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A micro‐Tubular Direct Carbon Solid Oxide Fuel Cell Operated on the Biochar
Derived from Pepper Straw

Article · October 2019


DOI: 10.1002/ente.201901077

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A Microtubular Direct Carbon Solid Oxide Fuel Cell


Operated on the Biochar Derived from Pepper Straw
Fangyong Yu,* Yishang Wang, Yujiao Xie, Weimin Zhang, Jinjin Zhang, Xiuxia Meng,
Jie Xiao, and Naitao Yang*

cost.[2] DCFCs can be classified into molten


Direct carbon solid oxide fuel cell (DC-SOFC) is a promising energy conversion hydroxide,[3] molten carbonate,[4] and oxygen
system, which can directly convert the chemical energy of biomass into electrical ion conducting solid oxide DCFC[5] in terms
energy with high efficiency and low pollution. Herein, a microtubular DC-SOFC of the diverse electrolytes used. Generally, a
DCFC needs to operate at a relatively high
fueled with the biochar derived from pepper straw for electrical power generation
temperature due to the high activation
is reported. The DC-SOFC operated on pepper straw char gives a maximum energy of carbon oxidation. For the safety
power density of 217 mW cm2, comparable with 252 mW cm2 for that with view, the solid oxide electrolyte, which is the
hydrogen fuel at 850  C. Moreover, the lifetime of the DC-SOFC reaches 21 h at a only one in solid state, offers many advan-
discharge current of 100 mA with the fuel utilization of 44.4%. The pepper straw tages over the liquid electrolyte in a DCFC.
char is characterized physically by scanning electron microscopy, energy- Accordingly, the direct carbon solid oxide
fuel cell (DC-SOFC) with all-solid-state struc-
dispersive spectrometer, X-ray diffraction, Raman spectroscopy, thermogravi-
ture has received widespread attention.[6]
metric analysis, and differential scanning calorimetry. The results demonstrate As early as 1988, Nakagawa and Ishida[7]
that the pepper straw char contains natural catalysts in itself and their contri- first proposed the mechanism of DC-SOFC
bution on the electrochemical performance of the microtubular DC-SOFC is on the basis of the experimental results,
analyzed in detail. which consisted of electrochemical reac-
tion of carbon monoxide (1) and carbon
gasification reaction named as the reverse
Boudouard reaction (2).

1. Introduction CO þ O2 ¼ CO2 þ 2e (1)

With the increasing concern on the global climate change caused by CO2 þ C ¼ 2CO (2)
the overconsumption of fossil fuels, there has emerged an urgent
According to the operation mechanism, which has been veri-
need to explore alternative clean energy resources or utilization
fied by Xie et al.,[8] the power of DC-SOFC is derived from the
strategies for reducing carbon dioxide emission.[1] However,
electrochemical oxidation of carbon monoxide. The produced
because the fossil fuels, especially coal, will still be the major energy
CO2 from reaction (1) diffuses into solid carbon fuel and reacts
source in the foreseeable future, it is extremely critical to develop with it to yield more CO from the reaction (2), followed by
novel technologies which can efficiently convert the intrinsic chem- diffusing to the electrode to perform the electrochemical oxida-
ical energy to electricity with low emission. Therefore, among the tion reaction again. In this process, the electricity will be gener-
various energy convert systems, direct carbon fuel cell (DCFC) has ated continuously from a DC-SOFC as the carbon fuel being
regained increasing attention due to its high conversion efficiency consumed, as shown in Figure 1. In addition to possessing all
and concentrated CO2 product which can be sequestrated with low the advantages of DCFCs, DC-SOFC has its unique advantages
in the utilization of fossil fuels, such as higher energy conversion
Dr. F. Yu, Y. Wang, Dr. Y. Xie, Prof. W. Zhang, Dr. J. Zhang, Prof. X. Meng, efficiency and good operation stability, and no feeding gas or
Prof. N. Yang liquid medium involved.
School of Chemistry and Chemical Engineering However, there are still several barriers remaining to be over-
Shandong University of Technology
Zibo 255049, P. R. China come for the performance improvement and widespread applica-
E-mail: yfy316@sdut.edu.cn; naitao@sdut.edu.cn tion of DC-SOFCs. Currently, many types of biomass derived from
Dr. J. Xiao crop residues, such as corn cob char,[9] leaf char,[10] wheat straw,[11]
Key Laboratory of Advanced Battery Materials of Yunnan Province bagasse,[12] pomelo peel char,[13] and walnut shells,[14] have been
Faculty of Metallurgical and Energy Engineering adopted as carbon fuels to improve the cell performance due to the
Kunming University of Science and Technology naturally existing catalysts of the reverse Boudouard reaction.
Kunming 650093, P. R. China
Cai et al.[11] developed an electrolyte-supported solid oxide fuel
The ORCID identification number(s) for the author(s) of this article cell (SOFC), which yielded a maximum power density of
can be found under https://doi.org/10.1002/ente.201901077. 197 mW cm2 at 800  C using wheat straw as fuel. An et al.[13]
DOI: 10.1002/ente.201901077 found that pomelo peel char is a promising solid carbon fuel

