Project Activity Resume : Coal Hauling to ISP

MTD 25 Oktober 2020

Main Issue : Productivity Hauler
A Coal Hauling
1 Production Performa
Production
Equipment Vendor
Ritasi Tonnase (MT)
DT-01 KPS 109 2,398.00
DT-02 KPS 99 2,178.00
DT-03 KPS 93 2,046.00
DT-04 KPS 15 330.00
DT-05 KPS 84 1,848.00
DT-06 ALEX 23 506.00
DT-07 ALEX 83 1,826.00
DT-08 ALEX 85 1,870.00
DT-09 ALEX 60 1,320.00
DT-21 SBP 109 2,398.00
DT-23 SBP 105 2,310.00
DT-25 SBP 63 1,386.00
DT-26 SBP 49 1,078.00
DT-28 SBP 61 1,342.00
DT-01 LOHAN Primkopat 64 1,408.00
DT-02 LOHAN Primkopat 70 1,540.00
Total 1172 25784.00

Note : Problem Productivity :

Pencapaian 1 prductivity terhadap plan : 87%
Plan Productivity tiap Hauler2 16.28 MT/jam dengan asumsi cycle time 81 menit
Actual Productivity tiap hauler314.17 MT/jam dengan cycle time actual 93.15 menit
Pencatatan HM masih menggunakan jam dunia sehingga
4 lost time dan start stop produksi tidak tercontro

2 Fuel Ussage
HM Fuel Ussage
Equipment Vendor
(Hours) (Liter)
DT-01 KPS 163.58 2,540.00
DT-02 KPS 127.25 2,205.67
DT-03 KPS 145.50 2,311.00
DT-04 KPS 30.50 250.64
DT-05 KPS 136.00 2,065.00
DT-06 ALEX 36.50 571.00
DT-07 ALEX 125.00 1,721.00
DT-08 ALEX 122.50 1,897.00
 DT-09 ALEX 84.67 1,310.00
DT-21 SBP 161.50 2,736.00
DT-23 SBP 166.08 2,630.00
DT-25 SBP 71.50 1,102.00
DT-26 SBP 102.88 1,390.00
DT-28 SBP 104.67 1,757.00
DT-01 LOHAN Primkopat 119.00 2,326.00
DT-02 LOHAN Primkopat 122.50 1,675.00
Total Fuel Ussage 1,819.63 28,487.31
Fuel Ratio Coal Hauling 1.10

Saran Corrective Action :

1. Cycle time DT hauling simulasi plan di angka

Loading Dumping
3 min 2 min

* 81 minute/ rit adalah angka rata average cycle time DT hauling kita di jarak 15.000 m
* Untuk menurunkan cost, menurunkan cycle time DT hauling.

2. DT hauling masih menggunakan jam dunia. Ganti den

B
HM Fuel Ussage
Equipment Vendor
(Hours) (Liter)
EXC-215-01 35.00 747.03
D6G-01 102.00 2,092.92
D85ESS-03 193.00 3,987.53
GDR-01 222.00 2,415.00
GDR-03 125.00 2,125.00
GDR-05 47.00 1,235.00
GDR-08 35.00 518.00
VC-01 214.00 2,321.00
VC-02 17.00 325.00
VC-03 192.00 2,002.00
VC-04 143.00 1,400.00
DT-02 4.00 69.33
DT-04 70.50 579.36
Total Fuel Ussage 19,817.18
Fuel Ratio Road Maintenance 0.77

C Rom & Stockpile Management

 1 Fuel Ussage
HM Fuel Ussage
Equipment Vendor
(Hours) (Liter)
EXZ-301-01 134.22 3,346.03
EXZ-301-02 19.00 430.00
EXC-215-02 5.16 105.85
EXC-215-03 154.88 2,909.61
HE-201 12.00 520.00
WL01 68.00 1,310.00
Tower Lamp 120.00
Total Fuel Ussage 8,741.49
Fuel Ratio Coal Hauling 0.34

