ANALYSIS NON CONFORMITIES

17
JOB NC Product
DATE ITEM NAME CUSTOMER
CODE Nature type
14-Aug Noura 4kg product jordan Pink 8579 madar chem
Printing Miraflex Bags

14-Aug sadapack safety seal sleeves sadapack Converting Labels

14-Aug bono kleija with cardamon 9233 Lamination Rolls

14-Aug Hamwi Peelable vacuum pouch / Extrusion Rolls

13/08/2020
basell suggestion

15-Aug global foods bags unprinted 6789 global foodConverting Bags

15-Aug frost pom cocktail mix 355 ml Converting Labels

-shrink sleeve

18-Aug novolait milk 400 gr al noor Rolls

19-Aug selfie 6 pads 9190 al walaa Rolls

24-Aug roll biscuit maxtime chocolate 9260 iceman Rolls

26-Aug elsada shower gel tropical sadapack Printing P5 Labels

blossom
26-Aug Aliya Shrink 43cm 8050 Envirolink Extrusion Rolls

28-Aug dehydrated mixed fruits STP 9098 naked foodConverting Bags

31-Aug Bag super delux t-shirt gray 46 6674 al walaayn Converting Bags

1-Sep bag super more 2KG purple 7532 madar chem

Lamination Bags

2-Sep Lets Clean M.P Garden flowers DTIC Converting Labels

and sea voyage
2-Sep PET printed rolls Rolls

3-Sep Cruz apple PVC shrink sleeve

4-Sep lets 900ml lemon Printing P5 Labels

4-Sep Zarzour 7 spices 7311 Lamination Rolls

5-Sep vertica strawberry 1L 7689 Lamination Rolls

5-Sep panda sally pizza chips roll 9344 Rolls

9-Sep safety seal dimex extra power Converting Labels
shrink sleeves

10-Sep lets apple Printing Miraflex Labels

 CODE:P-ANC-0820
EDITION:01

Reported by NC Description

ihab smudges of ink on the bags

ihab sleeves length not homogene

smaller and bigger than requested
yara orange peel in the center line crossing the
biscuit picture
Aziz surface defect

ihab-fady leakge test failure

ihab bad seaming

yara ingrecient instead of ingredient

satyendra worng text in chromalin and in plate - fexlble

instead of flexible
rakan typo In cromalin -
coverd instead of covered
ihab black line at the upper edge of the label -
repeated NC in all PVC and PET g labels on P5
Satyendra Melt Fracture

ihab leakage test failure _ air bubbles appearing on

the gusset sides

ihab the side of the lip in not well cut on slitting -

defection (zigzag) is clear and connot be
dispatched. We could have re slit it (2 mm)
before forlding, but

ihab-sawsan air bubbles detected from lamination in two

mother rolls, one at its beginning and one at its
end.
ihab label closed width < standard
134 instead of 135
Kusay the PET printed jobs that need Matt and then
lamination are staying a long time on the pallets
which is affecting roll (dents and over print)

redness in the design

ihab dirty print and unfilled space (plate, lemon

picture, logo)

Satyndra Matt coating misregistration on the whole lot

laminated on 07/07/2020

rakan wrong adhesive coating weight.

all roll was laminated without approval, rakan
noticed in the end and checked --> 1.2 instead
of 2.1-2.2

Satyndra typo in cromalin - missung "u" from your

sawsanne weak seaming of some rolls of the shrink
sleeves labels

ihab black dots in the knife

 CAUSE CORRECTION

printing defect none

cutting blade wrong adjustement - no readjust and resume

control
lamination problem none

recipe: mixing of 1350 and 2 MFI LDPE. recipe amended by Aziz: e-mail.
Changed 1350 to 4660.

the leakage is not from the sealing itself.
But when an over pressure is put on the
gonflated pouch, it breaks on the gusste
and causes air leakage
temperatures adjusted on the
machine but no result.
all previous production where the
same.
No leakage when moderate
pressure is applied and sealing is
perfect.