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due to their high power output, good tolerance to thermocycling,


fast start-up operation, and good portable characteristics.[18] In
contrast to the traditional tubular and planar SOFCs, the MT-
SOFC can be expertly prepared through the facile extrusion pro-
cess, slip casting, and phase inversion technique with higher
yield and lower cost.[19] Especially, for the MT-SOFC fueled with
solid carbon, the carbon fuel can be loaded outside so that much
more solid carbon can be integrated with the cell. In this case, the
electrochemical performance of such MT-SOFC can be effec-
tively improved. Given all these advantages, however, there
has been no detailed investigation of the feasibility of the
MT-SOFC operated on solid carbon fuel so far.
In this study, we demonstrate a high-performance MT-SOFC
fueled with the biochar derived from pepper straw for electrical
power generation. The electrolyte-supported SOFC is fabricated
by the phase inversion technique and characterized in terms
Figure 1. Schematic illustration of operation mechanism of the DC-SOFC.
of electrical power output and energy conversion efficiency.
The effects of the composition and microstructure of pepper
for DC-SOFCs, and the single cell achieved a maximum power straw on the electrochemical performance of the microtubular
density of 309 mW cm2 at 850  C with the fuel utilization of DC-SOFC are analyzed and demonstrated in detail. The results
47.25%. Pepper, as one main crop, is widely cultivated in the provide a novel and green pathway for efficient utilization of
world, and thus huge amount of pepper straws are produced each pepper straw char, and it will be helpful for the development
year. However, the pepper straws are far from achieving efficient of high-performance MT-SOFCs using local biomass as fuel.
use. Most of them are directly burned with high pollution and low
efficiency. In fact, pepper straw is a potential biomass resource that
contains a variety of metal catalysts of the reverse Boudouard 2. Results and Discussion
reaction. If they can be utilized effectively through the DC-SOFC 2.1. Characterization of the Biochar
system, the fields including environmental protection, energy con-
version, and waste recycling will be greatly benefited. Figure 2 shows the scanning electron microscopy (SEM) image
For another, it is well known that the solid carbon is being and energy-dispersive X-ray spectroscopy (EDS) analysis of the
consumed continuously during the cell operation, and then its pepper straw char. The morphology of the biochar shows that
surface for the reaction is shrinking with operating time. there are few micropores on the particle of the biochar. It can
Once the residual carbon cannot provide sufficient reaction area also be seen from the EDS result that the dominant elements
for the reverse Boudouard reaction to produce sufficient CO for are carbon, oxygen, calcium, potassium, and magnesium on
the electrochemical oxidation reaction, the DC-SOFC perfor- the pepper straw char. Typically, the carbon content in the bio-
mance drops rapidly.[15] Nevertheless, most of the cell structure char is 61.59 wt%, whereas that of oxygen, calcium, potassium,
are button-type or tubular single cell according to previously and magnesium are 17.55, 11.73, 5.47, and 3.66 wt%, respec-
reported literature and that only a small amount of solid carbon tively. The result demonstrates that the as-mentioned metal
can be loaded, leading to a poor output and short lifetime of the elements might mainly exist in the form of metal oxides or
