Professional Documents
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BS en 17660-1 - 2008
BS en 17660-1 - 2008
macordance wth ete 2,
> maccontance wih gue 3.
tn acordance wih Fares oS.
& =n econdnce vith Figs 7,8, 9.0110.
15BS EN ISO 17660-1:2006
180 47660-1:2006(E)
9.22 Welding opsrators and resistance weld sattore
Welding operators and raststanco wold setters of fuly mechanized or automatic welding shall hold a valid
‘operator qualifcation test certieat, In accordance with ISO 1472, caried out on reinforcing steel
9.3 Validity of a welder qualification tost
‘A.walder qualified to weld ralnforcing stool In accordance with 9.2.1 ramalns quailied within the range of tho
‘orignal qualification for to years. After this ima, tho welder shall re-qualty or the qualifcation may be
prolonged. For prolongation of the welder qualifcation, addilional records. of production weld toats (eee
Clause 12), welded in the mast dificult poston, shall bo documontad (Le. at least eight tosts in a tme period
of 24 months, of which at laast two tests shal originate from the provious six months).
‘The slx-month conflrmatlon and repeat test, In accordanca with [SO 9606-1 or equivalent, is not necessary if
the welder only welds raipforeing steal bars and the prolongation is atributed for the welding of reinforcing
stool bars.
40 Welding procedure specification (WPS)
‘Welding procadures shall be prepared In accordance with 10 15808-1, 180 15600-2, ISO 15600.5 or
150 15020, a8 appropriate, Howover, the WPS shall bo supplomented wth tho adlilonal essential
paramoter in Clause 11. Annex A provides an example ofthe WPS for.
11 Welding procedures,
41.4 Gonoral
Prior to production welding, al welding procodirt shall be quaifld wih a wolding procedure test,
11.2 Tost specimens
‘Tho tost specimens may be chosan from Annex, as appropri. The dimensions shall be chosen from
Table 5.
44.3 Examination and testing
‘The examination and tasting shall be cariad out in accordance with Tabla 4.
‘Table 4— Examination and testing
Wiambor of fost pieces
Welaing procooe Type of welded jlnt ae at pee
in ape 3 3 =
ue Taps 3 = =
135 Got [SS SE =}
= ‘Oar ons 3 7 =
3 (rss int * 2 r
26
2 butt 3 3 .
a
tian re wade on cach bar Fhe Ganon Geran be ke oak ana iy 8 aie as
reenay
“snd et on tetra ery nee ve thy oi ata pon
etre smears on eter shatbe enced.
16BS EN ISO 17660-1:2006
180 17660-1:2006(6)
114 Accoptance criteria
“The acceptance era fr exarinalon and teaing shall mest he raqurements glen a Clause 4,
41.5 Range of qualification
4154 Materia
Avwolding procedure tes cared out enone stool grade doesnot qual for oar steal grades.
‘The carbon equivalent forthe material used in the wolding procedure tost qualifies matorials with an oqual or
lower carbon equivalent, but not thoes with higher carbon equivalents.
115.2 Load-bearingiNon load-bearing
‘A.wolding procedure test cartied out on load-bearing welded Joints quaiflos for non load-bearing welded Joins,
butnot vice-versa.
14.53 Production route of reinforcing staol
‘A wolding procedure tests restricted to the manufacturing process of the reinforcing steal usad In the wolding
‘procedure test (sea ISO 16020).
11.5.4 Diameter of reinforcing steel bar and matertal thickness
‘The range of qualification for the dlametor of reinforcing stool har and malarial thicmness Is given in Table 5.
‘Table 5 —Range of qualification for the diameter of relnforcing steel bar and matarial thickness
Dineeloas in milion
ne ican uae Tor
‘the welding procedure test = ee
A oe fri nator oy aed dow prod
the bers am of the same diameter”
aeons? deal
Joelle Ci pbtsbtaen yn 8 doa,
eon oneetieser on
Grete
eal ‘Moonbat of dmenone mn dace
Soalta*
“ais wt shar inl components ™
— Siete —| — ate hor — | Stet Alera chs —
4 2 an hab te opera,
Doce ply er wale pocensan 24,25 and 47 (ace 22)
= Fort cominaton Sort areal re QUIEN cde 4 dy snd. Te rane of
union oven by daar rato sed Ene opal ant Sno slnlig Ser on eng ws
Protest ana rs shown in anes
‘See Figure 8, 7.Band a.