the labels are surface printed - the glue all rolls segregated by Ihab - 1000
was applied on another face than labels were good to go
ususal. But the space is 5 mm --> very
narrow and the machine deviation was
more than accepted --> tubes were not
well seamed
just like 22 gr - the design is wrong but it correct plate
was approved by the customer so the
prepress advised to resume printing and
a plate will be ordered for the next order
(email)

also approved by customer correct plate

also approved by customer correct plate

as per hssein , this is due to short simple taping of the edge of the
cutting of the plate. plate will do the job.
During runningthe clihce curls up and it
strikes the film in the wrong place.
Possible from material none

resealing manually - tephlon added to resealing manually - tephlon added

the sealing bar to prevent burning of the to the sealing bar to prevent
PET - leakgae tests done on every burning of the PET - leakgae tests
bundle and PASS done on every bundle and PASS

not well cut on slitting a balde was installed on the heima

PP cutting to slit the defected side
while running the rolls. It was
successful

lamination problem - discuss with no correctio is possible at this

production stage - quantity is reworked in
between packages
lack of inspection - QC and Operator not possible

the ones that are affected were

rewinded on the slitting machine to
correct the denture

printing fault p5 none

firat approved sample is good while all
other samples are not --> no watse
because it passes
printing problem on p5 not possible for dirty print because
the whole lot is affected
a part of the roll that was not well
filled in plate was removed.

the misregistration is not constant, it not possible

varies from repeat to repeat lot is suspended from dispatch
Vari print during printing caused this
inconsistency

no QC check not possible

operator did not inform QC bonding test done after curing and
ROOT CAUSE: the bonding is conforming between
NO machine check? the NC job and a conforming job.
What about the online check?
Catalogue of lamination from emile to
see !!

wrong text - approved by customer NA

not well adjusted glue on the rolls. not possible
the cut labels were tested using
hot air on a bottle --> did ot open
--> production approved

no cleaning during printing operator must focus on the

inspection screen and stop and
clean whenever a dirty print is
noticed.
 CORRECTIVE ACTION Affected products wasted products Extrusion

printing samples are clean 4 bags 60 kg 0

related to the continious quality
check online
dispatched in between Printing Mirafl
goods - JOUD
NA - dispatched in between 0 Printing P5
boxes - JOUD
NA - dispatched - JOUD 0 Lamination

formulation revised and wil be Problem would not effect 0 Converting

rtawined for production
the lamination because the
mixing problem is on the
core layer, when we touch
the roll, we could not feel
anything.
all but no waste

cliché is cut to make more space 13 kg 13kg (trial ) waste

for the glue next time.

quality control on prepress all but no waste

quality control on prepress all but no waste

quality control on prepress all but no waste

proper cutting and tape usage 13 bundles none - approved to

when a shrink job is printed. Use deliver by Suresh
new tape
Increased tempreature & PPA whole None- Informed to
Mr. Aziz
all food related bags must be due to burning
subject to leakage test. Even STP manual sealing.

no job is approved to go especially mother roll - corrected none

with NC included except after
quality approval.

300 KG will check with

customer
put the rolls vertically not Print with gold ink - full
horizontally on the pallets black -

more attention in printing all lot 0

always put a flag all lot 1.180 gr gross

when a flag is applied - be aware weight
to not run it during cut

• if the job incules Matt coating --> whole lot --> awiting
it is preferable that non variprint is decision
appled because the matt cyinder is
designed as per original
dimensions of the design
• when necessary and the
misregistratio I s inevitable, fix the
god regster on the middle repeat in
a way that the previous and teh
next be compementeray in
misregistration

notify operator - NEVER run whole roll vertica 0

without approval of QC 540 KG
18556 mtrs

NA all lot 0
1 roll
will be verified today by
yara for final confirmation if
the quantity
Rolls

Labels

Bags
NC nature
Extrusion
Printing Miraflex
Printing P5
Lamination
Converting

product
Rolls
Labels
Bags