DC-SOFC. To increase the carbon storage and thus improve the carbonates. It is worth noting that calcium, potassium, and
cell performance, the tubular segmented-in-series SOFC stack magnesium elements are the excellent catalysts for the reverse
has been designed and developed as a portable power supply Boudouard reaction, which may be helpful for the enhancement
system. Liu and co-workers[16] reported an anode-supported of the cell performance.[20]
cone-shaped DC-SOFC stack with 5 wt% Fe-loaded activated X-ray diffraction measurements were performed on the pep-
carbon loaded inside. The three-cell stack shows the peak power per straw char to determine the phase composition. As shown in
density of 465 mW cm2 and volumetric power density of Figure 3a, two broaden peaks are around 2θ values of 25 and
710 mW cm2 at 850  C. Wang et al.[17] developed a tubular 43 , which reflect the typical peaks of (002) and (100) crystal faces
electrolyte-supported segmented-in-series DC-SOFC stack, and of graphite and amorphous carbon. It is common knowledge
the three-cell-stack performance was compared when the carbon that broader diffraction peaks correspond to smaller crystal size,
fuel was loaded inside or outside the stack. It showed that the demonstrating that the carbon in the biochar is with small grain
electrochemical performance of the stack with carbon fuel out- size. The other major phases of the biochar are some simple
side, which was so spacious that much more carbon fuel can oxides and carbonate, such as CaCO3 (JCPDS 05-0586),
be loaded, was significantly higher than that with carbon fuel K2CO3 (JCPDS 16-0820), and MgO (JCPDS 45-0946), which is
inside. However, the fabrication process of the stack is more in good agreement with the EDS analysis results. Raman spectra
complex, time-consuming, and high cost. Therefore, it urgently is recorded to unravel the graphitic structure of the pepper straw
needs to explore more novel and efficient strategies to achieve a char, as shown in Figure 3b. A G band at approximately
superior DC-SOFC performance. Recently, microtubular solid 1598 cm1 corresponds to the first-order scattering of the E2g
oxide fuel cell (MT-SOFC) has attracted increasing interests mode which is attributed to the relative motion of sp2 carbon

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Figure 2. a) SEM image and b–h) EDS analysis of the pepper straw char.

atoms in the graphitic lattice.[21] Moreover, a D band at approxi- straw char is 0.98, which is close to the result of 0.94 in the
mately 1326 cm1 is associated with the structural imperfections previous literature,[23] suggesting that the pepper straw can be
created by the vibrations of carbon atoms in the disordered considered as a good fuel for the microtubular DC-SOFCs.
carbon.[22] It has been demonstrated that the peak intensity ratio Thermogravimetric analysis (TGA) and differential scanning
of the D band to G band (ID/IG) is strongly correlated with the calorimetry (DSC) are applied to evaluate the thermal decompo-
disorder of carbons of the sample. Most notably, the amorphous sition and oxidation reactivity behavior of the pepper straw char
carbon is more active to the Boudouard reaction compared with from 30 to 900  C in air atmosphere. As shown in Figure 4,
graphite. Consequently, the calculated ID/IG value of the pepper a slight weight loss of 2.8 wt% is observed before 100  C due

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Figure 3. a) X-ray diffraction and b) Raman spectra of the pepper straw char.

