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Article history: Thermal oils are widely used as cooling media in heat transfer processes. However, their potential has not
Received 6 December 2016 been utilised exquisitely in many applications due to low thermal properties. Thermal oil-based nanoflu-
Received in revised form 26 January 2017 ids are prepared by dispersing functionalized alumina with varying concentrations of 0.5–3 wt.% to
Accepted 31 January 2017
enhance thermal properties of oil for advanced cooling systems. The oleic acid coated alumina is prepared
and then dispersed in the oil to overcome the aggregation of nanoparticles in base fluid. The surface char-
acterizations of functionalized nanoparticles are performed using different analysis such as XRD, EDS,
Keywords:
SEM, TEM and FTIR. Dispersion behaviour and agglomeration studies are conducted at natural and
Alumina
Dispersion
functionalized conditions using different analysis to ensure long-term stability of nanofluids. In addition,
Functionalization rheological behaviour of non-Newtonian nanofluids is studied at high shear rates (100–2000 s1).
Nanofluids Effective densities and enhancement in thermal conductivities are measured for different nanofluids con-
Rheology centrations. Specific heat capacity is measured using Differential Scanning Calorimetry. The correlations
Stability are developed for thermophysical properties of nanofluids. Thermogravimetric analysis is performed
Thermal oil with respect to temperature and time to exploit the effect of the addition of nanoparticles on the
degradation of nanofluids. Significant improvement in the thermal properties of oil is observed using
highly stable functionalized alumina nano-additives.
Ó 2017 Published by Elsevier Ltd.
http://dx.doi.org/10.1016/j.enconman.2017.01.079
0196-8904/Ó 2017 Published by Elsevier Ltd.
216 S.U. Ilyas et al. / Energy Conversion and Management 142 (2017) 215–229
Nomenclature
Cpbf specific heat capacity of base fluid (kJ/kg °C) Greek symbols
Cpnf specific heat capacity of nanofluid (kJ/kg °C) uP weight fraction of nanoparticles (–)
Cpnp specific heat capacity of nanoparticle (kJ/kg °C) uv volume fraction of nanoparticles (–)
kbf thermal conductivity of base fluid (W/m °C) qbf density of base fluid (kg/m3)
knf thermal conductivity of nanofluid (W/m °C) qnf density of nanofluid (kg/m3)
knp thermal conductivity of nanoparticle (W/m °C) qnp density of nanoparticle (kg/m3)
mbf mass of base fluid (kg) s shear stress (Pa)
mnp mass of nanoparticle (kg) lbf viscosity of base fluid (Pa s)
t time (s) lnf viscosity of nanofluid (Pa s)
T temperature (°C) c shear rate (1/s)
were functionalized with hexylamine for better stability. Natural are as significant as thermal transport properties in engineering
and forced convection of nanofluids were examined and an systems. The pumping power of a fluid, a critical economic interest,
increase in heat transfer coefficient was observed up to 23% and is greatly influenced by pressure drop which is dependent on the
28%, respectively, at 0.005 wt. fraction of nanofluids. In a recent viscous transport characteristics. From the thermal application
study by Chen et al. [11], the influence of particle size of nanopar- point of view, the working fluid should possess high thermal con-
ticles on the direct absorption solar collector (DASC) during ductivity and low viscosity. A slight improvement in one of the
photo-thermal conversion was experimentally investigated using thermophysical property of the heat transfer fluid can lead to a
gold-based nanofluids. Nanofluids indicated higher photo- huge impact on the heat flux requirement, the design of the appli-
thermal conversion as compared to water due to localised surface cation and the initial capital investment. Dispersion behaviour of
plasmon resonance effect of gold nanoparticles. In another study nanoparticles inside the liquid and the stability of nanofluids is
[12], TiO2-water-based nanofluids were used in staggered and an important issue that must be well addressed before any indus-
inlined pin fin heat sinks at different Reynolds number. A trial application [34]. The stability of nanofluids is often termed as
significant heat transfer enhancement up to 37.78% was found as the validity of nanofluids. Researchers have used different pro-
compared to distilled water. cesses to stabilise nanofluids such as mechanical mixing, the addi-
Alumina is an amphoteric oxide of aluminium and exhibits tion of surfactants, pH adjustment and functionalization of
polar characteristics [13]. It is one of the widely used nanoparticles nanoparticles.