D General & Infrastructur

1 Fuel Ussage
HM Fuel Ussage
Equipment Vendor (Hours) (Liter)
EXZ-301-01 7.78 193.97
EXC-215-01 131.25 2,667.97
EXC-215-02 122.84 2,519.15
EXC-215-03 60.12 1,129.39
D6G-01 4.04 82.08
D85ESS-03 32.37 702.47
Pompa-1 18.30 240.00
Pompa-2 31.00 -
TRADO 100.00
FT-01 490.00
Total Fuel Ussage 8,125.03
Fuel Ratio General 0.32

E Total Cost Operational Project

Activity Cost/ton
Mining 70,000.00
Coal Hauling 21,588.01
2. DT hauling masih menggunakan jam dunia. G 19,242.05
Rom & Stockpile Management 7,385.56
General & Infrastructur 6,617.54
Total Cost Operational 124,833.16
 Prod'ty
HM Utilitation
(MT/Hour)
(Hours) Plan Actual UA Remark
163.58 16.28 14.66 27% 1 Shift + long
127.25 16.28 15.39 26% 1 Shift + long
145.50 16.28 14.06 27% 1 Shift + long
30.50 16.28 10.82 25% 1 Shift + long
136.00 16.28 13.59 26% 1 Shift + long
36.50 16.28 13.86 27% 1 Shift + long
125.00 16.28 14.61 32% 1 Shift + long
122.50 16.28 15.27 34% 1 Shift + long
84.67 16.28 15.59 33% 1 Shift + long
161.50 16.28 14.85 27% 1 Shift + long
166.08 16.28 13.91 28% 1 Shift + long
71.50 16.28 16.31 37% 1 Shift + long
102.88 16.28 10.48 28% 1 Shift + long
104.67 16.28 12.82 22% 1 Shift + long
119.00 16.28 11.83 38% 1 Shift + long
122.50 16.28 12.57 37% 1 Shift + long
1819.63 16.28 14.17 30% 1 Shift + long

cycle time 81 menit

me actual 93.15 menit
p produksi tidak tercontrol sepenuhnya.

3 Operasional Cost
Fuel Cons.
Equipment Vendor
(Ltr/Hour)
15.53 DT-01 KPS
17.33 DT-02 KPS
15.88 DT-03 KPS
8.22 DT-04 KPS
15.18 DT-05 KPS
15.64 DT-06 ALEX
13.77 DT-07 ALEX
15.49 DT-08 ALEX
 15.47 DT-09 ALEX
16.94 DT-21 SBP
15.84 DT-23 SBP
15.41 DT-25 SBP
13.51 DT-26 SBP
16.79 DT-28 SBP
19.55 DT-01 LOHAN Primkopat
13.67 DT-02 LOHAN Primkopat
15.66 Total (IDR)
Cost/ton (IDR/ton)

Empty V Spotting Total

30 min 2 min 81 min/rit

g kita di jarak 15.000 m

kan jam dunia. Ganti dengan unit DT ber HM dan monitoring ketat Start stop DT. Support : radio rig dan checker di 2 spot area (ROM d

Fuel Cons.
Equipment Vendor
(Ltr/Hour)
21.34 EXC-215-01
20.52 D6G-01
20.66 D85ESS-03
10.88 GDR-01
17.00 GDR-03
26.28 GDR-05
14.80 GDR-08
10.85 VC-01
19.12 VC-02
10.43 VC-03
9.79 VC-04
17.33 DT-02
8.22 DT-04
Total (IDR)
Cost/ton (IDR/ton)
 2 Operasional Cost
Fuel Cons.
Equipment Vendor
(Ltr/Hour)
24.93 EXZ-301-01
22.63 EXZ-301-02
20.51 EXC-215-02
18.79 EXC-215-03
43.33 HE-201
19.26 WL01
Tower Lamp
Total (IDR)
Cost/ton (IDR/ton)

2 Operasional Cost
Fuel Cons.
(Ltr/Hour) Equipment Vendor

24.93 EXZ-301-01
20.33 EXC-215-01
20.51 EXC-215-02
18.79 EXC-215-03
20.33 D6G-01
21.70 D85ESS-03
13.11 Pompa-1
- Pompa-2
TRADO
FT-01
Total (IDR)
Cost/ton (IDR/ton)

23646.00
19958.00
9800.00
7887.00
 PA
PA Remark
100%
84%
93%
67% Trend BD Kampas Kopling
97%
95%
100%
100%
97%
98%
100%
100%
60% Trend Low Power
80% Trend Low Power
87%
86%
90%