+ tsriarantrum of mm,
"7BS EN ISO 17660-1:2006
ISO 17660-1:2006(6)
14.5.5 Transverse and plata Joints
“Enema nd plat ts hacortance wth Fg) com kanevae nt path azzrtance wth
Figure $2
411.58 Other essential variables
‘The range of qualicatlon for othor assontlal variables shall moot the requirements of th appropriate
Intemational Standards for procedure qualsictlon for dffarant wolding processes, In accordance with Table 6.
Table
Appropriate Intemational Standards for different welding processes
Welding process ‘Appropriate international Standard
“Are welding (119, 114, 136, 136) 180186164
‘Spot and projection welding (2, 23) 180 15814-12
Resistance but and aah wading (24, 25) 180 15614-13
Fron wading (42) 180 18820
7 Tho agurerens onoarng hol pt maybe nected foros wate
11.6 Validity.
‘Tha validity ofthe welding procedure testis unlimited, provisng that It ls confirmed by production weld tests. If
there is an Interruption In tho production work fora petiod of more than 12 months, the wolding procodura test
shall be ranswed by a production tas (s00 Claus 12).
412 Production weld test
‘A produetion: wild est Shall’be carriad out to ensure that undér the local fabeldatlon conditions, in the:
‘wetkshop or on sil, the same qually of weld ean be produced In accordance with tha welding procadure
‘qualifeation. Tho numbors of toet plocos are given In Tabla 7. Table 7 shall be fulllod by each welder and for
‘each WPOR. The production wold toste shall ba woldod by all waldors involved Inthe moct dificult postion of
production.
fn the case of continuous production using the same qualllad wolding procedure In work shops, the time
period between production wold tests shall be definad and shall not exceed three months. In ther casos, and
fn sila, one test serlas is required atthe start of each contract and then avary month,
18BS EN ISO 17660-1:2006
ISO 17660-1:2006(6)
‘Tablo 7 — Numbor of tost places for the production wald tost
T Taber of teat pacse
Number of wolding procean | Type of welded Joint age
7 (___Battot 7 7 =
1 [7 ap ntti 1 = =
138 J e =
136 7 fl = =
z [tap ont 1 = =
B I ‘Croaa jint 2° 7 3°
7m
2%
a Pw Tod |
a |
z [oier ins 7 = =
cn trae tat mace cn ec bar Fa anatase ert in he cake tel anata, ony one trae it
wc.
re nett te a rely necny wn wl an tin roo
#7 shar al ath ba shal be act
‘The tost specimens shall be welded and examined in accordance with the raqulrements of Clause 14 (for an
‘xample of a WPOR form, soe Annox E).f ono tast specimen falls, two additonal simllar test places shal bo
‘alded and teeted. Both ‘additonal test places shall full the requirements of Ciause 14. If one of these
addtional test places fas, the production weld tes falls.
I tha production weld tast fas, the wolders Involved shall bo trained suficionly bofore the production wld
‘eet Is repeated. Only afisr a successful result of a production weld test may welding commence. Addiional
‘appropriate actions shall be taken, and records of such actions shall be maintained.
Tho. results of the production weld tests shall be recanted, In.the production log (cee Clause 16). Tho
production log shall be retalned for at laast ive yoars.
43 Execution and Inspection of production welding of reinforcing steel
z 43.4 General
Each wold shall be visualy Inspected. For welded joints in reinforcing steal mado by arc-welding processes,
‘the quailty lovel C applies for surtace imparfections, as appropriata, In accordance with ISO 5817. For other
‘processes, acceptance erteria apply In accordance withthe relavant standard for procedures.
NOTE 1 Ta aiid ss of trang, ie acvieabi that the Bet inp bs
‘stool, ag cold- worked or quanched and aetarmpored taela
‘Welder and wolds chall be eultably protacted againet anvronmantal factors, euch as wind, rain and enow.
In addtion, die, grease, ol, molsture rust, loose ecala, and paint shall be removed from tha area to bo wolded.
