design parameters of vessels as per Annexure-Il CODE - SPECIFICATION - REGULATIONS Design Codes a) Vessels with design pressure 1.0 Kg/Cm’(g) and less than 210 Kg/em’(g) shall be ned, fabricated, inspected and tested as per ASME Code Sec. VIII Div. |. (latest) b) All vessels with design pressure 210 Kg/em’(g) shall be designed, fabricated, inspected and tested as pet ASME Code Sec. VIII Div.2, (latest) ) Vessels full of liquid and/or with design pressure < 1.0 Kg/cm’(g) shall be designed, fabricated, inspected and tested as per ASME Code Sec. VIII Div. - Practice. ) Mechanical design of self-supporting tall column shall be carried out as per guidelines en in Annexure-IV. Material Specifications Materials to be used shall conform to a) ASME Seetion II b) Indian Standard Specification of equivalent grade. Statutory Regul ions a) National laws & regulations together with local bye-laws for the country or state where vessel(s) is (are) to be erected must be complied with. Approval of design and drawings from statutory authorities shall be Vendor's responsibility b) Wind and earthquake loads shall be calculated in accordance with relevant Indian Standards unless otherwise specified. DESIGN BAS! imum Wall Thickness Vessel shell and heads shall have mi and temperature, in accordance wit determined by following formulas imum wall thicknesses calculated with design pressure codes, but in no case, shall the thickness be less than that a) For carbon and low alloy steel vessels - 6mm (Including corrosion allowance not exceeding 3.0 mm), but not less than that calculated as per following FOR DIAMETERS LESS THAN 2400 mm Wall thickness = _Dia. + 1.5 + Corrosion Allowance 1000 Format No. €-00-0001-F1 Rev. 0 Copyright EI. — Al ights reservedSTANDARD SPECIFICATION OF STANDARD SPECIFICATION No. een SAAS RIN Fe PRESSURE VESSELS FOR 6-12-0030 Rev. 6 RIPE PACKAGE ITEMS Page Sot 19 FOR DIAMETERS 2400 mm AND ABOVE Wall thickness = _Dia. + 2.5 + Corrosion Allowance 1000 All dimensions are in mm. b) For stainless steel vessels and high alloy steel vessels - 3 mm, but not less than that calculated as per following for diameter more than 1500mm. Wall thickness (mm) = _Dia, + 2.5 1000 Corrosion allowance, if any, shall be added to minimum thickness ©) If the vessel height (H) from base of skirt to top tangent line is greater than 5 times diameter (D) then vessel shall be considered as column and shall be designed accordingly d) For carbon and low alloy steel columns/towers - 8mm (including corrosion allowance not exceeding 3.0 mm) ©) For stainless steel and high alloy steel! columns/towers - 5 mm, Corrosion allowance, if any, shall be added to minimum thickness 3.2 Design Pressure 33 Design pressure shall be calculated as per the following unless otherwise specified elsewhere in the package: a) b) °) When operating pressure is upto 70 Kg/cm’ (g) the design pressure shall be equal to maximum operating pressure at top of vessel or highest point in vessel plus 10% (minimum of 1.0 Kg/em’) more than operating pressure. When operating pressure is over 70 Kg/em’ (g), the design pressure shall be equal to operating pressure plus 5% (minimum 7 Kg/em’) Design pressure at any lower point is to be determined by adding the maximum, operating liquid head and any gradient within the vessel. Vessel operating under vacuum (or partial vacuum) shall be designed for differential external pressure of 1.055 Kg/em’, Design Temperature Desi temperature shall be calculated as per the following unless otherwise specified elsewhere in the package: a) b) For vessels operating at 0° C and over, the design temperature shall be operating, temperature plus 15°C. However design temperature shall not be less than 65° C For vessel operating below 0° C, design temperature shall be lowest operating temperature. Format No. 6-00-0001-F1 Rev. 0 Copyright EIL — Al ights reservedSTANDARD