DIL Installation Training Presentation

© DAIKIN INDUSTRIES, LTD.
TCDB002 Daikin Training

WBT JP0013-1
Contents
(1) Sleeve work
(2) Indoor unit installation
(3) Piping support
(4) Refrigerant piping work
(5) Drain piping work
(6) Duct work (indoor)
(7) Insulation work
(8) Control wiring work
(9) Outdoor unit installation
(10) Air tight test
(11) Vacuum drying
(12) Additional refrigerant charge
© DAIKIN INDUSTRIES, LTD. TCDB002 Daikin Training

WBT JP0013-1
legend
Legend
Caution: Points of caution at the job site
One point lesson: Expertise gained from onsite work
Case example: An actual example of onsite work
*Please note that lengths without any units are all in millimeters (mm) throughout this document.

WBT JP0013-1
-p2-
(1) Sleeve work-1
Procedure
Meeting Determination Installation Confirmation
~Working points~
Determination of the placement of the through-holes
1.Downward gradient of at least 1/100
2.Consider the thickness of the insulation material
1/100
General sleeveφID ：50，80,100,125,150,175,200
t
Ref. 19.1×9.5, t=10
φＡ t φB
Q. How much should you select sleeve φID?
t t
A. φID=19.1+10+10+9.5+10+10+5+5
5 Liquid Gas 5
=78.6 =>80
Sleeve inner diameter

WBT JP0013-1
-p2-
(1) Sleeve work-2
 Note that the beam structure limits the allowable area for placement of through-hole
Location into which the sleeve cannot

L1 be inserted through the beam
2
R
R
D
L2
L3
At least 3 x [(R1 + R2)/2] At least D/4 and 150 mm
At least D/2
“D” stands for beam height R1,R2 is at most D/3
 Cover both ends of sleeves with masking tape to prevent any concrete from entering
Masking tape

WBT JP0013-1
-p3-
(2) Installation of indoor unit-1
Procedure
Transporting Determination Suspension bolt Installation
~Working points~
Be sure to conduct all work according to the accompanying installation manual.
1) Transporting
(1) Determine the transporting route.
(2) Transport the indoor units to the installation location in the original packing.
(3) When receiving the products, be sure to check for any blemishes or dents.
●How to prevent the installation of the wrong indoor unit model or in the wrong location.
1F reception room
AC1-1 Attach a sheet to visible spot indicated floor, room
name and system number

WBT JP0013-1
-p3-
2) Determination of installation location
( The following explains the procedure in the event the inserts are not contained )
(1) Confirm the space required for servicing and installation
Please confirm the details in the installation manual or the like.
At least
1,500 mm
At least
200 mm
At least
1,500 mm
At least
1,500 mm
At least
200 mm
At least
1,500 mm
Installation space for FXFQ

(2) Confirm the piping direction and air discharge direction.
FXMQ FXMQ
Top view
WBT JP0013-1
-p3-
(3) Mark the center of the indoor unit with chalk lines,
using the base point lines drawn on the floor as a guide.
1,000
Base point line
Chalk line
Measuring
800
tape
2,000
Center of the unit
Measuring tape
(4) Using the upper packing material, mark the suspension locations on the floor based on the
center of the unit. (Please use it and then reversing it)
Unit suspension location Upper packing material
Pip
ing
sid
e
Marking of unit Dr
ain
centerline sid
e
Center of the unit

Base point line
Base point line

WBT JP0013-1
-p3-
(5) Use a laser pointer or the like to transfer the suspension location from the floor to the ceiling
slab, and use a drill to open up a pilot hole.
Ceiling
Laser pointer Suspension location Laser pointer
If a pilot hole for anchors leads to steel beam, be sure to try another location for hole.
Steel Suspension
beam location
Hammer
Drop-in anchor drill

WBT JP0013-1
-p4-
3) Installation of suspension bolts
(1) Determine the length of the suspension bolts according to the height of the installation.
A : Height of attic
L : Length of suspension bolt
H : Level of indoor unit
Example
L
washer H : 500, FXFQ-P
A
bracket L:?
nut
50 Answer
H
L= 500-130+50+20
FXFQ-P
=440
(2) Before installing, place the nuts and washers on the suspension bolt
(after adjusting height of unit, add one more nut on the lower side of bolt to make double-nut)
Washer
(accessory)
Rubber cushion
Suspension
bracket
double-nut
Example of vibration absorption

WBT JP0013-1
-p4-
(3) After installing, adjust the nut on the lower side to the installation height.
Box wrench
(4) For the upper washer, use the attached washer plate not to drop.
Washer plate
(accessory)
Upper
nut
Insert
 Check installation manual for installation height when attaching optional accessories.
Model H
Model A
FXFQ25～80 256
H
FXFQ25～80 306
A
FXFQ100,125 298
FXFQ100,125 348
Standard With high efficiency filter

WBT JP0013-1
-p4-
(2) Installation of indoor unit- 7
The height of the indoor unit can easily be adjusted by loosening the double nut.
Re-tighten the double nut after completing adjustment.
The suspension bolt size (M10 or W3/8) is compatible with all models.
If the suspension bolt length is 1.5 m or longer, attach a steady brace on the long
side of the suspension pitch.
Steady brace bolt
At least 1,500
Clasp for steady

brace bolt
How to use clasp for steady brace bolt
Example of steady brace installation

WBT JP0013-1
-p4-
4) Indoor unit installation
(1) Install the indoor unit horizontally.
(2) When installing manually, first hook the main unit's suspension bracket onto
the suspension bolts on opposing corners to suspend the indoor unit.
And, if suspending the indoor unit with a device such as a lifter,
remove the lower nut on the suspension bolt before doing so.
(3) After installing the indoor unit, be sure to protect it with a plastic bag
 How to protect the indoor unit
Hydraulic lifter
Plastic bag
After all work is complete, be sure to remove the protective plastic covering

WBT JP0013-1
-p4-
If you assume that the temperature and humidity in the ceiling space exceed 30C DB
and RH80%, reinforce the insulation (thickness) of the indoor unit.
(Use polyethylene foam or glass wool with a thickness of at least 10 mm.)
This area indicates that the reinforcement of

the insulation of the indoor unit is needed.
Approx. 26.2℃ DP
Psychrometric Chart

WBT JP0013-1
-p5-
(3) Piping support (Refrigerant and drain)-1
Procedure
Determination of location Installation of suspension bolt and supporting fixtures
~Working points~
<Support of horizontal pipes>
1.Prevention of sagging due to their own weight
2.Prevention of spot overloading due to pipe expansion and contraction
 Interval for refrigerant piping support
1,500 1,500 1,500
60"
<Horizontal pipes>
Ø19.1 Pipe O/D (mm) ≤9.5 ≥12.7
12"–20"
Indoor /Ø9.5
unit Support interval (m) ≤1.5 ≤2.0
12"–20"
Supporting fixture
 Adjust based on liquid piping size when liquid and gas piping are suspended together.

