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Item-ID: 27875444
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Item-ID: 27875444
Table of Contents
Table of Contents ......................................................................................................... 3
1 Transport and storage.................................................................................... 4
1.1 Rotor shipping brace......................................................................................... 4
1.2 Short-time storage ............................................................................................ 5
1.3 Long-time storage............................................................................................. 5
2 Commissioning............................................................................................... 7
2.1 Preparation ....................................................................................................... 7
2.2 Power-on .......................................................................................................... 8
2.3 Powering-down ................................................................................................. 9
3 Maintenance Instructions for standard LV Motors .................................... 10
3.1 Safety instructions .......................................................................................... 10
PDF_Commissioning_Maintenance_SD_motor_en_V1.doc
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page of this document.
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Item-ID: 27875444
If the motors have additional mounted equipment, then please use suitable
cable routing or spreader devices.
PDF_Commissioning_Maintenance_SD_motor_en_V1.doc
Copyright © Siemens AG 2008 All rights reserved
Item-ID: 27875444
Sleeve-bearing machine
Sleeve-bearing machine with coupling
without coupling
PDF_Commissioning_Maintenance_SD_motor_en_V1.doc
Copyright © Siemens AG 2008 All rights reserved
Tightening torques of the central shaft nut of rotor braces and data on the
pre-tensioning force for other types of rotor bracing devices and equipment
Motors that are to be stored for a longer period of time, must be stored in a
dry, well ventilated room or area (the atmosphere must be free of any
aggressive gases such as ammoniac, chlorine, sulfur etc.). This room or
area must, as far as possible, be free of dust and vibration. The relative air
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humidity must be kept below 60% and the temperature approximately 10°C
above the outside temperature. The motors must be well covered.
If storage rooms or areas are not available with the characteristics specified
above, then the motor must be completely wrapped in a polyethylene foil
and the seams of this foil must be welded or glued so that they are
absolutely airtight. Several bags of desiccant must also be placed in the
polyethylene foil to absorb the water vapor that penetrates through the foil.
The appropriate number of desiccant bags must be suspended within the
airtight packaging and a humidity indicating device must be provided inside
the sealed packaging. This device measures the humidity of the air in the
packaging in four stages. The desiccant must be monitored and if required,
replaced.
For motors with condensation water drain holes, the plugs must be
removed from time to time so that the condensation water - that has
PDF_Commissioning_Maintenance_SD_motor_en_V1.doc
The shaft end has a special coating to protect it against corrosion. This
protective coating must be checked at regular intervals and if required
replaced.
If the time between shipping the motor and commissioning it – under
favorable conditions (where the motor is stored in a dry room or area that is
free of dust and vibration) for more than 3 years, or under unfavorable
conditions for more than 18 months, the bearings must be replaced or re-
lubricated.
For motors with sleeve bearings, the oil reservoir of the sleeve bearing
must be emptied. Open the bearings, remove the bearing shells, apply an
anti-corrosion agent – e.g. Tectyl 506 – to the bare bearing components,
bearing shells and bearing journals of the shaft and then re-assemble the
bearings.
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2 Commissioning
2.1 Preparation
• The motor was mounted and the operating conditions with the
associated data match the data on the motor rating plate (voltages,
currents, circuit configuration, type of construction, degree of protection,
cooling etc.; also refer to the documentation supplied with the motor)
• As a result of the appropriately designed open-loop control and speed
monitoring it is absolutely ensured that the motor cannot reach speeds
that are higher than that stamped on the rating plate,
• The motor is correctly mounted and aligned
PDF_Commissioning_Maintenance_SD_motor_en_V1.doc
been correctly set and adjusted (e.g. belt tension for belt outputs; tooth
edge and crest clearance for gearwheel output; aligning and balancing
of couplings; radial play, axial guidance and the correct axial position for
couplings of motors with sleeve bearings with two floating bearings)
• The minimum insulation resistances are maintained (this also applies
after longer periods of time where the motor was not operational), refer
to Point 1.4
• The motor is connected corresponding to the specified direction of
rotation
• The cooling air flow is correct and not restricted - and the warm air
discharged from the motor (also from adjacent equipment) isn’t directly
drawn-in again,
• There is sufficient clearance between the cooling air input and
wall/panel (e.g. ≥1/4 x diameter of the air intake opening)
• All retaining screws/bolts and connecting elements as well as electrical
connections are correctly tightened,
• The grounding and potential bonding conductor connections are
correctly established,
• Depending on the version, the bearings have been appropriately re-
lubricated and have sufficient oil supply according to that stamped on
the rating plate,
• For a newly installed motor that can be re-lubricated, or after a longer
period when it was not operational, immediately after commissioning,
the bearings must be re-lubricated at a minimum speed of n > 300 RPM
• If bearings are insulated, the insulation is not bypassed (the bearing
insulation is stamped on the rating plate),
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not operational).
NOTE: This list cannot be complete and extensive. Additional tests and checks
may be necessary according to the appropriate supplementary instructions,
or may be necessary corresponding to the specific situation at the plant or
system.
2.2 Power-on
• Start the motor without any load connected; to do this, close the circuit-
breaker and after the motor starts, open the circuit-breaker again
(“briefly start the motor” and check the direction of rotation)
• As the motor coasts down, check for bearing noise and vibration and
check the bearing end shields.