‘Whenaver the wolding conditions, «.g. high cooling rato, tamporature loss than 0°C, may affoct the woldabilty,
sultable measuras shall be dafined in the welding procadure specification (WPS). i using welding procacsas
1196 and 196, tho wold aroas should bo protected agalnet wind and alr movernents.
NOTE 2 _ For diameters > 40 mm, i is womatines nacmasary to detarrine the preheating tamperaura in accordance
‘wit ISOTR 7671-2
19BS EN ISO 17660-1:2006
ISO 17660-1:2006(E)
‘Welding chall only bo done In accordance with qualifed welding procedure specifications, which shall ba
present atthe workplace.
‘Wolds of reinforcing steal shall only be welded by welders and operators witha valid qualification for the type,
cof joint to be woldad (soa 9.2)
13.2 Welding of bent reinforcing steel bars
Bending of rainforcing steal bars should be cariad out before welding.
‘Sinca the heat input from welding may altar the mechanical proparties of the bent reinforcing steal, the
distance from tha wald to the start of the bend in the case of butt Joints shall bo not loss than 2d (soo
Figure 10). In tho case of lap Joints and strap jolts, tha distance shall not be lass than 1 d.
Key
nominal diamotr ofthe welded bar
radi of bontrainforeing steal bar
Figure 40 — Butt joints on bent reinforcing steal bars
For cross joints, wold may ba placad in the bends In accordance with Figura 11. olthor on the Inside or on the
‘outside of the bond.
Key
4. cr ot inside tha band
2 eos joint outside the bend
1Fradius of bantrforelng seo! bar
Figure 11 — Gross Joints in bonds
NOTE fn casas whara walding le ouiad out bofore bonding, i edvisable to take Into account spadal design
‘aqulromonts for manera dlamatsrsBS EN ISO 17660-1:2006
180 17660-1:2006(E)
13.3 Welds made by welding processes 21 and 23
‘Welding equipment with synchronous control shall be used.
‘The wolding equipment shall be capable of providing a welding currant, walding mos and olectrode force that
are reproducible. Shaped olecteodes shall be used unless otherwise specifi.
“The walding paramnotors shal be sot accordance with the appropriate WPS before welding.
13.4 Wolds made by welding processes 24 and 25
‘Welding oqulpment shall bo utod with an electrical rating sultable for tho waldng job concemed. The weling
‘equipment shall develop the necessary forming and clamping forcas. The types and tha power of the welding
‘equipment shall bo similar to those which have been used forthe welding procedure test
‘Where voltage fluctuations could occur, sullabla measures for maintaining constant secondary power shall be
{akon
‘Aczolrated cooing shallot bo used.
13.5 Welds made by welding process 42
S00 180 18820,
13.6 Welds made by welding process 47
Wolding machlnos with hydraulle upsotting shall bo usod. The walding machinos shall ba adoquately designed
‘with respect to blovplpa size, upssiting force, upsoiting travel, upsolting rats and clamping force exarted by
‘he Jaws, and the constancy of the welding parameters shall be ensured. Davicos for measuring the hydrauile
‘upéot prossure shall ba provided.
14 Examination and testing of test specimens
144 Gonoral
‘Test spacimens shall be welded In accordance withthe relevant welding procadura specication.
‘All test pieces shail ba visually Inspactod prior to tasting. For welded joints in reinforcing steel made by arc-
‘welding processos, only those tost spocimens that have met the requirements of quality ovel C for eurfaco
Innperfactions, as appropriate, In accordance with [80 8817, shall ba subject to further mochanical testing, For
‘thar precosses, accaptanco crtaria in accordance with the relevant standard for procedures apply.
‘All mechanical fests shall bo conducted In accordance with ISO 18630-1 for tonsla and bond tosts, and in
‘accordance with ISO 15690-2 or shear and bend tests, unless otherwise speciiad in 14.210 144.
14.2 Tensile test
14.24 Tost specimon
‘Tho tonellotost shall ba carried out on the as-wolded taet speciman and, whore practicabl, the location ofthe
‘weld shall bo postloned approximately inthe canire of the test specimen.
Recommended test spacimens aro given in Annex C.
‘Where a standard tensile test specimen cannot be propared, 2.9. a steel saction to a bar joint, the test
specimen shall be agreed between the welding coordinator and the test laboratory. For test specimans
22 BS EN ISO 17660-1:2006
ISO 17660-1:2006(E)
consisting of bars jolned to other steel components, aro shall be taken to ensure that tha load-bearing
‘capacity ofthe steel component i aqua to or greater than the requlted load-bearing capacity of the jon.