WBT JP0013-1
-p5-
~Working points~
<Support of vertical pipes>
1.Prevention of swaying and buckling due to their own weight
<Vertical pipes>
1,500 Pipe O/D (mm) ≤44.45

Support interval (m) ≤1.5
Upon start and stop of the air conditioner, refrigerant pipes expand or contract due to
temperature differences. While it may depend on the particular operation state,
the piping can expand or contract 10 mm for every 10 meters.
Therefore, be sure to adhere to the required support interval.

WBT JP0013-1
-p5-
 Interval for drain piping support (in the case of polyvinyl-chloride pipes)
1,200 1,200 <Horizontal pipes>

Pipe O/D (mm) ≤44 ≥56
Support interval (m) ≤1.2 ≤1.5
<Vertical pipes>
Pipe O/D (mm) ≤44 ≥56
1,500 Support interval (m) ≤1.5 A
A : At least one spot per floor

WBT JP0013-1
-p6-
2) Installation of suspension bolts and supporting fixtures
~Working points~
 Attach refrigerant piping support on top of the insulation material.
 With regard to drain piping support, first secure the pipes directly with
the supporting fixtures and then place the insulation materials on top of this.
 Horizontal piping support
Minimize the length of the suspension bolts

Consider downward gradient when determining length of drain piping suspension bolts.
When supporting refrigerant piping, place a hard pad or bind a insulation reinforcement
tape between supporting fixture in order to prevent crushing of insulation material
from weight of piping.
Suspension band
Insulation
Polyvinyl reinforcement tape
pipe
 Never provide additional piping support from the piping.

WBT JP0013-1
-p6-
Suspension band Suspension band Suspension band

with turnbuckle for refrigerant pipe
Suspension bolt supporting fixture (for flat decks) Suspension bolt supporting fixture
(for shaped steel)

WBT JP0013-1
-p6-
 Vertical piping support
 Allow sufficient space for maintenance and insulation installation when determining
the distance between the unit body surface and piping as well as the piping interval
when many pipes are laid in parallel.
T-shape leg
Battledore bolt T-shape leg

with washer
Legs for vertical band Vertical band Vertical band
Battledore bolt with washer
Brazing areas
Special supporting fixtures for vertical piping Vertical band

WBT JP0013-1
-p7-
 Spot support (refrigerant piping)
~Purposes~
1. Prevention of overload on areas due to expansion
2. Prevention of overload on the connecting area to the unit due to expansion
3. Prevention of impact on waterproofing due to expansion
 Support of refrigerant piping branch and bend
300～500 300～500 ≤300
Main pipe Branch pipe

side side
≤300
Support Support
points 300～500 points
 As shown in the above illustration, it is easier to support the branch piping branches
If a different interval is used for each support.

Anchor WBT JP0013-1
-p7-
 Support around the indoor unit
Support point
A B
Connection part
Ａ＋Ｂ＋Ｃ＝300～500
 Through-hole support
Support point
Sealant
300~500
waterproofing
300~500

WBT JP0013-1
-p8-
 Spot support (drain piping)
 Support around the indoor unit
The horizontal section of drain piping
after first upward section
The piping connection with

the drain hose accessory
 Through-hole support  Bend support
Support
point
≤300
≤300
Support
points
300~500
300~500

WBT JP0013-1
-p9-
(4) Refrigerant piping work-1
Procedure
protection Pipe processing Unit connection
~Working points~
 Adhere to the following three basic principles
[The 3 basic principles of refrigerant piping]
Dry Clean Tight
No water/moisture inside No dust/contaminants inside

No leakage of refrigerant
Do not let water/moisture in Do not let dust/contaminants in
Dust/
Dust/
Water/
Water/ contaminants Leak
contaminants
moisture
moisture
1) Protection (covering)
Protection (covering) during storage and work involving refrigerant piping is the most important type of work
in order to prevent water/moisture, contaminants or dust from entering into the piping.
 If water/moisture, contaminants or dust enter into refrigerant piping, not only will it
prevent AC from operating normally but it will cause malfunction and inconvenience
for customer. Your utmost effort is required in preventing this from occurring.

WBT JP0013-1
-p9-
During storage
(1)Make sure to protect both pipe ends.
Do not use piping that has not been protected.
(2)Do not lay refrigerant pipes directly onto floor surface, but use table or the like when placing them.
During work
(1)Be sure to protect (cover) the ends even when leaving the pipes for a short period of time.
(2)Be sure to protect (cover) the ends when pushing a pipe through a through-hole.

WBT JP0013-1
-p10-
< How to protect >
The most reliable is the 'pinch method,' but taping can also be selected as an easy method
depending on the site and time frame.
Site Work period Protecting (covering) method
1 month or more Pinching

Outdoor Less than 1
Pinching or taping
month
Indoor Not considered Pinching or taping
<Pinching> <Taping>
A method by which the ends of the copper A method by which the ends of the copper
tube are closed off and the gaps are brazed. tube are covered with vinyl tape
Cut flat
Pipe end
Copper tube Fold down Wrap with
tape again
Wrap the copper
Brazing filler metal tube with tape.
Braze

WBT JP0013-1
-p11-
2) Pipe processing
Flaring
This is one method of connecting refrigerant piping of a diameter of 15.9 mm or smaller
to an air conditioner.
<Tools>
File
Reamer
Pipe cutter Scraper Flaring tool
< Working procedure >

(1)Pipe cutting
Use a pipe cutter with left rotation.
Feed the blade of the pipe cutter bit by bit into the pipe with each rotation.
Excessive feeding of the blade can disfigure the pipe so special care is required.

WBT JP0013-1
-p11-
(2) Processing of the cut surface
 Remove burrs from the tip of the cut surface with a file.
 Remove burrs from the inner portion of the pipe, using a reamer or scraper.
 Use the file again in order to remove burrs from the tip.
 Use the reamer or scraper again in order to remove burrs from the inner portion of the pipe.
When processing cut surface, face it down to prevent any swarf from falling into pipe.
Make sure that burrs are completely removed, as not removing burrs sufficiently can
result in a refrigerant gas leak at the flare.
Burrs
Facing
down
Facing
down

WBT JP0013-1
-p11-
(3) Flaring
 Insert a flare nut into the pipe before flaring.
 Ensure that the size of the flare is within the prescribed range.
Note that an appropriate size for the flare is virtually the same as that of the union.
X Y
XY
Flare size gage
The size of the flare will become larger in proportion to Dimension A to the following.
Note that Dimension A differs according to the flaring tool manufacturer.