SPECIFICATION OF STANDARD SPECIFICATION No. SOMA ZI a) ENGINEERS ‘S| PRESSURE VESSELS FOR 6-12-0030 Rev. 6 s@arfetistes & INDIA UMITED eet eae PACKAGE ITEMS Page 6 of 19 ©) Minimum Design Metal Temperature (MDMT) shall be lower of minimum 34 40 4 44d atmospheric temperature and minimum temperature envisaged during operation, Corrosion Allowance Minimum corrosion allowance for carbon steel vessels shall be 3.0 mm unless otherwise specified elsewhere in the package. Allowable Stresses. Basic allowable stresses for shell, heads and other components ete. shall be the values specified in the design code. The allowable stresses for structural members and anchor bolts shall be as specified in Indian Standard 1S:800. Wind and Seismic Loads. Wind load shall be calculated as per Indian Standard IS 875 site specific wind data if attached with the bid package, Earthquake forces shall be calculated in accordance with Indian Standard 1S:1893 or it shall be based on meteorological and seismic data of the site, if attached with the bid pack: TERIALS, Materials of various parts of equipment shall be selected as per Table given in-Annexure - IIL for general industrial condition/services, Specifications of Carbon Steel Plates Chemical An: Plates used shall conform to latest issue of specification SA-20 with additional requirements mentioned herein, 4) Only normalised plates free from injurious defects with workmanlike finish shall be used. Reconditioning/repair of plates by welding shall not be permitted, b) One product analysis of each heat shall be carried out and reported. Chemical analysis shall be as per applicable specifications with catbon content not exc 0.23%. eding Additionally, one of following requirements for carbon equivalents (Ceq) based on heat analysis shall be satisfied. eq = C+ Mni6 = 0.42 ay Ceq = C+ MniGHCr + Mo + VY/S#(CutNiV/IS < 0.43 2) Equation -(1) shall be used when applicable material specify C and Mn only, Fauation -(2) is applicable for restricted chemistry requirements or for supplementary requirements of $19 & S21 of specification SA-20, Format No. 6:00-0001-Ft Rev. 0 Copyight EL — Alnghis resewed‘S6ifaRzreT A ENGINEERS STANDARD SPECIFICATION OF | STANDARD SPECIFICATION No. SASATNED gen feteles' EN inane PACKAGE ITEMS 4.2 AAS ald 4s 46 42 PRESSURE VESSELS FOR 6-12-0030 Rev. 6 Page 7 of 19 Ultrasonic Examinations of Plates a) Plates having thickness 16 mm to 50 mm (both inclusive) shall be examined ultrasonically as per specification SA-435, b) For thickness above 50 mm, ultrasonic examinations shall be carried out as. per specification SA-578 and shall have acceptance standard of level-B. ©) For quenched and tempered steel plates, ultrasonic examination shall be carried out after the specified heat treatment. mulated Heat Treatment of Test Coupons - For Plates above 16 mm thickness | One normalising* + one stress reliving intended for hot rolling/forming, as per UCS-56 of ASME Code. VIII Div.t * ~~ Recommended Normalising Cycle (i) Soaking Temperature ‘900°C To 1000°C (ii) Holding time one hour per 25 mm. thickness but not less than half an hour (iii) Cooling in still air Charpy V-notch impact testing as per $5 of specification SA-20 to be carried out at desi temperature for low temperature services. Plates needed for IBR vessels shall meet the requirements of IBR (Indian Boiler Regulation). Plates above 50 mm in thickness shall meet following additional requirements, a) Vacuum treatment as per supplementary requirement S| of specification SA-20. b) Charpy V-notch test as per the supplementary requirement SS of specification SA-20. ©) Material meant to be used for design temperature warmer than 0° C. Test temperature - minus 29° C. Acceptance Criteria - As per Table A 2.15 of specification SA Orientation of test bar — ‘Transverse to the direction of rolling ) Bend test as per supplementary requirement S14 