Figure 4. The TGA and DSC curves of the pepper straw char in air
atmosphere.

to the vaporization of moisture and release of volatiles, indicating


that the char reabsorbed some moisture from the atmosphere
after thermal pyrolysis at 800  C.[24] After a stable period, there
Figure 5. Image of a) the electrolyte-supported MT-SOFC, b) cross-
is an abrupt weight loss of 83.0 wt% at the temperature range sectional fracture surface micrograph of the MT-SOFC, microstructure
from 300 to 590  C, along with a big exothermic peak in the of the c) anode and d) cathode.
DSC curve. It originates from the oxidation of the effective car-
bon, which is an ideal fuel for DC-SOFCs. With further increase
of the temperature, a very small weight loss caused by the decom- provide high surface area for electrode deposition. Nonetheless,
position of some carbonates occurred over 600  C with a rela- the YSZ electrolyte shows the high density with a thickness of
tively smooth platform of the DSC curve. During the whole 280 μm, which can be confirmed by the cell performance in
process, the residual ash of the biochar is 8.9 wt%, which is Figure 6. The microstructure of the cathode layer, which is
mainly composed of metal oxides. homogenously coated on the YSZ electrolyte surface, is shown
in Figure 5c. Moreover, the cathode is also porous and uniformly
2.2. Characterization of the MT-SOFCs distributed with a thickness of 60 μm. Figure 5d is the cross-
sectional micrographs of the anode, which provides unique
Figure 5 shows the SEM micrographs of the as-prepared MT- porous to transport the fuel and the thickness is 30 μm.
SOFC. It can be seen that the yttria-stabilized zirconia (YSZ) elec- In an attempt to evaluate the quality of the as-prepared MT-
trolyte displays a symmetric structure with thin dense layer in the SOFCs, the hydrogen-fueled MT-SOFCs were first tested with
middle and porous surfaces on both sides, which is attributed ambient air as the oxidant. Figure 6 shows the electrochemical
to the different precipitation rates between the outside and inside performance of the MT-SOFC operated on H2 at a temperature
electrolyte.[25] The dense electrolyte layer, with the sponge-like range of 750–850  C. It can be seen that the open-circuit voltage
structure, may greatly reduce the ohmic loss during MT-SOFC (OCV) is 1.16 V, which is slightly higher than the theoretical val-
operation. In addition, the finger-like porous layer structure may ues calculated from the Nernst equation at 850  C. This could be

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Figure 6. a) Output performance and b) electrochemical impedance spectra of the as-prepared MT-SOFC fueled with H2.

ascribed to the excessive oxygen partial pressure in the cathode, observed that OCV of the microcell is 0.99 V, which is close to the
where the air is not nature circulation but precisely controlled by theoretical value of 1.06 V at 850  C,[8] indicating a fine sealability
the flowmeter with 50 mL min1. Furthermore, the peak power of the system. In addition, a peak power density of 217 mW cm2
densities of the MT-SOFC are 109, 187, and 252 mW cm2 at is obtained by the microtubular DC-SOFC at 850  C, which is
750, 800, and 850  C, respectively. Figure 6b displays the typical comparable with that using hydrogen in this work. The electro-
impedance spectra of the MT-SOFC. The ohmic resistance of the chemical impedance spectra of the DC-SOFC measured under
MT-SOFC is 0.55 Ω cm2, whereas the total resistance reaches the OCV is shown in Figure 7b. As is well-known, the electrolyte
lowest value of 1.61 Ω cm2 at 850  C. In addition, the equivalent dominates the overall ohmic resistance of an electrolyte-
circuit with the configuration of Ro(RhQ h)(RlQ l) was provided supported SOFC.[27] The ohmic resistance of the DC-SOFC is
and fitted well to the obtained impedance spectra.[26] Here, Ro, 0.53 Ω cm2 at 850  C, which is primarily consistent with that
Rh, and R1 represent the ohmic resistance, high-frequency resis- of operating on hydrogen (0.55 Ω cm2). Yet, the total resistance
tance, and low-frequency resistance, respectively; Q h and Q l are of the DC-SOFC (1.78 Ω cm2) is slightly higher than that of the
the corresponding constant phase elements of the high- and hydrogen due to the bulk particles and low oxidation reactivity of
low-frequency arc. On the basis of the results, it can be concluded the solid carbon fuel.
that the as-prepared MT-SOFC is superior quality for further Figure 8 shows the operation stability of the microtubular DC-
research. SOFC fueled with pepper straw char at a constant current of
100 mA. Apparently, the single cell gives a high initial voltage
of 0.65 V and a relatively stable discharging platform from begin-
2.3. Electrochemical Performance of the DC-SOFCs ning to end. The discharging time lasts for 21 h, corresponding
to a released electric quantity of 7560 C. Considering the overall
Figure 7 shows the electrochemical performance of the microtu- reaction as a four-electron reaction (C þ 2O2 ¼ CO2 þ 4e), the
bular DC-SOFC fueled with pepper straw char at 750–850  C. It pepper straw char consumed in the system is 0.24 g.
is noteworthy that repeated testing has been performed at least Accordingly, the fuel utilization of the microtubular DC-SOFC
three times to ensure the reliability and accuracy of the data. It is is 44.4% calculated from Faraday’s law with 0.54 g char as

