You are on page 1of 14

NREL/CP-440-21673 • UC Category: 1211 • DE97000076

Long-Term ·simul on of
Turbulence-Indu ads
Using the SNL 3D,
FAST, YawDyn, a ADAMS
Numerical Codes

Neil D. Kelley
Alan D. Wright
Marshall L. Buhl, Jr.
James L. Tangier

Prepared for
1997 ASME Wind Energy Symposium
Reno, Nevada
January 6-9, 1997

National Renewable Energy Laboratory


1617 Cole Boulevard
Golden, Colorado 80401-3393
A national laboratory of the U.S. Department of Energy
Managed by Midwest Research Institute
for the U.S. Department of Energy
under contract No. DE-AC36-83CH1 0093

Prepared under Task No. WE618010

October 1996
NOTICE

This report was prepared as an account of work sponsored by an agency of the United States government.
Neither the United States government nor any agency thereof, nor any·of their employees, makes any
warranty, express or implied, or assumes any legal liability or responsibility for the accuracy, completeness,
or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would
not infringe privately owned rights. Reference herein to any specific commercial product, process, or service
by trade name, trademark, manufacturer, or otherwise does not necessarily constitute or imply its
endorsement, recommendation, or favoring by the United States government or any agency thereof. The views
and opinions of authors expressed herein do not necessarily state or reflect those of the United States
·

government or any agency thereof.

Available to DOE and DOE contractors from:


Office of Scientific and Technical Information (OSTI)
P.O. Box62
Oak Ridge, TN 37831
Prices available by calling (423) 576-8401

Available to the public from:


National Technical Information Service ( NTI S)
U.S. D epartment of Commerce
5285 Port Royal Road
Springfield, VA 22161
(703) 487-4650

#�
f.� Printed on paper containing at least 50% wastepaper, including 20% postconsumer waste
LONG-TERM SIMULATION OF TURBULENCE-INDUCED LOADS
*
USING THE SNLWIND-3D, FAST, YAWDYN, AND ADAMS
t*
NUMERICAL CODES

Neil D. Kelley
Alan D. Wright
Marshall L. Buhl, Jr.
James L. Tangier

National Wind Technology Center


National Renewable Energy Laboratory
Golden, Colorado 80401

ABSTRACT INTRODUCTION

Notable progress was made in simulating the dy­ During the past several years, considerable prog­
namic response of operating wind turbines during the ress was made in simulating the dynamic response of
past several years. In concert with these activities, the operating wind turbines. Part of this progress can be
ability to adequately simulate the characteristics of the attributed to the ability to more realistically simulate
turbulent inflow, which is directly or indirectly respon­ the three-dimensional structure of the turbulent inflow.
sible for much of the observed response, has also im­ Recent investigations (Laino and Kelley1, and Wright,
proved significantly. Recent investigations have shown Kelley, and Bir2) showed that without such inflow
that without such inflow simulations, it is often difficult simulations, it is difficult to predict load distributions
to predict fatigue-load distributions that agree with ob­ for fatigue calculations that agree with observations.
servations.. In this paper we discuss the results of a The situation is particularly acute for turbines operating
numerical experiment in which we simulated represen­ within multi-row wind farms. Further, the need to
tative diurnal variations in the inflow environments for more accurately specify the expected range of alternat­
two distinct locations within a multi-row wind farm: ing loads under a wide range of operating environments
upwind of the first and downwind of the last row of for the purpose of design certification will undoubtedly
turbines. With the SNLWIND-3D turbulence simula­ involve the increased use of analytical simulations.
tion code, we created a series of 144, 10-minute inflow We view the development of the analytical simula­
records that are likely to occur individually within a 24- tions of wind turbine dynamics as an integrating factor
hour period at each location. An upwind, rigid-hub, all of our knowledge of these machines. Embodied in
three-bladed turbine was modeled with the Yaw Dy­ these codes is our analytical knowledge about the com­
namics (YawDyn) and Automatic Dynamic Analysis of plex dynamics associated with wind turbines and their
Mechanical Systems (ADAMS) simulation codes while operating environments. We therefore decided to per­
a downwind, teetered-hub, two-bladed turbine was form an extended numerical experiment to compare
simulated with the Fatigue, Aerodynamics, Structures, the calculated responses of analytical codes that we are
and Turbulence (FAST) code and ADAMS. We found currently using at the National Renewable Energy
good to excellent agreement between the codes them­ Laboratory's (NREL's) National Wind Technology
selves in predicting the flapwise bending load spectra, Center (NWTC) to long-term (as opposed to only a few
and with limited test data. specific conditions) simulated inflows. To accomplish
this, we used two reasonably validated turbine design
models - a three-bladed, rigid hub and a two-bladed,
teetered hub - using the available codes. These codes
were the Yaw Dynamics (YawDyn), Fatigue, Aerody-

·ADAMS is a registered trademark of Mechanical Dynamics. Inc.


