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SoftCAST Sprue Details with Flow Velocity and Reynold No. Details 25-07-2018 Sprue Details No.of Sprues | 1 Sprue Cross Sec | Circular Sprue Type | Tapered Down Sprue Well Cross Sec | Square Height (mm) | 58,59 Ovality Factor (mm) | 0 " Sprue Well Depth/Sprue B/W Aspect Ratio (mm) moet | 2 Sprue Well | Sprue Well Side/Sprue Exit Depth/Runner Et (mm) Dia (mm) | 1.25 Sprue Well Dia/Sprue Sprue Well Width/Sprue Exit Dia (mm) Exit Dia (mm) Main Dim | Minor Axis Well Breadth (mm) Entrance Dia (mm) | 22.89 Well Dia (mm) Exit Dia (mm) | 204 ‘Well Depth (mm) | 40.8 Entrance Area (sqmm) | 4118 Well Side (mm) | 25.5 Exit Area (sq.mm) | 327 ‘Well Width (mm) Sprue's Flow Velocity and Reynold No. Details Sprue Entrance | 53 47 Sprue Exit | 67.34 Velocity(cms/sec) Velocity (cms/sec) Sprue Entrance | 9791655 Sprue Exit | 34921.27 Reynold No. Reynold No, Sprue Entrance | 1 9g Sprue Exit | 3 44 Weber No, Weber No Sprue Entrance Surface turbulence is indicated during filling, in the sprue entrance section. Velocity Message Sprue Exit Velocity | Surface turbulence is indicated during filling, in the sprue exit section, Message Sprue Entrance | Very high bulk turbulent flow is indicated, Surface turbulence is also indicated. Reynold Message Sprue Exit Reynold | Very high bulk turbulent flow is indicated, Surface turbulence is also indicated. No, Message Page 1 ™ bE - SoftCAST Sprue, Pour Basin and Ingate Details 25-07-2018 Sprue's Weber No Message Details SprueEntrance | Surface turbulence is likely to be severe, leading to mixing of the surface liquid layers Weber No Message | with the bulk of the molten metal. Sprue Exit Weber No. | Surface turbulence is likely to be severe, leading to mixing of the surface liquid layers Message | with the bulk of the molten metal. Pour Basin No.of Pour Basin | ‘Type | Conical Conical Pour Basin Bottom Dia (mm) | 2289 Top Dia (mm) | 40 Depth of Pour Basin (mm) | 4578 General, Flow Velocity,Reynold No,Weber No Ingate Details No. of Ingates | 2 Cross Section | Rectangular Ratio: H/W | 0.25 (Cross Section Area (sqmm) | 327 Height (mm) | 9.04 Width (mm) | 36.17 Radius (mm) Diameter (mm) Flow Velocity (cms/sec) | 33.67 Reynold No. | 11070.01 Weber No. | 0.78 Flow Velocity Message | Bulk turbulent flow is indicated, Whereas surface turbulence is not indicated, casting defects could occur, Reynold No, Message | No surface turbulence is indicated during filling, in the ingate section, Weber No. Message | Surface turbulence is absent or negligible. Page 2 ™ SoftCAST Uniform Runner Details 25-07-2018 No, of Runner | 2 Type | Uniform Ratio: H/W | 2 Cross Section | Rectangular Number of right-angled | 9 ‘bends in the Runner Height (mm) | 25.6 Width (mm) | 12.8 Cross Section Area (sqamm) | 327 Diameter (mm) Radius (mm) Flow Velocity and Reynold No Details Flow Velocity (cms/sec) | 33.67 Reynold No, | 13033 Weber No. | 1 Flow Velocity Message No surface turbulence is indicated during filling, in the uniform runner section. Reynold No, Message Bulk turbulent flow is indicated. However, surface turbulence is not indicated. Casting defects are unlikely. Weber No. Message Surface turbulence is absent or negligible, Uniform Runner Length Details Length for Runner 1 (mm) Length for Runner 2 (mm) Page3

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