WBT JP0013-1
-p12-
Bending
Some of the tools used to bend refrigerant pipes are electric-type, hydraulic-type, lever-type and
ratchet-type benders. Following is a description of the work procedure with a lever-type bender:
<Tools>
D : Pipe O.D (mm) R : Bending radius (mm)

6.4 30~40 or more
9.5 30~40 or more
Lever-type bender 12.7 40~60 or more
15.9 40~60 or more
<Working procedure> D
The bending dimensions depend on whether they are taken from the left or right end.
(1) Measure the finished dimensions from the right or left end of the pipe.
X Y
From the right From the left

WBT JP0013-1
-p12-
(2) Insert the pipe into the bender.
 Align the end of the handle with the '0' mark
on the clamping lever.
End of the
handle
(3) Pipe Align the mark on the pipe with the Ｌ Handle
Ｒ
'R' or 'L' on the handle by adjusting the pipe.
0
45
0
Pipe Mark
90
(4) Move the handle to bend the pipe to

the desired angle.
Clamping Ｘ
lever

WBT JP0013-1
-p12-
Bend the pipe slowly to prevent pleating or deformation of the inner curve of the pipe.
Do not bend beyond 90.
Pleating Deformation Appropriate bend Buckling
 If the handle does not have the 'L' mark

(1) Measure the finished dimensions from the End of the
right or left end of the pipe. handle Handle
Ｒ
(2) Insert the copper tube into the bender
 Align the end of the handle with the '0' mark on the 0
045
clamping lever. Mark
90
(3) Insert the same size of pipe into the bender slot so Same size
that the pipe becomes parallel to the clamping lever. Clamping of pipe
 Align the center line (middle) of that pipe with the lever
mark on the pipe. Ｙ
(4) Use the handle to bend the pipe to the desired angle.

WBT JP0013-1
-p13-
Pipe expansion
Two pipes can be connected by expanding the end of the refrigerant pipe, inserting the
other pipe in question inside and brazing the connection.
<Tools>
Expander
<Working procedure>
(1) Remove the burrs on the cut surface with a reamer or scraper.
Note that excessive deburring can thin the walls of the pipe
and cause vertical (lengthwise) cracking when expanding.

WBT JP0013-1
-p13-
(2) Slightly expand the tip of the head.
(3) Insert the other pipe fully into the tip portion of the head,
close the lever and expand the pipe.
(4) This may leave vertical scratches on the inner surface of

the pipe so rotate the pipe to remove them.

WBT JP0013-1
-p14-
Brazing
Brazing refers to the use of a metal with a lower melting temperature than that of the base metal
as well as the alloy of these metals as solder in order to joint the two base metals without melting
them. To heat the solder, a combustion flame of flammable gas (e.g., acetylene, propane) and
oxygen is used. The following is an explanation of the work procedure when using acetylene:
 If certification is required in your country, be sure to have all work conducted by a

certified individual.
 Be sure to wear all the necessary protective gear (e.g., eye protectors, leather gloves),
as fire is being used.
 Always have handy fire prevention equipment such as a fire extinguisher.
 For solder, use a phosphor copper metal (silver composition: 0%).
 Don't use a cutting torch.
<Tools for brazing>
Oxygen Acetylene regulator Welding Twin

regulator (with flashback arrester) Welding kit
torch hose

WBT JP0013-1
-p14-
In order to ensure safety when lighting the flame, be sure to use an acetylene
regulator with a flashback arrester.
Standards for selecting O.D of pipe to be brazed and nozzle diameter (French standards)
Outer diameter Nozzle diameter (mm) Nozzle number
Φ6.4
Φ9.5
Φ12.7 1.2 #200
Φ15.9
Φ19.1
Φ22.2 1.3 #225
Φ25.4 1.4 #250
Φ31.8 1.5 #315
Φ38.1 1.6 #400
Φ44.5 1.7~1.8 #450~500
If the nozzle is too large, it makes preheating and heating difficult. If too
small, brazing takes too long. Use a nozzle that suits the outer diameter
of the pipe to be brazed.

WBT JP0013-1
-p15-
<Working procedure>
Procedure 2. Nitrogen replacement
 Purpose
A voluminous oxide film develops on the inner surface of the pipe during brazing.
The film can clog, among other parts, the solenoid valve, capillary tube and
compressor's oil pump inlet, hampering normal operation. In order to prevent this
from occurring, it is necessary to replace the air within the pipe with nitrogen. This
work is referred to as nitrogen replacement.
<Tools for nitrogen replacement>
Tapered
nozzle
Nitrogen Nitrogen gas Pressure

cylinder regulator hose
Valve

WBT JP0013-1
-p15-
(1) Set up the required tools as shown below:
Taping Pressure hose
N2 N2
Nitrogen gas
Tapered regulator
nozzle
Taping Valve Nitrogen
cylinder
It is even more effective to open up a small hole in the tape to release the nitrogen
after covering the end of the pipe with tape or the like.
 Use of the tapered nozzle results in efficient replacement.
(2) Adjust the nitrogen gas pressure to 0.02 (MPaG) or so.
If nitrogen pressure is too high, it may cause brazing filler metal not to reach completely
around pipe or pinholes to develop in it. Make sure that pressure is not excessively high.
Use of nitrogen with a purity of at least 99.99% is recommended. Be sure to note that use
of a lesser purity nitrogen may likely result in oxide film formation.

WBT JP0013-1
-p15-
The effects of nitrogen replacement
No nitrogen replacement Nitrogen replacement

The inner surface of the pipe has The inner surface of the piping
blackened due to the oxide film. is clean.

WBT JP0013-1
-p16-
Procedure 2. Nitrogen replacement
<The five key points for preheating>
Point 1 : Heat both base metals evenly. ( The inner and outer pipes and the circumference)
Inner Inner 780C 780C 600C 400C

pipe pipe
Appropriate Broad
heating
range heating
A range
A
B
Outer B 780C 780C 780C 600C
Outer
pipe pipe
A and B A and B Uniform Non-uniform

Same Large temperature temperature
temperature temperature around the around the
difference circumference circumference

WBT JP0013-1
-p16-
Point 2 : Heat until an appropriate temperature for applying the brazing filler metal (solder).
640~780C (where the base metals change color form reddish black to red)
Too early to apply the brazing Appropriate timing for Too late to apply the brazing
filler metal application of solder material filler metal
(base metal temperature (base metal temperature (base metal temperature
of 500 to 600C) of 640 to 780C) of 800 to 1,000C)

WBT JP0013-1
-p16-
Point 3 : Torch flame adjustment and flame Carburizing
intensity adjustment Roughly 5 cm Outer flame
flame Flame
 Conduct brazing with a reducing flame. core
(Roughly a 5 cm carburizing flame)
 Change the flame intensity according to
the size of the base metal.
Roughly
5 cm
Point 4 : Flame angle (heat control)

80–85°
 Make the flame angle 80 to 85 .
Roughly
5 cm

WBT JP0013-1
-p17-
Point 5 : Visual confirmation
 Distance from the carburizing flame tip