of specification SA-21 €) Simulated heat treatment of mechanical test coupon as per clause 4.1.3 of this specification Specification of Stainless Steel Plates/Pipe/Forging Plates used shall conform to latest issue of specification SA-480 with additional requirements mentioned herein. a) All plates shall be hot rolled, annealed, pickled and shall have No.t finish on both sides with reference to specification SA-480. Format No. 6-00-0001-F1 Rev. 0 Copyright EIL ~ Alighis reservedSGI ZTE (iy ENGINEERS, STANDARD SPECIFICATION OF STANDARD SPECIFICATION No. Tees SRSAIiiteO PRESSURE VESSELS FOR 6-12-0030 Rev. 6 EIS WO how cncreenet PACKAGE ITEMS Page 8 of 19 b) Unless otherwise specified plates, pipes, forgings and fittings representative of each 44 441 44.2 AAS heat shall be subjected to inter granular corrosion tests as per ASTM A 262 practice E for all the 300 series material. The bend test specimen shall be examined at a magnification of 200 x, ) Plates having thickness 16mm to 50mm (both inclusive) shall be examined ultrasonically as per specification SA-435. d) For thickness above 50 mm, ultrasonic examinations shall be carried out as per specification SA-578 and shall have acceptance standard of level-B, Six copies of certificates and documents of all tests required here, duly certified by inspecting authority shall be submitted to EIL inspector before fabrication of vessel. Material Certificates shall conform to DIN 50049 Type 3.1B/EN 10204 Type 3.1B. Material for Internal Lining/Painting FRP Linis ie i) Wherever FRP lining on inside of equipment is specified the resin used shall be vinyl ester, equivalent or better to suit the intended service. ii) The steel surface shall be abrasive blasted as per SSPC-SP-10 and anchor profile of surface shall be 38 to 75 micron, Primer coat of polyamide cured epoxy (25 to 75 micron DFT) shall be immediately applied after cleaning to prevent rust formation before application of FRP Rubber Lining Application of rubber lining on inside of vessels, shall be done as per IS 4682, Part-I & EIL Specification 6-06-204 Painting on Internal Surface Surface preparation and application of Primer and Painting shall be in accordance with specification 6-44-0004 for specified service. HEADS a) Heads shape, dimensions proposed by the manufacturer must be stated in offer. All carbon steel dished heads and toricones upto 16mm thickness (nominal) shall be stress relieved and more than 16mm thickness shall be normalised if cold pressed or formed However, in case, hot forming is carried out in the normalising range, no stress relieving is necessary. b) Cold formed dished ends of $$ Vessels shall not be solution annealed unless any of the following conditions exists: i) Specifically called for particular equipment/service. ii) Hardness value after forming exceeds 235 BHN. iii) Nominal thickness of plate is 16mm or above. ©) Hot formed dished ends of S$ Vessels shall be solution annealed. Format No 6-00-0001-F'1 Rev. 0 Copyright EL Alrghis reservedS5ifzr ENGINEERS STANDARD SPECIFICATION OF STANDARD SPECIFICATION No. gia Gee ON UMITED Oh Rall bartrliag PACKAGE ITEMS. 6.0 70 8.0 9.0 PRESSURE VESSELS FOR 6-12-0030 Rev. 6 Page 9 of 19 MANHOLES/HANDHOLES AND NOZZLES a) Manholes shall be minimum 450 mm NB unless otherwise spec b) Manhole cover shall be provided with a davit or hinge ©) Small vessels shall be provided with two pad type inspection opening of 150 NB. If it is not possible for small vessel upto 300 mm diameter vessel a suitable spool pipe shall be provided in the piping for inspection. d) For vessels with diameter less than 900 mm and having removable internals, shell flanges shall be provided. ©) Asageneral rule all nozzles attachment to shell/head shall be set in type. 1) The reinforcement for the nozzles opening shall be integral type when required by the applicable code/standards or when the