in the field of nanofluids [14]. Extensive literature is available on Functionalization of nanoparticles has the tendency to attach
the numerical investigations of alumina-based nanofluids in functional groups on the surface of the nanoparticle. The method
numerous applications such as photovoltaic thermal systems is widely used to reduce or control the van der Waals forces pre-
[15], car radiator [4], sinusoidal-corrugated channels [16], jet sent in abundance on the particle surface due to their smaller size
impingement cooling system [17], direct absorption solar collector and large surface area. These attractive forces are the main reason
[18] and forced convection in nuclear reactor [19]. Ho et al. [20] of agglomeration among nanoparticles which causes sedimenta-
investigated the thermal characteristics of alumina-water-based tion [33]. Mechanical mixing, such as ultrasonication, breaks the
nanofluids up to 1 wt.% in a mini-channel heat sink during natural large agglomerates into primary particles temporary. This method
circulation loop. It was found that average heat transfer effective- of stabilisation of nanofluids is not considered as the long term
ness was improved by 22% and 62% at heating and cooling sections, solution. After a certain period of time, the particles tend to come
respectively. In a recent study [21], alumina-synthetic oil- based closer and agglomerate again due to the presence of attractive
nanofluids were numerically investigated in parabolic trough col- forces on their surfaces. There are several studies available on
lector absorber tube at different particle loading (up to 5 vol.%). the addition of dispersants or surfactants agents to reduce the sur-
Heat transfer coefficient was found to be improved during turbu- face tension and increase the stability of nanofluids. Generally, a
lent mixed convection with non-uniform heat flux. Wang et al. lot of surfactant is required to completely cover the particles,
[22] prepared alumina-based nanofluids in engine oil and pump which affects the thermophysical properties of the nanofluids.
oil with different concentrations up to 7.4%. The thermal conduc- There are studies available in the literature which reports the fail-
tivity of the fluids was found to be increased up to 30% in engine ure of surfactants during operations at high-temperature opera-
oil-based nanofluids and up to 20% in pump oil-based nanofluids. tions [35,36].
Xie et al. [23] prepared alumina-based nanofluids in pump oil. Yarmand et al. [37] prepared functionalized graphene by
Thermal conductivity enhancement was found up to 39% at 5 vol. introducing carboxylic group on graphene by acid treatment to
% particle concentration. Experimental investigations on the oil- change the polarity of nanoparticles and then dispersed in water.
based nanofluids are getting attention and application of nanopar- Nanofluids showed high stability after treating with mechanical
ticles in oil is found to be very promising. Some of the studies on and chemicals dispersing technique. Choi et al. [38] prepared
oil-based nanofluids are tabulated in Table 1. Al2O3 and AlN-based nanofluids in transformer oil at different par-
Extensive literature was published on the numerical and exper- ticle loading up to 4 vol.%. Oleic acid was added as the surfactant to
imental investigations on the improved heat transfer behaviour in stabilise nanoparticles. It was observed that excess amount of sur-
nanofluids. However, few studies were carried out on the stability factant caused the negative impact on the viscous and thermal
and rheological behaviour of nanofluids. Recent reviews have transport properties of nanofluids. In a recent study by Colangelo
strongly highlighted on the necessity of experimental investiga- et al. [39], alumina nanoparticles of 45 nm in diatherm oil (Thermi-
tions on the stability of nanofluids [33]. Knowledge of stability nol 66) was dispersed with different volumetric concentrations of
and rheological behaviour of nanofluids are very critical in decid- 0.3–1%. Oleic acid was introduced as the surfactant with different
ing their suitability for conductive and convective heat transfer concentrations. Thermal and viscous properties were investigated
applications [8]. It is believed that viscous transport properties at different surfactant conditions. It was found that surfactant
S.U. Ilyas et al. / Energy Conversion and Management 142 (2017) 215–229 217
Table 1
Investigations on the oil-based nanofluids using different nanoparticles.