14.2.2 Test procedure
‘Whon tasting transverse end plato jolnttost spacknone, tha hola In the support plates shall ba selactad eo that
the pressura pad does not touch the weld metal. Whore the pressure pad Is applad on the opposite side to
tho wold metal, the hole inthe pressure pad shall be as close as practicable to the hole In the test spocimon.
Whore the tast spaciman configuration makes it impossible to porform a standard tensile test, the exact
testing procedure Used shall ha agreed between the welding coordinator and the tast laboratory.
142.3 Evaluation of results
“The fracture surface of the weld shall not contain any Imperfections largar than tha raquleements of qualty
aval, 2s appropriate, In accordance with |SO 5817.
It not spociied otherwise, the folowing raquiramants shall bo mat.
Fnac > yFon @
whore
31.
Fag 6 tho maximum tanslo fore, in N;
fy etho nominal eoee-esctional roa ofthe bar, in mm?
Ra le the nominal nella strongth of th bar, In Nim.
NOTE Fors ointoanying a epocified load, Fm, 1 equsl oor ruatye Sian the spacised value of the oad, an afin
‘whan qualfyng the welding procedure in raiation wah the design specification fo the jlnt conoemed,
12, [8 not spectied for tha parent matata, tho value of Ry shall be taken as the specified characteristic yild
strength 2, of the bar mutiplied by the speciiod characteratic Ry/ rll:
Other machanical proportos, 4g, measured outside the weld arsa, may be required and measured,
dopending on the material standard boing used or the design specication.
© 1424 Report of rests
| Thofolowing shal be pete a the eau fhe tat a aperopt:
a) the welding procedure specification used;
— tytn type oft spate and dnneionss —
19) tho maximum tansilo force achloved, in kN:
© 4 thalocaton ofthe tracturo;
1) the type and location of any Imperfection on the fracture sures;
1) the type and locaton of any Inperlcton nid dung tho ual nspecton;
4) the slongation aclovad, in % frog).
“Tho report hal cletly state whathor or not the raquement of his part of 80 17680 hav hoon motBS EN ISO 17660-1:2006
180 17660-1:2006(E)
414.3 Shoar tost
4434 Test specimen
“The tot specimen shal be n accordance vith Annex C forthe typeof wold balng tested.
443.2 Toot procedure
“Tho tot procodure shall bo in aocordance wih ISO 156302.
143.3 Evaluation of rosulls
“Tho shear free shal matte folowing condo:
FPS AM
®
‘where
Fy le the shear force, InN;
.§ Isthe shear factor, In % (eee Annax G for values),
4g, 18 he nominal oross-soctlonal area ofthe bar to be anchored, In mm;
Ry” Is the spooled charactoretlc yield strongth ofthe rinforsing stool, in Nim?
‘The shear factor indicates the required strength of the joint (sae 85.1).
14.3.4 Report of rosults
‘The following shall be reported as the results of the tast, as appropriata:
1) the wolding procedure specication;
) tho type of test spocimon and ts dimensions;
©) the shear strength, in kN;
4) the location ofthe fracture;
(9) tho type and location of any Imperfection on the fracture surface;
4) the type and location of any Importection identified during the visual inspection.
“The report shall clearly state whathar or nal the roqulromonts of this part of SO 17680 Rave been mot.
14.4 Bond test
444A Tost apacimen
“The longth ofthe test specimen shall bo In accordance with Annex C. The weld or the welded cross bar shall
be located approximately inthe contre ofthe tast specimen.
23BS EN ISO 17660-1:2006
180 17660-1:2006(E)
14.42 Test procedure
‘Test epacimens shall be bent on machines which Impart a continuous bending action.
In tho case of butt welds, the excess wold matal that would contact the banding former may be removed, oF
the profile of the bending formar adjusted to accommodate the oxcess wold motal The banding machine
{ormers shall rotate realy and eaft inars may be used to prevent crushing.
‘The tast specimen shall be bee through at least 60° during the bend test, using a mandrel dlameter equal to
the values In Tablo 8.