 Flame location
Carburizing flame Carburizing flame
Roughly
5 mm
2~3mm
Distance from the carburizing flame tip Flame location

WBT JP0013-1
-p17-
Point 5 : Visual confirmation
 Flame direction
Flame loss
2~3 mm
Flame direction

WBT JP0013-1
-p18-
Procedure 4. Brazing filler metal application
<Five key points when applying the brazing filler metal>
Point 1 : Confirm the range of brazing filler metal application (spread range)
Overlap Not overlapping results

in a gas leak
Point 2 : Confirm volume of brazing filler metal flow (differs according to the base metal heating range)
Appropriate Excessively narrow

heating Excessively broad
heating range
range heating range
Excessive flow of Lack of flow of

brazing filler metal brazing filler metal

WBT JP0013-1
-p18-
Point 3 : Melt the brazing filler metal from the rod tip
(melt it gradually, gently applying it upon the base metal)
Hanging brazing
filler metal

WBT JP0013-1
-p18,19-
Point 4 : The angle of flame and brazing filler metal
 Increase the flame angle slightly compared to preheating
During brazing 80~85
During preheating
 Make the angle between the brazing filler metal and flame roughly 90.
Brazing filler metal
Brazing filler metal
Roughly 90

WBT JP0013-1
-p18,19-
Point 5: Confirm visually. (Final confirmation of distance from carburizing flame tip,
location of flame on pipe and flame direction)
2~3 1~2 mm
mm
Distance from Location of Flame direction Final

(Move the flame up/down
the carburizing flame on the and left/right at a right angle confirmation
flame tip pipe to the pipe)

WBT JP0013-1
-p18,19-
Facing down Facing sideways Facing up
Relatively easy Relatively difficult
 It is relatively easy to apply the brazing filler metal when the pipe is facing down or
sideways. But, if the pipe is facing up, it is relatively difficult to spread it and can
result in a refrigerant leak. Therefore, make efforts to enable brazing with the pipe
facing down or sideways.

WBT JP0013-1
-p19-
Procedure 5. Cooling
 Cool the brazed location with a moist cloth or the like to enable work afterward
and prevent burns.
 Do not turn off the nitrogen until the pipe is completely cooled down.
If the nitrogen gas is stopped before the pipe has sufficiently been cooled down,
it will result in the development of an oxide film on the inner surface of the pipe.

WBT JP0013-1
-p20-
 Refrigerant branch pipe (REFNET joint)
<Installation standards>
1. Install the REFNET joint horizontally or perpendicularly.
Ａ
Horizontal
A. Arrow view
Perpendicular
<Horizontal pipe> <Vertical pipe>
2. Install the REFNET header horizontally .
Ceiling Ceiling
Supporting fixture
(locally procured)
Horizontal
Horizontal
Mount
(locally procured)
Example of liquid-side header installation Example of gas-side header installation

WBT JP0013-1
-p20-
Create at least 500 mm of a straight pipe section before and after branches
when connecting refrigerant branch pipe to the field pipe.
<Reason>
Bending the pipe too close to the branch can lead to complaints about abnormal noise.
At least 500 At least 1,000
At least 500
<Top view>

WBT JP0013-1
-p20-
 Example of refrigerant branch pipe installation

<Installed at a 90 angle> <Installed horizontally>
 Installing the REFNET joint while it is leaning at an angle can cause

refrigerant drift, resulting in abnormal noise or preventing normal
operation. Be sure to install it horizontally.

WBT JP0013-1
-p21-
3) Unit connection
Flare connection
<Tools, etc.>
Torque wrench Refrigerant oil
<Work procedure>
(1) Apply refrigerant oil (ethereal oil, ester oil) to the inner surface of the flare.
(2) Turn the flare nut 3 or 4 times to the machine union side by hand.
Where the refrigerant

oil is applied
 Be sure to use the flare nuts that come with the unit.
 If flare nut cannot be turned by hand, there may be a shaft misalignment of flare and union.
Please try again.

WBT JP0013-1
-p21-
(3) Tighten to the prescribed torque value using the torque wrench
Tighten, using a technique that employs both torque wrench and spanner.
Be careful, as tightening excessively can cause gas leakage due to flare nut cracking.
Tightening torque standards for flare nuts
Pipe outer diameter Tightening torque (N•cm)

Φ 6.4 1420~1720
Φ 9.5 3270~3990
Φ 12.7 4950~6030
Φ 15.9 6180~7540
Φ 19.1 9720~11860

WBT JP0013-1
-p21-
When tightening with monkey wrench because a torque wrench is unavailable:
When tightening flare nut with monkey wrench, there comes point where the tightening
torque increases rapidly.
From that point, tighten only with angle shown in table below.
 Note that tightening the flare nut with a spanner longer than the recommended
tool length shown in the table below can result in excessive tightening.
Pipe outer Tightening angle Recommended length

diameter (rough standard) of tool being used
Φ 6.4 60~90 Approx. 150 mm
Tool length
Φ 9.5 60~90 Approx. 200 mm
Φ 12.7 30~60 Approx. 250 mm
Φ 15.9 30~60 Approx. 300 mm
Φ 19.1 25~35 Approx. 450 mm

WBT JP0013-1
-p21-
Marking the flare nut with a magic marker or the like after it has been tightened
prevents the worker from forgetting to tighten the flare nut.
Marking

WBT JP0013-1
-p22-
(5) Drain piping work-1
Procedure
Indoor unit Indoor unit side Collective Drain flow
installation drain piping drain piping test
~Working points~
 Ensure a downward gradient of the drain piping of at least 1/100.
 Keep the drain piping as short as possible and prevent air pockets.
Indoor
unit Downward gradient of at least 1/100
(1 cm/1 m)
Do not connect drain pipes to the building‘s sanitary sewer pipes or waste
pipes as it may cause an odor problem.

WBT JP0013-1
-p22-
Reverse gradient of the drain

piping some cases it is difficult to
ensure the required drain piping
gradient within the ceiling spaces
when other piping and equipment
crowd the area. Most of such
problems can be averted by prior
consultation with the installers 1/100
handling the other equipment gradient

WBT JP0013-1
-p22-
1) Indoor unit side drain piping
★The installation procedures for drain piping at the indoor unit side differ by the
model, so always check the installation manual before installing.
★Indoor units in which the drain piping connection becomes a negative pressure require
drain trap for each unit. In addition, the drain trap requires a cleanout for cleaning.
Indoor unit Indoor unit

FXMQ H: At least 50 mm
FXMQ
H
H Cleanout
Attach a cleanout plug
to allow for cleaning
Drain trap
Cleanout
Example of drain trap installation