Figure 7. a) Output performances and b) electrochemical impedance spectra of the microtubular DC-SOFC at various temperatures.

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differential scanning calorimetric measurements of the biochar were per-


formed simultaneously on a thermogravimetric analyzer (STA449F3,
Netzsch, Germany). The data were collected in the air atmosphere from
30 to 900  C with a heating rate of 10  C min1. The Raman spectra
of the biochar were measured by a confocal LabRAM HR Evolution spec-
trometer (Horiba Join Yvon, FR) with an Argon laser wavelength of
514.5 nm.
Fabrication of MT-SOFCs: In this work, electrolyte-supported microtu-
bular SOFCs were fabricated for the fuel cells testing. To improve the ionic
conductivity, the YSZ (Ningbo SOFCMAN Energy Technology Co., Ltd,
China) doped with 1 wt% Al2O3 (Xinfumeng Co., Ltd, China) was used
as the electrolyte material.[28] First, the YSZ and Al2O3 powders were mixed
with ethanol and ball milled using zirconia balls as milling media for
2 h. Subsequently, the mixture was thoroughly dried under an infrared
lamp followed by grinding in an agate mortar to obtain the Al2O3-YSZ pow-
der. Then, the electrolyte was prepared by the phase-inversion technique.
Briefly, the Al2O3-YSZ powder, polyethersulfone (Dare Chemicals, China),
and 1-methyl-2-pyrrolidone (Komiou Chemical Reagent Development
Figure 8. Discharge curve of the DC-SOFC operated on the pepper straw Center, China) with a certain mass ratio of 9:1:4 were dispersed in distilled
char at 850  C. water and stirred for 72 h to form a precursor solution. After degassing for
1 h in the spinning reservoir, the mixture was extruded by a spinneret with
the orifice (outer diameter/inside diameter ¼ 2.0/1.0 mm) under a
nitrogen pressure of 0.2 MPa using deionized water and tap water as
feedstock, which is obviously higher than that with other biomass the internal and external coagulants, respectively. Afterward, the prepared
fuels.[9,11,12] The result has once again proven that the pepper hollow fiber precursors were soaked in the deionized water for 24 h to
straw containing natural catalysts is an ideal fuel for the complete the solidification process. Finally, the dense electrolyte micro-
DC-SOFCs. tubes were obtained by sintering the precursors at 1400  C for 4 h in
air atmosphere.
The cathode consists of two parts including transition layer and func-
3. Conclusions tional layer. The suspension of the transition layer was prepared by ball
milling the YSZ and La0.8Sr0.2MnO3x (LSM, Ningbo Institute of Material
Technology and Engineering, Chinese Academy of Sciences) powders with
In summary, the biochar derived from pepper straw has been
dioctyl phthalate, polyethylene glycol, triethanolamine, and polyviyl butyral
proved to be a superior energy source for microtubular DC- (PVB)-ethanol solution (10 wt% in concentration) in ethanol solvent for
SOFCs due to the naturally existing metal catalysts in fuel itself. 3 h (Table 1). Then, the suspension was deposited on the inner surface
The microtubular DC-SOFC powered with the pepper straw char of the YSZ microtube which was repeated for two times. The same process
shows the peak power density of 217 mW cm2, which is com- was used for preparing the functional layer of a pure LSM. After that, cosin-