‘Table 8 — Mandrol diameters for bond tost
Dimansions in mista
[Diameter range for reinforcing soe! tar | Diameter af mandrel inbendtast |
das 3a
ade oa
eda aa
wedaa? toa
aoa 2a
44.4.3 Evaluation of results
“The bent saraple shall be visually Inspected. Thora shall be no cracks visible without magnification on the
surface of the bar. Partial detachment of welds of a eross joint may occur along the surface ofthe bar. Ifthe
bar material romaine duct.
14.44 Roportig of results
‘The following shal be repartad a the results of he test, ds approprat:
2) tha welding procedure specication;
1) the typeof tas specimen ands dimensions:
©) tho cation of the facture:
€) tho ype and locaton of any imperection onthe facture sured;
©) tho typo and location of any imperfcton Wandfed axing the visual Inspocon.
“Tho roprt shall lary stato whothoro not the requlramenis of tis pat of 60 17680 have been mt
45 Production log
“The manufacturer shall kogp a record of production monitoring, known as a production log, which records the
|WPAR, the rasulls ofall production taste (‘outina and pre-production tests) and all Important production data.
‘The manufacturot shall Keep a diferent log for each wolding process and the log ehall bo malntainad at the
‘workplace, Annex FIs an example for and should be used where appropriate.B
BS EN ISO 17660-1:2006
180 17660-1:2006(6)
Annex A
(informative)
Welding procedure specification (WPS) for welding processes
144, 114, 135 and 136
Manufacturer:
WPS No. based on WPOR No.:
‘Qualification test of waldar:
2 Weldingtask © 1S017660 Tab. 1 andlor Tab.2 Shear factor S:....
> ‘Welding process:
‘Type of wald: FW BW. Figure... 180 17680
‘Somi‘inished product:
‘Type of material:
Dimensions: ae ae D ddimension:
‘Welding postion:
Position of bar:
Grade of reinforcing steat
Grade of other material
‘Preduaiion route
Maximum CEV of ralnforcing so!BS EN ISO 17660-1:2006
180 17660-1:2006(E)
Joint preparation, welding sequence
[tnt preparation onlyBW) | Welding sequence, Weld geometry
Powe.) Figure 1— 17660 atod
Dimensions of test pleco
“Type of eloctrodofwiro: es
Shioking gas:
Preparation of od elacode:
“D Proheating:
“Tock walang:
RRostars during welding: —_(atlastenes In tho root and capping run)
pies: sy wih pomisson of tho examiner
—pecepte wold imperfections: — Qualty evel C; [80 5817 for wed dmanciong; otomalinpertectons—
‘Qualty level G,|80 8817 internal and extemal Imperfoctions
Date ‘Manufacturer
a Name and signatureBS EN ISO 17660-1:2006
ISO 17660-1:2006(E)
Annex B
(informative)
Technical knowledge of welding coordinator for welding reinforcing steel
‘The technical knowdedge of a wolding coordinator for walding relnforcing steel may be attainad through:
spacial course, In accordance with EWF 544-01, or
— national tralning programmes, or
— manufacturing experience (e00 ISO 14731: 6.1).BS EN ISO 17660-1:2006
180 17680-1:2006(E)
C4 General
Annex C
(informative)
Test specimens
Dimensions given In Figures C.1 to .9 are recommended. The actual dimensions of test specimens should
‘bo confirmed with the tost laboratory.
©.2 Test specimens
© Lean = 200mm.
© Fn = 200 mm.
SES
33000
Figura C.1 — Tost specimen for butt Jolnt (tensile and bond test)
NOTE ean be nocossary to bond the and of he tant apacimen tobe aligned with one ms.
© Lein'® 300mm
Figure €.2 — Test epocimn for tap joint (tensile test)
Figure €.3 — Test spocimon for strap joint (tansite tas!)BS EN ISO 17660-1:2006
1S0 17660-1:2006()
Dimensions in milimetras
lea!
2250
200
+
|
=m
a
a
1
|
[T]
|
\
NOTE For tauing purposes aftr welding the length of the cross bar can be educa io the dsnatne of the main bar.
Figure €.4— Test spocimen for cross Joints (chear test)
E ane
vod
© Ly 300
NOTE Fortsating purpotas far vaiing, the length of he cross bar can ba reduce to the diameter ofthe main bar.