WBT JP0013-1
-p23-
<Working procedure>
(1) Connect the attached drain hose (flexible type) to the indoor unit's drain outlet.
 Be sure to use the drain hose that comes with the unit.
The flexible type prevents any undue stress on the drain pan.
Do not bend the drain hose in the middle so as to prevent any excessive force on it.
Bending can lead to a water leak.
(2) Tighten the indoor unit's drain connection and drain hose with the attached hose band.
Do not attach indoor unit's drain connection and drain hose with adhesive.
It complicates removal of drain hose from the machine during maintenance and the like.
Hose band
Indoor unit Attached drain hose

Insulation material (piping section)
Drain pain
Insulation material (band section)

WBT JP0013-1
-p23-
(3) Install the drain branch piping up to the main drain pipe.
 Refer to the illustration below for connection from indoor unit to the main pipe.
As short as possible
Allows for adjustment of angle
Main drain pipe
Example of installation

WBT JP0013-1
-p23-
 If the main drain pipe has already been installed and the required gradient
for the drain branch piping cannot be achieved, maximize the drain-up height.
(Confirm drain-up height with installation manual as it differs depending on the model.)
Drain branch piping
Main drain piping
Drain-up height

WBT JP0013-1
-p24-
2) Collective drain piping
 An example of a connection from the main drain pipe to a vertical pipe
It is ideal to use a Y joint. If it is not locally available, a T joint can also be used.
45 deg. joint
T joint
Y joint
Connection to vertical pipe with a Y Connection to vertical pipe

joint using a T joint

WBT JP0013-1
-p24-
 Maximize the size of the main drain pipe as much as possible.
 Attach a cleanout (cap) at the top of the main drain pipe for water flow tests.
Minimize the number of indoor units per group as few as possible in order to prevent
drain piping from becoming too long.
Drain branch piping
Cleanout
Vent piping
Vent piping with

insect screen
insect screen
Main drain piping
Vertical drain piping
Example of drain piping installation

WBT JP0013-1
-p24-
3) Drain flow test
(1) Conduct a drain flow test before insulation work.
(2) Use the cleanout on the main drain pipe for the water flow test.
Cleanout
In the case of polyvinyl piping, use of colored adhesive prevents workers from
forgetting to apply the adhesive to the joint.
Colored adhesive Adequate amount Any amount

WBT JP0013-1
-p26-
(6) Duct work (indoor)
Procedure
Indoor unit installation Duct connection Air intake/outlet installation
~Noise and vibration considerations~

 Be sure to use canvas joints between the indoor unit and suction ducts as well as indoor unit
and discharge ducts. This is because they are useful in preventing reverberations when the
product's vibrations and operating noise travel through the building and ducts.
Suspension bolt
Canvas duct Canvas duct

Indoor
unit
 Select suction and discharge grilles in consideration of the airflow rate so as to prevent any
air distribution noise (wind roar).
 Be sure to insulate the discharge duct.

 Use canvas ducts with a metal framework on the inlet side.
Consider positioning of suction and discharge grilles so as to prevent short-circuiting.
Check the static pressure so the prescribed discharge air flow rate is being produced.
 Make it so the air filter is easy to remove when necessary.

WBT JP0013-1
-p27-
(7) Insulation work-1
Procedure
Refrigerant Insulation work Air tight Insulation work
piping work (other than connections) test (connections)
Drain piping Insulation work Flow Insulation work

work (other than connections) test (connections)
~Working points~
 Insulation work does not allow for checks/tests, so ensure that any maintenance
and repair on the insulation joints and the like is done properly.
[Materials]
For the insulation, use materials that can sufficiently withstand the temperature of the piping.
<Refrigerant piping>
 Heat-pump type… Heat resistant polyethylene foam (that can withstand temperatures over 120C)
 Cooling-only type… Polyethylene foam (that can withstand temperatures over 70C)
temperature of the piping.
<Drain piping>
 Polyethylene foam (heat resistant temperature: –70 ~ 80C)

WBT JP0013-1
-p27-
If you assume that the temperature and humidity around the refrigerant pipe might
exceed 30C and RH80%, please use insulation with a thickness of 20 mm or more.
Polyethylene foam insulation material cannot be used in some areas (Hong Kong)
due to the fire codes. Therefore, confirm this in advance.
Be sure to insulate connections (brazed, flared, etc.) after they have passed air
tightness tests.
 Be sure to insulate both the gas and liquid piping individually.
Insulate both the gas and Insulate only the gas Insulate the gas and
liquid piping together piping liquid piping individually
Liquid Liquid
Gas Liquid Gas Gas
piping piping
piping piping piping piping
Insulation Insulation Insulation Insulation

material material material material

WBT JP0013-1
-p27-
 Be careful not to leave any gaps in the insulation joints.
 Be careful not to use damaged insulation material.
Gap in the insulation joint Damaged insulation material

WBT JP0013-1
-p28-
 Indoor unit flares
 Use the following guide to conduct insulation work properly up to the base of the refrigerant piping
on the indoor units.
Flare insulation work guide Piping insulation Wind from the base of the
Joint insulation material material unit to the upper portion of
(accessory (8),(9)) (machine side) the flare nut connection
Flare nut
Face the Attach to the base
connection
joint
upward
Piping insulation
material Clamp material Gas piping
(locally procured) (accessory(4)) Sealer (accessory(11),(12))
Liquid piping
(only gas piping side)
Tighten the section that overlaps
with the piping insulation material
(1) Wind the joint insulation material (accessory (8),(9)) around the flares on both liquid and gas piping.
Always face the joint of the insulation material upward.
(2) Securely fasten both ends of the joint insulation material with the clamp material (accessory (4)).
(3) Wind sealer over the joint insulation material only for flares on the gas piping side.
Be sure to always conduct the above work after the air tightness test.

WBT JP0013-1
-p28-
 Supporting fixture insulation
When supporting the horizontal piping, the weight of the piping tends to crush
the insulation at the support spots and cause condensation.
At support spots, either reinforce insulation material using tape with insulating
properties or provide support with a hard-type wide polyvinyl tube to spread weight.
 Be careful not to wind any adhesive tape used for a temporary hold too tightly.
Insulating reinforcement Suspension band

tape (5t × 75w) with turnbuckle
Supporting
fixture Insulation material
Polyvinyl tube
Example Insulation reinforcement tape

WBT JP0013-1
-p28-
 Reinforcement of the insulation material cuts
Insulation material shrinks with time, so it is recommended that insulation material cuts
be reinforced with tape with insulation material after applying a special adhesive.
Special adhesive

WBT JP0013-1
-p29-
 When inserting the insulation material into a gap
In consideration of possible shrinking of the insulation material in the future,

insert insulation material that is 200 mm longer than the gap into the gap.
The work that follows is the same as the pre-page
Ｌ+200
L + Approx. 200 mm of
insulation material