Rent Cost Fuel Cost Total

IDR IDR IDR
26,991,250.00 22,860,000.00 49,851,250.00
20,996,250.00 19,851,000.00 40,847,250.00
24,007,500.00 20,799,000.00 44,806,500.00
5,032,500.00 2,255,792.08 7,288,292.08
22,440,000.00 18,585,000.00 41,025,000.00
6,022,500.00 5,139,000.00 11,161,500.00
20,625,000.00 15,489,000.00 36,114,000.00
20,212,500.00 17,073,000.00 37,285,500.00
 13,970,000.00 11,790,000.00 25,760,000.00
26,647,500.00 24,624,000.00 51,271,500.00
27,403,750.00 23,670,000.00 51,073,750.00
11,797,500.00 9,918,000.00 21,715,500.00
16,975,750.00 12,510,000.00 29,485,750.00
17,270,000.00 15,813,000.00 33,083,000.00
19,635,000.00 20,934,000.00 40,569,000.00
20,212,500.00 15,075,000.00 35,287,500.00
300,239,500.00 256,385,792.08 556,625,292.08
21,588.01

adio rig dan checker di 2 spot area (ROM dan ISP)

Rent Cost Fuel Cost Total

IDR IDR IDR
7,350,000.00 6,723,281.25 14,073,281.25
35,700,000.00 18,836,320.75 54,536,320.75
67,550,000.00 35,887,797.36 103,437,797.36
51,060,000.00 21,735,000.00 72,795,000.00
28,750,000.00 19,125,000.00 47,875,000.00
10,810,000.00 11,115,000.00 21,925,000.00
8,050,000.00 4,662,000.00 12,712,000.00
36,380,000.00 20,889,000.00 57,269,000.00
2,890,000.00 2,925,000.00 5,815,000.00
32,640,000.00 18,018,000.00 50,658,000.00
24,310,000.00 12,600,000.00 36,910,000.00
660,000.00 624,000.00 1,284,000.00
11,632,500.00 5,214,207.92 16,846,707.92
317,782,500.00 178,354,607.28 496,137,107.28
19,242.05
Rent Cost Fuel Cost Total
IDR IDR IDR
44,292,328.77 30,114,246.58 74,406,575.34
6,270,000.00 3,870,000.00 10,140,000.00
1,083,870.97 952,620.97 2,036,491.94
32,525,118.48 26,186,502.37 58,711,620.85
2,520,000.00 4,680,000.00 7,200,000.00
17,000,000.00 11,790,000.00 28,790,000.00
8,064,516.13 1,080,000.00 9,144,516.13
429,557,576.40 257,027,977.20 190,429,204.26
7,385.56

Rent Cost Fuel Cost Total

IDR IDR IDR
2,567,671.23 1,745,753.42 4,313,424.66
27,562,500.00 24,011,718.75 51,574,218.75
25,796,129.03 22,672,379.03 48,468,508.06
12,624,881.52 10,164,497.63 22,789,379.15
1,413,207.55 738,679.25 2,151,886.79
11,328,590.31 6,322,202.64 17,650,792.95
46,774,193.55 2,160,000.00 48,934,193.55
46,774,193.55 - 46,774,193.55
16,129,032.26 900,000.00 17,029,032.26
10,887,096.77 4,410,000.00 15,297,096.77
201,857,495.77 73,125,230.73 170,626,575.02
6,617.54
 Production HM Pr
Equipment Vendor
Ritasi Tonnase (MT) (Hours) Plan
DT-01 KPS 109 2,398.00 163.58 16.28
DT-02 KPS 99 2,178.00 127.25 16.28
DT-03 KPS 93 2,046.00 145.50 16.28
DT-04 KPS 15 330.00 30.50 16.28
DT-05 KPS 84 1,848.00 136.00 16.28
DT-06 ALEX 23 506.00 36.50 16.28
DT-07 ALEX 83 1,826.00 125.00 16.28
DT-08 ALEX 85 1,870.00 122.50 16.28
DT-09 ALEX 60 1,320.00 84.67 16.28
DT-21 SBP 109 2,398.00 161.50 16.28
DT-23 SBP 105 2,310.00 166.08 16.28
DT-25 SBP 63 1,386.00 71.50 16.28
DT-26 SBP 49 1,078.00 102.88 16.28
DT-28 SBP 61 1,342.00 104.67 16.28
DT-01 LOHAN Primkopat 64 1,408.00 119.00 16.28
DT-02 LOHAN Primkopat 70 1,540.00 122.50 16.28
Total 1172 25784.00 1819.63 16.2