parable with that operated with hydrogen of 252 mW cm2 at tering of the cathode was performed at 1100  C for 2 h in air. A composite
850  C. Moreover, the discharge time of the DC-SOFC lasts anode paste containing 0.6 g Ce0.8Gd0.2O1.9 (GDC, Ningbo Institute of
Material Technology and Engineering, Chinese Academy of Sciences),
for 21 h under the constant current of 100 mA with a stable dis- 1.75 g sliver paste (DAD-87, Shanghai Research Institute of Synthetic
charging voltage and platform, and the fuel utilization reaches up Resins, China), and 3 g PVB-terpineol solution (10 wt%) were prepared
to 44.4%. Based on the research findings, the current work is by mixing and grinding in an agate mortar for 3 h.[29] After that, the homo-
valuable for developing microtubular DC-SOFC into a safe, geneous Ag-GDC paste was painted onto the outer surface of the YSZ
effective, and environment-friendly distributed power generation microtube by brush painting and then dried in an oven at 120  C. This
system for electrical power generation using local biomass as process was repeated four times until a required thickness was achieved.
Finally, a sintering process was conducted at 880  C for 4 h to construct
fuel.
the complete single cells. The anode area (effective area) was controlled at
0.28 cm2 of all the microcells.
Cell Assembling and Characterization: Each single microcell was con-
4. Experimental Section nected to two quartz tubes on both ends by using sliver paste as the seal-
ant. Sliver wires were attached to inside and outside of the microcell as
Preparation and Characterization of Carbon Fuels: Carbon fuels were pre-
pared according to the following procedures that are similar to the previous
work.[12] One-year-old pepper straws were collected as agriculture byproduct
Table 1. Composition of the cathode slurry.
from local farmland in Linyi city, Shandong province of China (35 5 0 N,
118 35 0 E). The raw pepper straws were broken into pieces with the length
of 2 cm, and dried in an oven at 100  C for 24 h to remove the internal Parameters Transition layer [g] Functional layer [g]
water furthest. Then, the dry pieces were placed into a quartz tube, followed LSM 14 g 20 g
by a heat treatment at 800  C in N2 atmosphere for 1 h. After cooling down
to room temperature, the as-prepared chars were pulverized into powder Yttria-stabilized zirconia 6g –
with an electric grinder and then sieved using a 200 mesh sieve. Ethanol 47 g 47 g
The microstructure and morphology of the biochar were investigated via Dioctyl phthalate 0.76 g 0.76 g
SEM (Carl Zeiss AG-Merlin, Germany) equipped with an EDS. The phase
composition and crystal structure of the carbon fuel were analyzed by X-ray Polyethylene glycol 0.75 g 0.75 g
diffraction with a Rigaku D/max-IIIA diffractometer (Cu Kα radiation, oper- Triethanolamine 0.57 g 0.57 g
ated at 35 kV, 30 mA, λ ¼ 1.54184 Å) at 293 K. The selected 2θ was ranged
PVB-ethanol (10 wt%) 10 g 10 g
from 10 to 90 with the scanning rate of 10 min1. The TGA and

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Received: September 11, 2019


Revised: October 20, 2019
Published online: November 14, 2019

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