WBT JP0013-1
-p29-
 Reinforcement of insulation material at bends
 Try to minimize the number of cuts in the insulation material (one cut is ideal).
Consider where to cut the insulation material so that its reinforcement after bending
can be conducted at a straight pipe portion.
Special
adhesive
Reinforcement tape with

insulation material

WBT JP0013-1
-p30-
(8) Control wiring work-1
~Working points~
 Prepare a system diagram and check your work to prevent miswiring.
[Compatible wiring types]

Conductor
Use the following 2-wire sheathed vinyl cords or cables: Insulation

 Vinyl cabtyre cord (round type) VCTF JIS C3306
 Vinyl cabtyre cord (flat-round type) VCTFK JIS C3306 Sheath
 600V vinyl-insulated vinyl cabtyre cable VCT JIS C3312

<Example> Cross-
 600V vinyl-insulated vinyl sheathed cabtyre cable VVR JIS C3342 section of a VCTF
(round type)
 Vinyl-insulated vinyl sheathed control cable CVV JIS C3401
 Instrumentation cable with braided screen MVVS JIS C3102
(shielded wire) MVVS JIS C3102
If shielded wires are not properly grounded on one end, it can lead to communication
problems. Therefore, when using a shielded wire, be sure to ground one end.

WBT JP0013-1
-p30-
 1. Use wires of a thickness between 0.75 mm2 and 1.25 mm2.
<When using wires of other sizes>
 Thin type
When wiring over an extended distance, transmission may become unstable due to the drop in
voltage.Moreover, it predisposes the wiring to noise effects.
 Thick type
2 wires cannot be inserted into the indoor terminal block.
In the case of a thick type

2 wires cannot be inserted into the terminal block

WBT JP0013-1
-p30-
 2. Never use multi-core wiring (more than 2 cores).
<When using multi-core cables (more than 2 cores)>
 Signal interference occurs, resulting in transmission errors
[When using multi-core cables: Example of the VRV series]
Indoor RC
Indoor RC
4-core cable
Normal condition (stray capacitance Interference condition
(when sending) between cables) (when sending)
The same thing that happens when using multi-core cables will occur when many single-core
wires are inserted into the conduit.

WBT JP0013-1
-p31-
 3. Never bind communication wires over an extended distance.
<If communication wires are bound>
 The insulation distance between wires shortens, predisposing the wires to interference.
Indoor unit RC
Indoor unit RC
 4. Never wire with bound control wiring for the adapter for wiring and the like.
<If control wires are bound>
Strong and weak currents may mix together, so it is recommended not to use
multi-core wires. (It affects the wire withstanding voltage among other things.) .
[Poor example] [Good example]
Adapter Adapter
for wiring for wiring
Start/Stop Start/Stop
(6-core wire)

WBT JP0013-1
-p31-
 5. Keep the control wiring and power wiring separate
<If the power wire and signal wire are laid parallel>
 Due to the influence of the electrostatic and electromagnetic coupling, a disturbing wave that interferes
with the signal wiring is induced, leading to malfunctions.
 When laying the signal wiring parallel to the power wiring, it is recommended to separate them with a
distance shown in the table below:
Separation distance between Separation distance between power

Power supply capacity for power
power wiring and control wiring wiring for other equipment and control
wiring
for Daikin air conditioners wiring for Daikin air conditioners
220V or more Less than 10A At least 300 mm
50A At least 500 mm
At least 50 mm
100A At least 1,000 mm
More than 100A At least 1,500 mm
 6. Use the same type of wires for power wiring within the same system.
<If different types of wires are used for power wiring within the same system>
 Mixing the wire types can lead to communication problems.

WBT JP0013-1
-p32-
(9) Outdoor unit installation-1
Procedure
Foundation Outdoor unit
preparation installation
20
 Precautions when preparing foundations for outdoor units
･ Support the unit with a foundation that is at least 66 mm wide

･ When attaching the rubber cushion, attach it to the whole bearing face of the foundation/
･ The height of the foundation should be at least 150 mm from the floor20
･ Secure the unit to the foundation using the foundation bolts, nuts and washers
(Use four sets of M12-type foundation bolts, nuts and washers)
･ The optimum length of the foundation bolts from the surface of the foundation is 20 mm
･Make considerations for the drain outlet
･ Pay attention to the floor strength and waterproofing when installing outdoor units on the roof.

WBT JP0013-1
-p32-
A
B 4-15×22.5 (Foundation bolt hole)
Model A mm B mm
At least 765
722～737
RXYQ5P 635 497
631
RXYQ8P
930 792
RXYQ10P
RXYQ12P,14P
1240 1102
RXYQ16P,18P
At least 667
Foundation drawing for outdoor unit
Required for
For anything 8 HP or above, use of small any machine of Required for any
concrete blocks at four bottom corners of at least 8 HP machine of at least 8 HP
outdoor unit as a foundation is not possible.
However, this is possible with the 5 HP models.
Middle of the machine Middle of the machine

WBT JP0013-1
-p33-
 Securing space for servicing/maintenance
It is important to make considerations for space for servicing/maintenance.
Note that replacement of the compressor may become difficult depending on the piping route.
Not enough space for servicing/maintenance!

(Impossible to remove the compressor.)
Foundation
 Prevention of short-circuiting
Short-circuiting can occur if the outdoor unit is not installed in a location with good ventilation.
Inverter air conditioners may induce noise from other electronic equipment.
When selecting a location for installation, maintain sufficient distances from radios, PCs,
stereos and the like in consideration of the installation of air conditioner and power wiring.

WBT JP0013-1
-p32-
<When installing under eaves> <If there are horizontal obstacles above>
Discharge
 N ≥ M when L ≥ 1 m.  No special measures are required if L ≥
duct
 K ≥ M when L < 1 m. 3 m.
Note that Dimension K refers to Discharge duct
the dimensions necessary For short-  If L < 3 m, a discharge duct with duct
when installing a single unit. circuiting resistance of less than 8 mmH2O is
Refer to 'Standards for prevention necessary.
installing upward-discharging Dimension K for single unit installation
Installing Measures for
outdoor units' when installing on requires being slightly larger.
under eaves obstacles above
each floor.
 Prevention of short-circuiting
Short-circuiting can occur if the outdoor unit is not installed in a location with good ventilation.
Indoor unit
Branching switch,
overcurrent circuit breaker
Branching switch, Indoor unit RC Cooling/
m
overcurrent circuit heating

At least 1m
1.5
changeover
breaker
t1
RC
At least
1m
At leas
a st m
le ast 1.5
At At le
1.5m
At least
m
At least 1.5
Radios, PCs, stereos, etc.

WBT JP0013-1
-p34-
(10) Air tightness test-1
Procedure
Completion of Nitrogen Check for
refrigerant Evacuation pressurization drop in Pass
piping work pressure
Leak check
~Working points~
 Be sure to evacuate the piping before the air tightness test.
 Be sure to always use nitrogen gas for the air tightness test.
 The air tightness test pressure is the design pressure for air conditioners.
1) Evacuation of refrigerant piping

<Work procedure>
• Connect the gauge manifold to the service ports on the liquid and gas piping. Operate the vacuum
pump until the pressure reaches below –100.7kPaG (–755mmHg). Operate the vacuum pump for
about 30 minutes, though it may differ depending the respective piping length..