Note : Problem Productivity :

1 Pencapaian prductivity terhadap plan : 87%
2 Plan Productivity tiap Hauler 16.28 MT/jam dengan asumsi cycle time 81 menit
3 Actual Productivity tiap hauler 14.17 MT/jam dengan cycle time actual 93.15 menit

Saran Corrective Action :

1 Untuk menurunkan cost, menurunkan cycle time DT hauling.
2 Running 2 shift untuk menekan cost monthly base Rental rate
3 DT hauling masih menggunakan jam dunia. Ganti dengan unit DT ber HM dan atau
4 Fuel consumption (liter / jam) DT hauling di atas standar. Start stop yang tidak terc
5 Efek fuel consumption juga bisa dari poin jalan yang belum pengerasan sehinnga fu
 HM Prod'ty Utilitation PA
) (Hours) Plan Actual UA Remark PA Remark
00 163.58 16.28 14.66 27% 1 Shift + long 100%
00 127.25 16.28 15.39 26% 1 Shift + long 84%
00 145.50 16.28 14.06 27% 1 Shift + long 93%
00 30.50 16.28 10.82 25% 1 Shift + long 67% Trend BD Kamp
00 136.00 16.28 13.59 26% 1 Shift + long 97%
00 36.50 16.28 13.86 27% 1 Shift + long 95%
00 125.00 16.28 14.61 32% 1 Shift + long 100%
00 122.50 16.28 15.27 34% 1 Shift + long 100%
00 84.67 16.28 15.59 33% 1 Shift + long 97%
00 161.50 16.28 14.85 27% 1 Shift + long 98%
00 166.08 16.28 13.91 28% 1 Shift + long 100%
00 71.50 16.28 16.31 37% 1 Shift + long 100%
00 102.88 16.28 10.48 28% 1 Shift + long 60% Trend Low Pow
00 104.67 16.28 12.82 22% 1 Shift + long 80% Trend Low Pow
00 119.00 16.28 11.83 38% 1 Shift + long 87%
00 122.50 16.28 12.57 37% 1 Shift + long 86%
1819.63 16.28 14.17 30% 1 Shift + long 90%

sumsi cycle time 81 menit

cycle time actual 93.15 menit

ngan unit DT ber HM dan atau monitoring ketat Start stop DT. Support : radio rig dan checker di 2 spot area (ROM dan ISP)
dar. Start stop yang tidak tercontrol karena ada 2 spot (pngawas actual 1 orang). Standart FUSO 13 liter/jam, 15-16 liter/jam
belum pengerasan sehinnga fuel boros
 PA
Remark
%
%
%
% Trend BD Kampas Kopling
%
%
%
%
%
%
%
%
% Trend Low Power
% Trend Low Power
%
%
%

ROM dan ISP)

, 15-16 liter/jam
List Alat
No Alat Qty Type
1 Excavator 1 SY 215 C EXC215-SANY
2 Bulldozer 1 D 70 DOZER D-70
3 Motor Grader 1 MG 330 MG330 MITSUBISHI
4 Bulldozer 1 D85SS 2 D85ESS-2
5 Excavator 1 SY 215 C EXC215-SANY
6 Vibro Compactor 1 SV525D VIBRO COMPACTOR
7 Excavator 1 SHL 350 LHD SH350 SUMITOMO
8 Dump truck 3 FM 260
9 Dump truck 5 Fuso220
10 Water Pump 1 Sykess Pompa-01
11 Scania 6 Scania P380
12 Towerlamp 4 TL Kubota
13 Light Vehicle 6 Double Cabin
14 Genset