t This work is supported by the U.S. Department of Energy under Contract DE-AC36-83CH1 0093.
�This paper is declared a work of the U.S. Government and is not subject to copyright protection in the United States.
namics, Structures, and Turbulence (FAST), and APPROACH
Automatic Dynamic Analysis of Mechanical Systems
(ADAMS), and the turbulence simulator SNLWIND- Our approach was to simulate, using the
3D. SNLWIND-3D code, 144, 10-minute inflow records or
In previous work, Kelle/ showed that the alter­ 24 hours of representative turbulent inflow conditions
nating load distribution seen on a three-bladed, rigid that are likely to been seen immediately upstream and
hub turbine could be described as a linear sum of three downstream of a large, 41-row wind farm in San Gor­
parametric statistical distributions. Initially it was gonio Pass, California. These simulations are based on
thought that the low-cycle, high-amplitude or LCHA boundary-layer measurements taken from two exten­
region (high-loading tail) of the spectrum could be de­ sively instrumented, 50-m meteorological towers in­
scribed by a lognormal distribution. Upon closer ex­ stalled at these locations during June, July, and August
amination of this and load spectra from other turbines it of the 1989 wind season. At that time, there were no
was found, for return frequencies less than about 100 wind turbines installed immediately upwind of Row 01
cycles/h, that a decaying exponential distribution pro­ of the wind farm and the tower. The upwind terrain is
vided a better paradigm (except for the root edgewise very smooth consisting of low, rolling sand hills or
bending where an extreme value distribution was found dunes, but is confined by the abruptly rising and com­
to be appropriate) (Kelle/·\ The majority of the fa­ plex landforms of the pass in the crosswind directions.
tigue damage in rotor blades made of composite mate­ The downwind tower was located immediately behind
rials occurs in the LCHA region (Winterstein and Row 41, with the closest operating turbine located two
Lange6). Kelle/ has suggested that the asymptotic be­ rows, or 14 rotor diameters (D), upstream. At that time
havior seen iri the LCHA load range is possibly a con­ there were more than 900 turbines installed between
sequence of the process being Poisson (i.e., the turbu­ Rows 01 and 41 of this wind farm.
lent inflow events responsible for the load cycle peaks We used each of the 10-minute inflow simulations
and valleys being independent of one another). Further for each location as input to the numerical simulations
work is required to establish a causal relationship. of each turbine to predict time-load histories for various
Kelley' also demonstrated that the shape parameter or parameters depending on the specific dynamics code
slope of the LCHA-range exponential distribution was involved. In this paper, however, we have confined our
highly correlated with the turbulent inflow scaling pa­ discussion to the root flapwise bending moments, be­
rameters of hub-height (local) friction velocity or (u,)* cause this parameter is quite sensitive to the dynamics
and the static stability expressed as the gradient Rich­ of the turbulence/turbine interaction. The three-bladed,
ardson number (Ri) •• rigid-hub turbine (Micon 65/13) was simulated using
The objectives of this experiment have been to as­ existing YawDyn and ADAMS models. The two­
sess the ability of the simulations to: bladed, teetered-hub turbine was simulated using the
two-bladed version of the FAST code (called FAST2)
• Reproduce the shape of the observed alternat­ and by ADAMS
ing-load distributions; i.e., an exponential decay in The same inflow was used to excite each turbine
the very damaging tail or Low-Cycle, High­ model for each of the two locations, allowing us to not
Amplitude (LCHA) load region only compare the relative response characteristics of
• Exhibit the sensitivity of the slope (fatigue­ each of the simulation codes for the same input to the
damage potential) of this exponential distribution same turbine, but also to determine some general indi­
to the turbulent inflow parameters of hub-height cations about how each of the designs responds com­
mean turbulent shearing stress or local friction ve­ pared with each other. The predicted flapwise load­
locity (u.) and vertical stability (Richardson num­ time history for each turbine blade was rainflow-cycle
ber, Ri) counted over each individual 1 0-minute record and
• Determine how well the predicted, alternating­ from a single series 24 hours in length derived by con­
flapwise, load spectra compare with available catenating the 144 individual records. The alternating
measurements for each turbine design. load spectra from each blade were then summed into a
single alternating load distribution for analysis. We

. --I/2 then compared the resulting distributions with respect


* U• = -u'( w') where u'and w' are the zero-mean longitudinal and to the shape of the high loading tails and with available
vertical wind components. observations. The potential impact on low-cycle be­
havior as a result of the rainflow cycle-counting of
'' Ri = (g/9)(Cl9/Clz)/(ClU/Cld where g is the gravity acceleration,
2
9=T(l000/p)· R6, Tis the absolute temperature, U is the wind speed, z
long, discontinuous load histories that have been con­
is the height. and p is the barometric pressure. catenated is discussed in Kelley and Sutherland7

2
SIMULATION MODELS USED tines were used to provide the aerodynamic forces for
all of the codes used in this study.
A total of five numerical codes were used in this
experiment. These included the SNLWIND-3D turbu­ YawDyn
lent inflow simulation and specific turbine models using The YawDyn model, also developed by the Univer­
the YawDyn (simple), FAST2 (moderately complex), sity of Utah under NREL sponsorship (Hansen10) was
and ADAMS (complex) structural dynamics codes. We developed to achieve a better understanding of the fac­
linked AeroDyn Version 9.3 to the three structural tors affecting the yaw behavior of horizontal-axis wind
codes. We will now briefly describe each of the five turbines. It is limited to a maximum of four degrees of
codes. freedom (DOF). The influence of tower motions, drive
train dynamics, and blade vibration modes higher than
SNLWIND-3D the first flapwise are neglected. The code, using the
This code represents an expansion of the original AeroDyn subroutines, can be excited by a number of
stochastic wind simulator, SNLWIND, developed by methods of introducing a time-varying wind field , in­
Veers". SNLWIND only simulated the longitudinal cluding a single-point wind speed, a single-point speed
component of the wind under neutral flow conditions in plus horizontal and vertical shears, and the full-field
rotationally sampled space. Using Veers' original turbulent inflow generated by SNLWIND-3D. For this
computational kernel, Kelley9 expanded SNLWIND to analytical experiment, the three-bladed, rigid-hub tur­
versions that provide a mapping of the three compo­ bine was modeled with fixed yaw, leaving just three
nents of the full wind vector in both Cartesian and polar DOF in the analysis ( i.e., first flapwise mode for each
coordinates as well as rotationally sampled space. In of the three blades).
the current code, now referred to as SNLWIND-3D, the
turbulence is now scaled by u. and the Ri rather than by FAST2
turbulence intensity. This allows a wider degree of The FAST2 model was developed by Oregon State
inflow conditions to be simulated including those seen University (Wilson, et al.11), under NREL sponsorship,
over smooth, homogenous terrain, at the upwind row of to provide a predictive capability that included more
a multi-row wind farm in complex terrain, and within DOF than the four available in YawDyn, but with com­
the wind farm at row-to-row turbine spacing of 7 and putational times much faster than those required when
14D. It als() provides simulations based on either the using the hundreds of DOF in ADAMS modeling. Ap­
Kaimal or von Karman neutral-flow, stochastic spectral plying Kane dynamics (Wilson, et alY), FAST2 simu­
models as specified in various drafts of the IEC-TC88 lates a teetered two-bladed, horizontal axis turbine
Document, "Safety of Wind Turbine Generator Sys­ modeled as six rigid bodies and four flexible ones. A
tems."- total of 14 DOF were incorporated in the F AST2 model
used by this experiment, including the following: 1st and
AeroDyn 2nd blade flapwise modes, 1st blade edgewise mode,
Developed by the University of Utah under NREL rotor teeter, rotor rotation, drive train torsion, nacelle
sponsorship (Hansen10), the AeroDyn code consists of a yaw, tower fore-aft bending (2 modes), and tower lat­
series of FORTRAN subroutines for the aerodynamic eral bending (two modes) (Wright, et al.\ The original
analysis of horizontal-axis wind turbine generators. It FAST2 code contains its own routines for calculating
was originally used in conjunction with the YawDyn the aerodynamic forces and a turbulent wind simulation
simulation code, but has also been incorporated. into that consists of a deterministic contribution made up of
ADAMS, and more recently, the version of the FAST2 the mean wind speed, shear, and tower interference and
model being used exclusively at NREL. The purpose of a random element derived from an atmospheric turbu­
the AeroDyn subroutines is to simulate the aerodynamic . lence model that ·includes time varying wind direction.
forces seen as a result of a moving wind turbine blade This experiment was conducted using a version of
through the turbulent inflow field generated by FAST2 that incorporates the AeroDyn subroutines, so
SNLWIND-3D or other inflow specification. These that all of the models in the study had identical aerody­
subroutines, in conjunction with a host dynamics code, namic inputs.
make it possible to model the aeroelastic interactions
between the blade motions and the aerodynamic forces.
The routines are based on a modified blade­
element/momentum theory and also include dynamic­
stall and skewed-flow effects. The AeroDyn subrou-