particles are then washed multiple times using toluene to ensure electron microscopy (TEM) to inspect the functional groups, crys-
the removal of free ions and unreacted components present inside tallinity, elemental analysis, aggregation, and ultrastructure,
the functionalized nanoparticle. The collected particles are mixed respectively, of pure and functionalized alumina nanoparticles.
in toluene using ultrasonic mixing followed by centrifugal separa- Stability of nanofluids is investigated in a batch sedimentation
tion. The collected particles after washing are dried in a vacuum apparatus for natural and functionalized nanofluids with various
oven (Memmert, VO400) at 50 °C and 500 mbar for 8 h. Character- concentrations. Rheological properties of nanofluids are studied
izations are performed for the resultant powder to ensure the pres- at high shear rates and different concentrations. Thermal charac-
ence of functional groups on the nanoparticles. teristics of nanofluids such as effective density, effective thermal
conductivity, and specific heat capacity are experimentally investi-
2.3. Preparation of nanofluids gated. Correlations are developed for all thermophysical properties
based on experimental data. Experimental data is compared with
Nanofluids are prepared using two-step method. Alumina theoretical models by converting the weight fractions into the vol-
nanoparticles at natural and modified conditions are dispersed into umetric fraction using Eq. (1). Thermogravimetric analysis is per-
the thermal oil. Nanofluids are prepared in different weight percent- formed at a wide temperature range to examine the effect of
ages in the range of 0.5–3 wt.%. Nanoparticles are dispersed in ther- nanoparticle on the degradation of thermal oil.
mal oil using the ultrasonic bath (Bandelin, Sonorex Digitec) and
ultrasonic homogenizer (Biologics Inc. 150V/T, 20 kHz). Ultrasonic 3. Results and discussion
homogenizer shows better nanoparticles dispersion as compared
to the ultrasonic bath. All nanofluids are kept under ultrasonication 3.1. Characterization of functionalized nanoparticle
for 25 min at 70% power and 30% pulse. The probe-type ultrasonic
homogenizer generates heat during operation because all energy 3.1.1. Infrared spectroscopy
is dispersed into the nanofluid. Therefore, a cooling water circula- Fourier transform infrared (FTIR) analysis (Perkin Elmer) is per-
tion bath (Hahnshin, HS 3005N) is used to dissipate heat from the formed to confirm the adsorption of the oleic acid group on the
nanofluids during ultrasonic homogenization. alumina surface. IR spectrums of pure alumina and functionalized
Few studies are found in the literature on the addition of oleic alumina are compared in Fig. 1. The typical AlAOAAl bending
acid as the surfactant in oil-based nanofluids to stabilise nanopar- vibration is detected at 1128.41 cm1 and 1154.5 cm1 for pure
ticles. Generally, an excess amount of surfactant is required to alumina and functionalized alumina, respectively [52]. Two sharp
completely stabilise nanoparticles in the base fluid. The addition bands are clearly seen at 2929.5 cm1 and 2857.7 cm1, which
of the third component in nanofluid affects thermophysical proper- are accredited to the asymmetric and symmetric CH2 stretch,
ties especially viscosity of the nanofluid. The grading of thermal oil respectively. These bands indicate the presence of carboxylic group
for different applications depends on the viscosity index of oil. A on the surface of alumina. The CH2 stretch is considered as one of
slight change in viscosity of the oil can make it unsuitable for the the main proof of presentation of acid groups on the metal surface.
desired application. Studies have mentioned negative aspects of Similar results for IR analysis are found in the literature for pure
surfactants especially during high-temperature operations [44]. oleic acid [53] and oleic acid attachment on magnetite nanoparti-
The alternative solution is to attach the desired functional group cles [54]. The OAH in-plane band of carboxylic acid is observed
with the particle using surface modification method.