thickness of vessel wall exceeds 50 mm. Self= reinforcement type nozzles 80NB and above shall be set-in type. FLANGES a) All flanges shall be as per ASME B-16.5. Flanges not covered by ASME B-16.5 shall be to ASME B-16.47 (Series B). b) For nozzles 100 mm NB and below, only weldneck flanges shall be used. Slip on flanges may be used for nozzles above 100 mm NB for class 150 only’ ©) Only weldneck flanges shall be used in hydrogen service, cyclic service and corrosive services where corrosion allowance is in excess of 3.0 mm. d) All flanges above class 150 shall be weldneck type. ©) All flanges of class 900 and above shall have gasket surfaces for RTI. INSPECTION All vessels shall be offered for stage-wise as well as for final inspection to Purchaser or his authorised inspector. Inspector shall have free access to all workshops of vendor or his sub-vendors. PRESSURE TESTING All vessels shall be hydrostatically or pneumatically tested as per the code. In order to safeguard against the risk of brittle fracture during hydrostatic test. temperature of test fluid shall meet the requirements of UG-99 of ASME Sec. VIII Div.1 and shall preferably not be less than 16°C, WELDING Full penetration weld shall be employed for joining pressure parts. Where both sides are not accessible for welding, root run by tungsten inert gas process or backing strip may be used to ensure full penetration. Backing strip, if used, is to be removed after welding. wherever possible. Format No 6-00-0001-F1 Rev. 0 Copyright EI Al rights reservedSINT fas ENGINEERS, ‘STANDARD SPECIFICATION OF STANDARD SPECIFICATION No. Batiste @ ROA UMITED, PRESSURE VESSELS FOR 6-12-0030 Rev. 6 FEES Ne PACKAGE ITEMS Page 10 of 19 11.0 POST WELD HEAT TREATMENT 12.0 14.0 a) Vessels shall be heat-treated whenever it is required due to service requirement or due to code requirements. Vessels shall be post weld-heat treated as a complete unit and no welding shall be permitted once post weld heat treatment is performed. b) Wherever heat treatment on stainless stee! is carried out, it shall be followed by micro etching test and IGC test as per ASTM A 262 Practice E unless otherwise specified to ascertain suitability and effectiveness of solution annealing. The bend test specimen shall be examined at a magnification of 200 x. RADIOGRAPHY/NON DESTRUCTIVE TESTING, The extent of radiography shall be as specified in the package. In no case shall the radiographic examination be less than that specified in the code. However, spot radiography is the minimum requirement for all vessels. When spot radiography is specified, the following requirements shall supplement the requirements specified in ASME Section VIII Division | (i) AIL*T" joints shall be radiographed. ( Minimum 5% of total weld length excluding “T° - joints shall be radiographed. (iii) Evaluation, tests and repair shall be as per applicable code. All nozzles fabricated from plate, irrespective of thickness, shall be 100% radiographed. Weld seams of formed ends shall be 100% radiographed after forming and heat treatment, if any The hnique employed and the weld quality achieved shall meet the requirement of the code. All nozzle to shell welds (Root and Final run) shall be examined by magnetic particle/Dye penetrant test. FIRE PROOFING AND INSULATION Vessels requiring insulation and/or fire proofing shall be provided with supports as per EIL standard referred in this specification CLEANING AND PAINTING 1) Vessels shall be cleaned internally to remove scale, rust, dirt, foreign material by wire brushing b) Stainless steel surfaces both inside and outside shall be pickled and passivated in accordance with specification ASTM-A380 after hydrotest, ©) All-external surfaces shall be cleaned, primed and painted in accordance with 6-44- 0004 for specified environment, GENERAL Vessel weighing more than 5.0 MT shall be provided with lifting