WBT JP0013-1
-p34-
2) Nitrogen pressurization
<Work procedure>
(1) Pressurize the liquid and gas piping for each refrigerant circuit according to the following steps:
Be sure to use nitrogen gas
 Step 1: Pressurize at 0.3 MPaG for approx. 3 minutes
 Step 2: Pressurize at 1.5 MPaG for approx. 5 minutes Allows for detection of large leaks
 Step 3: Pressurize at 4.0 MPaG for roughly 24 hours
Allows for detection of smaller leaks
Even pressurized at 4.0 MPaG, a short time does not allow for detection of smaller leaks.
Be sure to pressurize for 24 hours in Step 3.
Pressure [Time chart]
MPaG
Step3
4.0
3.5
Step2
1.5
1.0
0.5 Step1
0.3
0
Example of the air tightness test Time
5 min. 24 hours
3 min.
Never pressurize at a pressure above 4.0 MPaG.

WBT JP0013-1
-p35-
3) Leak check
･If a drop in pressure has been detected, search for the leak site by applying soapy water to the
surface of the piping connections (flares, brazed spots) and charge the hose connections.
It is rare to conduct an air tightness test on everything from O/U to I/U at the same time.
If a pressure drop has been detected, it takes a lot of time to check where the leak is.
An efficient method to check is on a block-by-block basis in accordance with work schedule.
After conducting the air tightness test, leaving the pressure between 0.2 and 0.3 MPaG in
the piping allows for the prevention of contamination in the piping.
(3)
.
(1) Shaft
(2)
The work can be conducted efficiently if pressurization assembly is prepared beforehand.

WBT JP0013-1
-p35-
3) Check for pressure drop
 If there is no pressure drop, it has passed the test.
Any differences in ambient temperature between during pressurization and during check for pressure
drops will necessitate correction because pressure changes by roughly 0.01 MPaG per 1˚C.
Correction value: (Temperature during pressurization – Temperature during check) x 0.01 MPaG
(Example)
Pressure used for pressurization Ambient temperature
Pressurization 4.00MPaG 25C
24 hours later 3.95MPaG 20C
In this case, the correction would be 0.05 MPaG so you can determine there has been
no pressure drop (indicating a PASS).

WBT JP0013-1
-p36-
(11) Vacuum drying-1
Procedure
After passing air tightness test Vacuum drying Vacuum test
~Noise and vibration considerations~

Using a vacuum pump, the moisture (liquid) in the
piping is changed to vapor (gas) and expelled out of Water boiling point Absolute pressure Gauge pressure
the piping in order to dry the inside of the piping. At 1 ℃ kPa mmHg kPaG mmHgG
atmospheric pressure (101.3 kPa or 760 mmHg), the

boiling point (evaporation temperature) for water is
100C. However, the closer the pressure within the
piping comes to reaching a vacuum state as a result
of using the vacuum
pump, the lower the boiling point becomes. Once the
boiling point falls below the outdoor temperature, the
water will evaporate.
<Example>
If the outdoor air temperature is 7.2C, vacuum drying
cannot be conducted unless the pressure is lowered
below 100.3 kPaG (752mmHg). Therefore, when
conducting vacuum drying, 'selection and
maintenance of the vacuum pump' is important..

WBT JP0013-1
-p35-
 Selection of the vacuum pump
Note the following two points when selecting a vacuum pump..
1. Select one that allows for pressure to be brought below –100.7 kPaG (755 mmHG).
2. Select one that allows for relatively high discharge volume.
(One with at least 40 L/min. is recommended.)
Before conducting the vacuum drying work, be sure to check with a vacuum gauge that the
pressure reaches a level below 100.7 kPaG.
 Use special tools for R410A (e.g., gauge manifold, charge hose).
Reasons: Refrigerant oils differ between R410A and R22. Using different tools will result in
refrigerant oils being mixed between the two, which will result in the development of impurities
and the clogging of the refrigerant circuit.

WBT JP0013-1
-p37-
<Work procedure>
There are two methods of vacuum drying depending on the onsite conditions so selectively use them.
1) Normal vacuum drying…This is the common method.
(1) Vacuum drying (1st time) [Normal vacuum drying time chart]
・Connect a gauge manifold to the service ports of
the liquid and gas piping and operate the
vacuum pump for at least 2 hours. Pressurized side
(The pressure must be below 100.7 kPaG or
755 mmHg.)
Atmospheric
・If the pressure does not fall below 100.7 kPaG pressure 0 MPaG
or 755 mmHg even after vacuuming for 2 hours,
there may either be moisture or a leak in the Vacuumed side
circuit. Vacuum for 1 more hour to confirm this.
・ If the pressure does not fall below 100.7 kPaG or
755 mmHg even after vacuuming for 3 hours,
check for the leak site. -100.7 kPaG
(2) Vacuum test
Leave the system in a vacuum state below Additional refrigerant charge
100.7 kPaG or 755 mmHg for at least 1 hour Vacuum
drying
Vacuum (Refer to the following chapter.)
state
and confirm that the gauge indicator does not rise. (2 hours) (1 hour)

WBT JP0013-1
-p37-
 Conduct evacuation from both the liquid and gas piping. There are various types of
functioning components in an indoor unit and evacuating only from one (liquid or gas)
piping may result in a break in the vacuum state.
If the gauge indicator rises, there may be moisture remaining or a leak in the circuit.
2) Special vacuum drying
Special vacuum drying is conducted when there is a risk of moisture within the piping.
For example,
 When work has been done during the rainy season and there is a risk of condensation within the piping
 When the work has taken a long time and there is a risk of condensation within the piping
 When there is a risk that rain has entered into the piping during work
The special vacuum drying incorporates at least one vacuum break process using nitrogen gas during
the normal vacuum drying process.

WBT JP0013-1
-p38-
(1) Vacuum drying (1st time)
 The procedure is the same as
“Normal vacuum drying” [Special vacuum drying time chart]
(2) Vacuum break (1st time) +0.05 MPaG
Pressurized side
Pressurize with nitrogen to 0.05 MPaG.
(The nitrogen gas is a dry nitrogen,
so breaking the vacuum state with it increases Atmospheric
0 MPaG
pressure
the effectiveness of the vacuum drying.) -26.7 kPaG
(3) Vacuum drying (2nd time) Vacuumed side

-53.3 kPaG
Operate the vacuum pump for at least 1 hour.

