NAVA NIRMAN FABRICATION PVT LTD

SoftCAST v4.4 - Feeder Design Report Casting: BODY_4_300_GE_L00 [ Steels ]

6ZONES DESIGN
Design Number - FDR_DSN-0001 - 6ZONES DESIGN Casting Weight - 17.107 kgs
Number Of Solidification Zones - 6 Geometric Modulus - 13.90 mm
Design Type - User Thermal Modulus [Max] - 16.46 mm

FEEDER DATA: High Beta Alloys

Feeder for SZ-01 Feeder for SZ-02 Feeder for SZ-03
Thermal Mod. (Zone Max HS) [mm] 15.75 16.47 14.32
Max HotSpot Location in Zone 77.76, 122.8, 50.6 235.02, 132.7, 56.5 198.01, 192.1, 28.3
HotSpot Intensity Level 9 9 9
Zone Volume [cu.mm] 685054.97 703569.05 228579.83
Shrinkage Volume [cu.mm] 34671.00 35608.00 11568.00

Number of Feeders 1 1 1
Feeder/Neck Location Type Chunky Chunky Chunky
Thickness-Feeder/Neck Locn [mm] 52.17 52.17 52.17
Thermal Modulus Required [mm] 21.73 22.73 19.76
Thermal Modulus Achieved [mm] 21.74 22.72 19.75
Shape Cylindrical Cylindrical Cylindrical
Position Top Top Top
Type Exothermic Sleeve Exothermic Sleeve Exothermic Sleeve
Material Exothslv_1.6_60 Exothslv_1.6_60 Exothslv_1.6_60
Feeder MEF 1.61 1.61 1.61
Height/Dia Ratio 1.20 1.20 1.20
Feeder Top APC APC APC
Efficiency %age 60.00 60.00 60.00
Dimensions [mm] Dia: 65.25 Dia: 68.23 Dia: 59.33
Height [mm] 78.30 81.88 71.19

Total Surface Area [sq.mm] 22738 24865 18797

Total Feeder Volume [cu.mm] 261826 299400 196789
Feeder F.M.D. Capacity [cu.mm] 157096 179640 118073
Volumetric Sufficiency Criteria Met! Met! Met!
Thermal Modulus Criteria Met! Met! Met!

Neck Details:
Neck Without Neck Without Neck Without Neck
Neck Cross Section
Neck Dimensions [mm]
Neck Length [mm]
Thermal Modulus Required [mm]
Thermal Modulus Achieved [mm]
Neck MEF

Feeder for SZ-04 Feeder for SZ-05 Feeder for SZ-06

Thermal Mod. (Zone Max HS) [mm] 14.51 13.56 13.78
Max HotSpot Location in Zone 173.00, 60.8, 55.5 110.61, 208.7, 28.3 127.95, 60.8, 13.7

July 24, 2018 Page 1

 NAVA NIRMAN FABRICATION PVT LTD
SoftCAST v4.4 - Feeder Design Report Casting: BODY_4_300_GE_L00 [ Steels ]

HotSpot Intensity Level 9 9 9

Zone Volume [cu.mm] 225983.59 218646.38 216112.00
Shrinkage Volume [cu.mm] 11437.00 11066.00 10937.00

Number of Feeders 1 1 1
Feeder/Neck Location Type Chunky Chunky Chunky
Thickness-Feeder/Neck Locn [mm] 52.17 52.17 52.17
Thermal Modulus Required [mm] 20.02 18.71 19.02
Thermal Modulus Achieved [mm] 20.01 18.72 19.03
Shape Cylindrical Cylindrical Cylindrical
Position Top Top Top
Type Exothermic Sleeve Exothermic Sleeve Exothermic Sleeve
Material Exothslv_1.6_60 Exothslv_1.6_60 Exothslv_1.6_60
Feeder MEF 1.61 1.61 1.61
Height/Dia Ratio 1.20 1.20 1.20
Feeder Top APC APC APC
Efficiency %age 60.00 60.00 60.00
Dimensions [mm] Dia: 60.11 Dia: 56.18 Dia: 57.09
Height [mm] 72.14 67.41 68.51

Total Surface Area [sq.mm] 19299 16855 17406

Total Feeder Volume [cu.mm] 204726 167090 175355
Feeder F.M.D. Capacity [cu.mm] 122836 100254 105213
Volumetric Sufficiency Criteria Met! Met! Met!
Thermal Modulus Criteria Met! Met! Met!

Neck Details:
Neck Without Neck Without Neck Without Neck
Neck Cross Section
Neck Dimensions [mm]
Neck Length [mm]
Thermal Modulus Required [mm]
Thermal Modulus Achieved [mm]
Neck MEF

VOLUMETRIC SHRINKAGE DATA

User Safe Optimal Theoretical Optimal Foundry
Casting Volume [cu.mm] 2277946 2277946 2277946 2277946
Shrinkage Volume [cu.mm] 345861 345861 345861 115287
Tot Feed Metal Delivery [cu.mm] 783112 1216906 491443 568234
Volumetric Shrinkage Requirement Met! Met! Met! Met!

FEEDER DESIGN NOTES

July 24, 2018 Page 2