lugs. Skirt supported vessels shall be provided with tailing lugs, if necessary. Format No. .00-000-F1 Rev. 0 Copyright EL Alights reservedManufacturer shall supply spares as given below 592K SY) ENGNEERS STANDARD SPECIFICATION OF STANDARD SPECIFICATION No, ea ORES NAM PRESSURE vessELS FOR 6-12-0030 Rev. 6 STIS nincesesones PACKAGE ITEMS Paras 182 Gaskets Two sets for each installed gasket. Fasteners 10% (minimum two in each size) of installed fasteners. SightLight glass: 4 Sets for each installed glass. Fabrication tolerances indicated in BIL Standards/Specifications shall be adhered to. Nozzles upto 50 mm NB size shall be stiffened with 2 number of 40 mm wide x 6 mm thick stiffeners welded at 90 apart. Vessel diameter 300 mm NB and below shall be made from seamless pipe only Nozzle connections used for vessels shall not be less than 40 mm NB. Rolling direction of plate for shell shall be lengthwise, Guarantee, packing, marking on vessels and shipment.ete. to be as per package specifications. LIST OF ATTACHMENTS TITLE Vessel Tolerance ‘Support for Horizontal Vessel Skirt Base Details Angle Leg Support Pipe Leg Support Bracket Support for Vertical Vessel Manhole with Hinge Cover Manhole with Davit Standard Bolt Hole Orientation Internal Flanges Fire-Proofing and Insulation Supports Internal Feed Pipe Support Data sheet for Pressure Vessel for Package Items Specification for rubber lining for internal protection of CS tanks, piping, valves & fittings. Standard Specification for shop & field painting DOCUMENT NO. 7-12-0001 7-12-0002 7-12-0004 7-12-0006 7-12-0007 7-12-0008 7-12-0009 7-12-0010 7-12-0015 7-12-0018 7-12-0025 7-12-0032 EIL-1646-1654 6-06-204 6-44-0004 Format No. 6-00-0001-Fi Rev. 0 Copyight EIL ~ Alrgnis resenedENGINEERS STANDARD SPECIFICATION OF STANDARD SPECIFICATION No. cee eee AI Rieo “PRESSURE vessels ron 612.0030 Rev. 6 ee eect PACKAGE ITEMS pave ANNEXURE - I VENDOR DATA REQUIREMENT oor “AFTER ORDER AFTER s. with | “PLACEMENT | FABRICATION OF No} DESCRIPTION | COPIES | propose, | comneviews | COUEMENTenTH : APPROVAL | DATAFOLOER 1 | DATA SHEET FOR @ | REQUIRED REQUIRED PRESSURE VESSEL | WECHANICAL DESIGN «| ONE REQUIRED | NOTREGUIRED CALCULATIONS VESSEL TYPICAL 3.) GENERAL ARRANGEMENT [4 | NOT REQUIRED | REQUIRED DRAWING OF EQPT. REQUIRED ALONGWITH ORIENTATION AND DESIGN PARAMETERS {AND SPECIAL NOTES REGARDING. DESIGNIFABRICATION TESTING PROCEDURES DRAWING INDEX ETC. &_| EQUIPMENT FABRICATION | 4 NOT REQUIRED | REQUIRED DRAWING WITH MATERIAL REQUIRED SPECIFICATIONS SHOWING ALL MAIN WELDS, NOZZLES MANHOLE DETAILS. INTERNALS AND OTHER ACCESSORIES 3. | MATERIAL TEST AND 6 [NOT REQUIRED BY | REQUIRED ANALYSIS CERTIFICATES REQUIRED | INSPECTION AGENCY ©_| WELDING PROCEDURE 6 [wor REQUIRED BY | REQUIRED QUALIFICATION, WELDERS REQUIRED | INSPECTION QUALIFICATION REPORTS, AGENCY ULTRASONIC, MP/DP TEST, CHARPY 'V- NOTCH TEST, HYDROTEST, RECORDS, RADIOGRAPHY REPORTS AND PWHT CHARTS: Notes: |. English language & Metric Units shall be used in all documents, 2. All'drawings shall be drawn in Autocad R-14. No hand drawn drawing shall be accepted. All residual calculations shall be computerised. Other documents and letters shall be furnished in electronic format, The software used shall be as follows: a) MS Office 97 and above b) ADOBE ACROBAT 4.0 & Above. 3 Two sets of CD for all electronic files shall be submitted apart from hard copies with the data folder. Foumat No, 6-00-0007-F1 Rev. 0 Copyright IL ~ Alnghis reseedSTANDARD SPECIFICATION OF STANDARD SPECIFICATION No. PRESSURE VESSELS FOR 6-12-0030 Rev. 6 SSitfetzeF ge ENGINEERS sear te SN UMITED PACKAGE ITEMS Page 13 of 19 ANNEXURE - I DATA SHEET FOR PRESSURE VESSEL (To be filled in by the Vendor) PROJECT: UNIT: TEM NO. EQUIPMENT CODE FOR DESIGN AND CONSTRUCTION DESIGN CONDITION PRESSURE (Kg/en TEMPERATURE (°c) CORROSION ALLOWANCE, SERVICE LIQUID LEVEL(um) SPECIAL SURFACE FINISH INSIDE, VESSEL, TYPE OF VESSEL DIAMETER (mm) HEIGHT TL-TL (mm) JOINT EFFICIENCY RADIOGRAPHY POST WELD HEAT TREATMENT MATERIALS OF CONSTRUCTION SHELL, REINFORCEMENT PADS HEADS/CONES. SHELL FLANGES NOZZLE FLANGES INTERNAL PARTS. EXTERNAL STUDS/NUTS INTERNAL BOLTS/NUTS CLIP ATTACT IMENTS (EXTERNAL) CLIENT; JOB NO. PACKAGE: ~MR.NOz OPERATING CONDITIONS PRESSURE (Kg/cm’g) ‘TEMPERATURE (°c) HS[ ] LETHAL [ ] OTHERS [] REQD. [ ] NOT REQD.