An extensive literature review has revealed that many studies
have expressed the preparation of nanofluids in volumetric con-
centrations. It should be addressed that nanoparticle density is
one of the main factors towards the stability of nanofluids and is
significantly affected by interactions and agglomeration among
particles [45]. Therefore, nanofluid concentrations expressed in
weight fractions are more suitable and accurate as compared to
volumetric expressions. Available conventional theoretical models
for the estimation of thermophysical properties usually cannot
estimate explicit properties of nanofluids due to the change in
nanoparticle density because of the interactive forces among
nanoparticles. There are several studies, which have concluded
that theoretical models can give qualitative agreements with the
experimental values but not with precision [46–49]. Available
conventional thermophysical models have used volumetric
concentrations. The conversion equation of concentration from
volumetric to weight fractions, used in many investigations
[9,36,50,51], is shown in Eq. (1).
mnp =qnp
uv ¼ ð1Þ
mnp =qnp þ mbf =qbf
Fig. 2. Schematic interaction between the COOA group of oleic acid and the aluminium atom.
220 S.U. Ilyas et al. / Energy Conversion and Management 142 (2017) 215–229
Fig. 5. SEM images of (a) pure and (b) functionalized alumina nanoparticles. TEM images of (c) pure and (d) functionalized alumina nanoparticles.
of de-agglomeration of nanoparticles during operation at high shear from the theoretical model. It is attributed mainly towards the
rates. Typically, viscosities decrease for low shear rates up to 40 s1 change in particle density due to agglomeration, which adduces
and then remain constant for high shear rates. Low concentrations that the model is not suitable for these nanofluids. It is found
of nanofluids can exhibit high stability but high concentrations of that the difference between the theoretical values and experi-
nanofluids may experience shear thinning behaviour at low shear mental values became much significant at higher concentrations
rates which cause agglomeration. At low shear rates (0.1–10 s1), of nanofluids. The significant difference can also be attributed to
collisions among the particles are relatively low as compared to the surface adsorption (due to intermolecular forces) of nanopar-
high shear rates. The agglomerations among the nanoparticles are ticles from neighbouring particles in the fluid to form aggregates.
broken at high shear rates which result in the reduction of viscosity. Similar trends were found and explained in the literature [72–
This explanation is in agreement with the experimental studies 75].
available in the literature [8,31,39,68]. The correlation for the experimental values of dynamic viscos-
The experimental data is compared with the conventional the- ity of pure oil (uP ¼ 0) and nanofluids are developed as a function
oretical viscosity model of Einstein [69], given in Eq. (3). The theo- of temperature (T), shear rate (c) and weight fraction (uP ) of
retical models for the estimation of dynamic viscosity have used nanofluids. It is found that the shear rate has a negligible effect
particle loading in volume fractions. First, the experimental data on the dynamic viscosity. The viscosity model proposed by Khana-
is converted into volume fractions using Eq. (1) where the bulk fer and Vafai [76] is followed with new equation parameters. The
density of nanoparticles is used (Table 1). Then, the experimental proposed correlation for dynamic viscosities of alumina-based
data is compared with Einstein model of viscosity at different tem- nanofluids is given in Eq. (4). The performance of the equation is
peratures, shown in Fig. 11. As mentioned earlier that the experi- shown in Fig. 12. The average absolute deviation (AAD), sum of
mental results of thermophysical properties have a strong squared errors (SSE) and the R2 of the regression are estimated to
dependency on many factors such as particle size, particle shape, be 3.64%, 0.001 and 98.14%, respectively. The parity plot shows
individual particle density and degree of aggregation that 99% of predicted values from the correlation of the effective
[46,47,70,71]. Available theoretical models are unable to consoli- viscosity are within a mean absolute error of ±15%.
date these factors.
lnf ¼ 1:6752 0:7856
T
þ 0:9125ð1 uP Þ þ 3:4862ð1 uP Þ2
lnf ¼ ð1 þ 2:5uv Þlbf ð3Þ
þ134:8479 ð1Tu2 P Þ 2:7263ð1 uP Þ3 2347:62 ð1T u
2
PÞ
3
It is found that the classical theoretical model is unable to pre- 25 6 Tð CÞ 6 80 0:97 6 1 uP ðwt: frÞ 6 1 100 6 cðs1 Þ 6 2000
dict the experimental dynamic viscosities. The estimated experi-
ð4Þ
mental values are found to be much bigger than the predictions
222 S.U. Ilyas et al. / Energy Conversion and Management 142 (2017) 215–229
Fig. 8. Dynamic viscosities of pure oil (THO) and nanofluids at different shear rates (a) 100 s1 (b) 500 s1 (c) 1000 s1 and (d) 2000 s1.