3
·e

0
.. 1400

• •
1300

s 12 00
,:;
0.100 1100

0.080 ::--;:';;:-:':;:---::'::::-::':::---::':::-:
:"::-�:--��__J 1000
-0.12 -0.10 -0.08 -0.06 -0.04 -0.02 0.00 0.02 0.04 0.06 0.08

Ri
900 4
�--�--�-- � �1� 4�16--�18--�2�
10 ---12� 0

Local standard time (h)


Figure 1. Variation of power law exponent with
stability (Richardson number, Ri) for upwind and
downwind locations. Figure 2. Variation of estimated mixed layer depth
with local standard time.
ADAMS
ADAMS is a commercial, generalized, multi-body
computational system used to develop systems dynam­
ics models, which is available from Mechanical Dy­
namics, Inc., ()f Ann Arbor, Michigan. Under NREL
sponsorship, a specialized version of ADAMS (called
20
ADAMS/WT) with an enhanced graphical user inter­
face was developed by Mechanical Dynamics specifi­ �0
cally for the partially automated development of mod­ e ,s
c

els of horizontal-axis wind .turbines (Elliott and e


Wright13). ADAMS models a wind turbine as a series � 10
0
of rigid elements of known inertial properties that are jl
E
linked via kinematic relationships and/or elastic "
z 5
"beams." Each of these elements has six DOF associ­
ated with it. By applying advanced equation solver and
integrator methodologies, ADAMS produces time­ a 10 12 14 1s 1e 20 22 24 2s

domain solutions for system response and loads while 10-min mean wind speed (ms·')
automatically taking into account rotational effects and
interactions between components. The aerodynamic
excitation is linked to ADAMS through the "user­
Figure 3. Simulated diurnallO-minute mean
written" SNLWIND-3D turbulent inflow via the Aero­
wind speed distributions.
Dyn subroutine package. As implemented in this study,
the ADAMS model of the rigid-hub, three-bladed tur­
bine contained 310 DOF while its two-bladed,_ teetered YawDyn model of this turbine was developed by Laino1
and was based, in part, on the earlier ADAMS model
counterpart included 201 DOF.
developed by Buhl, et al.15 The ADAMS model, as im­
plemented in this study, took advantage of the refined
THE TURBINES SIMULATED
blade aerodynamic properties incorporated by Laino1 in
his modeling of the turbine. The AeroDyn subroutines
The three-bladed, rigid-hub turbine simulated is a Mi­
for this simulation included the options of dynamic stall
con 65113, which was installed in Row 37 of a 41-row
and inflow.
wind farm in San Gorgonio Pass, California. This stall­
The two-bladed, teetered hub turbine model is
controlled turbine has an upwind rotor with a
based on a prototype with a 26.2-m diameter, stall­
diameter of 17 m and was fitted with blades using air­
controlled, downwind rotor. The turbine operates in
foil shapes from the NREL Thin-Airfoil Family
(Tangier, et al.14). The actual machine has an active free yaw. As installed, it was operated near the crest of
yaw drive but in these simulations it was left fixed. The a hill within a wind farm in the complex terrain of the