[ J ~ HORIZONTAL [ ] VERTICAL [ ] SKIRT /LEG HEIGHT SHELL HEAD “SHELL, HEAD NOZZLE NECK MAN-WAY NECK PIPE FITTINGS, GASKETS(EXTERNAL) GASKETS(INTERNAL) SKIRT/LEG SUPPORT ANY OTHER GENERAL REQUIREMENT NOTE VENDOR SHALL SUBMIT COMPLETED DATA SHEET ALON OPFER WHEREVER ENGG. DRAWING IS NOT ATTACHED FOR THE VE! ITH Format No, 6-00-0001-F1 Rev. 0 Copyight EL —Alrighis resenedSIGIR say ENGINEERS, STANDARD SPECIFICATION OF | STANDARO SPECIFICATION No. SAAD sBareiees' PRESSURE VESSELS FOR 6-12-0030 Rev. 6 ee even oane PACKAGE ITEMS. Page 14 of 19 ANNEXURE - III MATERIAL SELECTION The following table gives general guidelines for material selection for various Pressure Parts/Non Pressure Parts of the equipment :~ PRESSURE PARTS NON PRESSURE PARTS ‘DESIGN | PLATE PPE FORGING | BOLTS ‘STRUCTURAL ] INTERNAL] STUDS Tewp.¢ (SEE NOTE sruos Arracument | pipes | Bours 5 NUTS WwevesTo. | plates | NUTS Externa | PRESSURE INTERNAL CRYOGENIC FROWae —] SAz40 en SAaGRF | Sam prose | GRaos.sos, | TYPE 304 | soaaoetate | GR B8.scsT stesiet | searate, | aerator” | STRaIW S47 iMPACT HARDENED ‘TeSTED) ‘SAME AS PRESSURE PARTS ‘apovesrs | SA 20 waa SARE Upro-so” | GRao4s04, | TyPes04¢ | soarsoat, | sa soacrs, Seat | aoaave, | Faseuste | ocar seu srecazt, | sonar, ur saasussa | saaa0 sasa GRA GRO LOW TEMPERATURE ‘ABOVE.S | SARGGRE | SASS Aso GAMUT | SARTRE | SATS] SAT pros | impact’ GR RLF SA1GRA Grasame | Gree TESTED (SEE oRGRT ASPR | Saso4 Notes) Parts | Ra aBOvEso | sAsicL’ | Saxe Sax Sasou | Sasircui | sams | sate Oproas | impact. cra RLF SATUGRA GRavsame | GR.be TESTEDISEE oRGR? Spr | Saas Note) Parts | GRO ABOVE as | SAsie(aut | Sax SAR SAMOGRLT | SASIG(NALL | SATS | SATE Ueroze | cranes) | Grsorcr | GRiF2 SAieGRa | GRADES) GRessame | GRBs Mpact r ocr? ASR | Sats TESTED (SEE PARTS | GRE NOTES) Raove 23 | SASIS(ALL | SATOS Sato | SAISUGR | SASTEGNALL | SATS | SATB Ueroo | craoes) | cre SA266 ar GRADES), Greisam | CRBS (SEE (SEENOTE | (SEENOTE | SAts46R e Sass Notes) | 3) » 4 aser. | ane PARTS INTERMEDIATE TEMPERATURE RBOVEO | SASIE(ALL ] SATOSGRB | SArT05 SA 87] 0 182082 SAW | SAAT Uerosds | GRADES) SA266 satsece | -pcares) | GREISAM | GRE 2M (upto 300¢) | Sasa aser | GRA wy sameas | PARTS PR PARTS: (asove 300} SAROTYPE | SARE ‘Save | Satese7 | SAME AS Sasa | Sai soa, resoa | souster, | sato¢GR | Pressure | Tpsom, | Gree Sietaer | aouaes | aa 2 PARTS. sretazy | sai9e (SEENOTE 4) | SAaTE SAMERS | GRE eat PR PARTS, Format No. 8-00-000-F1 Rev. 0 Copyright EL Alights reservedENGINEERS STANDARD SPECIFICATION OF STANDARD SPECIFICATION No, eat ORM UMITED PRESSURE VESSELS FOR 6-12-0030 Rev. 6 Peete eee eteceees PACKAGE ITEMS Page 15of 19 er {See nore 8 rus) artacwmenr | Pres sours, NOTES: 6, 9. 10. Pressure vessel steel plates are purchased to the requirement of the standard ASME which requires testing of individual plates for low temperature service. Carbon steel material is ordered to meet the impact requirements of supplement $5, of standard ASME SA 20, typical material specification is as follows SA 516 Gr.60. Normalised, to meet impact, requirements per supplement s5 of SA 20 at -50° F. All permanent attachments welded directly to 9% nickel steel should be of the same material or of an austentie stainless steel type which cannot be hardened by heat treatment, Check for impact testing requirement as per UCS-66, for coincident temperature and part thickness Selection of stainless steel material shall be based on