Figura C.5.— Tost spocimen for cross Joints (band tast and tensile test) _BS EN ISO 17660-1:2006
180 17660-1:2006(E)
Dimensions in mlimetre
2100
100 300
fe Ef
Figure C.6— Tost specimen for tensile tast for other jolnts (eingle-elded lap wolds)
mansions in matimetrae
std
Figure C.7 — Test spocimen for tonsile test for other joints (double-sided lap welds)
Figura C.8 — Teet specimen for tonsile test for other Joints,
(double-eldad lap wolds on bent rainforcing steel)BS EN ISO 17660-1:2006
180 17660-1:2006(E)
Dimanaiona in eilimstras
2320
04d bitin =A men
18} Satehrough ber
ast
by Setin bar
yoteo
04d ¢t but hpi =A eam
9) Sotion bar
NOTE Long and width of he plata aro in sonardanes withthe acta! component, except when diferent ekmensions
‘re nacossary for eating reasons.
Figure €.9— Tost epocimon for tansile tast for transverse ond plato joints
tyBS EN ISO 17660-1:2006
180 17660-1:2005(E)
Annex D
(informative)
Assessment of the manufacturer performing welding
‘Tho assessment of a manufacturar may be done, a8 appilcable:
— bythe Independent qualiy assurance department ofthe fem, oF
— bythe customer, oF
— bya certification body accrodited to carry out certification against ISO 4834-3 (and with experiance in the
‘assasemant of wolding reinforcing staal.
“The tochnical aquipment ehould full the raquirements of ISO 3834-8. It shall be checked by an audit. Tho
‘walding coordinators should prove thok technical knawladgo on welding reinforcing stool, and should prove
thelr abilly to dotect and avaluata correctly Imperfections in welded reinforcing steel joints. The welding
‘coordinators shall also prove during the aut that thay ara able to carry out and evaluate welder qualification
tests for wolding reinforcing steel. Weld fast ploces in accordance with Clause 6 should therefore bo woldod
during the aust, and tested.
‘Attar a successful audit, the manufacturer may recoWve a certificate for the workshop/llo assessed,
“The validty of tho certificate should be for a maximum period of three years, and may be extended for a
furthor three-year period Ifa re-auslt of the manufacturer Is carried out successful. The carticate Wil lose lis
‘validity whan the requirements upon whlch the lesuo of the certificate was based ara no longer vad.
1 a manufacturor wishes to change the ecope of qualification of the certificate during the period of vallty, an
appropriate assessment ofthe manufacturer Is necessary.aa {euneuBjs pue eyep ‘owreu) Apog Buyupuexe 20 weujwrexg
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1S0 17660-1:2006(E)
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1S0 17660-1:2006(E)
Annex G
(informative)
Classification of shear strength of load-bearing cross joints
‘Tha shar strength ofthe load-bearing welded cross jolt can bo classified on the basis of the nominal shoar
strength ofthe joe, relallve to tho nominal yield strength of tha loaded bar, In accardanca with Table G.1.
‘Table 6.1 — Shear strangth classification of load-bearing cross Joints
‘hear factor oases ‘Shear factor
5
5-30 330%
seo 3aos
F50 350%
‘FeO 360%
‘70 370%
"ara | fe eee
NOTE ‘Sheer factor classes lower than SFS0 or higher than SFB0 are not recommended for uid in deigr.
‘Tha minimum valua ofthe shear factor may be Indleated In drawings In accordance with Figure G.1.
Fs
pee ie ES
=
Key
1 anchoting drecson
Figure 6.4 — Example of a prasontation of a cross joint in a drawing,BS EN ISO 17660-1:2006
1SO 17660-1:2006(E)
Annex H
(informative)
Examples of diameter combinations for welding cross joints using
welding processes 21 and 23
‘Table H.1 — Examploe of diamotor combinations for welding cross joints
‘with welding processes 24 and 23
Dimension iinet
Dismeter of bar 2} apart:
s | o| 2] u {ef o| s | 2 | o
2 Ser | eet [ae | | eae eee
mn cc] ee
2 eee We fe [crepe fee
7 xe Dx | ® ftebemee [x [x | —
6 = ix | « | xagiimmame | x | x | x
20 % AGG, [saxiel ah orxcdeex | sae | xd *
25 =H]