[9,25,51,77]. Thermal conductivity is measured from the tempera- 66 and diathermic oil. The enhancement in relative thermal
ture difference acquired by the temperature sensors equipped conductivity of nanofluids is calculated using Eq. (7) and are com-
inside the probe. The device corrects the temperature drift and pared with the experimental investigations of Coleangelo et al.
analyses the data for precise thermal conductivity measurement. [39,78], shown in Fig. 17(a). The comparison illustrated that
The probe is inserted into the nanofluids samples, which are placed functionalize-alumina based thermal oil shows high thermal con-
at different constant temperatures inside thermostatic bath. The ductivity enhancement as compared to experimental results from
measurements are performed several times and the error bars Coleangelo et al. [39,78]. The reason may be attributed to the intro-
are shown in Fig. 16. It is observed that the error in the measure- duction of the carboxylic functional group on the alumina
ments increased at high-temperature testing. nanoparticles and less agglomeration of nanofluids.
Typical behaviour of thermal conductivity reduction with tem-
perature is observed for pure oil. Nanofluids show an increase in
knf
thermal conductivity with temperature. Similar trends are found knf ;Enhancement ¼ 1 100% ð7Þ
kbf
in the literature [9] for SiC-diathermic oil-based nanofluids. The
thermal conductivity of nanofluids is found to be enhanced with
the increase in particle concentration due to the higher thermal In most cases, theoretical models do not predict accurate thermal
conductivity of alumina nanoparticles as compared to thermal conductivity of nanofluids due to special properties of nanoparti-
oil. The maximum enhancement is observed at the higher concen- cles. These factors include aggregation, particle size, particle size
tration of nanoparticle at 3 wt.%. The increase in thermal conduc- distribution, Brownian motion and ballistic phonon transport
tivity by the addition of nanoparticles is attributed to the [48,49]. The experimental results are compared with the Maxwell
increase in Brownian motion of nanoparticles. This motion of the model [79]. The equation for Maxwell model is given in Eq. (8).
particle is intensified with the rise in temperature. This increase The Maxwell model is suitable for relatively large particles [76].
in thermal conductivity depends on the average particle size and The experimental results are converted to volume fractions using
concentration. Agglomeration among particles can reverse the Eq. (1) and compared with the Maxwell model of thermal conduc-
phenomenon of improved thermal properties of nanofluids. tivity, shown in Fig. 17(b). The theoretical model does not match
Colangelo et al. [39,78] investigated the effective thermal con- the experimental thermal conductivity. The difference between
ductivity of alumina-thermal oil-based nanofluids using Therminol experimental values and model predictions is found to be signifi-
224 S.U. Ilyas et al. / Energy Conversion and Management 142 (2017) 215–229
Fig. 9. (a) Shear stress and shear rate relationship for alumina-based nanofluids at
different temperatures and (b) change in dynamic viscosity of alumina-based
nanofluid (1 wt.%) with the shear rate at different temperatures.
ð9Þ
Specific heat capacities of functionalized alumina-based calorimeter (DSC), TA Instrument Q2000. The equipment measures
nanofluids are experimentally measured at varying concentrations temperature dependent heat flux of the nanofluid samples. The
and a wide range of temperatures using differential scanning equipment is set to be in isothermal conditions. A constant heating
S.U. Ilyas et al. / Energy Conversion and Management 142 (2017) 215–229 225
Fig. 12. Performance of the proposed correlation for the dynamic viscosity of Fig. 15. Parity plot of correlation for effective densities of nanofluids.
functionalized alumina-thermal oil-based nanofluids.
Fig. 19. (a) Heat flows and (b) specific heat capacities at different concentrations of
nanofluids with varying temperatures.
Fig. 20. Comparison of model predictions and experimental specific heat capacities
of nanofluids.
Acknowledgment
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