process recommendation/process licensor. This table is not applicable for atmospheric/low pressure storage tanks. Materials shall be selected as per API 650/API 620 as applicable. Materials for caustic service, sour service or sour service + HIC shall be selected based on specific recommendation of process licensor. Material for pressure vessels designed according to ASME section VIII division 2 shall be given special consideration as per code. AL pipes shall be of seamless construction. Non-ferrous material and super alloys are not covered above and shall be selected based on specific recommendation. Material for vessel / column skirt shall be the same material as of vessel / column shell for the tipper part with a minimum of 500mm. Format No. 8 00-0001-F1 Rev. 0 Copyright EL —Alights reseedPRESSURE VESSELS FOR 6-12-0030 Rev. 6 ENGINEERS STANDARD SPECIFICATION OF STANDARD SPECIFICATION No. aE SNA UMITED owas PACKAGE ITEMS Page 16 of 19 ANNEXURE - IV DESIGN PHILOSOPHY OF TALL COLUMNS. Mechanical design of self supporting tall column and its anchorage block shall be carried out 20 2a 22 23 24 dering combination of various loads. Loadings The loadings to be considered in designing a self supporting tall column/tower shall include Internal andi or external design pressure specified on process data sheets. Self weight of column inclusive of piping, platforms, ladders, manholes, nozzles, trays, welded and removable attachments, insulation and operating liquid ete. The weight of attachments to be considered shall be as per Table-1 enclosed. Other loadings as specified in UG-22 of ASME Code Sec. VIII Div.1, wherever applicable. Seismic forces and moments shall be computed in accordance with IS 1893 (latest edition) or it shall be based on meteorological and seismic data of the site, if attached with the bid package. Unless otherwise specified importance factor and damping coefficient shall be considered as 2 and 2% respectively. Basic wind pressure and wind velocity (including that due to winds of short duration as in squalls) for the computation of forces/moments and dynamic analysis respectively shall be in accordance with IS 875 Part-3 (latest edition) or site specific wind data if attached with the bid package. Additional wind loading on column due to external attachments like platforms, ladders, piping and attached equipment should be given due consideration. Loadings resulting in localised and gross stresses due to attachment or mounting of reflux/reboiler, condenser, ete. Loading Condition Analysis shall be carried out for following conditions Erection Condi Column (uncorroded) erected on foundation, without insulation, platforms, trays etc. but with welded attachments plus full wind on column, Operating Condition Column (in corroded condition) under desi pressure, including welded items, trays. removable internals, piping, platforms, ladder, reboiler mounted on column, insulation and operating liquid ete. plus full wind, on insulated column with all other projections open to wind, or earthquake forces. Test Condition Column (in corroded condition) under test pressure, filled with water plus 33% of specified wind load on tun-insulated column including all attachments shall be considered. Earthquake and wind shall be considered not acting concurrently. Format Ne. 6-00-000%-F Rev. 0 Copyright EL — Alvighis reservedSTANDARD SPECIFICATION OF STANDARD SPECIFICATION No. GRA EEE @BROATAVTED PRESSURE VESSELS FOR 6-12.0030 Rev.6 at etsiés SS NDIA LIM eee 2.0030 Rev 3.0 Deflection of Column Maximum allowable deflection at top of column shall be equal to height of the column divided by 200. 3.1 If the deflection of column exceeds the above allowable limit, the thickness of skirt shall be increased as first trial upto a maximum value equal to the column thickness and this exercise shall be stopped if the deflection falls within allowable limit, 3.2. Ifthe above step is inadequate, skirt shall be gradually flared to reduce the deflection. Flaring of skirt shall be stopped if the deflection falls within limits or half angle of cone reaches maximum limit of 9 degree. 