4
Tehachapi Pass area of California. The blades used on are available in SNLWIND-3D) and the Coriolis pa­
4
this machine are based on airfoils derived from the rameter fc= 1.46x10- sin (33.9°) (Dutton, et al.17). The
16
NREL Thick-Airfoil Family (Tangier and Summers ). variation of the estimated value of z; with time-of-day
Neither the FAST2 or ADAMS simulations of this tur­ used for simulating inflows at both locations is plotted
bine were actually used in its design. They were as­ in Figure 2. SNLWIND-3D was used to generate the
sembled strictly for validation and comparison pur­ 144 inflows for each location. The components of the
poses. The FAST2 model is identical to the one de­ three-dimensional wind vector were generated at a rate
scribed in Wright, et al. 2. As in the case of the rigid­ of 20 per second on a 6 x 6 Cartesian grid plus the rotor
hub turbine, the AeroDyn subroutines were applied with center. The grid was scaled to the particular turbine
the dynamic stall and inflow options. hub/rotor dimensions. A different random seed was
applied for each of the individual simulations, as were
INFLOW SIMULATIONS the turbulence-scaling parameters representing a par­
ticular period of the day. Separate simulations were
During the months of June, July, and August 1989, . ex­ created for each location and turbine because of the
tensive boundary-layer measurements were taken from differences in physical dimensions. The resulting dis­
two 50-m towers installed immediately upwind of Row tributions of UH for Rows 0 I and 41 are shown in Fig­
01 and downwind of Row 41 of the San Gorgonio Pass ure 3. The diurnal variations of the actual simulated
wind farm. A total of 135.3 and 105.5 h of time­ values of UH, u., Ri, and the power law exponent pre­
coincident record are available from the Row 01 and sented to the turbine dynamic codes are summarized in
Row 41 towers, respectively. We calculated the distri­ Figure 4.
bution statistics for each of the boundary-layer turbu­
lence-scaling parameters of hub-height mean wind TURBINE SIMULATION RESULTS
77
speed (UH) and (u.), Ri, power law exponent (a) , and
estimated mixing layer depth (z;) for each of the 144, Each of the 288 simulations for the two turbines mod­
10-minute periods contained in a diurnal cycle for each eled using either YawDyn and ADAMS or FAST2 and
tower location. The values of the surface roughness, Z0, ADAMS was calculated using the NWTC SGI Power
had been previously determined for each location. Challenge® XL computer system. This computer is
Target values of UH and Ri for the simulation of 10- configured with six central processing units and 640
minute turbulent inflow for each of the 144 periods at megabytes of random access memory. Each YawDyn
each position were derived by choosing a random sam­ simulation of the Micon 65, with its 3 DOF, took
ple from each distribution with the assumption it was slightly less than real time (i.e., about 9 minutes of ac­
normal. We found that the power law exponent was tual clock time per simulation). In contrast, the
strongly correlated with the Ri parameter. The fitted ADAMS model, with its 310 DOF, required 5.25 hours
relationships for arriving at a value of the power law on the average. Similarly, the teetered-hub turbine with
exponent for each 10-minute simulation are shown in one less rotor blade and 201 DOF with ADAMS re­
Figure 1. Also u. is strongly correlated with UH. This quired, on average, 4.25 hours to calculate a I 0-minute
variation is essentially linear over the range of wind record. The FAST2 code, with its 14 DOF, typically
speeds of interest for wind-turbine operation at the cho­ took 45 minutes to compute the same simulated time
sen locations. We derived such relationships for the period, thus meeting one of the goals for its develop­
variation of u. with UH for each location and used them ment.
to establish a target value of u. for each period simu­ The predicted time series for each of the three Mi­
lated. During unstable flow conditions, (Ri < 0), the con 65 blade root flapwise bending moments was rain­
entire depth of the planetary boundary or mixed layer, flow-cycle counted over a range of -15.0 to +40.0 kNm
z;, is an important surface layer turbulence scaling pa­ with a resolution of 0.43 kNm. Similarly, the two root
rameter. Because this quantity was not directly meas­ flapwise moments from the teetered-hub turbine were
ured in the field, we have estimated it using the relation­ cycle counted over a range of -500 to +500 kNm and a
ship, resolution of 2 kNm. Only full cycles have been in­
cluded.
[ 1]

where zhub is the hub elevation (which was chosen for


convenience since it and the wind speed at that height

5
Micon 65 Turbine
The YawDyn and ADAMS
predicted load spectra for the
Micon 65 turbine simulations 25
are presented in Figures 5 and 6
20
for Rows 01 and 41, respec­
tively. The loads from all three 15
blades are included, though
10
they are not identified individu­
ally. The spectra are presented 5
by a wind-speed class based on
0 1.80
l
the 10-minute UH (see Kelle ).
1.60
Class 3 includes speeds less 1.40
than 9 m/s whereas Classes 4, 1.20
Hub u.
5, 6, and 7 encompass ranges of 1.00
9-11, 11-13, 13-15, and 15-17
(m/s) 0.80
m/s respectively. Records with 0.60
0.40
mean wind speeds exceeding
0.20
17 m/s are assigned to Wind
0.00
Class 8. The number of simu­ 0.25
0.20
lated 1 0-minute records in­
0.15
cluded in wind-class spectra are 0.10
indicated in each plot. 0.05 Ri
An examination of the 0.00
spectra for Row 01 in Figure 5 ·0.05
-0.10
shows good agreement between
-0.15
the YawDyn and ADAMS
-0.20 0.18
simulations in the high-cycle 0.17
region but a divergence in the 0.16
important low-cycle tail. This 0.15
Power
divergence diminishes with 0.14
Law
increasing mean wind speed Exponent 0.13
(loading), with very good 0.12
agreement being achieved in 0.11
Wind Class 8 (greater than 17 0.10
m/s). We believe such a diver­ 0 2 4 6 8 10 12 14 16 18 20 22 24
gence is the consequence of the Hour
greater number of load paths
(DOF) being available in the
ADAMS model. The much
more turbulent conditions Figure 4. Diurnal variations of inflow simulation scaling parameters.
downwind of Row 41 are com- porting many additional load paths which limit the
pared in Figure 5. Again, a similar degree of compara­
flapwise amplitudes seen at the root. It is clear, how­
bility is evident, with the closest agreement in Wind ever, that the simulated load distributions reflect the
Class 8. For comparison with actual conditions, the
exponential decay of the high loading tail of the ob­
measured load spectra for Wind Classes 3-7 from Row served data albeit at a steeper slope. This indicates that
37 have been included in Figure 6. One would not ex­ the simulated turbulent inflow provides the proper spa­
pect agreement with these spectra particularly in the
tial and temporal characteristics in order for the simu­
low-cycle tail because the row-to-row spacing between lated loads distribution to exhibit the exponential shape
turbines is only 7D as compared to an effective distance
in the high-loading tail. To check the validity of the
of 14D at Row 41. Row 41 simulations, we compared a subset of the 133
We believe the differences seen in the low-cycle observed records available in Wind Class 5 at Row 37,
tails between the YawDyn and ADAMS simulations at
in which the hub mean wind speed was 12.5 ± 0.1
both locations are the result of the latter model sup-

6
.. �:, ' .

Wind Class 3 ( 9 m/s < U" ) WindClass 4 ( 9,;; U" < 11 rnls) , WindClass 4
WindCiass3
104 P. r.--o--r-.--.--.

