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CHAPTER 12
1 Boiler 31 ton/hr SS
1 Furnace 491 m2 FB
1 Economizer 3.1 m3 SS
1 Steam Turbine 39 MW -
Boiler 1 6,16,40,942
Furnace 1 4,78,77,050
Economizer 1 23,17,662
Total Rs 40,07,25,099
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Production of LPG From Natural Gas
1 Chiller SS 304
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Production of LPG From Natural Gas
Total 3,31,74,07,786
= 3,71,80,00,000 Rs
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Production of LPG From Natural Gas
Contingency 10 1,21,57,86,000
The working capital for an industrial plant consists of the total amount of money invested
in
(2) Finished products in stock and semi finished products in the process of being
manufactured
(3) Accounts receivable
(4) Cash kept on hand for monthly payment of operating expenses, such as salaries, wages,
and raw-material purchases
(5) Accounts payable
(6) Taxes payable
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Production of LPG From Natural Gas
TCI = FCI/0.85
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Production of LPG From Natural Gas
= 20 x 1,87,000 x 350 x 24
= Rs. 3,14,16,00,00
=Rs 1,10,27,01,600
= Rs 10,79,80,31,130
= 10,79,80,31,130 + 2,14,67,60,000
= Rs 12,94,47,90,140
Total Earning / Income = Sum of selling price of all products and by products
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Production of LPG From Natural Gas
Total selling price of Lean Gas =selling price x available quantity x operating days
Available Quantity =Quantity of productionquantity used as fuel
Total selling price of Lean Gas = 9.50 x 138361.9775 x 350 x 24= Rs. 11041285810
=26,99,23,11610 - 12,94,47,90,140
= Rs 14,04,7521470
= Rs 7023760735
=14047521470 - 7023760735
= Rs 7023760735
= 67.551%
Payout period
Payout period, or payout time, is defined as the minimum length of time theoretically
necessary to recover the original capital investment in the form of cash flow to the project
based on total income minus all costs except depreciation. Generally, for this method,
original capital investment means only the original, depreciable, fixed-capital investment,
and interest effects are neglected.
= 2.21 years.
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Production of LPG From Natural Gas
Operation for
W.C.I= Rs 2874976306
N.M.F.C.I= Rs4133672400
T.C.I= Rs 19,16,65,08,710
Loans
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Production of LPG From Natural Gas
CHAPTER 13
CONCLUSION
Plant design is a collaborative effort by the design and engineering firm with the
plant owners to optimize the yield, mass balance and integration with existing or new
feedstock facilities. It is unlikely any new plants will be constructed as “stand alone”
facilities. This allows optimization of feedstock and product storage and integration with
transportation and utilities. A continuous plant leads to better heat economization, better
product purity from phase separation by removing only the portion of the layer furthest
from the interface, better recovery of LPG in order to save on LPG cost and regulatory
issues, minimal operator interference in adjusting plant parameters, and lower capital costs
per unit of LPG produced.
The trend is towards large facilities instead of small. As with almost any process
industry, a large plant is more efficient than a small plant due to “economy of scale.”Based
on contemporary production processes and using current best values for equipment, and
supply costs employed to estimate the capital and production costs for the production of
LPG from Natural gas. It is not meant to replace the thorough engineering analysis that is
required in the final design and construction of such a plant, but rather is meant for use as a
tool in estimating capital and operating costs. The model is flexible, and is meant for use in
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The Project has been made keeping in mind the growing demand of LPG in many
fields such as in domestic use, as a fuel, in our country which entirely depends upon the
Petroleum industries to fulfil the various demands arising globally. The selling cost of LPG
is set to be Rs.930 which is well according to the Competition in the Market. The
profitability analysis proves the project to be economically viable for industries to set up
such a plant as it would yield LPG at a cheaper rate compared to the availability of Natural
gas as it is depleting day-by-day.
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REFERENCES
[1] Coulson & Richardson , “Chemical engineering design” , Vol.6, Elsevier, Oxford
bbbbbbfourth edition.
[2] Joshi, M. V., Mahajani, V. V., “Process equipment design”, Machmillan India Ltd
[3] “Ministry of Renewable & Non-renewable Energy” Government of India.
[4] Peters Max. S, and Timmerhaus Klaus D., “Plant design and economics for
ffffffff.chemical engineer “ 4th& 5th edition.
[5] www.matche.com.
[6] McCabe, Warren L; Smith, Julian C; Harriot, Peter; (1998), fifth Edition Unit
nnnnnnOperations of Chemical Engineering.
[7] Pipelines Transportation Systems for Liquid Hydrocarbons and other liquids.
[8] B31.4, 1998 Edition, ASME Code for Pressure Piping.
[9] Treybal, Robert E., Third Edition, Mass Transfer Operations.
[10] Perry, R.H. & Green, D.W., “Perry’s chemical engineers” Handbook.
[11] Reid, Prausnitz, and Sherwood, “The properties of gases and liquids” Mc Graw Hill
nn..nnninternational edition (2003).
[12] ONGC URAN Manuals.
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