3.3 If the above two steps prove inadequate in limiting the deflection within allowable limits, the thickness of shell courses shall be increased one by one starting from bottom course above skirt and proceeding upwards till the deflection falls within allowable limits 4.0 Stress Limits The stresses due to pressure, weight, wind/seismic loads shall be combined using maximum principal stress theory for ASME Section VIII Div.l. Thicknesses are accordingly chosen to keep the stresses within limits as per Table-2. sl Support Base Base supporting including base plate, anchor chairs, compression ring, foundation bolting etc. shall be designed based on over-turning moment (greater of seismic or wind). A minimum number of 8 foundation bolts shall be provided. Nos. of foundation bolts shall be in multiple of four. 6.0 Minimum Hydrotest Pressure Minimum Hydrotest Pressure shall be equal to 1.3 x design pressure x temperature correction factor, as specified in ASME Code Section VIII Div.1 (Clause UG-99). The term test pressure shall apply to the pressure measured at the highest point of vessel in its operating position and shall be applied to the highest point in its test position. 7.0 Dynamic Analysis of Column Dynamic analysis of each column shall be carried out for stability under transverse wind induced vibrations as per standard design practice and calculations for each column shall be submitted to EIL for approval. The recommended magnification factor for unlined towers/column shall be taken as 70 and allowable dynamic amplitude shall be limited to tower diameter divided by five. Format No, -00-0001-Fi Rev. 0 Copyright BIL ~ Alignts reservedSiler Sy ENGINEERS Ser, toes SONIA UMITED: TABLE-1 STANDARD SPECIFICATION OF STANDARD SPECIFICATION No. PRESSURE VESSELS FOR PACKAGE ITEMS. 6-12-0030 Rev. 6 Page 18 of 19 DETAILS AND WEIGHT OF COLUMN ATTACHMENT Shape factor for shell (for wind force calculation) 07 2. | Weight of trays (with liquid) to be considered. | 120 Ka/m™ 3._ | Weight of plain Ladder 15 Kgim 4. | Weight of caged ladder 37 Keim 5. | Equivalent projection to be considered for | 300mm wind load on caged ladder 6 Distance of platform below each manhole ‘Approx. 1000 mim Maximum distance between consecutive platforms 5000 mm Projection of Platform ‘900 mim upto T meter dia. column and 1200 ‘mm for column dia. > | meter, from column insulation surface. 9, | Equivalent height of platform (for wind load | 1000 mm computation) 10. | Weight of platforms 170 Keim Platform shall be considered all around Format No 6-00-000-F1 Rev. Copyright EIL~ All rights reservedSie Re aly ENGINEERS. STANDARD SPECIFICATION OF STANDARD SPECIFICATION No. Tass NSAID PRESSURE VESSELS FOR PACKAGE ITEMS TABLE-2 6-12-0030 Rev. 6 Pago 19 of 19) (ALLOWABLE STRESSES FOR COMBINED LOADING) VESSEL CONDITION/TEMP. TYPE OF Pooeone ‘STRESSES ERECTION | OPERATING TesT NEW OR CORRODED NEW CORRODED | CORRODED TEMPERATURE AMBIENT DESIGN "AMBIENT LONGITUDINAL TENSILE STRESS SKE KxSxE O.90xYPxE LONGITUDINAL COMPRESSIVE KB xB 8 STRESS CIRCUMPERENTIAL TENSILE STRESS = KxSxE O.80xYPXE Where S = _ Basic allowable Tensile Stress as per Clause UG 23(a) of ASME Code See. VIII Div.t B= _'B'value calculated as per Clause UG-23(b). E = Weld joint efficiency of circumfential weld, depending on extent of radiography K = Factor for increasing basic allowable value when wind or seismic load is present YP = Yield strength of shel! material Note: Allowable stresses in skirt to shell joint shall be as per following, a) 0.498, if joint is shear type. b) 0.708, if joint is compression type Format No 6-00-0001-F1 Rev. 0 ‘Copyright EL Alighis reserved