103 �

� 1()2

'()
0 A Row ADAMSSim (9 recsL
1
Row 1 Yaw[}y"fl Sim (9recs) 1
104

:: �%
3 t \0 & RowiAOAMSS,m(l6n•cs)
RowiVav.OynS,m(l6•ecs �

t�

tO'

t02
+
a\
0
Observed70(79recs}
14D AOAV.SSim(45rec
140Ya'M¥1 Sim (45recs'

� t0
t�

tO'

2
+ ObseiVed70 (153recs)
140 ADA\48 � (33recs
14DYav.{)yn Sim (33 rec�

0 .!!1
() 10' () 101 � tO' 25-to•

100 10° t0° t0°



10·1
f=---
\ --..,.-...,.--'--,---,--=1
\ 10·1
\
0 10·! I= I I I ..., �T -j
tO t5 20 25 30
tO·I I= ' I I I \ 1 ;'!- -j
0 5 tO t5 20 25 30 0 5 10 15 20 25 30 0 5 0 5 tO t5 20 25 30 35
Root flapwise alternating load (kNm) Root flapwise alternating load (kNm) Root flapwise alternating load (kNm) Root flapwise alternating load (kNm)
WindClass 5 (11 ,;; U" < 13 m/s) WindClass 6 (13,;; u" < 15 m/s)
t 04 ,.,.,-.---.--.----,---. 1� ..,-.-r--r-.--.-. w
WindClass 5
t�
WindClass 6
\
� Row 1ADAMSSim (31 recs) 1
r
�\

& Rcw I ADAMSSim (33 "" s) + Obse1Ved70(133recs) Observed 70 (39 recs)
103 Row 1 YawOynSim (31 recSj 103 0Row1YawDynSim(33r . tO' 140 AOAV,S Sim (37rec 10' 140ADNJSSfm(22n
140Ya\\O,'n srn (37recs' 140 Va't.O)n slm (22recs):


"'
102 2
€ 10 t02 t()2
Ql
0
101
lll
0
1


�to•


() () 10 . 25- to•
10° r---r-.,---,�-,--�-=l 100 too 100
-l
.oM;:w 0
10·1 10·1 1- 1 --1 to·• 1= tO·I t- \ ' T-;
=>(ID I 1 , �
r-•l-ll_,,--,� , ��ul_j1
� '�� I
0 5 10 15 20 25 30 0 5 10 15 20 25 30 0 tO 20 30 40 0 tO 20 30 40
Root flapwise alternating load (kNm) Root flapwise alternating load (kNm) Root flapwise alternating load (kNm)
Root flapwise alternating load (kNm)

WindClass7 (15,;; U" 17 m/s) < WindClass8 ( u"" 17 m/s) WindCiass7 WindCiass8
1 04 ..,-.---.---.--.-----.- 1� w �, r-r-r--.--.--,,-
,.---,
-,
t� r-r-��,--,��--
� ObseiVed 70 (1rec)
140 ADIWS Slm (3 recs)
Row 1ADAMSSim (20recs) 140AOAMSSim (4 •ecs)
Row 1 va....{)ynSim (20 recS
103 103 tO' 10' 140Yav.O,nS!m(3recs)
140Y�� Sim (4 recs)

€ 10
2 � 102 �
to> t02

0 0

1 � tO'
() 10' () 10 �to•
0
I:)(]S(!l&
100 F----,---,r---,----t-.--= 10° t0° 100 '
'
'
1 0·1 10·1 j-,,
F 1 -11--,1--TI--�_;� 1 1 �I_j-j
10·1 j--- , 1� 1�
, -
F ,-- . ���1
l ��
l -r�
l -,l---,-- �
10"' I= 1 -.--rl -,,.---.-
I -,1--
0 5 10 15 20 25 30 0 5 tO t5 20 25 30 0 tO 20 30 40 0 tO 20 30 40
Root flapwise alternating load (kNm) Root flapwise alternating load (kNm)
Root flapwise alternating load (kNm) Root flapwise alternating load (kNm)

Figure 5. Predicted YawDyn and ADAMS Micon 65 Figure 6. Predicted YawDyn and ADAMS Micon 65
alternating load distributions for upwind (Row 01) location. alternating load distrib
. utions for downwind (Row 41, 14D) location
and observed distributions at Row 37.
1000

� ·0.2 •

0
100 iii
c:
-� ·0.4

e
'D
<II
. .
10
... '/( ...

...7"'
·0.6
::1:
u
..J
.
"'
"' ·0.8
. f A r--0---------,
.. Observed 70 Spacing(Row 37)
---· a, = u.-o.426

-�<II
-o.325
/ •
:;:
Simulated14DSpacing(Row41)
- ex, u.-<�.915
0.1
• g ·1.0
� t:.
= --o.427

a:
SimulatedUpwind(Row 1)

/ -··
-o 967
a, = -0.457 u. .

0.01 +----.--.,---.--,---,...-,--�--1 ·1.2 '----'--....l..-.l..---L--"-----'--'


0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0
0 5 10 15 20 25 30 35 40 45 50

Root flapwise alternating load (kNm) Hub-height u. (m/s)

Figure 7. Comparison of observed and simulated Figure 8. Variation of Micon 65 root tlapwise low­
Micon 65 root flapwise alternating load distribu­ cycle, high-amplitude (LCHA) region slope versus
tions for 12.5 ± 0.1 m/s wind speed at Row 37. hub-height u* for simulated conditions at Rows 01
and 41 and observed conditions at Row 37.

m/s. This speed corresponds to where peak power oc­


curs for the NREL Thin-Airfoil blades and to where actual turbine having an active yaw drive while the
considerable unsteady aerodynamic response can be simulation was computed with the yaw axis held rigid.
expected as the outer portion of the blades cycles in and Tangier, et al.19 found that, with the yaw drive locked,
out of stall. Previously, Sutherland and Kelle
8
found i the flapwise moment increased and was dominated by
that operating the turbine in Wind Class 5 at this loca­ loads associated with a strong 4-per-revolution (4P)
tion accumulated the greatest rate of fatigue damage cyclic load superimposed on the once-per-revolution
observed in Wind Classes 3 through 7. We found that, (1 P) loading cycle. This 4P contribution to the cyclic
for the purposes of comparison, there were a total of 14 load largely disappears (and the flapwise loading de­
records within this narrow speed range. creases) when the yaw drive is active.
We used SNLWIND-3D to generate an inflow that Given the above, we believe the steeper slopes seen
was the equivalent of 14 records in length (2.333 h) in the low-cycle, or LCHA, tail of the predicted loading
using the Row 37-measured mean values of Ri = spectra (particularly ADAMS), compared with those
+0.019, u. 1.381 m/s, surface roughness z0 = 0.507 m,
= observed at Row 37, are consistent with the 14D spac­
and a power law exponent of 0.127 as boundary condi­ ing upwind of Row 41 and the 7D at Row 37. At Row
tions for simulating conditions there. Although one 41, the upstream turbine wakes have a greater time to
specifies a "target" value of u. to SNLWIND-3D, often evolve and reduce the degree of coherency through dif­
the actual simulated value differs somewhat because of fusion with the more random ambient turbulence being
the unpredictable degree of stochastic cross-axis cou­ transported into the upstream turbine wakes both verti­
pling of the orthogonal wind components. The more cally and laterally. This can also be seen when one
energetic and coherent the turbulence, the larger the plots the slope, a�> of the exponential fit applied to the
difference. In this case we specified the observed value LCHA tail. In Figure 8, we compare the LCHA slopes
of 1.381 m/s; however, the actual simulated value came derived from the ADAMS simulations with those ob­
out to be 1.434 m/s, or 3.7% higher. We then computed served at Row 37 as a function of hub-height u. in semi­
the predicted flapwise loads using the Micon 65 logarithmic coordinates. It is clear that the simulations
YawDyn model for the sake of efficiency. We present of conditions at Rows 01 and 41 predict steeper and less
the resulting alternating load spectra in Figure 7, which damaging conditions than those at Row 37 for u" values
shows that there is reasonable agreement between the up to about 1.2 m/s (low to moderate wind speeds),
observed predicted spectra particularly in the very im­ however, at values above the latter the degree of ex­
portant LCHA tail. We believe the lower loads seen in pected low-cycle damage becomes similar.
the body of the distribution are the consequence of the