• When the motor runs perfectly from a mechanical perspective, power-
up the motor again and accelerate it up the highest permissible speed
(according to that stamped on the rating plate).
• If the motor runs roughly or omits abnormal noise, power-down the
motor and as the motor coasts down, evaluate the cause of the
problems.
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NOTE: Appropriately shorten the time for which the motor is powered-up if, for the
“preliminary” test run, the separately-driven fan is still not to be operated.
PDF_Commissioning_Maintenance_SD_motor_en_V1.doc
Copyright © Siemens AG 2008 All rights reserved
• If the motor runs perfectly, connect the load to the motor. Check that the
motor still continues to run smoothly and read-off and document the
voltage, current, and power values. If at all possible, read-off and
document the appropriate values for the driven load.
• Monitor the temperature of the bearings, windings etc. until steady-state
values have been reached, document these values – if possible, using
the available test and measuring equipment.
2.3 Powering-down
For motors, open the circuit-breaker and allow the motor to coast down
unbraked.
If a separately-driven fan and cooling system are being used – and are not
automatically controlled - then power them down and power-up the anti-
condensation heating.
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• If insulated bearings are being used then the insulation is not bypassed
(if insulated bearings are being used this is stamped on the rating
plate),
• Cables and insulating parts, where accessible, are in an acceptable
state and there are no signs of discoloring.
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4.1 Preparation
4.2 Execution
The DC test voltage must be connected between the live (under voltage)
parts or components to be tested or with respect to ground. The DC test
voltage should be connected long enough until the display practically no
longer changes. For motors, depending on the size (power rating) and
winding capacitance, this state can be achieved in between just a few
seconds and up to one minute. The DC test voltage is 500 V DC.
4.3 Values
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Example:
VN = 660 V Risol. > 0.66 kV x 0.5 MΩ/kV = 0.33 MΩ
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Example 1:
The measured winding insulation resistance on a winding temperature of
85°C is 0.1 MΩ.
Referring to a winding temperature of 25°C, according to the 10°C rule, this
corresponds to a value of 6.4 MΩ (see table)
Example 2:
The measured winding insulation resistance on a winding temperature of
PDF_Commissioning_Maintenance_SD_motor_en_V1.doc
200 MΩ 100 MΩ 75 MΩ
10°C 20°C 25°C
Minimum insulating resistances for parts that are integrated in the motor or
mounted on the motor:
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Acc.to DIN 51 502; Tl.1 K Basic mineral-based oil (if other supplementary code letters are missing)
Acc.to DIN 51 502, Tl. 2 KTC Lower operating temperature, –50°C
Acc. to DIN 51 502 L Active substance to increase protection against corrosion and/or aging.
Renowned, international manufacturers guarantee this quality also without
using this code letter
E Basic synthetic oil, E = Ester oil, deviating from code letter K (basic mineral-
based oil)
2 (3) Consistency code and worked penetration, classified acc. to the NLGI Class (a
lower number corresponds to a softer) grease
Item-ID: 27875444
As a result of the selected re-lubricating intervals, the permissible upper temperature at which the grease is used should be a
minimum of 20 K above the bearing operating temperature.
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For motors that can be re-lubricated (i.e. they have regreasing equipment),
as a result of defined re-lubrication intervals, the bearing lifetime can be
extended and/or unfavorable influencing factors such as temperature, the
effects of mounting, speed, bearing size and mechanical load/stress can be
compensated. From shaft height 280 and upwards, bearings can be
relubricated using a flat lubricating nipple M10 x 1 according to DIN 3404.
Bearings can be relubricated using an optional nipple for shaft heights 100
to 250 (K40).
Motors with bearings that can be relubricated always have a lubrication
instruction plate. This has information about the lubricating grease type, the
regreasing interval and quantity of grease required for each lubrication
point.
The specified grease change intervals apply for operation under normal
PDF_Commissioning_Maintenance_SD_motor_en_V1.doc
the rating plate, low-vibration operation, essentially neutral ambient air and
the use of high-quality rolling bearing grease specified on the re-lubrication
instruction plate (original lubrication).
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K3P grease
Caution: Greases may never be mixed with different thickening agents and
basic oils!
Special greases
Special greases are specified on the lubrication instruction plate. For
instance, Klueberquiet BQH72-102 is used for high-speed motors that are
fed from drive converters. This is grease with synthetic oil base that cannot
be mixed with standard greases (mineral oil).
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4 to 8 4000 h
Copyright © Siemens AG 2008 All rights reserved
1)
If the coolant temperature is increased by 10K, the grease life and
regreasing interval are halved.
2)
40000 h applies to horizontally mounted motors for coupling abrasion
(wear) without additional axial loads.
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6 Vibration
6.1 Vibration severity
in four stages.
Copyright © Siemens AG 2008 All rights reserved
C short-time operation
mm/s inch/s
(2 - 1000 Hz n > 120 RPM
10 - 1000 Hz n > 600 RPM
Vibration velocity
11 0,44
7,1 0,28
4,5 0,18
3,5 0,11
2,8 0,07
2,3 0,04
1,4 0,03
0,71 0,02
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7 Apendix
Topic Title
\1\ Service & Support Siemens A&D Customer Support
\2\
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Copyright © Siemens AG 2008 All rights reserved
7.2 History
Tabelle 7-1 History
Version Date Changes
V1.0 January 2008 First issue