Professional Documents
Culture Documents
Mini Turbo-Pump
The objective of the present study is to investigate the suitable impeller geometry for a
Shuhong Liu mini turbo-pump, which is defined as the size having impeller diameter between around 5
e-mail: oo9803jr@tobata.isc.kyutech.ac.jp
mm and 50 mm. This is treated because those pumps having the above size are regarded
as low efficiency machines if efficiency is less than 40 percent or 50 percent. Considering
Michihiro Nishi that not only low Reynolds number and tip clearance but the design method are the major
e-mail: nishi@mech.kyutech.ac.jp
causes for low performance, we carried out the performance test experimentally using
two semi-open centrifugal impellers: one is named as Impeller B of 36 mm diameter and
Kouichi Yoshida the other is Impeller C of 34 mm diameter. And the former is designed by a conventional
e-mail: yoshida@mech.kyutech.ac.jp
method and the latter is based on the proposed method. In the performance tests, rota-
tional speed was varied between 3000 rpm and 10,000 rpm and the axial clearance at the
Department of Mechanical Engineering,
blade tip of impeller exit was between 0.2 mm and 0.8 mm. It is clearly seen from the
Kyushu Institute of Technology,
results that Impeller C gives the better hydraulic performance. It is also clarified that the
Sensui-cho 1-1, Tobata,
effect of tip clearance on Impeller C performance is much smaller than that of the
Kitakyushu, 804-8550, Japan
Impeller B. Further, we conducted numerical calculation of impeller performance, where
the commercial CFD code named TASCflow was used with k- turbulence model. From
the results, the turbulent flow analysis is reasonably usable to study the flow in the above
mini impellers. 关DOI: 10.1115/1.1385385兴
Introduction effect on pump performance 关3兴. Senoo and Ishida did fundamen-
tal studies on the pressure losses due to the tip clearance using
In recent years, due to the global environmental problems, it is
centrifugal blowers, and demonstrated the prediction method for
essential to promote effective and efficient usage of energy and to
them 关4–6兴. It should be noted that all these studies were carried
develop mini technologies in many areas. For the turbo-pump,
out for the larger size impeller. And it is still unclear how much
being the key machine for liquid transportation, its further devel-
the tip clearance affects the mini-impeller performance, although
opment is always desirable. Impellers of around 50 mm diameter
they are useful contributions.
have still been adopted for a blood pump, a turbo-pump for a heat Besides those causes mentioned above, a hydraulic design
control system in a space laboratory, though they are expected to method for mini turbo-pumps should be the most important key.
be as small as possible. Though it is said that the method has already been established 关1兴,
Though a great many research works have been done for the it is not yet clear that the conventional design method is also
larger size pump, whose suction-pipe diameter is larger than 32 applicable to the mini turbo-pumps. From consideration of the
mm, rather a few studies have treated a mini turbo-pump of im- mini turbo-pump application, primary attention can be paid to
peller diameter between 10 mm and 50 mm. It may be because higher load with smaller impeller-size and better hydraulic perfor-
many textbooks and handbooks usually show the classical results, mance near the design point rather than higher cavitation perfor-
which demonstrate the pump efficiency being decreased with de- mance and wider operating range. Thus, the following design con-
crease of the discharge 关1兴. The major causes are manufacturing cepts may be suitable for a mini turbo-pump having a centrifugal
accuracy, surface roughness, clearance effect, low specific speed, semi-open impeller: 共1兲 larger blade angle at outlet 共measured
and low Reynolds number. However, some of these problems will from tangential direction兲, 共2兲 larger number of blades and 共3兲
be solved now by the remarkable development of various tech- smaller outlet/inlet area-ratio. The objective of the present study is
nologies. The production technology can reduce the effect of the to investigate the impeller geometry suitable for the mini turbo-
first two or three at low cost. As an electric motor with inverter pump experimentally and numerically. We used two kinds of cen-
has become very popular in recent years, it will be possible to trifugal semi-open impellers, one being designed by a conven-
introduce a variable speed turbo-pump without an additional cost. tional method and the other based on the concepts described
Thus, a pump having not low but desirable specific speed will be above. As the first step, we focus on an impeller having specific
selectable if higher rotational speed of a motor than the rated speed 共Type number兲 around 0.8 and specific diameter around 4.
speed is utilized. Due to the higher rotational speed, we can set
Reynolds number larger than 105 , which is regarded as the limit
to avoid the predominant deterioration of efficiency 关2兴.