Determinations: The pressure must reach at -80.0 kPaG
least 100.7 kPaG or 755 mmHg. -100.7 -100.7

kPaG kPaG
If it does not even after 2 hours of operation, -93.3 kPaG
-101.3 kPaG
repeat steps (2) (vacuum break) and

(3) (vacuum drying). Vacuum drying (2 Additional refrigerant charge
hours)
Vacuum break リモコン
(4) Vacuum test Vacuum drying (1 hour) Vacuum state (1 hour)

“Normal vacuum drying”
 Be sure to use nitrogen gas when conducting vacuum break.

WBT JP0013-1
-p38-
(1) Vacuum drying (1st time)
 The procedure is the same as [Special vacuum drying time chart]
(2) Vacuum break (1st time) Pressurized side
Pressurize with nitrogen to 0.05 MPaG.
(The nitrogen gas is a dry nitrogen,
so breaking the vacuum state with it increases Atmospheri
c pressure 0 MPaG
the effectiveness of the vacuum drying.)
Vacuumed side
(3) Vacuum drying (2nd time)
Operate the vacuum pump for at least 1 hour.
Determinations: The pressure must reach at
least 100.7 kPaG or 755 mmHg.
If it does not even after 2 hours of operation, -100.7 kPaG
repeat steps (2) (vacuum break) and Vacuum
drying Additional
(3) (vacuum drying). (2 hours) refrigerant
Vacuum breaking charge
(4) Vacuum test Vacuum drying(1 hours) Vacuum state(1 hour)
 Be sure to use nitrogen gas when conducting vacuum break.

WBT JP0013-1
-p39-
(12) Additional refrigerant charge-1
Procedure
After completion of Calculation of additional Additional refrigerant

vacuum drying refrigerant amount charge
<Work procedure>
(1) Calculation of the additional refrigerant charge amount

･Accurately assess the length of the refrigerant piping to calculate the amount of additional
refrigerant charge.
(For calculating the formula, refer to the equipment design materials for the respective models.)
 Be sure to enter the calculated additional refrigerant charge amount on the 'additional
refrigerant charge instruction label' on the outdoor unit.
(The data will be needed for maintenance.)

WBT JP0013-1
-p39-
Refrigerant charge port
Outdoor unit Gauge
Liquid side stop valve
manifold Refrigerant
Valve A
cylinder
with siphon
Valve Gauge
B
Indoor unit
Gas side stop valve
(2) After completing the vacuum drying, leave the air conditioner OFF, open Valve A and charge
the calculated additional refrigerant from the cylinder via the liquid side stop valve service
port using pressure difference.
 Be sure to charge the refrigerant in a liquid state.

(Cylinders with siphons allow for charging of liquid refrigerant in a standing position.)
 Use a digital scale to measure.

WBT JP0013-1
-p39-
If the refrigerant cannot be charged due to pressure equalization,
(3) Close Valve A and then open Valve B.

(4) Turn on the outdoor and indoor unit power supplies.
(5) Completely open up the gas and liquid side stop valves.
 Be sure to charge refrigerant from the refrigerant charge port.
(6) Turn the additional refrigerant charge operation to ON using the setting mode while leaving the
air conditioner OFF.
Refer to the 'Service Precautions' label on the outdoor unit's electrical box
cover for the procedures regarding additional refrigerant charge operation.
(7) Once the required volume of refrigerant has been charged, push the mode button (BS1) on the
PCB (A1P) to stop the operation.

WBT JP0013-1
Daikin approved makes for installation

WBT JP0013-1
Piping design

WBT JP0013-1
WBT JP0013-1

DIL Installation Training Presentation

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

DIL Installation Training Presentation

Uploaded by

Copyright:

Available Formats

© DAIKIN INDUSTRIES, LTD.

TCDB002 Daikin Training

© DAIKIN INDUSTRIES, LTD. TCDB002 Daikin Training

Caution: Points of caution at the job site

One point lesson: Expertise gained from onsite work

Case example: An actual example of onsite work

© DAIKIN INDUSTRIES, LTD. TCDB002 Daikin Training

General sleeveφID ：50，80,100,125,150,175,200

© DAIKIN INDUSTRIES, LTD. TCDB002 Daikin Training

Location into which the sleeve cannot

At least 3 x [(R1 + R2)/2] At least D/4 and 150 mm

© DAIKIN INDUSTRIES, LTD. TCDB002 Daikin Training

© DAIKIN INDUSTRIES, LTD. TCDB002 Daikin Training

Please confirm the details in the installation manual or the like.

Installation space for FXFQ

Unit suspension location Upper packing material

Center of the unit

© DAIKIN INDUSTRIES, LTD. TCDB002 Daikin Training

Laser pointer Suspension location Laser pointer

© DAIKIN INDUSTRIES, LTD. TCDB002 Daikin Training

© DAIKIN INDUSTRIES, LTD. TCDB002 Daikin Training

Standard With high efficiency filter

© DAIKIN INDUSTRIES, LTD. TCDB002 Daikin Training

Steady brace bolt

Clasp for steady

How to use clasp for steady brace bolt

Example of steady brace installation

© DAIKIN INDUSTRIES, LTD. TCDB002 Daikin Training

 How to protect the indoor unit

© DAIKIN INDUSTRIES, LTD. TCDB002 Daikin Training

This area indicates that the reinforcement of

© DAIKIN INDUSTRIES, LTD. TCDB002 Daikin Training

1,500 1,500 1,500

© DAIKIN INDUSTRIES, LTD. TCDB002 Daikin Training

1,500 Pipe O/D (mm) ≤44.45

© DAIKIN INDUSTRIES, LTD. TCDB002 Daikin Training

1,200 1,200 <Horizontal pipes>

A : At least one spot per floor

© DAIKIN INDUSTRIES, LTD. TCDB002 Daikin Training

Minimize the length of the suspension bolts

 Never provide additional piping support from the piping.

© DAIKIN INDUSTRIES, LTD. TCDB002 Daikin Training

Suspension band Suspension band Suspension band

© DAIKIN INDUSTRIES, LTD. TCDB002 Daikin Training

Battledore bolt T-shape leg

Legs for vertical band Vertical band Vertical band

Battledore bolt with washer

Special supporting fixtures for vertical piping Vertical band

© DAIKIN INDUSTRIES, LTD. TCDB002 Daikin Training

 Support of refrigerant piping branch and bend

300～500 300～500 ≤300

Main pipe Branch pipe

© DAIKIN INDUSTRIES, LTD. TCDB002 Daikin Training

© DAIKIN INDUSTRIES, LTD. TCDB002 Daikin Training

The piping connection with

 Through-hole support  Bend support

© DAIKIN INDUSTRIES, LTD. TCDB002 Daikin Training

No water/moisture inside No dust/contaminants inside

© DAIKIN INDUSTRIES, LTD. TCDB002 Daikin Training

Do not use piping that has not been protected.

© DAIKIN INDUSTRIES, LTD. TCDB002 Daikin Training

Site Work period Protecting (covering) method

1 month or more Pinching