8
1.8

-0.2 :D
1.6 0
2.

1.4
0
0 i

c:
L!
·��-\ .. 1!.
0
1!. -0.4
-
iii
-g
:;;
iii"
.1!. \ CD

i:i
1 .2
• 1!::.1
&-I
lt:::.A \ t:::. -0.6
r-
0
:r:
\ l>
l: , A cJ �
0) \ A
0

·a;
.r:
1.0 I \ -0.8 c.

ll I iil
::J \ cc
:r: c:r
0.8
/a A A" -1.0
::J
/ " "'
./ 0
0 Obs a1 vs z/L atRow 37 (70Spacing) -g
./ �
...... Sima, vsz/LatRow41 (140Spacing)
0.6 __ • -1.2 .Jl
r---
A Sima, vs z/L atRow 01 (upwind)
A
-- u. vs z/L ( 70 Spacing)
0.4 -1.4
-0.25 -0.20 -0.15 -0.10 -0.05 0.00 0.05 0.10 0.15 0.20 0.25
z/L stability parameter

Figure 9. Variation of simulated and observed Micon 65 root flap wise LCHA slope, a.1,
with z/L stability parameter.

Actual measurements will be necessary, however, to /


peak value. See Kelle for more discussion regarding
confirm the above interpretations. this phenomenon. Thus, based on these simulations,
Previously, Kelley4 found the degree of the LCHA one would expect the fatigue lifetime to be greater for a
slope was correlated with the hub-height or local u. and turbine at Row 41 than at Row 37, assuming it does not
Ri (or the Monin-Obukhov stability parameter**, z!L, spend a disproportionate amount of time (relative to
which is related to Ri) for the data collected at Row 37. Row 37) operating within close proximity of the stabil­
In Figure 9 we plot the variation of the observed value ity peak discuss�d above.
of u .. at Row 37 and the LCHA slopes, a." associated
. with observations at Row 37 (7D spacing) and the Two-Bladed, Teetered-Hub Turbine
simulated conditions at Row 41 (14D spacing). Nega­ The FAST2 and ADAMS predicted load spectra
tive ziL (unstable) values are equivalent to the corre­ for the two-bladed, teetered-rotor turbine simulations
sponding Ri ones but positive (stable) ones become are presented in Figures 10 and 1 I for Rows 0 I and 41,
increasingly larger than Ri as the flow becomes more respectively. As before, the loads from both blades are
stable. Using ziL instead of Ri has the benefit of included though they are not identified individually.
"stretching" the stable region of Figure 9 non-linearly, Also, as before, the spectra are presented in terms of the
thus allowing one to more clearly see the details of the wind from each wind speed class with the number of
relationships of the plotted points. Figure 8 shows that I 0-minute records contained in each class indicated
it is expected that (except at the peaking behavior be­ within each plot.
tween stable ziL values of 0 and +0.05) with a 14D As seen in Figure I 0, there is very good agreement
spacing (Row 41) the LCHA slopes tend to become between the FAST2 and ADAMS Row 01, or upwind,
much steeper (and Jess damaging) than with 7D spacing simulations for all but Wind Class 8. At this writing, it
(Row 37) as the flow stability moves away from the is not yet clear why the discrepancy in Class 8 exists.
The results of the much more energetic Row 41 simula­
** z/L is defined by the ratio of the geometric height. z. and the tions in Figure 11 also show very good to excellent
'
Obukhov length. L. given by -u· Cp pT/gHK where Cp specific heat at agreement. However, there are some discrepancies in
constant pressure. p is the air density. H the vertical heat flux, and K both models. For example, in Wind Class 3 the
the von Karman constant(� 0.4).

9
Wind Class 3 (9 m/s < U") WindClass 4 ( 95 U"<11 m/s) Wind Class 4
104 104 ,----.---.-----.,--, 1Q4 I IIII I IiI I I I I I I I I I II I

103
0
A
0
Row 1 ADAMS Sim (18 recs)
Row 1 FAST2 Sim ( 18 recs) 1Q3 � g
.A.
Row 1 ADAMS Sim (6 recs)
0 RC>W 1FAST2 Sim (6 re<:s)
A
0
140 ADAYS Sim (41 recs)
1 40FAST2 Sim (41 recs) 103
<6
a
g

A
0
14D ADAMS Sim (31 recs)
14D FAST2 Sim (31 recs)


.!!!
0
10 2 '�
� 102
Q) � E

0
102

u
6 101 6 101 � 6101
,

10°

1Q·1 F.
\ ') ' ' ' ' ,-j
10°

1Q·1
1-

Fl I I 0
<$>
\
\
I II}I I 000II I I I .=1
10°

1Q·I r00

, I
.
�a
I 0 0 0 0 I 0 , }, I o I
,
I .--1
0 50 100 150 200 0 50 100 150 200 0 50 100 150 200
0 50 100 150 200
Root flapwise alternating load (kNm) Root flapwise alternating load (kNm) Root flapwise alternating load (kNm)
Root flapwise alternating load (kNm)

(115U"<13mis)
WindCiass5 6 (135 U"<15 m/s)
104 ,-----,---.----,--, 104
Wind Class
,----,---,----, 1
��ndClass5 WindClass 6
104 I II I I I I I I I I I I II I I III
104 , , ,
I "1""1""
I1�,
:<6 co A Row1 ADAMS Sim (32 recs) 9
,
A Row 1 ADAMS Sim (30 tees) ObseJVed (1 rec}
<> ObseiVed (1 roo)
103

