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Comparison of Flux-Switching PM Motors With Different Winding Configurations Using Magnetic Gearing Principle
Comparison of Flux-Switching PM Motors With Different Winding Configurations Using Magnetic Gearing Principle
In this paper, the magnetic gearing principle is extended to the flux-switching permanent magnet (FSPM) motor for its armature
winding configuration design. First, the no-load flux density in motor air gap is qualitatively analytically calculated using the
equivalent magnetic circuit method, so that the predominant space harmonic components (PSHCs) can be separated. Then, the slot
vector graph can be drawn according to the pole-pair numbers and rotation directions of these PSHCs. Consequently, the armature
winding configuration of a 12/10-pole FSPM motor is designed based on the slot vector graph using the conventional motor design
method. In addition, two new 12/7-pole FSPM motors with the conventional non-overlapping concentrated and distributed winding
are proposed, and the electromagnetic performances of the three motors are analyzed and compared. Finally, the analytical results
are verified by the finite-element analysis and experimentation.
Index Terms— Flux-switching PM (FSPM) motor, magnetic gearing principle, winding configuration design.
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8201908 IEEE TRANSACTIONS ON MAGNETICS, VOL. 52, NO. 5, MAY 2016
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DU et al.: COMPARISON OF FSPM MOTORS WITH DIFFERENT WINDING CONFIGURATIONS 8201908
TABLE I TABLE II
S PEED AND I NITIAL P OSITION OF S PACE H ARMONIC K EY PARAMETERS OF 12/10-P OLE FSPM M OTOR
C OMPONENTS OF F LUX D ENSITY
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8201908 IEEE TRANSACTIONS ON MAGNETICS, VOL. 52, NO. 5, MAY 2016
Fig. 6. Slot vector graphs of FSPM motors. (a) 12/10 pole. (b) 12/7 pole.
the air gap of the proposed motor are 1st, 11th, 13th, and 25th,
respectively.
Consequently, in order to design the armature winding
configuration based on the conventional design method [18],
the slot vector graphs of the FSPM motors can be drawn
according to the pole-pair numbers and rotation directions
of these rotary PSHCs. Thus, the relative position of two
winding sides per coil, the relative position of coils each phase,
and the connection of coils per phase can be decided to per-
form the desired performances, such as balanced three-phase
no-load EMF. In addition, the slot pitch angle in electrical
degree can be derived as
2π
α = sign(ωfh ) pfh (7)
Ns
where α is the slot pitch angle in electrical degree, and
sign(ωfh ) and ωfh are the rotary direction and the rotary speed
of the flux density harmonic component, respectively. It should
be noticed that all the slot pitch angles in electrical degree of
the different rotary PSHCs are the same when the rotary direc-
tion is considered. Then, the slot vector graph can be drawn.
As shown in Fig. 6(a), the slot pitch angle of 12/10-pole FSPM
motor equals 120°. Thus, the armature winding configuration,
of which the winding pitch in slot number equals 1, can be
adopted. It should be noted that the winding configuration
of 12/10-pole FSPM motor designed by the proposed slot
vector graph is just the same with that of the conventional
non-overlapping concentrated one, as shown in Fig. 1.
As shown in Fig. 6(b), the slot pitch angle of 12/7-pole
FSPM motor is equal to 30°. Thus, the conventional
non-overlapping concentrated winding can also be employed,
as shown in Fig. 7(a), named Motor II in this paper. However,
the winding factor will be very low. Thus, the distributed
winding is considered to be adopted to improve the power
density, as shown in Fig. 7(b), named Motor III in this paper.