No Unit Type Per Hour

EXZ-301-01 SH350 SUMITOMO 330,000
EXZ-301-02 SH350 SUMITOMO 330,000
EXC-215-01 EXC215-SANY 210,000
EXC-215-02 EXC215-SANY 210,000
EXC-215-03 EXC215-SANY 210,000
WL01 LIUGONG 250,000
HE-401 VOLVO EC480 450,000
HE-301 VOLVO EC330 300,000
HE-301 VOLVO EC330 300,000
HE-201 210,000
DT-01 FUSO 220HD 165,000
DT-02 FUSO 220HD 165,000
DT-03 FUSO 220HD 165,000
DT-04 FUSO 220HD 165,000
DT-05 FUSO 220HD 165,000
DT-21 FUSO 220HD 165,000
DT-28 FUSO 220HD 165,000
DT-23 FUSO 220HD 165,000
DT-26 FUSO 220HD 165,000
DT-06 HINO FM 260 165,000
DT-07 FUSO 220HD 165,000
DT-08 FUSO 220HD 165,000
DT-09 FUSO 220HD 165,000
DT-01 LOHAN HINO 500 165,000
DT-02 LOHAN HINO 500 165,000
DT-03 LOHAN HINO 500 165,000
D85ESS-01 350,000
D85ESS-03 350,000
D6G-01 350,000
DOZER D-70
DT-25 165,000
-
 -
GDR-01 230,000
GDR-03 230,000
GDR-05 230,000
GDR-08 230,000
- 230,000
VC-01 170,000
VC-02 170,000
VC-03 170,000
VC-04 170,000
Pompa-1 1,870,968
Pompa-2 1,870,968
Towerlamp-01 322,581
Towerlamp-02 322,581
-
-
 Merk Tahun Min Charge Per Hour Perbulan/Unit
Sany 200 210,000 42,000,000
Komatsu 200 300,000 60,000,000
Hidromek 2019 200 230,000 46,000,000
Komatsu 2013 200 300,000 60,000,000
Sany 200 210,000 42,000,000
Sakai 2015 200 170,000 34,000,000
Sumitomo 2020 200 330,000 66,000,000
HINO 2018 200 165,000 33,000,000
FUSO 2019 200 165,000 33,000,000
Sykess 2019 200 300,000 60,000,000
Scania 2017 200 250,000 20,000,000
Kubota 2017 200 50,000 10,000,000
Strada 2018 200 80,000.00 16,000,000

25
MESS SEWA RUMAH 1 28,000,000 2,333,333
SEWA RUMAH 2 16,000,000 1,333,333
SEWA RUMAH 3 25,000,000 2,083,333
SEWA RUMAH 4 22,000,000 1,833,333
SEWA RUMAH 5 22,000,000 1,833,333
SEWA RUMAH 6 12,000,000 1,000,000
125,000,000
96,000,000
Perbulan/All Unit Vendor Code Vendor
Tgl Tiba Lokasi Tgl Kontrak
42,000,000 PT SARANA BATANGHARI PE SBP 18-Feb-20
60,000,000 PT SARANA BATANGHARI PE SBP 18-Feb-20
46,000,000 PT PERMATA MULIA ABADI PMA 18-Feb-20
60,000,000 PT PERMATA MULIA ABADI PMA 14-Mar-20
42,000,000 PT SARANA BATANGHARI PE SBP 1-Apr-20
34,000,000 PT PERMATA MULIA ABADI PMA 4-May-20
66,000,000 PT SARANA BATANGHARI PE SBP 12-May-20
99,000,000 Andi Lim 13-May-20
165,000,000 PT. KPS KPS
60,000,000
120,000,000 PT SINAR AGRO SA
40,000,000 PT SINAR AGRO SA
96,000,000 PT ISTANA KHANZA DARIA IKD

31

100,806,452
77,419,355
 No. Kontrak Fasilitas
002/SEWA UNIT/II/2020 Operator & Maintenance
001/SEWA UNIT/II/2020 Operator & Maintenance
043/PMA-JBI/III/2020 Operator & Maintenance
042/PMA-JBI/III/2020 Operator & Maintenance
003/SEWA UNIT/IV/2020 Operator & Maintenance
044/PMA-JBI/V/2020 Operator & Maintenance
004/SEWA UNIT/IV/2021 Operator & Maintenance
Operator & Maintenance
Operator & Maintenance

Operator & Maintenance

110%