J :::[r\
1-� 0 Row 1 FAST2 Sim (30 oecs)

J \ 1Q3

::�
2 0 Row 1 FAST2 Sim (32 tees)

\
0 �
0
610'
103

1Q
2
����
'\
'\�

'%.
¢�
.
0
140 AD�S Sim (35 recs
140 FAST2 Sim (35 recs)


0
6 101
103

10
2
£
0
140 ADAMS Sim (25 recS
14DFAST2 Sim (25 recs)

...... 100 1QO 1QO 10°


0 • 0
�·
MD
' ' >'
aa ..
1Q"1 h I o o o�� A ·
� w·' f-;' III I II··
II II ,\ I I I I rl
W·' f. ' ' ' I I''''I f. '
1Q·1
'
II I ,

I ' ' ,') I


' I
I

0 50 100 150 200 0 50 100 150 200 0 50 100 ) 150 200 0 50 100 150 200
Root flapwise alternating load (kNm) Root flapwise alternating load (kNm) Root flapwise alternating load (kNm) Root flapwise alternating load (kNm)

WindClass 7 (15 s U" < 17 m/s) WindClass 8 (U"" 17 m/s)


104 ,----,---,-----,
WindClass 7 WindClass 8
104
104 I I I II II I I I II I I I I I I II I 1Q4 I I I I I 0 0 0 0 0 0 0 0 0I I I I 0 0
A
1Q3' � 0
Row 1 ADAMS Sim (23 recs)
Row 1 FAST2 Sim (23 recs) 103
��
t-"�
A
0
ArtN 1ADAMS Sim ( 5 recs)
3
Row 1 FAST2 Sim (35 recs) 103
£
0
14D ADAMS Sim"(B recs)
14DFAST2 Sim{Brecs) 103
<>
.A.
ObseiVed (2 recs)
140 ADAMS Sim (
4 rae
'·� 0 14DFAST2 Sim (
4 recs)

�1Q2
Q) � 1Q2
Q)
E
:3
102
)1Q2
u
6 101
u u 0
�Q
6 101 (S

'l�
101 6101

10° 100 0
10° 0 100
· \
\
�0 � 0� 0�
1Q·1

0
Fo 0 o I o

50 100
o\
150 200
Root flapwise alternating load (kNm)
I o .=1 1Q·'

0 50
'
0 00I 0

100 150
00I ,

200
Root flapwise alternating load (kNm)
e , I 0 1Q·1 t=. o o o I' o o o I o ;'>, o I o o o ;-j
0 50 100 150 200
Root flapwise alternating load (kNm)
jQ·1

0
h 0I 0 0 0 0 I 0 0 0' t ..... .--1
50 100 150 200
Root flapwise alternating load (kNm)

Figure 10. Predicted FAST2 and ADAMS flapwise Figure 11. Predicted teetered turbine FAST2 and ADAMS flapwise
alternating load distributions for teetered-hub alternating load distributions for downwind (Row 41, 14D) location and
turbine at the upwind (Row 01) location. observed distributions from Tehachapi Pass.

.,.
ADAMS spectrum has many large amplitude and dam­ ing root flapwise load distributions that agree very well
aging cycles indicated at the limit of the record. This is with those that are observed. Although there are some
somewhat surprising because this is the lowest wind differences in the flapwise load distributions generated
speed class. An examination of the predicted time se­ by the codes, it appears they all produce generally com­
ries records revealed that these large loads are associ­ parable results. The very good agreement in the shape
ated with computational instabilities triggered by peri­ of the fatigue-critical, high-loading tail of the distribu­
ods of very low wind speeds. One or two of the large tions with observations suggests that the turbulent in­
amplitude cycles shown in Wind Class 5 could be flow simulation is reflecting both the temporal and spa­
traced to such instabilities, however, most of those tial characteristics seen in actual flows.
shown appear to be physically realizable. A similar The results of this study also suggest that, at least
situation was found with the large-amplitude cycles for predicting the root flapwise bending loads, the com­
generated by the FAST2 code in Wind Classes 7 and 8. bination of the inflow simulation and physics contained
However, there appears to be some form of non­ within the structural codes can account for the dominant
numerical instability present as well. This could be the physical processes involved in the designs modeled. It
result of running all the cases with the same time step. is not clear if this level of success can be extended to
A smaller time step may be needed for the highest wind much more flexible structures. There do appear to be
speed cases. The erroneous, �igh-loading cycles have some computational issues that need to be resolved,
purposely not been removed from Figure 11 in order for some of which are apparently numerical in nature; that
it to serve as an illustration of the problem. is, issues such as computational stability, and others
Although we do not have any verifying observed could be related to errors or misdefinitions in the codes
data from San Gorgonio, we were fortunate to obtain themselves. In either event, although the codes seem to
four load records collected from a similar turbine design be useful for predicting long-term fatigue-load perform­
in the Tehachapi Pass area. The mean wind speeds of ance, one should critically examine the circumstances
these records placed one in Wind Class 5, one in Class surrounding the prediction of an extreme load event.
6, and two in Class 8. The turbine, from which the data
was collected, was located within a wind farm with the SUGGESTIONS FOR FURTHER RESEARCH
upwind row-to-row turbine spacing greater than 7D.
Where available, these load spectra have been included We believe that the results of this study have given
in the corresponding wind class plots in Figure 11. As us the confidence to use simulated results to aid in de­
can be seen, the agreement with these four cases is gen­ veloping a better understanding of the turbulence/rotor
erally quite good, with even the change in slope in the interaction, and to determine just what characteristics of
neighborhood of 10 cycles/h being reproduced by the the former, when coupled with the dynamics of the lat­
two simulations. Since we do not have any detailed ter, are responsible for the highly damaging extreme
measurements of the turbulent inflow characteristics, it events. A systematic analysis, similar to that done for
is a possibility that these results are fortuitous. How­ the flapwise loads, should be done for the other dy­
ever, even if the cycle magnitudes agree by chance, the namics parameters that were calculated but not ana­
shapes of the loading distributions are generally con­ lyzed. It would also be an useful exercise to recalculate
sistent with the rigid hub turbine (i.e., the exponential the loads using the original aerodynamic routines incor­
decay in the high-loading tail). Though initiation of the porated in the FAST2 code and compare them with
exponential decay in the high-loading tail occurs at a those arrived at using the AeroDyn routines.
lower frequency than in the rigid-hub turbine ( 10 cy­ The authors acknowledge that much of the inter­
cles/h versus about 100 cycles/h, respectively), the pretation that has been offered in this paper must be
simulations do account for this feature being seen in the considered speculative because of a lack of confirming
observed data. Though further confirmation is neces­ information. A series of carefully-planned measure­
sary, we believe the differences in overall shape distri­ ment programs in a variety of inflow environments (i.e.,
butions from this turbine compared with those associ­ downwind and within smooth and complex terrain as
ated with the rigid-hub Micon 65 are fundamental and well as within operational, multi-row wind farms in­
are related to the teetering-hub DOF. stalled in both are needed. Without such information,
affirmation or denial of many of the hypotheses dis­
CONCLUSIONS cussed cannot be achieved. This is very important if
further progress is to be made.
In this study, we have shown that the combination
of an extended and properly defined inflow and a vali­
dated structural dynamics model can produce alternat-