Therefore, according to the proposed winding design method,
there is only one kind and two kinds of winding configurations
Fig. 5. Flux density in air gap due to PMs of 12/10- and 12/7-pole FSPM for 12/10- and 12/7-pole FSPM motors, respectively.
motors. (a) Waveform. (b) Spectrum of 12/10-pole motor. (c) Spectrum of The winding factor [19] can be calculated as
12/7-pole motor. (d) Phase of PSHCs of 12/10-pole motor. (e) Phase of PSHCs
of 12/7-pole motor.
kw = kd k p (8)
⎧
⎨ sin(q pfhj α/2) α = 0
analyzed in Fig. 5, which are very similar to those of the kd = q sin( pfhjα/2) (9)
⎩
12/10-pole FSPM motor. It can be found from both 1 α=0
Table I and Fig. 5 that the rotary PSHCs of PM flux density in k p = cos{[π − MOD(2π pfhj Ncp /Ns , 2π)]/2} (10)
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DU et al.: COMPARISON OF FSPM MOTORS WITH DIFFERENT WINDING CONFIGURATIONS 8201908
TABLE IV
F LUX L INKAGE A MPLITUDE D UE TO P REDOMINANT H ARMONICS (mWb)
TABLE III
W INDING FACTOR C OMPARISON
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8201908 IEEE TRANSACTIONS ON MAGNETICS, VOL. 52, NO. 5, MAY 2016
Fig. 10. Torque waveforms of three motors. Fig. 12. Cogging torque waveforms of three motors.
TABLE V
E LECTROMAGNETIC T ORQUE C OMPARISON
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DU et al.: COMPARISON OF FSPM MOTORS WITH DIFFERENT WINDING CONFIGURATIONS 8201908
TABLE VI
I NDUCTANCE VALUE C OMPARISON (mH)
VI. C ONCLUSION
In this paper, the magnetic gearing principle is introduced
into the FSPM motor for armature winding design. Based on
the equivalent magnetic circuit method, the PM flux density
in the air gap is qualitatively analytically calculated, so that
the PSHCs of the PM air-gap flux density can be separated.
Thus, the armature winding configuration can be designed
according to the pole-pair numbers and the rotation directions
of these PSHCs using the conventional motor winding design
method. Then, the no-load flux linkage and the no-load EMF
of three FSPM motors, namely, the 12/10-pole FSPM motor,
Fig. 16. Prototype of a 12/10-pole FSPM motor. (a) Silicon steel sheets. and two 12/7-pole FSPM motors with the conventional non-
(b) Stator and rotor. (c) Prototype motor. overlapping winding and the distributed winding, respectively,
are analytically calculated and compared with the results
obtained by FEA. In addition, the key electromagnetic per-
because it owns the longest winding span, which will lead to formances of the three motors, including the cogging torque,
an increased reactive power and a lower power factor. Table VI the inductance, and the torque output, are analyzed by FEA.
shows the inductance comparison among the three motors. It is found that due to the employment of the distributed
winding, the power density of the 12/7-pole FSPM motor
V. E XPERIMENT R ESULTS can be improved greatly compared with that of the motor
In order to validate the analysis, a 12/10-pole FSPM motor with non-overlapping concentrated winding, and the 12/7-pole
is prototyped. Fig. 16(a) shows the silicon steel sheets of stator FSPM motor has the lower cogging torque compared with the
and rotor. Fig. 16(b) shows the stator and the rotor of the 12/10-pole counterpart. However, the self-inductance average
motor, and Fig. 16(c) shows the prototype motor. value of the 12/7-pole FSPM motor with distributed winding
The no-load EMF is measured when the rotor rotates at is over 4 times of that of the other two motors. Finally, the
the speed of 1000 r/min. As shown in Fig. 17, the measured prototype of a 12/10-pole FSPM motor is built and tested.
no-load EMF amplitude is ∼158 V. So, when the rotor speed The experimental results, including the three-phase no-load
equals 1200 r/min, the no-load EMF amplitude can be derived EMF and three-phase self-inductance, have verified the results
to be 189.6 V, which is very close to the FEA result. Then, deduced from the FEA and the analytical model.
the three-phase self-inductance values in one electrical cycle
are measured. As shown in Fig. 18, the inductance waveform ACKNOWLEDGMENT
per phase contains two cycles, and the average values of This work was supported in part by the grant from the
three-phase self-inductance are 9.95, 10.53, and 9.95 mH, Priority Academic Program Development of Jiangsu Higher
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8201908 IEEE TRANSACTIONS ON MAGNETICS, VOL. 52, NO. 5, MAY 2016
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