The major remaining problem must be the effect of axial tip Test Apparatus and Method
clearance on the hydraulic performance, because a centrifugal
Test Impellers. Figure 1 shows the photos of test centrifugal
semi-open impeller will be the standard type since higher head
impellers specified as Impeller B of 36 mm diameter and Impeller
and smaller discharge will generally be expected for a mini turbo-
C of 34 mm diameter. The meridional shape is shown in Fig. 2,
pump. Engeda and Rautenburg did a systematic study on semi-
and major specifications are summarized in Table 1. It is noted
open impellers and showed that the tip clearance had an obvious
that Impeller B having five two-dimensional blades is designed by
the conventional method 关1兴 and Impeller C is based on the pro-
Contributed by the Fluids Engineering Division for publication in the JOURNAL
OF FLUIDS ENGINEERING. Manuscript received by the Fluids Engineering Division
posed concepts. Typical geometrical features of the latter are out-
February 26, 2001; revised manuscript received April 28, 2001. Associate Editor: let blade angle of 60 deg, blade number of 12, and outlet/inlet area
Y. Tsujimoto. ratio of 0.9.
500 Õ Vol. 123, SEPTEMBER 2001 Copyright © 2001 by ASME Transactions of the ASME
4 The best pump internal efficiency for Impeller C reaches 63 impeller is treated in the calculation. Concerning the input power,
percent, and the efficiency more than 60 percent is secured in the the numerical results also show the clearance effect being negli-
operating range between 0.13 and 0.26 of . gibly small.
5 The discharge and pump head are remarkably increased in
the case of Impeller C, diameter of which is a little bit smaller ⌬H * ⫽ 共 H 0 ⫺H 兲 /H 0 (11)
than that of Impeller B. Using the dimensionless head-drop ⌬H * given above, the
6 The relatively large difference between pump internal effi- clearance effect is examined as shown in Fig. 9, where, H as a
ciency and total efficiency in both pumps indicates that the me- function of 2 denotes the pump head at a certain value of dis-
chanical power losses caused by bearings and seals cannot be charge near the best efficiency point. ⫽0.09 and 0.2 were
disregarded for mini-size turbo-pump treated here. adopted for Impeller B and C in this study. H 0 is the pump head
7 The maximum efficiencies of Impeller B and C are smaller at for zero tip clearance. H 0 was obtained from the extrapola-
than that of L pump. The scale effect will be one of the causes.
8 Good agreement between measured and calculated input
power 共and theoretical head兲 of Impeller C case indicates that the
turbulent flow analysis based on the RANS equations with k-
turbulence model will be reasonably applicable to predict the hy-
draulic performance of turbo-pump even with mini-size.
Effect of Tip Clearance. As stated in the previous section,
the tip clearance will be one of the major causes of deterioration
of the performance of a turbo-pump having a semi-open impeller.
Thus, the performance tests were repeated changing the axial tip
clearance for Impeller B and C. Using dimensionless clearance 2
as a parameter, characteristic curves are shown in Fig. 8.
From Fig. 8共a兲 for Impeller B, it is seen that all coefficients,
pump-head, power and efficiency are decreased with increasing
2 . However, relatively smaller effects of 2 on the performances
are observed in Fig. 8共b兲 for Impeller C. Especially, dependence
on 2 is hardly seen among the results of the input power. Here,
the numerical analysis was also made to study the effect of axial
tip clearance on the performances of Impeller C at three operating
points. Their results plotted in Fig. 8共b兲 show reasonable predic-
tion. The difference of head between the experiment and the cal-
culation largely corresponds to the losses that occurred in the
vaneless diffuser and the spiral casing, for the head rise in the Fig. 9 ⌬ H * VS. 2