11
REFERENCES 10 Hansen, A. C., 1992, "Yaw Dynamics of Horizontal

Axis Wind Turbines," NREL TP-442-4822, National


1 Laino, D. J., and Kelley, N. D., 1995, "Investigating Renewable Energy Laboratory, Golden, CO.
the Micon 65 Turbine Using YawDyn With Simulated
Turbulence," Proc. WindPower '95, American Wind 11 Wilson, R. E., Freeman, L.N., and Walker, S.N.,

Energy Association, Washington, D.C. 1 995, "FAST2 Code Validation," Wind Energy 1995,
Musial, Hock, and Berg (eds.), SED-Vol.16, ASME.
2 Wright, A. D., Kelley, N. D., and Bir, G. S., 1996,
"Application of the FAST2 Code to Prediction of Fa­ 12 Wilson, R. E., Freeman, L.N., Walker, S.N., and
tigue Loads for Two-Bladed Teetering Hub Wind Tur­ Harman, C.R., 1996, "FAST Advanced Dynamics
bines," Wind Energy, Musial, Hock, and Berg (eds.), Code, Two-Bladed Teetered Hub Version 2.4 User's
Energy Week, January 29 to February 2, 1996, Penn­ Manual," OSU/NREL Report 96-01, National Renew­
able Energy Laboratory, Golden, CO.
Well Conferences and Exhibitions, Houston, Texas,
ISBN 0-9648731-7-6.
13 Elliott, A. S., and Wright, A. D., 1994,
3 Kelley, N. D ., 1992, "A Discussion of the Results of "ADAMS/WT: An Industry-Specific Interactive Mod­
the Rainflow Counting of a Wide Range of Dynamics eling Interface for Wind Turbine Analysis," Wind En­
ergy 1994, Musial, Hock, and Berg (eds.), SED-Vol. l 5,
Associated with the Simultaneous Operation of Adja­
cent Wind Turbines," Proc. WindPower '92, American ASME.
Wind Energy Association, Washington, D.C. .
14 Tangier, J., Smith, B., Kelley, N., and Jager, D.,
4 Kelley, N. D., 1994, "The Identification of Inflow 1 992, "Measured and Predicted Rotor Performance for
Fluid Dynamics Parameters That Can Be Used to Scale the SERI Advanced Wind Turbine Blades," NREL TP-
Fatigue Loading Spectra of Wind Turbine Structural 257-4594, National Renewable Energy Laboratory,
Components," Wind Energy 1994, Musial, Hock, and Golden, CO.
Berg (eds.), SED-Vol. l 5, ASME.
15 Buhl, M. L., Jr., Kelley, N. D., Wright, A. D., and

5 Kelley, N. D., 1995, "A Comparison of Measured Osgood, R. M., 1994, "Development of a Full System
Dynamics Model of the Micon 65 Wind Turbine Using
Wind Park Load Histories with the WISPER and
WISPERX Loading Spectra," Wind Energy 1995, Mu­ ADAMS," A presentation to the Wind Energy Sympo­
sial, Hock, and Berg (eds.), SED-Vol.16, ASME. sium of the 1994 ASME/ETCE Conference, January
23-26, 1994, New Orleans, LA.
6Winterstein, S. R. , and Lange, C. H., 1995, "Load
16 Tangier, J. and Somers, D., 1995, "NREL Airfoil
Models for Fatigue Reliability from Limited Data,"
Wind Energy 1995, Musial, Hock, and Berg (eds.),
Families for HAWTs," Proc. WindPower '95, Ameri­
SED-Vol. l 6, ASME. can Wind Energy Association, Washington, D.C.

11 .
7 Dutton, J. A., Panofsky, H. A., Larko, D., Shirer, H.
Kelley, N. D. and Sutherland, H. J., "Damage Esti-
mates from Long-Term Structural Analysis of a Wind N., Stone, G., and Vilardo, M., 1979, "Statistics of
Turbine in a U.S. Wind Farm Environment," 16'" Wind Fluctuations Over Complex Terrain,"
ASMEIAIAA Wind Energy Symposium, in publication,
DOE/ET/20560- 1, U.S. Department of Energy, Wash­
1 997. ington, D.C.

18 Sutherland, H. J., and Kelley, N. D., 1995, "Fatigue


8 Veers, P. S., 1988, "Three-dimensional Wind Simula­
tion," SAND 88-0152, Sandia National Laboratory, Damage Estimate Comparisons for Northern European
Albuquerque, NM. and U.S. Wind Farm Loading Environments, " Proc.
WindPower '95, American Wind Energy Association,

9 Kelley, N. D., 1993, "Full Vector (3-D) Inflow Simu­ Washington, D.C.
lation in Natural and Wind Farm Environments Usincr "'
19 Tangier, J., Smith, B., Jager, D., McKenna, E., and
an Expanded Version of the SNLWIND (Veers) Tur-
bulence Code," Wind Energy 1993, S.M. Hock (ed.), Allread, J.,1989,"Atmospheric Performance Testing of
SED-Vol. l 4, ASME. the Special-Purpose SERI Thin Airfoil Family: Pre­
liminary Results," Proc. WindPower '89, American
Wind Energy Association, Washington, D.C.

12

You might also like